Page 1
35772 G
Gas hob
Instruction Booklet
AUS ERFAHRUNG GUT
GB
Page 2
Important Safety Information
You MUST read these warnings carefully before installing or using the hob. If
you need assistance, contact our Customer Care Department on 08705 350350
Installation
l This hob must be installed by qualified personnel, according to the manufacturers
instructions and to the relevant British Standards.
l Any gas installation must be carried out by a registered CORGI installer.
l Remove all packaging before using the hob.
l Ensure that the gas and electrical supply complies with the type stated on the rating
plate, located near the gas supply pipe.
l Do not attempt to modify the hob in any way.
Child Safety
l This hob is designed to be operated by adults. Do not allow children to play near or
with the hob.
l The hob gets hot when it is in use. Children should be kept away until it has cooled.
l Children can also injure themselves by pulling pans or pots off the hob.
During Use
l This hob is intended for domestic cooking only. It is not designed for commercial or
industrial purposes.
l When in use a gas cooking hob will produce heat and moisture in the room in which
it has been installed. Ensure there is a continuous air supply, keeping air vents in
good condition or installing a cooker hood with a venting hose.
l When using the hob for a long period of time, the ventilation should be improved, by
opening a window or increasing the extractor speed.
2
Page 3
l Do not use this hob if it is in contact with water. Do not operate the hob with wet hands.
l Ensure the control knobs are in the OFF position when not in use.
l When using other electrical appliances, ensure the cable does not come into contact
with the hot surfaces of the cooking appliance.
l Unstable or misshapen pans should not be used on the hob as unstable pans can
cause an accident by tipping or spillage.
l Never leave the hob unattended when cooking with oil and fats.
l Never use plastic or aluminium foil dishes on the hob.
l Perishable food, plastic items and areosols may be affected by heat and should not
be stored above or below the hob unit.
Service
l This hob should only be repaired or serviced by an authorised Service Engineer
and only genuine approved spare parts should be used.
Environmental Information
{
l After installation, please dispose of the packaging with due regard to safety and the
environment.
l When disposing of an old appliance, make it unusable, by cutting off the cable.
Keep this instruction book for future reference and ensure it is passed on to
any new owner.
These instructions are only valid for countries whose identification symbols are shown
on the cover of this instruction booklet and on the appliance itself.
3
Page 4
Contents
Instructions for the User
Important Safety Information 2
Description of the Hob 5
Operation 6
Maintenance and Cleaning 7
Something Not Working? 8
Service and Spare Parts 9
Customer Care 9
Guarantee Conditions 10
Instructions for the Installer
Engineers technical data 11
Important safety requirements 12
Installation 13
Electrical connections 17
Wiring diagram 18
Fault Finding 19
Commissioning 22
Conversion from Natural Gas to LPG 23
Guide to Use the instructions
The following symbols will be found in the text to guide you throughout the Instructions:
Safety Instructions
Step by step instructions for an operation
F
Hints and Tips
{
4
Environmental information
This appliance complies with the following E.E.C. Directives:
-73/23 - 90/683 (Low Voltage Directive);
-89/336 (Electromagnetical Compatibility Directive);
-93/68 (General Directives)
and subsequent modifications.
Page 5
Description of the Hob
1
Fig. 1
1. Hob Top
2. Semi-rapid burner
3. Auxiliary burner
4. Rapid burner
5. Ultra-rapid burner
6. Control knobs
4
3
5
2
2
6
Installation
Any gas installation must be carried out by a registered CORGI installer, and in
accordance with existing rules and regulations.
The relevant instructions are to be found in the second section of this manual.
Please, ensure that, once the hob is installed, it is easily accessible for the engineer in the
event of a breakdown.
WHEN THE HOB IS FIRST INSTALLED
Once the hob has been installed, it is important to remove any protective materials, which
were put on in the factory.
5
Page 6
Operation
Hob burners control knobs
The symbols on the knobs mean that :
l there is no gas supply
there is maximum gas supply
there is minimum gas supply
Lighting the burners
For easier lighting, proceed before putting a pan
on the pan support.
To light a burner, turn the relevant knob anticlockwise to
F
maximum position ( ), then push it down to ignite the
burner. Upon ignition, adjust the flame as required.
If the burner does not ignite, turn the control knob to zero, and try again.
When switching on the mains, after installation or a power cut, it is quite normal for the spark
generator to be activated automatically.
Burner minimum maximum
diameter diameter
FO 0204
A - Burner cap
B - Burner crown
C - Ignition electrode
Fig. 2
Triple-crown 160 mm. 260 mm.
Large (rapid) 160 mm. 240 mm.
Medium (semi-rapid) 120 mm. 220 mm.
Small (auxiliary) 80 mm. 160 mm.
As soon as a liquid starts boiling, turn down the flame so that it will barely keep the liquid
simmering.
If you use a saucepan which is smaller than the recommended size, the flame will spread
beyond the bottom of the vessel, causing the handle to overheat.
Take care when frying food in hot oil or fat, as the overheated splashes could
easily ignite.
If the control knobs become difficult to turn, please contact your local AEG Service Force
Centre.
6
Page 7
Maintenance and Cleaning
Before any maintenance or cleaning can be carried out, you must DISCONNECT the
hob from the electricity supply.
The hob is best cleaned whilst it is still warm, as spillage can be removed more easily
than if it is left to cool.
The Hob Top
Regularly wipe over the hob top using a soft cloth
well wrung out in warm water to which a little
washing up liquid has been added. Avoid the use
of the following:
- household detergent and bleaches;
- impregnated pads unsuitable for non-stick
saucepans;
- steel wool pads;
- bath/sink stain removers.
Should the hob top become heavily soiled, the following products are recommended:
- For stainless steel hobs use a proprietary stainless steel cleaner.
- For other hobs use Hob Brite or Bar Keepers Friend.
Fig.3
FO 2110
Pan Supports
When washing the pan supports by hand, take care when drying them as the enamelling
process occasionally leaves rough edges. If necessary, remove stubborn stains using a
paste cleaner.
The Burners
The burner caps and crowns can be removed for cleaning.
Wash the burner caps and crowns using hot soapy water, and remove marks with a mild
paste cleaner. A well moistened soap impregnated steel wool pad can be used with caution,
if the marks are particularly difficult to remove.
After cleaning, be sure to wipe dry with a soft cloth.
Ignition electrode
The electric ignition is obtained through a ceramic electrode and a metal electrode (Fig.
2 - lett. C). Keep these components very clean, to avoid difficult lighting, and check that
the burner crown holes (Fig. 2 - lett. B) are not obstructed.
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Page 8
Something Not Working?
If the hob is not working correctly, please carry out the following checks before contacting
your local AEG Service Force Centre.
SYMPTOM
n There is no spark when lighting the gas
SOLUTION
u Check that the unit is plugged in and the
electrical supply is switched on
u Check that the RCCB has not tripped (if fitted)
u Check the mains fuse has not blown
u Check the burner cap and crown have been
replaced correctly, e.g. after cleaning.
n The gas ring burns unevenly
u Check the main jet is not blocked and the
burner crown is clear of food particles.
u Check the burner cap and crown have been
replaced correctly, e.g. after cleaning.
If after all these checks, your hob still does not operate correctly, contact your local AEG
Service Force Centre.
Please note that it will be necessary to provide proof of purchase for any inguarantee service calls.
In-guarantee customers should ensure that the above checks have been made as the
engineer will make a charge if the fault is not a mechanical or electrical breakdown.
8
Page 9
Service and Spare Parts
If you require spare parts or an engineer contact your local Service Force Centre by
telephoning:
0870 5 929 929
Your call will be routed to the your local Service Force Centre.
For the address of your local Service Force Centre and further information about Service
Force, please visit the website at www.serviceforce.co.uk
When you contact the Service Force Centre, they will need the following information:
1. Your name, address and post code.
2. Your telephone number
3. Clear and concise details of the fault
4. The model and the serial number (see rating label on the back of this instruction booklet)
5. Date of purchase
Customer Care
For general enquiries concerning your AEG appliance or for further information on AEG
products, please contact our Customer Care Department at the address below or visit
our website at www.aeg.co.uk
Customer Care Department
AEG Domestic Appliances
55-77 High Street
Slough
Berkshire
SL1 1DZ
Tel: 08705 350350 (*)
* calls to this number may be recorded for training purposes
9
Page 10
Guarantee Conditions
Standard guarantee conditions
We, AEG, undertake that if within 12 months of the date of the purchase this AEG appliance or any part
thereof is proved to be defective by reason only of faulty workmanship or materials, we will, at our discretion
repair or replace the same FREE OF CHARGE for labour, materials or carriage on condition that:
· The appliance has been correctly installed and used only on the electricity or gas supply stated on
the rating plate.
· The appliance has been used for normal domestic purposes only, and in accordance with the
manufacturers operating and maintenance instructions.
· The appliance has not been serviced, maintained, repaired, taken apart or tampered with by any
person not authorised by us.
· All service work under this guarantee must be undertaken by a Service Force Centre. Any appliance
or defective part replaced shall become the Companys property.
· This guarantee is in addition to your statutory and other legal rights.
· Home visits are made between 8.30am and 5.30pm Monday to Friday. Visits may be available
outside these hours in which case a premium will be charged.
Exclusions
This guarantee does not cover:
· Damage or calls resulting from transportation, improper use or neglect, the replacement of any light
bulbs or removable parts of glass or plastic.
· Costs incurred for calls to put right an appliance which is improperly installed or calls to appliances
outside the United Kingdom.
· Appliances found to be in use within a commercial environment, plus those which are subject to
rental agreements.
· Products of AEG manufacture which are not marketed by AEG.
European Guarantee
If you should move to another country within Europe then your guarantee moves with you to your new home
subject to the following qualifications:
· The guarantee starts from the date you first purchased your product.
· The guarantee is for the same period and to the same extent for labour and parts as exists in the new
country of use for this brand or range of products.
· This guarantee relates to you and cannot be transferred to another user.
· Your new home is within the European Community (EC) or European Free Trade Area.
· The product is installed and used in accordance with our instructions and is only used domestically, i.e.
a normal household.
· The product is installed taking into account regulations in your new country.
Before you move, please contact your nearest Customer Care centre, listed below, to give them details of
your new home. They will then ensure that the local Service Organisation is aware of your move and able
to look after you and your appliances.
France Senlis +33 (0)3 44 62 29 29
Germany Nürnberg +49 (0)800 234 7378
Italy Pordenone +39 (0)800 117511
Sweden Stockholm +46 (0)8 672 53 60
UK Slough +44 (0)1753 219899
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Instruction for the Installer
Engineers technical data
Overall dimensions
Width: 680 mm.
Depth: 510 mm.
Cut out dimensions
Width: 560 mm.
Depth: 480 mm.
Supply Connections
Gas:R 1/2 inch (1/2 inch male) Rear right hand
corner
Electric: 230-240V 50Hz supply, 3 core flexible
cable with non rewireable plug fitted with a 3 amp
cartridge fuse.
Ignition HT Spark
Spark Generator: Ispra Control's BF 80066 220-240V 0.6 VA T120
Spark Gap : Fixed
Burner Dia. Tap By-pass
1/100 mm
Auxiliary 28
Semi-rapid 32
Rapid 40
Ultra-rapid 56
Aeration adjustment none
Heat Input
Ultra-rapid Burner 4.0 kW (13652 BTU/HR)
Rapid Burner 2.8 kW Natural Gas
(10239 BTU/HR)
2.8 kW L.P.G.
(9556 BTU/HR)
Semi-rapid Burner 2.0 kW (6824 BTU/HR)
Auxiliary Burner 1.0 kW (3413 BTU/HR)
Appliance class 3
Appliance category II2H3+
Gas supply Natural gas G20 / 20mbar
TYPE OF GAS
NATURAL GAS
20 mbar
VALUE =
37.78 MJ/m
Ws - 50.7 MJ/ m
LPG GAS
28-30/37 mbar
VALUE =
49.92 MJ/Kg
BURNER RAPID SEMI-RAPID AUXILIARY TRIPLE
POSITION MA X MIN M AX MIN M AX MIN MAX MIN
NOMINAL THERMAL
POWER (kW) 2.8 0.65 2.0 0.45 1.0 0.33 4.0 1.2
NOMINAL FLOW
RATE (m3/h) 0.266 0.062 0.190 0.043 0.095 0.028 0.381 0.114
3
3
NOZZLE REFERENCE 113 Adjust. 96 Adjust. 70 Adjust. 146 Adjust.
(1/100 mm)
NOMINAL THERMAL
POWER (kW) 2.8 0.65 2.0 0.45 1.0 0.33 4.0 1.2
NOMINAL FLOW
RATE (g/h) 202 47 144 32 72 24 288 86
NOZZLE REFERENCE 86 40 71 32 50 28 98 56
(1/100 mm)
(large) (medium) (small) CROWN
11
Page 12
Important safety requirements
This hob must be installed in accordance with the Gas Safety (Installation and Use) Regulations
(Current Edition) and the IEE Wiring Regulations (Current Edition). Detailed recommendations
are contained in the following British Standards Codes Of Practice: B.S. 6172/ B.S. 5440,
Part 2 and B.S. 6891 Current Editions.
The hob should not be installed in a bed sitting room with a volume of less than 20 m3. If it is
installed in a room of volume less than 5 m3 an air vent of effective area of 110 cm2 is
required. If it is installed in a room of volume between 5 m3 and 10 m3 an air vent of effective
area of 50 cm2 is required, while if the volume exceeds 11 m3 no air vent is required.
However, if the room has a door which opens directly to the outside no air vent is required
even if the volume is between 5 m3 and 11 m3. If there are other fuel burning appliances in
the same room, B.S. 5440 Part 2 Current Edition, should be consulted to determine the
requisite air vent requirements.
Location
The hob may be located in a kitchen, a kitchen/diner or bed sitting room, but not in a bathroom
or shower room.
Before making the cut out in the worktop ensure that the edges of the hob that are to be near
either a side or rear wall have a minimum distance of 55 mm. between the edge of the hob
and the wall.
The minimum distance combustible material can be fitted above the hob is 400 mm. If it is fitted
below 400 mm. a space of 50 mm. must be allowed from the edges of the hob. The minimum
distance combustible material can be fitted directly above the hob is 700 mm. A minimum
distance of 100 mm. must be left between the side edges of the hob and any adjacent
cabinets or walls.
12
FITTING THE GAS HOB
WITHOUT A COOKER HOOD ABOVE
600 mm
700 mm
400 mm
55 mm
100 mm
50 mm
400 mm
50 mm
FO 2369*
FITTING THE GAS HOB
WITH A COOKER HOOD ABOVE
700 mm
400 mm
100 mm
50 mm
600 mm
55 mm
400 mm
50 mm
FO 2231*
Page 13
Installation
Important
This hob must be installed by qualified personnel to the relevant British Standards.
Any gas installation must be carried out by a CORGI registered installer.
The manufacturer will not accept liability, should the above instructions or any of the
other safety instructions incorporated in this book be ignored.
On the end of the shaft, which includes the G 1/2" threaded elbow, adjustment is fixed so
that the washer is fitted between the components as shown in the diagram. Screw the
parts together without using excessive force.
Gas Connection
Connection to the gas supply should be with either rigid or semi-rigid pipe, i.e. steel or
copper.
The connection should be suitable for connecting to R 1/2" (1/2 BSP male thread).
When the final connection has been made, it is essential that a thorough leak test is
carried out on the hob and installation.
Ensure that the main connection pipe does not exert any strain on the hob.
FO 0814
FO 0264
It is important to install the elbow correctly, with the shoulder on the end of the thread,
fitted to the hob connecting pipe.
Failure to ensure the correct assembly will cause leakage of gas.
13
Page 14
480
510
680
560
FO 2038
Building In
Building over a cupboard or drawer
If the hob is to be installed above a cupboard or drawer it will be necessary to fit a heat
resistant board below the base of the hob on the underside of the work surface.
It is also recommended to carry out the electrical connection to the hob as shown in
diagrams 1 and 2 (see next page).
14
150 min
Page 15
ON/OFF SWITCH
FLEX
OUTLET
1
FLEX
OUTLET
ON/OFF SWITCH
2
FO 2563
Building over a kitchen unit with door
Proper arrangements must be taken in
designing the furniture unit, in order to avoid
any contact with the bottom of the hob which
can be heated when it is operated. The
recommended solution is shown in diagram
3.
The panel fitted under the hob ("a") should
be easily removable to allow easy access if
technical assistance is needed. The space
behind the kitchen unit ("b") can be used for
connections.
FO 2564
3
a
60
b
FO 2044
Dimensions are given in mm.
30
20 min
15
Page 16
Fitting the Hob into the worktop
F
Carry out the building in of the hob as follows:
put the seals
supplied with the hob, on
the edges of the cut out:
place them exactly on the
front and rear edge and at
50 mm. from the side
edges, as shown in the
diagram, takingcare that
the seals meet without
overlapping;
place the hob in the
cut out, taking care that it is
centred;
fix the hob with the
relevant fixing clamps and
screws, as shown in the diagram.
When the screws have been tightened, the excess seal can be removed.
The edge of the hob forms a double seal which prevents the ingress of liquids.
FO 2753
50
10
50
16
Seal
FO 0199
Page 17
Electrical connections
Any electrical work required to install this hob should be carried out by a qualified
electrician or competent person, in accordance with the current regulations.
THIS HOB MUST BE EARTHED.
The manufacturer declines any liability should these safety measures not be
observed.
This hob is designed to be connected to a 230-240V 50Hz AC electrical supply.
Before switching on, make sure the electricity supply voltage is the same as that
indicated on the hob rating plate. The rating plate is located on the bottom of the
hob. A copy is attached on the back cover of this book.
The hob is supplied with a 3 core flexible supply cord incorporating a 13 amp plug
fitted. In the event of having to change the fuse, a 3amp ASTA approved (BS 1362)
fuse must be used.
Should the plug need to be replaced for any reason, the wires in the mains lead are
coloured in accordance with the following code:
Green and Yellow - Earth
Blue - Neutral
Brown - Live
1) Connect the green and yellow (earth) wire
to the terminal in the plug which is marked
with the letter 'E' or the earth symbol
coloured green and yellow.
2) Connect the blue (neutral) wire to the terminal
in the plug which is marked with the letter 'N' or coloured black.
or
FO 0390
3) Connect the brown (live) wire to the terminal in the plug which is marked with the
letter 'L' or coloured red.
Upon completion there must be no cut, or stray strands of wire present and the cord
clamp must be secure over the outer sheath.
In the event of having to change the fuse, a 3amp ASTA approved (BS 1362) fuse must
be used.
A cut off plug inserted into a 13 amp socket is a serious safety (shock) hazard.
Ensure that the cut off plug is disposed of safely.
17
Page 18
Permanent Connection
In the case of a permanent connection, it is necessary that you install a double pole
switch between the hob and the electricity supply (mains), with a minimum gap of 3 mm.
between the switch contacts and of a type suitable for the required load in compliance with
the current electric regulations.
The switch must not break the yellow and green earth cable at any point.
Ensure that the hob supply cord does not come into contact with surfaces with
temperatures higher than 50 deg. C.
Replacement of the cable
The connection of the voltage cable to the appliance's terminal block is of type "Y". This
means that its replacement requires the specific equipment of a technician.
In this case, only cable types H05 V2V2-F (T90) must be used. The cable section must
be suitable to the voltage and the working temperature.
The yellow/green earth wire must be approximately 2 cm. longer than the phase wires.
Wiring diagram
L
18
1
N
N
1. IGNITOR SWITCHES
2. IGNITOR UNIT
1
L
2
3
4
5
N
6
2
Page 19
Fault Finding
Preliminary Electrical Systems Check
Brown
Blue
Green
Yellow
START
Isolate appliance
and carry out:
A: Earth Continuity
check.
NO
Has inlet fuse blown?
YES
NO
Inlet wiring
faulty.
Rectify any
fault.
Carry out:
C: Polarity check.
YES
PLUG (with cover removed)
Earth Wire
Green/Yellow
Neutral Wire
Blue
Carry out:
D: Resistance to
Earth check.
Electricity supply
should now be
satisfactory.
( )
FUSE
Brown
Blue
SOCKET
(face view)
E
Green
Yellow
( )
Isolate appliance and
carry out:
B: Insulation check.
Rectify any fault
including replacing
fuses as necessary.
N
L
19
Page 20
A. EARTH CONTINUITY CHECK
Appliance must be electrically disconnected - meter set on W (Ohms) x 1 scale and
adjust zero if necessary.
Test leads from any appliance earth point to earth pin on plug. Resistance should be
less than 0.1 W (Ohm), check all earth wires for continuity and all contacts are clean
and tight.
B. INSULATION CHECK
Appliance electrically disconnected, all switches ON.
a) meter set on W (Ohms) x 1 scale.
Test leads from L to N in appliance terminal block. If meter reads «0» then there is a
short circuit.
b) meter set on W (Ohm) x 100 scale.
Repeat test with leads from L to E. If meter reads less than ¥ (infinity) there is a fault.
NOTE - Should it be found that the fuse has failed but no fault is indicated - a detailed continuity
check (i.e. by disconnecting and checking each component) is required to trace the faulty
component.
It is possible that a fault could occur as a result of local burning/arcing but no fault could be found
under test. However a detailed visual inspection should reveal evidence of burning around the
fault.
20
Page 21
Ignition System / Gas Ignition
Ignitor does not spark
NO
Check plug top fuse and
replace if necessary
Check polarity and earth
continuity of supply point
Check earth continuity
of appliance
Check continuity from 'N' on the
mains connector block and "N" on
the ignitor unit
YES
Check gas supply at
burner
Light burner manually
Check by pass simmer
adjusted
Check position of the
electrode
Check continuity from the tip of
each electrode to the terminals 1
to 4 on the ignitor unit
Check fitting of
burners
Check continuity from 'L' on the
mains connector block and the
taps ignition switches
Check continuity from ignition
switches connector to ignitor unit "L"
Check for breaks in the insulation
of the HT leads
Change the taps ignition
switches
Change the ignitor unit
21
Page 22
Commissioning
When the hob has been fully installed it will be necessary to check
the minimum flame setting. To do this, follow the procedure below.
- Turn the gas tap to the MAX position and ignite.
- Set the gas tap to the MIN flame position then turn the control
knob from MIN to MAX several times. If the flame is unstable or
is extinguished follow the procedure below.
Procedure:
Re-ignite the burner and set to MIN.
F
Pressure Testing
Remove the control knob.
To adjust, use a thin bladed
screwdriver and turn the
adjustment screw (see diagram)
until the flame is steady and does
not extinguish, when the knob is
turned from MIN to MAX. Repeat
this procedure for all burners.
minimum adjustment screw
F
22
Remove left hand pan support and front left burner cap
and crown.
Fit manometer tube over the injector.
Turn on the burner gas supply and ignite another burner.
The pressure reading should be nominally 20mbar and
must be between 17 mbar and 25mbar.
Turn off the burner supplies.
Page 23
Conversion from Natural Gas to LPG
It is important to note that this model is designed for use with natural gas but can be
converted for use with butane or propane gas providing the correct injectors are fitted.
The gas rate is adjusted to suit.
Method
Ensure that the gas taps are in the 'OFF' position
Isolate the hob from the electrical supply
Remove all pan supports, burner caps, rings, crowns and control knobs.
With the aid of a 7mm box spanner the burner injectors can then be unscrewed and
replaced by the appropriate LPG injectors.
To adjust the gas rate
With the aid of a thin bladed screwdriver completely tighten down the by pass adjustment
screw. Upon completion stick the replacement rating plate on the under side of the hob.
IMPORTANT
The replacement/conversion of the gas hob should only be undertaken by a
competent person.
23
23
Page 24
AEG Hausgeräte GmbH
Postfach 1036
D-90327 Nürnberg
http://www.aeg.hausgeraete.de
© Electrolux plc 2003
Grafiche MDM - Forlì
From the Electrolux Group. The worlds No.1 choice.
The Electrolux Group is the worlds largest producer of powered appliances for kitchen, cleaning
and outdoor use. More than 55 million Electrolux Group products (such as refrigerators, cookers,
washing machines, vacuum cleaners, chain saws and lawn mowers) are sold each year to a
value of approx. USD 14 billion in more than 150 countries around the world.
35678-7201 02/03
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