AEG-Electrolux E36DF76PSS User Manual

Installation Instructions
Dual Fuel Ranges
E30DF74EPS E36DF76EPS E48DF76EPS
5995447082
2
Safety
IMPORTANT SAFETY INSTRUCTIONS
Safety Precautions
Definitions
This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
WARNINGWARNING
WARNING
WARNINGWARNING
WARNING indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
CACA
UTIONUTION
CA
UTION
CACA
UTIONUTION
CAUTION indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.
CACA
UTIONUTION
CA
UTION
CACA
UTIONUTION
CAUTION used without the safety alert symbol indicates a potentially hazardous situation which, if not avoided, may result in property damage.
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Indicates installation, operation or maintenance information which is important but not hazard related.
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Safety
SAFETY PRECAUTIONS
WARNINGWARNING
WARNING
WARNINGWARNING
Read all instructions before using the appliance.
Improper installation, adjustment, alteration, service, or maintenance can cause personal injury or property damage. Refer to these instructions and the accompanying Use & Care Manual. For assistance or additional information, consult a qualified installer, service agency, manufacturer (dealer), or the gas supplier.
For your safety:
- Do not store or use gasoline or other flammable vapors and liquids in the
vicinity of this or any other appliance.
- Do not obstruct the flow of combustion and ventilation air to the unit.
- Keep appliance area clear and free from combustible material, gasoline and
other flammable vapors and liquids.
- Do not use or attempt to use this appliance in the event of a power failure.
This unit is designed as a cooking appliance. Never use it for warming or heating a room.
This appliance must not be used in combination with surface (countertop) ventilation systems. The use of an overhead hood or downdraft is recommended for ventilation.
This appliance must be installed with the gas pressure regulator supplied with it.
Disconnect the electrical supply before installing or servicing the appliance.
This appliance must be grounded. Connect only to a properly grounded electrical supply. Refer to “Electrical Requirements”.
Install or locate this appliance only in accordance with these installation instructions.
Use this appliance only for its intended use as described in this manual. Do not use corrosive chemicals or vapors in this appliance. This type of appliance is not designed for industrial or laboratory use.
As with any appliance, close supervision is necessary when used by children.
Do not operate this appliance if it has a damaged electrical cord, plug, conduit or wires, if it is not working properly, or if it has been damaged or dropped.
This appliance should be serviced only by qualified service personnel.
Some products, such as whole eggs, and sealed containers, such as closed glass jars, may explode and should not be heated on this cooktop.
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4
Safety
WARNINGWARNING
WARNING
WARNINGWARNING
Based on safety considerations, the top burner flame should be adjusted so it does not extend beyond the edge of the cooking utensil.
If the information in this manual is not followed exactly, a fire or explosion may result causing property damage, personal injury, or death.
What to do if you smell gas:
- Do not try to light anyappliance.
- Do not touch any electrical switch, do not use any phone in your building.
- Immediately call the gas supplier from a neighbor’s phone.
- Follow the gas supplier’s instructions.
- If you cannot reach your gas supplier, call the fire department.
Installation of this appliance must be performed by a qualified installer, service agency or the gas supplier.
Finding Information
READ AND SAVE THESE INSTRUCTIONS
5
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Installer: Leave instructions with owner. Owner: Read your Range Use & Care Manual. It contains important safety information
for operating this appliance. It also has many suggestions for getting the best results from your Range.
Read all instructions before installing the Range. For your safety , please read and observe all safety instructions. This guide will help
you anticipate all installation connections.
QUESTIONS?
For toll-free telephone support in the U.S. and Canada:
1-877- 4ELECTROLUX (1-877-435-3287)
Attach your sales receipt to this page for future reference.
For online support and Internet product information:
www.electroluxusa.com
©2005 Electrolux Home Products, Inc. Post Office Box 212378, Augusta, Georgia 30917, USA All rights reserved. Printed in the USA
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Finding Information
TABLE OF CONTENTS
Safety ................................................................... 2
Definitions.......................................................... 2
Important Safety Instructions .............................. 2
Safety Precautions............................................. 3
Finding Information ........................................... 5
Please Read And Save This Guide................... 5
Questions? ........................................................ 5
T able Of Contents.............................................. 6
Preparing for Installation .................................. 7
Verifying Package Contents............................... 7
Gas Supply Requirements................................. 7
Gas and Electric Requirements T able ................ 7
Electrical Power Supply Requirements .............. 8
Gas and Electrical Rough-In.............................. 9
Cabinet/Counterop Preparation....................... 10
Overal Dimensions .......................................... 12
Installing the Anti-Tip Bracket ........................... 13
Gas Regulator and Electrical
Conduit Location.............................................. 16
Installation ........................................................ 17
Installing the Range Backguards ..................... 17
Removing the Door(s)..................................... 18
Reinstalling the Door(s) ................................... 18
Making the Electrical Connection ..................... 19
Making the Gas Connection............................. 22
Installing the Range ......................................... 23
Installing the Burner Components .................... 23
Operation........................................................... 24
Verifying the Operation .................................... 24
Preparing for Installation
VERIFY PACKAGE CONTENTS
• Use & Care Manual • Burner Rings
• Broiler Pan/Insert • Wok Ring
• Anti-tip Bracket • Simmerplate
• Grate Pack • Stainless Steel Cleaner
• Griddle • Roasting Rack
• LP Conversion Kit • Burner Cap Pack
GAS SUPPLY REQUIREMENTS
Check your local building codes for the proper method of installation. In the absence of local codes, this appliance should be installed in accordance with the National Fuel Gas Code ANSI Z223.1. Be certain that the appliance being inst alled is correct for the gas service being provided. Refer to the rating label located on the kick panel and/or the table below for gas supply requirements.
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GAS AND ELECTRIC REQUIREMENTS TABLE
Refer to the following table for more information on gas and electric requirements.
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This range is shipped from the factory pre-set for use with natural gas. For LP conversion see the accompanying LP Conversion Kit. The electrical information in the table is also located on the serial number label on the range. It can be found by opening the oven door and looking through the inlet air cooling grill.
Model No. Electrical
circuit
required
240-4
E30DF74EPS
E36DF76EPS
E48DF76EPS
Wire V A C ,
60Hz, 30A
240-4 Wire VA C , 60Hz, 30A
240-4
Wire V A C ,
60Hz, 50A
Total
connected
load
26.4 Amps (6.3 Kw)
26.4 Amps (6.3 Kw)
44.2 Amps
(10.4 Kw)
Gas type Manifold
pressure
Natural
Liquid Propane
Natural
Liquid Propane
Natural
Liquid Propane
4” Water Column
10” Water Column 11” Water Column
4” Water Column
10” Water Column 11” Water Column
4” Water Column
10” Water Column 11” Water Column
Minimum gas
supply
pressure
5” Water Column
5” Water Column
5” Water Column
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Preparing for Installation
ELECTRICAL POWER SUPPLY REQUIREMENTS
It is the owner’s responsibility to ensure that the electrical connection of this appliance is performed by a qualified electrician. The electrical installation, including minimum supply wire size and grounding, must be in accordance with the National Electric code ANSI/NFPA 70- 1993* (or latest revision) and local codes and ordinances.
*A copy of this standard may be obtained from: National Fire Protection Association
1 Batterymarch Park Quincy, Massachusetts 02269-9101
The correct voltage, frequency, and amperage must be supplied to the appliance from a separate, grounded, circuit that is protected by a properly sized circuit breaker or time delay fuse.
Refer to the Gas and Electrical Requirements Table on page 7.
WARNINGWARNING
WARNING
WARNINGWARNING
If the gas or electric service provided does not meet the product specifications, do not proceed with the installation. Call the selling dealer, the gas supplier, or a licensed electrician.
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TESTES
The power supply must be properly polarized. Reverse polarity will result in continuous sparking of the electrodes, even after flame ignition. If there is any doubt as to whether the power supply is properly polarized or grounded,
have it checked by a qualified electrician.
Preparing for Installation
GAS AND ELECTRICAL ROUGH-IN
Locations
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The shaded areas shown in the illustrations, denote the location of the gas stub and the electrical junction box/receptacle. These are suggested locations. For replacement purposes, the location of the existing utilities may be utilized provided that they do not interfere with the sides or rear of the range. If installing the gas valve behind the range, verify that local building codes will permit this.
A manual shut valve must be installed in the gas piping, external to the appliance, for the purpose of turning on or shutting off gas to the appliance. Plan the location of the range and the gas supply to allow access to the valve when the unit is installed. Access to the remote circuit breaker p anel/fuse box, with the range in place, must also be allowed for in the installation. Any openings in the wall behind the appliance and in the floor under the appliance must be sealed.
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Both the gas supply piping and shut-off valve, and the electrical junction box/ receptacle must be located so they do not interfere with the range when it is installed. In addition, the junction box must be located so the range can be removed for service when the conduit supplied with the unit is attached to the junction box. Do not lengthen the conduit or wiring provided with the range.
All dimensions shown are based on standard American cabinets 36 inches (914mm) high at the finished countertop by 24 inches (610mm) deep, with a 25 inch (635mm) overall countertop depth. When installing the range into nonstandard cabinets, minimum clearances shown in the diagrams on page 11 must be maintained.
Carefully check the location where the range is to be installed. For best performance, the range should be placed away from drafts that may be caused by doors, windows and HV AC outlet s.
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Preparing for Installation
CABINET AND COUNTERTOP PREPARATION
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If cabinet storage space is to be provided directly above the range, the risk of personal injury may be reduced by installing a ventilating hood that projects horizontally a minimum of 5 inches beyond the face of the cabinets.
The range may be installed flush to the rear wall. We recommend installing a non-concombustible material on the rear wall above the range and up to the vent hood. It is not necessary to install non-combustible materials behind the range below the countertop height.
The minimum distance from the sides of the range above the countertop to combustible side walls must be at least 10 inches.
The E36DF76EPS and E48DF76EPS ranges are delivered with a 3” backguard from the factory. 9” and 24” backguards are available as options. The E30DF74EPS range is delivered with a 6” backguard from the factory. 9” and 12” backguards are available as options.
Utilities may be located: In the lower left corner of the adjacent right cabinet. (Recommended)
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Contact your local building department to verify compliance with local code interpretation.
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Preparing for Installation
Plan the installation so that the electrical connection, gas shut-off valve, and pressure regulator are accessible from the front of the cabinet.
Figure 1
11
Model
E30DF74EPS
E36DF76EPS
E48DF76EPS
Cutout Dimensions
“A” “B”
36” (914mm) Recommended
30” (762mm) Minimum
42” (1067mm) Recommended
36” (914mm) Minimum
54” (1372mm) Recommended
48” (1219mm) Minimum
E30DF74EPS, E36DF76EPS and E48DF76EPS
30 1/16” (764mm)
36 1/16” (914mm)
48 1/8” (1222mm)
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Preparing for Installation
OVERALL DIMENSIONS
E36DF76EPS and E48DF76EPS Overall Dimensions
Side View
Figure 2
E30DF74EPS Overall Dimensions
Side View
Figure 3
Preparing for Installation
INSTALLING THE ANTI-TIP BRACKET (FOR 30”, 36” & 48” MODELS)
WARNINGWARNING
WARNING
WARNINGWARNING
The 30”, 36” and 48” ranges require an anti-tip device. Before installing the range, you must locate and secure the anti-tip bracket to the floor.
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Installation of E30DF74EPS Anti-Tip Bracket
T op View
Figure 4
Location of the E30DF74EPS Anti-Tip Bracket
Figure 5
14
r
Back wall
Preparing for Installation
INSTALLING THE ANTI-TIP BRACKET (FOR 30”, 36” & 48” MODELS)
WARNINGWARNING
WARNING
WARNINGWARNING
The 30”, 36” and 48” ranges require an anti-tip device. Before installing the range, you must locate and secure the anti-tip bracket to the floor.
Installation of E36DF76EPS Anti-Tip Bracket
T op View
7 1/2"
(191mm)
Figure 6
24" (610mm)
36 1/16"
(916mm)
Rear
5/16 - 18 x 2
or Equivalent
18 1/32"
(458mm)
Leveler
4 13/16" (122mm)
All Dimensions are from Cabinet Only (Not Countertop)
Figure 7
Left
Rea
Leg
Location of the E36DF76EPS Anti-Tip Leveler
Preparing for Installation
INSTALLING THE ANTI-TIP BRACKET (FOR 30”, 36” & 48” MODELS)
WARNINGWARNING
WARNING
WARNINGWARNING
The 30”, 36” and 48” ranges require an anti-tip device. Before installing the range, you must locate and secure the anti-tip bracket to the floor.
Installation of E48DF76EPS Anti-Tip Bracket
Top View
15
Figure 8
Location of the E48DF76EPS Anti-Tip Leveler
Figure 9
Figure 10
Factory installed
3/4" regulator
(1/2" supply ok)
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Preparing for Installation
GAS REGULATOR AND ELECTRICAL CONDUIT LOCATION
Factory installed
3/4" regulator
(1/2" supply ok)
Power cord
Gas Regulator and Electrical Conduit Location
Rear View
Inst allation
INSTALLING THE 30”, 36” & 48” RANGE OPTIONAL BACKGUARDS
Your Electrolux IconTM range was shipped with a backguard in place. These instructions cover the installation of one of the optional backguards.
WARNINGWARNING
WARNING
WARNINGWARNING
Be sure that the range is not connected to gas or power before proceeding.
Installing the Range Optional Backguard:
1. Remove the backguard from its box.
2. To avoid scratches, place small scraps of thin cardboard on the rear of
the side panels where the backguard will make contact. With the assistance of at least one other person, carefully lift the backguard and place down on to the range top. Special attention should be given to the lower flange in front of the backguard, which must fit between the stainless steel side panels.
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3. Fasten the provided screws through the rear flange.
4. Connect the gas line to the regulator. Reposition and att ach the access
panel or the back cover if the entire back cover was removed.
5. Y ou are now ready to continue with the range inst allation.
Figure 11 Figure 12
Backguard Installation
(36” range shown)
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For 24” Backguards, fasten the provided screws through the holes in the back panel of the Backguard.
Backguard Installation
(48” range shown)
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Inst allation
REMOVING THE OVEN DOOR(S)
WARNINGWARNING
WARNING
WARNINGWARNING
Do not attempt to disengage the hinge catches with the door removed from the oven. The hinge springs could release causing personal injury.
Do not lift or carry the oven door by the door handle.
Open the door to its fully opened position. Rotate the catch over the retaining arm on each hinge. Lift the oven door to about a 30 degree angle from the horizontal position. Pull the door away from the oven while continuing to lift.
Figure 13
To remove oven door, rotate catch as shown.
Removing the Oven Door
RE-INSTALLING THE OVEN DOOR(S)
Grasp the oven door on opposite sides and lift it until the door hinges are aligned with the openings in the oven frame. Holding the door at about a 30° angle from the horizontal, slide the hinges into the openings until the bottom hinge arms drop fully into the hinge receptacles. Lower the door to the fully opened position, and then rotate the two hinge catches toward the oven.
Open and close the door completely to ensure that it is properly installed. Peel off the protective layer of plastic that covers the door panel.
Inst allation
MAKING THE ELECTRICAL CONNECTION
WARNINGWARNING
WARNING
WARNINGWARNING
Models E30DF74EPS, E36DF76EPS and E48DF76EPS must be connected to a grounded, metallic, permanent wiring system. Alternatively, a grounding conductor should be connected to the grounding terminal or lead on the appliance. Failure to do so may result in an electric shock hazard.
Do not use an extension cord with this appliance. Such use may result in fire, electrical shock, or other personal injury.
Do not install a fuse in the neutral or ground circuit. A fuse in the neutral or ground circuit may result in an electrical shock hazard.
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Grounding Instructions
This appliance must be electrically grounded. With the range positioned directly in front of the cabinet cutout, feed the appliance conduit to the electrical junction box. Then, depending upon local codes, utilize one of the following techniques to connect the appliance to the electrical power supply:
Connecting to a Four-Wire Electrical System
1. Separate the green and white appliance wires.
2. Connect the white appliance wire to the
neutral (white) supply wire in the junction box.
3. Connect the black appliance wire to the black (L1) power supply wire in the junction box.
4. Connect the red appliance wire to the red (L2) power supply wire in the junction box.
5. Connect the green appliance wire to the green house grounding wire in the junction box.
Figure 14
RED RED
GREEN GREEN
Cable from
power supply
WHITE WHITE
BLACK BLACK
Junction box
Wire nut (4 places)
Conduit from
appliance
Connecting the appliance to a
four-wire power supply
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Inst allation
WARNINGWARNING
WARNING
WARNINGWARNING
Do not connect the green appliance wire to the neutral (white) supply wire unless local building codes permit.
Connecting the Green Appliance Wire to the Neutral (White) Supply Wire – Where Local Codes Permit
1 Connect the green and white appliance wires to the neutral (white) supply
wire in the junction box.
2 Connect the black appliance wire to the black (L1) power supply wire in the
junction box.
3 Connect the red appliance wire to the red (L2) power supply wire in the
junction box.
Figure 15
Cable from
power supply
RED RED
Connecting the appliance to a
three-wire power supply
GREEN
WHITE
Conduit from
appliance
WHITE
BLACK BLACK
Junction box
Wire nut (3 places)
Inst allation
Connecting the Green Appliance Wire to a Grounded Supply Wire or a Grounded Cold Water Pipe – Where Local Codes Permit.
1 Separate the green and white appliance wires. 2 Connect the white appliance wire to the neutral (white) supply wire in the
junction box.
3 Connect the black appliance wire to the black (L1) power supply wire in the
junction box.
4 Connect the red appliance wire to the red (L2) power supply wire in the
junction box.
5 Connect the green appliance wire to a grounded supply wire in the junction
box or to a grounded cold water pipe.
6 If connecting to a grounded cold water pipe, a separate copper grounding
wire (No. 10 minimum) must be connected to a grounded cold water pipe by means of a clamp and then to an external grounding connector screw.
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WARNINGWARNING
WARNING
WARNINGWARNING
Do not ground the appliance to a gas supply pipe or hot water pipe.
Do not turn on power to the appliance until the range is permanently grounded.
A grounded cold water pipe must have metal continuity to electrical ground and must not be interrupted by insulating materials. Any insulating materials must be jumped with a length of No. 4 copper wire securely clamped to bare metal at both ends.
Figure 16
Cable from
power supply
RED RED
GREEN GREEN
Conduit from
appliance
WHITE WHITE
BLACK BLACK
Junction box
Wire nut (4 places)
Connecting the appliance ground to a grounded junction box wire
Separate No. 10 (minimum) copper grounding wire
Clamp must be
tight on pipe
or grounded cold water pipe
Metal
water pipe
No. 4
copper wire
Meter
Clamps
Bare metal
22
Inst allation
MAKING THE GAS CONNECTION
Before sliding the range into the cabinet, connect a flexible gas connector to the gas shut-off valve previously installed on the stub out. The gas valve must be turned off during installation. Connect the flex connector to the pipe fitting at the right rear of the range.
WARNINGWARNING
WARNING
WARNINGWARNING
Do not apply excessive pressure when tightening gas connections and fittings.
Do not use teflon tape or plumber’s putty on gas flex line connections.
Turn all cooktop control valves to the “OFF” position. Turn on gas supply and check all lines and connections for leaks using a soap and water solution. Do not use a flame to check for leaks. After verifying that there are no gas leaks, turn off the gas supply to the range by turning the gas shut-off valve to the “OFF” position.
For LP installations, the LP gas tank must have its own high pressure regulator. This is in addition to the pressure regulator provided with the range.
The maximum gas supply pressure to the regulator must never exceed 1/2 pound per square inch.
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The gas pressure regulator is pre-set at the factory for natural gas to use with the appliance. To convert the range for LP gas, see the instructions supplied in the LP conversion package.
Inst allation
INSTALLING THE RANGE
Measure from the floor to the countertop and adjust the leveling legs as required to position the top frame at the desired height, based on the cabinet and countertop installation. Carefully slide the range into position in the cutout. The rear anti-tip leg should engage the anti-tip bracket.
INSTALLING THE BURNER COMPONENTS
Remove the brass burner rings, porcelain burner caps, and porcelain gates from their shipping packages. Place each burner ring onto its corresponding burner base, being certain that the four alignment tabs slide into the matching notches in the base. Set each porcelain burner cap on top of its corresponding burner ring. Place each grate onto the top frame, being certain that the rubber feet are positioned in the locating dimples.
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WARNINGWARNING
WARNING
WARNINGWARNING
Never attempt to operate the cooktop section of the range with any of the burner rings, burner caps or grates removed.
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Prior to operating the cooktop or oven sections of the range, please read the accompanying Use and Care Manual carefully. Important safety, service and warranty information is contained within this manual.
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Operation
VERIFYING THE OPERATION
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REFER TO THE USE AND CARE MANUAL FOR DETAILED INSTRUCTIONS.
Before beginning the test procedure, ensure that all cooktop control valves are in the “OFF” position, and all burner rings, burner caps, and grates are properly positioned on the top frame. Turn on the gas supply at the shut-of f valve.
Turn on the power supply to the range. Select a temperature of 350°F by rotating the temperature control knob to “350” and selecting “BAKE” with the oven selector knob. Rotate each knob to the “Off” position to stop the heating process. For model E48DF76EPS, repeat this test procedure with the companion oven. Test each top burner separately by pressing and turning one control knob at a time counterclockwise to the “HIGH” position. All ignitors will sp ark continuously, but only the burner with gas flowing to it will ignite. (It will take approximately 4 seconds for ignition to occur, at which time the ignitors will stop sp arking. If ignition does not occur within 4 seconds, turn off the knob, wait for at least 2 minutes to allow any gas to dissipate, then repeat this ignition test.) The control knob can then be rotated counterclockwise from “HIGH” to “LOW” to adjust the flame height progressively. Repeat the ignition test for all burners. When installed properly, the flame will be steady and quiet. It will also have a sharp, blue inner cone that will vary in length proportional to the burner size.
WARNINGWARNING
WARNING
WARNINGWARNING
The range and shut-off valve must be disconnected from the gas supply piping during any pressure testing exceeding 1/2 psi (3.5kPa).
The range must be isolated from the gas supply piping by closing the shut-off valve during any pressure testing at or below 1/2 psi (3.5 kPa).
NONO
TESTES
NO
TES
NONO
TESTES
If either the oven or cooktop does not operate properly, follow these troubleshooting steps:
Verify that power and gas are supplied to the range.
Check the electrical connections and gas supply to ensure that the installation has been completed correctly.
If the appliance still does not work, contact an authorized service company. Do not attempt to repair the appliance yourself. Electrolux is not responsible for service required to correct a faulty installation.
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Professional series
Liquid Petroleum Gas (LPG) Conversion Kit
Instructions
Freestanding Range Models:
E30DF74EPS, E36DF76EPS, E48DF76EPS
WARNING:
This conversion kit shall be installed by a qualified service agency in accordance
CAUTION:
Before proceeding with the conversion, shut off the
gas supply to the appliance prior to disconnecting the electrical power.
Do not reconnect electrical power until all leak tests
have been performed.
IMPORTANT:
Read and save these instructions for future use and
for use by the building inspector.
with the manufacturer’s instructions and all applicable codes and requirements o the authority having jurisdiction. If the information in these instructions is not followed exactly, a fire, explosion, or production of carbon monoxide may result causin agency is responsible for the proper installation of this kit. The installation is no proper and complete until the operation of the converted appliance is checked as specified in the manufacture’s instructions supplied with the kit.
property damage, personal injury, or loss of life. The qualified service
Model E30DF74EPS shown
Only a qualified service technician should convert or
service this appliance.
Be sure the unit is unplugged and cool before
proceeding with the conversion.
The range will not operate properly unless the
regulator is converted according to these instructions.
The range will not operate properly unless the correct
sized orifices and air shutters are installed for each burner and valve and the air shutters for each burner are properly adjusted.
After installing the LPG orifices, be sure to keep the
original factory installed orifices for future conversion back to natural gas. See page 12 for instructions on how to convert this appliance to nature gas from LPG.
Part No. 65558 Rev. 1-4
STEP 1 Prepare Required Tools
1/8” flat blade screwdriver Needle-nose pliers 10 mm open end wrench 6” and 8” long adjustable wrenches 6” (or 150 mm) pocket rule
STEP 2 Identify Model
Thread-locker (Loctite 242 or equivalent) Burner ring removal tool
(provided with conversion kit)
U-tube manometer (calibrated) Leak detector: Gas or bubble forming fluid
2-1 Identify the model number from Table 2-1. How
the oven is equipped determines the model number.
Model
Number
E30DF74EPS 4 Single E36DF76EPS 6 Single E48DF76EPS 6 Double
Table 2-1 Model Identification
Note: Styling and size of backsplash may vary.
Number of
Burners
E36DF76EPS
36-Inch
Oven Type
2-2 Use the model number to identify the correct
orifice sizes, shutter part number, and shutter gap settings throughout the rest of this procedure.
E48DF76EPS
(48-Inch)
E30DF76EPS
30-Inch
Figure 2-1 Model Identification
Page 2
Professional Series Range LPG Conversion Kit
LPG Kit Parts Lists
LPG Conversion Kit for Models E36DF76EPS and E48DF76EPS (36 and 48-Inch)
Part Number Description Quantity
65481 BAG, PLASTIC 1 65480 LABEL, CONVERSION INFORMATION 2 86007 TOOL, REMOVAL, BUNRER RING 1 65558 INSTALLATION INSTRCTIONS, LPG CONVERSION KIT 1 76125* O-RING, BYPASS 6 92125-48 ORIFICE, BYPASS, .0048MM 2 92125-61 ORIFICE, BYPASS, .0061MM 4 72427-86 ORIFICE, MAIN, .0086MM 2 72427-112 ORIFICE, MAIN, .0112MM 2 72427-118 ORIFICE, MAIN, .0118MM 2 * Provided assembled to the bypass orifices
LPG Conversion Kit for Model E30DF74EPS (30-Inch)
Part Number Description Quantity
65481 BAG, PLASTIC 1 65480 LABEL, CONVERSION INFORMATION 2 86007 TOOL, REMOVAL, BUNRER RING 1 65558 INSTALLATION INSTRCTIONS, LPG CONVERSION KIT 1 76125* O-RING, BYPASS 4 92125-48 ORIFICE, BYPASS, .0048MM 1 92125-61 ORIFICE, BYPASS, .0061MM 3 72427-84 ORIFICE, MAIN, .0084MM 1 72427-111 ORIFICE, MAIN, .0111MM 2 72427-118 ORIFICE, MAIN, .0118MM 1 * Provided assembled to the bypass orifices
Kit Part Number: 700147-1
Kit Part Number: 700147-2
Page 3
STEP 3 Prepare Range for Conversion
g
g
3-1 Move the range out from the wall, if necessary. 3-2 If the range is connected to a natural gas supply
line, close the gas supply valve.
3-3 Disconnect the range power connector from the
electrical outlet.
Burner Cap Burner Ring
Burner Head
Remove Grates
3-4 Remove the grates from the cooktop. 3-5 Remove all of the burner caps and burner rings
from top of the burner heads.
Figure 3-1 Grate, Burner Cap and Burner Ring Removal
STEP 4 Convert Regulator to LPG
4-1 Locate and remove the regulator access panel
on the back of the range.
4-2 Locate the regulator and remove the regulator
cap. Make sure that the regulator spring remains in place.
Spool: Direction
ulator Cap
Re
ulator Spring
Re
for LPG
Spool: Direction
for natural gas
4-3 Remove the spool from the cap and insert the
opposite side. The large end of the spool must insert into the regulator first for LPG operation.
4-4 Replace the cap. The access panel will be re-
installed later.
Access panel for
E36DF76EPS &
E48DF76EPS
Access panel for
E30DF74EPS
Back of range
Figure 4-1 Regulator Conversion
Page 4
STEP 5 Disassemble Cooktop
g
g
Professional Series Range LPG Conversion Kit
5-1 Insert the large end of the burner ring removal
tool into the top of the left rear burner head. Unscrew and remove the nut.
5-2 Remove the burner head. Slip the igniter wire off
of the burner as you remove it.
Removal Tool
Retainin
Burner Head
Nut
I
niter
5-3 Repeat steps 5-1 and 5-2 for the remaining
burners.
5-4 Lift out the spill tray.
Spill Tray
Figure 5-1 Burner Head Removal
Page 5
STEP 6 Replace Bypass Orifices
6-1 Make sure all knobs are in the off position. 6-2 Remove all of the burner knobs from the front of
the range.
6-3 Insert the 1/8” screwdriver into the valve stem
hole for the left rear burner. Unscrew the bypass orifice from the right side of the valve assembly.
6-4 Identify the appropriate bypass orifice from
Table 6-1. Match both the model number and
Burner
Location
Left Rear 61 61 61
Left Front 48 48 48
Right Rear 61 48 48
Right Front 61 61 61
Center Rear - 61 61
Center Front - 61 61
Table 6-1 Bypass Orifice Sizes (x 100 mm)
Valve Assembly
Bypass Orifice
E30DF74EPS
(30-Inch)
Valve Stem Hole
the burner location. The bypass orifice size is stamped on its head.
6-5 Insert the bypass orifice and the attached o-ring
into the right side of the valve with the needle nose pliers. Tighten into place with the 1/8” screwdriver.
6-6 Repeat steps 6-1 through 6-5 for the remaining
burner valves.
6-7 Replace the knobs.
E36DF76EPS
(36-Inch)
E48DF76EPS
(48-Inch)
Figure 6-1 Bypass Orifice Conversion
Page 6
STEP 7 Replace Main Orifices
Professional Series Range LPG Conversion Kit
7-1 Remove the two screws that hold the left rear
burner base to the stove chassis.
7-2 Hold the shutter connector with the 8”
adjustable wrench. Remove the air shutter using the 6” adjustable wrench.
7-3 Hold the shutter connector with the 8”
adjustable wrench. Remove the main orifice from the shutter connector using the 10 mm open-end wrench.
Compression Nut
Shutter Connector
Burner
Location
Left Rear 84 112 112
Left Front 111 86 86
Right Rear 111 86 86
Right Front 118 112 112
Center Rear - 118 118
Center Front - 118 118
Table 7-1 Main Orifice Sizes (X 100 mm)
Main Orifice
E30DF74EPS
(30-Inch)
Air Shutter (remove)
7-4 Replace the main orifice with the appropriate
size from Table 7-1. Match both the model number and the burner location. The main orifice size is stamped on its side. The shutter and the burner base will be re-assembled after pressure testing.
7-5 Check to make sure that the compression nut is
tightened into the back of the shutter connector.
7-6 Repeat steps 7-1 through 7-5 for the remaining
burners.
E36DF76EPS
(36-Inch)
Burner Base
E48DF76EPS
(48-Inch)
Figure 7-1 Main Orifice Conversion
Page 7
STEP 8 Perform Pressure Tests
8-1 Connect the U-tube manometer to the LPG
supply line.
8-2 With electrical power to the range disconnected
open the LPG supply valve.
8-3 Verify that the pressure is above 11 inches water
column (WC) and below ½ PSI. Consult the factory if the pressure is not within the above limits.
8-4 Close the LPG supply valve. Connect the range
to the LPG supply line.
Place end of tube over main orifice
,
8-5 Make sure all knobs on the front of the range
are in the off position.
8-6 Connect the U-tube manometer to the left rear
burner’s main orifice with 3/8” surgical tubing.
8-7 Open the LPG supply valve. Turn on the left rear
burner. The manometer should read 10 inches WC +/- ½ inch. Contact the factory if the pressure does not meet specifications.
8-8 Turn off the burner and the gas supply valve.
Figure 8-1 Pressure Test Set-up
STEP 9 Adjust Air Shutter Gaps
9-1 Determine the appropriate air shutter part
number for the left rear burner from Table 9-1 on page 9. Be sure to match the model number and burner location. The shutter part number appears on its side.
9-2 Thread the air shutter onto the left rear shutter
connector about 6 turns (see Figure 9-1).
9-3 Reinstall the burner base (see Figure 9-1). 9-4 Measure the gap between the end of the shutter
connector and the opposite end of the shutter opening with the pocket rule (see Figure 9-2).
9-5 Compare the measured gap to the gap listed in
Table 9-2 for the appropriate model number and the burner location.
9-6 Hold the shutter connector with the 8”
adjustable wrench. Adjust the air shutter using the 6” adjustable wrench until the gap is to within 1/16” (1.6 mm) of the gap indicated in the table.
9-7 Secure the shutter with thread-locker. 9-8 Repeat steps 9-1 through 9-7 for the remaining
burners.
9-9 Check to make sure that the compression nut is
tightened into the back of each shutter connector.
Page 8
Professional Series Range LPG Conversion Kit
Burner Base
Burner
Location
Left Rear HN A-0053-E HN A-0053-E HN A-0053-E
Left Front HN A-0052-E HN A-0052-E HN A-0052-E
Right Rear HN A-0053-E HN A-0052-E HN A-0052-E
Right Front HN A-0053-E HN A-0053-E HN A-0053-E
Center Rear - HN A-0053-E HN A-0053-E
Center Front - HN A-0053-E HN A-0053-E
Burner
Location
Left Rear .36/9.2 .38/9.7 .39/9.8
Left Front .34/8.6 .27/6.9 .12/3.1
Right Rear .35/8.9 .29/7.4 .18/4.7
Right Front .37/9.4 .39/9.9 .38/9.6
Center Rear - .40/10.0 .38/9.7
Center Front - .39/9.8 .40/10.1
Table 9-2 Air Shutter Gaps Settings (in/mm)
E30DF74EPS
(30-Inch)
Table 9-1 Air Shutter Part Numbers
E30DF74EPS
(30-Inch)
Air Shutter
E36DF76EPS
(36-Inch)
E36DF76EPS
(36-Inch)
Shutter Connector
Compression Nut
E48DF76EPS
E48DF76EPS
(48-Inch)
(48-Inch)
Figure 9-1 Air Shutter Assembly
End of shutter connector
Shutter Gap
Apply thread-locker here
Figure 9-2 Air Shutter Reassembly and Gap Adjustment
Page 9
STEP 10 Perform Leak Tests
10-1 Make sure that all knobs on the front of the
range are in the off position.
10-2 With electrical power to the range disconnected
open the LPG supply valve.
10-3 Using a gas leak detector or bubble forming leak
detection fluid, check the following for leaks:
LPG gas supply connection
All manifold connections
All valve connections
Bypass orifices
Connect igniter wire here
Igniter
10-4 Re-assemble the burner heads, burner head
nuts, burner rings, and burner caps without
,
spill tray in place. Be sure the igniter wire is connected to each burner head.
10-5 Connect the range to the electrical outlet. 10-6 Turn each burner on HIGH, one at a time.
Check for leaks around the valves (including the bypass orifice) and the burner lines.
Burner Head
the
Figure 10-1 Igniter Connection
STEP 11 Perform Flame Tests
11-1 Turn each burner on HIGH and then off again,
several times. If the flame does not light repeatedly and rapidly, check for obstructions between the igniter and the burner head (see Figure 10-1).
If the flame does not have the correct appearance, check the shutter gap settings (see STEP 9). If adjusting the air shutters will not correct the problem, contact the factory.
11-2 Make sure that the flame:
Is stable.
Does not waver or lift up from the burner.
Is predominately blue in color.
Is not predominately yellow at the tips.
Figure 11-1 Examples of a Normal Flame
Page 10
STEP 12 Apply labels and reassemble
Professional Series Range LPG Conversion Kit
12-1 Wait for all the burners to cool. 12-2 Fill out and apply the conversion labels:
Apply one where it can be easily read on the floor of the chassis.
Apply the other next to the rating label on the back of the range.
12-3 Remove all of the burner heads.
12-4 Install the spill tray. 12-5 Replace the burner heads, burner head nuts,
burner rings, and burner caps. Be sure the igniter wire is connected to the igniter for each burner head.
12-6 Install the cooktop grates. 12-7 Re-install the regulator access panel on the back
of the range.
Figure 12-1 Conversion Label
Altitude Considerations
The Electrolux Professional Series range is equipped with two types of burners:
Sealed power burners – up to 17,000 BTU per hour Sealed precision burner(s) – up to 8500 BTU per hour (smaller in size than the power burner)
For elevations above 2000 feet, the burners ratings will be reduced at the rate of 4% for each 1000 feet above sea level.
Page 11
Conversion Back to Natural Gas
If it is necessary to return the range to natural gas service, repeat all of the steps in this procedure using the parts that have been removed. Use the chart below to determine the orifice sizes, shutter gaps, and the air shutter part numbers.
Natural Gas Conversion Specifications
Burner
Location
Bypass
Orifice
Main
Orifice
Air Shutter
Part No.
Air Shutter
Gap (IN/MM)
Left Rear 81 184 HN A-0053-E .37/9.5
Left Front 72 140 HN A-0052-E .34/8.6
Right Rear 81 184 HN A-0053-E .35/8.9
Right Front 81 188 HN A-0053-E .37/9.4
Model E30DF74EPS (30-Inch)
Burner
Location
Bypass
Orifice
Main
Orifice
Air Shutter
Part No.
Air Shutter
Gap
Left Rear 81 184 HN A-0053-E .37/9.5
Left Front 72 133 HN A-0052-E .30/7.6
Right Rear 72 133 HN A-0052-E .33/8.4
Right Front 81 184 HN A-0053-E .37/9.4
Center Rear 81 196 HN A-0053-E .38/9.6
Center Front 81 196 HN A-0053-E .37/9.5
Model E36DF76EPS (36-Inch)
Burner
Location
Bypass
Orifice
Main
Orifice
Air Shutter
Part No.
Air Shutter
Gap
Left Rear 81 184 HN A-0053-E .38/9.6
Left Front 72 133 HN A-0052-E .35/8.8
Right Rear 72 133 HN A-0052-E .30/7.7
Right Front 81 184 HN A-0053-E .39/9.9
Center Rear 81 196 HN A-0053-E .38/9.7
Center Front 81 196 HN A-0053-E .37/9.5
Model E48DF76EPS (48-Inch)
The Electrolux Group
USA 250 Bobby Jones Expressway Augusta, GA 30907 1-877-4electrolux (1-877-453-3287) www.electroluxusa.com
CANADA 5855 Terry Fox Way Mississauga, ON L5V 3E4 1-800-688-4606 www.electroluxca.com
Page 12
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