AEG-Electrolux 11602G User Manual

20604 G - 21604 G 11602 G - 21602 G
Gaskookplaat Table de cuisson Gas hob
Gebruiksaanwijzing en Installatievoorschrift Notice dutilisation et dencastrement Operating and Installation Instructions
FR
GB
ENGLISH
GB
Important Safety Information
You MUST read these warnings carefully before installing or using the hob. If you need assistance, contact our Customer Care Department on 08705 350350
Installation
l This hob must be installed by qualified personnel, according to the manufacturers
instructions and to the relevant British Standards.
l Any gas installation must be carried out by a registered CORGI installer.
l Remove all packaging before using the hob.
l Ensure that the gas and electrical supply complies with the type stated on the rating
plate, located near the gas supply pipe.
l Do not attempt to modify the hob in any way.
Child Safety
l This hob is designed to be operated by adults. Do not allow children to play near or
l The hob gets hot when it is in use. Children should be kept away until it has cooled.
l Children can also injure themselves by pulling pans or pots off the hob.
During Use
l This hob is intended for domestic cooking only. It is not designed for commercial or
36
with the hob.
industrial purposes.
l When in use a gas cooking hob will produce heat and moisture in the room in which
it has been installed. Ensure there is a continuous air supply, keeping air vents in good condition or installing a cooker hood with a venting hose.
l When using the hob for a long period time, the ventilation should be improved, by
opening a window or increasing the extractor speed.
l Do not use this hob if it is in contact with water. Do not operate the hob with wet hands.
l Ensure the control knobs are in the OFF position when not in use.
l When using other electrical appliances, ensure the cable does not come into contact
with the hot surfaces of the cooking appliance.
l Unstable or misshapen pans should not be used on the hob as unstable pans can
cause an accident by tipping or spillage.
l Never leave the hob unattended when cooking with oil and fats.
l Never use plastic or aluminium foil dishes on the hob.
l Perishable food, plastic items and areosols may be affected by heat and should not
be stored above or below the hob unit.
Service
l This hob should only be repaired or serviced by an authorised Service Engineer
and only genuine approved spare parts should be used.
Environmental Information
{
l After installation, please dispose of the packaging with due regard to safety and the
environment.
l When disposing of an old appliance, make it unusable, by cutting off the cable.
Keep this instruction book for future reference and ensure it is passed on to any new owner.
This appliance is manufactured according to the following EEC directives: 73/23 EEC - 90/683 EEC - 93/68 EEC ­89/336 EEC - 90/396 EEC, current edition.
37
Contents
Important Safety Information ......................................................................................... 36
Instructions for the User ................................................................................................ 39
Description of the Hobs ................................................................................................... 39
Operation ........................................................................................................................ 40
Maintenance and Cleaning ............................................................................................. 41
The Hob Top ........................................................................................................ 41
Pan Supports ...................................................................................................... 41
The Burners ........................................................................................................ 41
Something Not Working? ................................................................................................ 42
Service and Spare Parts ................................................................................................. 43
Guarantee Conditions ..................................................................................................... 44
Instructions for the Installer ......................................................................................... 45
Engineer technical data................................................................................................... 46
Important safety requirements ........................................................................................ 47
Location .......................................................................................................................... 47
Installation ....................................................................................................................... 48
Gas Connection .................................................................................................. 49
Cut Out Size ........................................................................................................ 50
Building In ........................................................................................................... 50
Building over a cupboard or drawer .............................................................. 50
Building over a kitchen unit with door ............................................................51
Fitting the hob to the worktop ........................................................................ 52
Electrical connections ..................................................................................................... 53
Permanent Connection ....................................................................................... 54
Wiring diagram .................................................................................................... 54
Fault Finding ...................................................................................................................55
Preliminary Electrical Systems Check ................................................................. 55
Ignition System / Gas Ignition.............................................................................. 57
Commissioning................................................................................................................ 58
Pressure Testing ..................................................................................................58
Conversion from Natural Gas to LPG ............................................................................. 59
Guide to Use the instructions
The following symbols will be found in the text to guide you throughout the Instructions:
Safety Instructions
Step by step instructions for an
F
{
38
operation
Hints and Tips
Environmental information
Description of the Hobs
Mod. 21602 G
1
3
2
3
5
4
6
7
8
9
3
Mod. 11602 G
2
1
3
1. Hob Top
2. Rapid Burner
3. Semi-rapid Burners
4. Auxiliary Burner
5. Control knob for back right burner (semi-rapid)
6. Control knob for back left burner (semi-rapid)
7. Control knob for front left burner (rapid)
8. Control knob for front right burner (auxiliary)
9. Electric Ignition Push Button
4
INSTALLATION
Any gas installation must be carried out by a registered CORGI installer, and in
accordance with existing rules and regulations.
The relevant instructions are to be found in the second section of this manual.
Please, ensure that, once the hob is installed, it is easily accessible for the engineer
in the event of a breakdown.
5
6
7
8
9
39
WHEN THE HOB IS FIRST INSTALLED
Once the hob has been installed, it is important to remove any protective materials,
which were put on in the factory.
Operation
HOB BURNERS
To light a burner, turn the relevant control knob anticlockwise to the maximum position. At
the same time push the electric ignition button which is marked with a little spark. Then
adjust the flame as required.
If the burner does not ignite, turn the control knob to zero, and try again.
When switching on the mains, after installation or a power cut, it is quite normal for the
spark generator to be activated automatically.
To ensure maximum burner efficiency, you should only use pots and pans with a flat
bottom fitting the size of the burner used (see table).
Burner minimum maximum
diameter diameter
Large (rapid) 160 mm. 240 mm. Medium (semi-rapid) 120 mm. 220 mm. Small (Auxiliary) 80 mm. 160 mm.
40
As soon as a liquid starts boiling, turn down the flame so that it will barely keep the liquid
simmering.
If you use a saucepan which is smaller than the recommended size, the flame will
spread beyond the bottom of the vessel, causing the handle to overheat.
Take care when frying food in hot oil or fat, as the overheated splashes could easily
ignite
If the control knobs become difficult to turn, please contact your local AEG Service
Force Centre.
Maintenance and Cleaning
Before any maintenance or cleaning can be carried out, you must DISCONNECT the
hob from the electricity supply.
The hob is best cleaned whilst it is still warm, as spillage can be removed more
easily than if it is left to cool.
The Hob Top
Regularly wipe over the hob top using a soft cloth well wrung out in warm water to
which a little wasing up liquid has been added. Avoid the use of the following:
- household detergent and bleaches;
- impregnated pads unsuitable for non-stick saucepans;
- steel wool pads;
- bath/sink stain removers.
Should the hob top become heavily soiled, the following products are recommended:
- For stainless steel hobs use a proprietary stainless steel cleaner.
- For other hobs use Hob Brite or Bar Keepers Friend.
Pan Supports
The pan supports are dishwasher proof. If washing them by hand, take care when
drying them as the enamelling process occasionally leaves rough edges. If necessay,
remove stubborn stains using a paste cleaner.
The Burners
The burner caps and crowns can be removed for cleaning.
Wash the burners taps and crowns using hot soapy water, and remove marks with
a mild paste cleaner. A well moistened soap impregnated steel wool pad can be
used with caution, if the marks are particularly difficult to remove.
After cleaning, be sure to wipe dry with a soft cloth.
41
Something Not Working?
If the hob is not working correctly, please carry out the following checks before contacting your local AEG Service Force Centre.
SYMPTOM
n There is no spark when lighting the
gas
SOLUTION
u Check that the unit is plugged in and
the electrical supply is switched on
u Check that the RCCB has not tripped
(if fitted)
u Check the mains fuse has not blown
u Check the burner cap and crown
have been replaced correctly, e.g. after cleaning.
n The gas ring burns unevenly
u Check the main jet is not blocked
and the burner crown is clear of food particles.
u Check the burner cap and crown
have been replaced correctly, e.g. after cleaning.
If after all these checks, your hob still does not operate correctly, contact your local AEG Service Force Centre.
Please note that it will be necessary to provide proof of purchase for any in-guarantee service calls.
In-guarantee customers should ensure that the above checks have been made as the engineer will make a charge if the fault is not a mechanical or electrical breakdown.
42
Service and Spare Parts
If you require spare parts or an engineer contact your local Service Force Centre by telephoning:
0870 5 929 929
Your call will be routed to your local Service Force Centre.
For the address of your local Service Force Centre and further information about Service Force, please visit the website at www.serviceforce.co.uk
When you contact the Service Centre, they will need the following information:
1. Your name, address and post code.
2. Your telephone number
3. Clear and concise details of the fault
4. The model and the serial number (see rating label on the back of this instruction
booklet)
5. Date of purchase
CUSTOMER CARE
For general enquiries concerning your AEG appliance and for further information on AEG products, contact our Customer Care Department by letter or telephone at the address below or visit our website at www.aeg.co.uk
Customer Care Department
AEG Domestic Appliances 55 - 77 High Street Slough Berkshire SL1 1DZ Tel : 08705 350350*
*
calls to this number may be recorded for training purposes.
43
Guarantee Conditions
Standard guarantee conditions
We, AEG, undertake that if within 12 months of the date of the purchase this AEG appliance or any part thereof is proved to be defective by reason only of faulty workmanship or materials, we will, at our discretion repair or replace the same FREE OF CHARGE for labour, materials or carriage on condition that:
· The appliance has been correctly installed and used only on the electricity or gas supply stated on the rating plate.
· The appliance has been used for normal domestic purposes only, and in accordance with the manufacturers operating and maintenance instructions.
· The appliance has not been serviced, maintained, repaired, taken apart or tampered with by any person not authorised by us.
· All service work under this guarantee must be undertaken by a Service Force Centre. Any appliance or defective part replaced shall become the Companys property.
· This guarantee is in addition to your statutory and other legal rights.
· Home visits are made between 8.30am and 5.30pm Monday to Friday. Visits may be available
outside these hours in which case a premium will be charged.
Exclusions
This guarantee does not cover:
· Damage or calls resulting from transportation, improper use or neglect, the replacement of any light bulbs or removable parts of glass or plastic.
· Costs incurred for calls to put right an appliance which is improperly installed or calls to appliances outside the United Kingdom.
· Appliances found to be in use within a commercial environment, plus those which are subject to rental agreements.
· Products of AEG manufacture which are not marketed by AEG.
European Guarantee
If you should move to another country within Europe then your guarantee moves with you to your new home subject to the following qualifications:
· The guarantee starts from the date you first purchased your product.
· The guarantee is for the same period and to the same extent for labour and parts as exists in the new
country of use for this brand or range of products.
· This guarantee relates to you and cannot be transferred to another user.
· Your new home is within the European Community (EC) or European Free Trade Area.
· The product is installed and used in accordance with our instructions and is only used domestically, i.e.
a normal household.
· The product is installed taking into account regulations in your new country. Before you move, please contact your nearest Customer Care centre, listed below, to give them details of your new home. They will then ensure that the local Service Organisation is aware of your move and able to look after you and your appliances.
France Senlis +33 (0)3 44 62 29 29 Germany Nürnberg +49 (0)800 234 7378 Italy Pordenone +39 (0)800 117511 Sweden Stockholm +46 (0)8 672 53 60 UK Slough +44 (0)1753 219899
44
Instructions for the Installer
Engineer technical data
OVERALL DIMENSIONS Width: 580 mm.
Depth: 500 mm.
CUT OUT DIMENSIONS Width: 550 mm.
Depth: 470 mm.
SUPPLY CONNECTIONS Gas:
R 1/2 inch (1/2 inch male) Rear right hand corner
Electric:
230-240V 50Hz supply, 3 core flexible cable with non rewireable plug fitted with a 3 amp cartridge fuse.
IGNITION HT SPARK Spark Generator
Ispra Control's BF 80066 - 220-240V 0.6 VA T120
Spark Gap : Fixed
HEAT INPUT
Rear Left Burner 2.0 kW (6824 BTU/HR) (semi rapid)
Front Left Burner 3.0 kW Natural Gas (10236 BTU/HR) (rapid) 2.8 kW L.P.G. (9554 BTU/HR)
Rear Right Burner 2.0 kW (6824 BTU/HR) (semi rapid)
Front Right Burner 1.0 kW (3412 BTU/HR) (auxiliary)
APPLIANCE CLASS 3
APPLIANCE CATEGORY II2H3+
GAS SUPPLY Natural gas G20 / 20mbar
45
TYPE OF GAS
NATURAL GAS
20 mbar
VALUE =
37.78 MJ/m
Ws - 50.7 MJ/ m
3
BURNER RAPID SEMI-RAPID AUXILIARY
POSITION MAX MIN MAX MIN MAX M IN
NOMINAL THERMAL
POWER kW 3.0 0.65 2.0 0.45 1.0 0.33
NOMINAL FLOW RATE m3/h 0.286 0.057 0.190 0.038 0.095 0.028
NOZZLE REFERENCE 119 Adjust. 96 Adjust. 70 Adjust.
3
1/100 mm
(large) (medium) (small)
LPG GAS
28-30/37 mbar
VALUE =
49.92 MJ/Kg
NOMINAL THERMAL POWER kW 2.8 0.65 2.0 0.45 1.0 0.33
NOMINAL FLOW RATE g/h 202 43.5 144 29 72 21,5
NOZZLE REFERENCE 86 40 71 32 50 28
1/100 mm
Burner Dia. Tap By-pass
1/100 mm
Auxiliary 28
Semi-rapid 32
Rapid 40
Aeration adjustment none
46
Important safety requirements
This hob must be installed in accordance with the Gas Safety (Installation and Use) Regulations (Current Edition) and the IEE Wiring Regulations (Current Edition).
Detailed recommendations are contained in the following British Standards Codes Of Practice: B.S. 6172/ B.S. 5440, Par. 2 and B.S. 6891 Current Editions.
The hob should not be installed in a bed sitting room with a volume of less than 20 m3. If it is installed in a room of volume less than 5 m3 an air vent of effective area of 110 cm is required. If it is installed in a room of volume between 5 m3 and 10 m3 an air vent of effective area of 50 cm2 is required, while if the volume exceeds 11 m3 no air vent is required.
However, if the room has a door which opens directly to the outside no air vent is required even if the volume is between 5 m3 and 11 m3.
If there are other fuel burning appliances in the same room, B.S. 5440 Part 2 Current Edition, should be consulted to determine the requisite air vent requirements.
Location
The hob may be located in a kitchen, a kitchen/diner or bed sitting room, but not in a bathroom or shower room.
Before making the cut out in the worktop ensure that there is a minimum distance of 55 mm. between the rear edge of the hob and the wall.
A minimum distance of 100 mm. must be left between the side edges of the hob and any adjacent cabinets or walls.
The minimum distance combustible material can be fitted above the hob in line with the edges of the hob is 420 mm. If it is fitted below 420 mm. a space of 50 mm. must be allowed from the edges of the hob.
2
The minimum distance combustible material can be fitted directly above the hob is 700 mm.
47
CLEARANCES REQUIRED
WHEN FITTING THE GAS HOB
WITHOUT A COOKER HOOD ABOVE
CLEARANCES REQUIRED
WHEN FITTING THE GAS HOB
WITH A COOKER HOOD ABOVE
600 mm
700 mm
100 mm
FO 0812
400 mm
50 mm
55 mm
400 mm
50 mm
650 mm
700 mm
100 mm
FO 0813
400 mm
50 mm
55 mm
400 mm
50 mm
Installation
IMPORTANT
This hob must be installed by qualified personnel to the relevant British Standards.
Any gas installation must be carried out by a registered CORGI installer.
The manufacturer will not accept liability, should the above instructions or any of the other safety instructions incorporated in this book be ignored.
48
FO 0814
FO 0264
A) End of shaft with nut B) Washer C) Elbow
On the end of the shaft, which includes the G 1/2" threaded elbow, adjustment is fixed so that the washer is fitted between the components as shown in the diagram. Screw the parts together without using excessive force.
Gas Connection
Connection to the gas supply should be with either rigid or semi-rigid pipe, i.e. steel or copper.
The connection should be suitable for connecting to R 1/2 (1/2 BSP male thread).
When the final connection has been made, it is essential that a thorough leak test is carried out on the hob and installation.
Ensure that the main connection pipe does not exert any strain on the hob.
It is important to install the elbow correctly, with the shoulder on the end of the thread, fitted to the hob connecting pipe.
Failure to ensure the correct assembly will cause leakage of gas.
49
Cut Out Size
The dimensions of the cut-out are given in the diagram.
FO 2109
Building In
500
470
580
550
Building over a cupboard or drawer
If the hob is to be installed above a cupboard or drawer it will be necessary to fit a heat resistant board below the base of the hob on the underside of the work surface.
It is also recommended to carry out the electrical connection to the hob as shown in diagrams 1 and 2.
50
1
FLEX OUTLET
ON/OFF SWITCH
2
ON/OFF SWITCH
FLEX OUTLET
FO 0763
FO 0764
Building over a kitchen unit with door
Proper arrangements must be taken in designing the furniture unit, in order to avoid any contact with the bottom of the hob which can be heated when it is operated. The recommended solution is shown in diagram 3.
The panel fitted under the hob ("a") should be easily removable to allow easy access if technical assistance is needed. The space behind the kitchen unit ("b") can be used for connections.
3
60
FO1013
30
a
20 min
b
Dimensions are given in mm.
51
Fitting the hob to the worktop
Before fitting the hob into the cut out, a sealing gasket supplied with the hob must be fitted to the edge of the cut out. It is essential that no gaps are left in this seal in order to prevent spillage near the hob seeping into the cabinet below.
1) Place the sealing gasket
F
The edge of the hob forms a double seal which prevents the ingress of liquids.
all around the edge of the cut out.
2) Place the hob into the cut out and secure it by means of the relevant fixing clamps and screws, as shown in the diagram.
3) Remove the excess seal
FO0199
Seal
a
52
Electrical connections
Any electrical work required to install this hob should be carried out by a qualified electrician or competent person, in accordance with the current regulations.
THIS HOB MUST BE EARTHED.
The manufacturer declines any liability should these safety measures not be observed.
This hob is designed to be connected to a 230-240V 50Hz AC electrical supply.
Before switching on, make sure the electricity supply voltage is the same as that indicated on the hob rating plate. The rating plate is located on the bottom of the hob. A copy is attached on the back cover of this book.
The hob is supplied with a 3 core flexible supply cord incorporating 13 amp plug fitted. In the
event of having to change the fuse, a 3amp ASTA approved (BS 1362) fuse must be used.
Should the plug need to be replaced for any reason, the wires in the mains lead are coloured in accordance with the following code:
Green and Yellow - Earth
Blue - Neutral
Brown - Live
1) Connect the green and yellow (earth)
F
wire to the terminal in the plug which is marked with the letter 'E' or the earth symbol or coloured green and yellow.
2) Connect the blue (neutral) wire to the terminal in the plug which is marked with the letter 'N' or coloured black.
FO 0390
3) Connect the brown (live) wire to the terminal in the plug which is marked with the letter 'L' or coloured red.
Upon completion there must be no cut, or stray strands of wire present and the cord clamp must be secure over the outer sheath.
A cut off plug inserted into a 13 amp socket is a serious safety (shock) hazard. Ensure that the cut off plug is disposed of safely.
53
Permanent Connection
In the case of a permanent connection, it is necessary that you install a double pole switch between the hob and the electricity supply (mains), with a minimum gap of 3 mm. between the switch contacts and of a type suitable for the required load in compliance with the current electric regulations.
The switch must not break the yellow and green earth cable at any point.
Ensure that the hob supply cord does not come into contact with surfaces with temperatures higher than 50 deg. C.
Wiring diagram
L
54
A
N
A. IGNITOR SWITCH
B. IGNITOR UNIT
0
220/240
1
2
3
4
B
Fault Finding
Preliminary Electrical Systems Check
Brown
Blue
Green Yellow
START
Isolate appliance and carry out: A: Earth Continuity check.
NO
Has inlet fuse blown?
YES
NO
Inlet wiring faulty. Rectify any fault.
Carry out: C: Polarity check.
YES
PLUG (with cover removed)
Earth Wire Green/Yellow
Neutral Wire Blue
Carry out: D: Resistance to Earth check.
Electricity supply should now be satisfactory.
( )
FUSE
Brown
Blue
SOCKET
(face view)
E
Green Yellow
( )
Isolate appliance and carry out: B: Insulation check. Rectify any fault including replacing fuses as necessary.
N
L
55
A. EARTH CONTINUITY CHECK
Appliance must be electrically disconnected - meter set on W (Ohms) x 1 scale and adjust zero if necessary.
 Test leads from any appliance earth point to earth pin on plug. Resistance should
be less than 0.1 W (Ohm), check all earth wires for continuity and all contacts clean and tight.
B. INSULATION CHECK
Appliance electrically disconnected, all switches ON.
a) meter set on W (Ohms) x 1 scale.
Test leads from L to N in appliance terminal block. If meter reads «0» then there is a short circuit.
b) meter set on W (Ohm) x 100 scale.
Repeat test with leads from L to E. If meter reads less than × (infinity) there is a fault.
NOTE - Should it be found that the fuse has failed but no fault is indicated - a detailed continuity check (i.e. by disconnecting and checking each component) is required to trace the faulty component.
It is possible that a fault could occur as a result of local burning/arcing but no fault could be found under test. However a detailed visual inspection should reveal evidence of burning around the fault.
56
Ignition System / Gas Ignition
Ignitor does not spark
YES
NO
Check plug top fuse and replace if necessary
Check polarity and earth continuity of supply point
Check earth continuity of appliance
Check continuity from 'N' on the mains connector block and "O" on the ignitor unit
Check gas supply at burner
Light burner manually
Check by pass simmer adjusted
Check position of the electrode
Check continuity from the tip of each electrode to the terminals 1 to 4 on the ignitor unit
Check fitting of burners
Check continuity from 'L' on the mains connector block and the taps ignition switches
Check continuity from ignition switches connector to ignitor unit
Check for breaks in the insulation of the HT leads
Change the ignitor unit
57
Commissioning
When the hob has been fully installed it will be necessary to check the minimum flame setting. To do this, follow the procedure below.
1) Turn the gas tap to the MAX position and ignite.
F
2) Set the gas tap to the MIN flame position then turn the control knob from MIN to MAX several times. If the flame is unstable or is extinguished follow the procedure below.
Procedure:
1) Re-ignite the burner and set to
F
MIN.
2) Remove the control knob.
3) You can find two different adjustment screw locations according to the gas tap (see diagram). The "b" type has the adjustment screw located down the centre of th egas tap control shaft. The "c" type has the by pass screw located to the side of the gas tap itself.
FO 1032
a) Minimum adjustment screw
b) Ta p
To adjust, use a thin bladed screwdriver and turn the adjustment screw until the flame is steady and does not extinguish, when the knob is turned from MIN to MAX. Repeat this procedure for all burners.
Pressure Testing
1) Remove left hand pan support and front left burner cap and crown.
F
2) Fit manometer tube over the injector.
3) Turn on the burner gas supply and ignite another burner supply.
The pressure reading should be nominally 20mbar and must be between 17 mbar and 25mbar.
4) Turn off the burner supplies.
58
Conversion from Natural Gas to LPG
It is important to note that this model is designed for use with natural gas but can be converted for use with butane or propane gas providing the correct injectors are fitted. The gas rate is adjusted to suit.
Method
1) Ensure that the gas taps are in the 'OFF' position
F
2) Isolate the hob from the electricity supply
3) Remove all pan supports, burner caps, rings, crowns and control knobs.
4) With the aid of a 7mm box spanner the burner injectors can then be unscrewed and replaced by the appropriate LPG injectors.
TO ADJUST THE GAS RATE
With the aid of a thin bladed screwdriver completely tighten down the by pass adjustment screw. Upon completion stick the replacement rating plate on the under side of the hob.
IMPORTANT
The replacement/conversion of the gas hob should only be undertaken by a competent person
59
AEG Hausgeräte GmbH Postfach 1036 D-90327 Nürnberg
http://www.aeg.hausgeraete.de
© Electrolux plc 2003
Grafiche MDM - Forlì
From the Electrolux Group. The worlds No.1 choice.
The Electrolux Group is the worlds largest producer of powered appliances for kitchen, cleaning and outdoor use. More than 55 million Electrolux Group products (such as refrigerators, cookers, washing machines, vacuum cleaners, chain saws and lawn mowers) are sold each year to a value of approx. USD 14 billion in more than 150 countries around the world.
35678-5902 02/03
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