Advantech ADAM-4015, ADAM-4015T, ADAM-4018+, ADAM-4017+, ADAM-4024 Instruction Manual

...
ADAM 4000
Data Acquisition Modules
User's Manual
ADAM 4000 Series
Data Acquisition Modules
User’s Manual
Copyright Notice
This document is copyrighted, 1997, by Advantech Co., Ltd. All rights are reserved. Advantech Co., Ltd., reserves the right to make improvements to the products described in this manual at any time without notice. No part of this manual may be reproduced, copied, translated or transmitted in any form or by any means without the prior written permission of Advantech Co., Ltd. Information provided in this manual is intended to be accurate and reliable. However, Advantech Co., Ltd. assumes no responsibility for its use, nor for any infringements upon the rights of third parties, which may result from its use.
CE Notification
The ADAM-4000 series developed by Advantech Co., Ltd. has passed the CE test for environmental specifications when operated within an industrial enclosure (ADAM-4950-ENC). Therefore, in order to protect the ADAM modules from being damaged by ESD (Electric Static Discharge), we strongly recommend that the use of CE-compliant industrial enclosure products when using any ADAM module.
Acknowledgments
ADAM is a trademark of Advantech Co., Ltd. IBM and PC are trademarks of International Business Machines Corporation.
Ninth Edition
July 2004
Table of Contents
Chapter 1 Introduction ..….....……..................…..................…….. 1-1
1.1 Overview .......................…................................….........….…… 1-2
1.2 Applications ..................….........................…….............…....... 1-4
Chapter 2 Installation Guideline ...................….................…....... 2-1
2.1 System Requirements to set up an ADAM network ..…....... 2-2
2.2 Basic configuration and hook-up ....................……............... 2-5
2.3 Baud rate and Checksum .................................……............... 2-7
2.4 Multiple Module Hookup ...............................………............... 2-10
2.5 Programming Example.....................................……................ 2-11
Chapter 3 I/O Modules ..................................................…............. 3-1
3.1 ADAM-4011/4011D Thermocouple Input Modules ...…......... 3-2
3.2 ADAM-4012 Analog Input Module ………………..…............... 3-9
3.3 ADAM-4013 RTD Input Modules .......………………….…….... 3-14
3.4 ADAM-4015 6-channel RTD Input Module .…………….......... 3-16
3.5 ADAM-4015T 6-channel Thermistor Input Module ....…........ 3-19
3.6 ADAM-4016 Analog Input/Output Module....………….…....... 3-20
3.7 ADAM-4017/4017+/4018/4018M/4018+ 8-channel Analog Input
Modules ........……………………………………………………..... 3-25
3.8 ADAM-4019 8-channel Universal Analog Input Module ....... 3-35
3.9 ADAM-4021 Analog Output Module ........................…........... 3-38
3.10 ADAM-4024 4-ch. Analog Output Module ..........….............. 3-41
3.11 ADAM-4050 Digital I/O Module ……………………………..... 3-43
3.12 ADAM-4051 16-channel Isolated Digital Input Module ..…. 3-45
3.13 ADAM-4052 Isolated Digital Input Module ……………..…... 3-47
3.14 ADAM-4053 16-channel Digital Input Module …..……..…... 3-49
3.15 ADAM-4055 16-channel Isolated Digital I/O Module ……... 3-51
3.16 ADAM-4056S 12-ch. Sink Type Isolated Digital Output
Module …………………………………………………….……..... 3-54
3.17 ADAM-4056SO 12-ch. Source Type Isolated Digital Output Module ………….…………………………………………..……... 3-56
3.18 ADAM-4060/4068 Relay Output Module ................…........... 3-58
3.19 ADAM-4080/4080D Counter/Frequency Input Modules ….. 3-62
Chapter 4 Command Set ..................................................…......... 4-1
4.1 Introduction.................................................................….......... 4-2
4.2 Syntax .........................................................................….......... 4-2
4.3 I/O Module Commands Search Table ......................….......... 4-4
4.4 Analog Input Module Command ..................…...................... 4-44
4.4.1 Analog Input Command Set ...........................................……............ 4-44
4.4.2 Data Conversion and Display Command Set ..................………........ 4-79
4.4.3 Analog Input Data Logger Command Set .........................….…......... 4-91
4.4.4 Digital I/O, Alarm and Event Command Set ...................………......... 4-104
4.4.5 Excitation Voltage Output Command Set ......................……….......... 4-119
4.5 Analog Output Module Command .........................……......... 4-127
4.6 Digital I/O and Relay Output Module Command ......……..... 4-150
4.7 Counter/Frequency Module Command .....................……..... 4-173
4.7.1 Configuration, Counter Input and Display Command Set ..………….. 4-173
4.7.2 Counter Setup Command Set ..........................................………..... .. 4-185
4.7.3 Digital Filter and Programmable Threshold Command Set .………… 4-194
4.7.4 Digital Output and Alarm Command Set ......................………........... 4-205
Chapter 5 Calibration ...........................................…..................... 5-1
5.1 Analog Input Module Calibration ............................…........... 5-2
5.2 Analog Input Resistance Calibration .................................... 5-7
5.3 Analog Output Calibration ..................................................... 5-9
Appendix A Technical Specifications..............................…......... A-1
A.1 ADAM-4011 Thermocouple Input Module ................…......... A-2
A.2 ADAM-4011D Thermocouple Input Module with LED
Display .......................................................................……...... A-5
A.3 ADAM-4012 Analog Input Module ......................................... A-8
A.4 ADAM-4013 RTD Input Module ......................................….... A-10
A.5 ADAM-4014D Analog Input Module with LED Display …..... A-12
A.6 ADAM-4016 Strain Gauge Input Module .....................…...... A-14
A.7 ADAM-4017, 4017+ 8-Channel Analog Input Module ..…..... A-16
A.8 ADAM-4018, 4018+ 8-channel Analog Input Module ...…..... A-18
A.9 ADAM-4018M 8-channel Analog Input Data Logger ....….... A-21
A.10 ADAM-4021 Analog Output Module .................................... A-24
A.11 ADAM-4050 Digital I/O Module.................................…......... A-26
A.12 ADAM-4052 Isolated Digital Input Module ................…...... A-28
A.13 ADAM-4053 16-channel Digital Input Module ............…..... A-30
A.14 ADAM-4056S 12-ch. Sink Type Isolated Digital Output
Module ........…………………………………………………...….. A-32
A.15 ADAM-4056SO 12-ch. Source Type Isolated Digital Output
Module ........………………………………………………….….... A-34
A.16 ADAM-4060 Relay Output Module....................................... A-36
A.17 ADAM-4080 Counter/Frequency Input Module .................. A-38
A.18 ADAM-4080D Counter/Frequency Input Module with LED
Display …................................................................................. A-40
Appendix B Data Formats and I/O Ranges ..................…............ B-1
B.1 Analog Input Formats.............................................…............. B-2
B.1.1 Engineering Units .............................................................…….......... B-2
B.1.2 Percent of FSR .................................................................…............. B-3
B.1.3 Twos complement hexadecimal .....................................……............ B-4
B.1.4 Ohms ..............................................................................……............ B-5
B.2 Analog Input Ranges.............................................….............. B-6
B.3 Analog Output Formats ..............................................…........ B-11
B.3.1 Engineering Units ............................................................………........ B-11
B.3.2 Percent of Span ........................................................…….................. B-11
B.3.3 Hexadecimal ............................................................………............... B-11
B.4 Analog Output Ranges .......................................…................ B-12
Appendix C Technical Diagrams .................................…............. C-1
C.1 ADAM Dimensions ..............................................…................ C-2
C.2 Installation .............................................................….............. C-3
C.2.1 DIN-Rail Mounting ......................................................…...….............. C-3
C.2.2 Panel Mounting .............................................................…….............. C-5
C.2.3 Piggyback Stack ....................................................….....…................. C-7
Appendix D Utility Software .................................…..................... D-1
D.1 ADAM-4000 Utility Software ......................…......................... D-2
Appendix E RS-485 Network .............................…........................ E-1
E.1 Basic Network Layout ................................…......................... E-3
E.2 Line Termination .........................................…........................ E-5
E.3 RS-485 Data Flow Control ..................................................... E-7
Appendix F How to use the Checksum feature ..........…............ F-1
F.1 Checksum Enable/Disable ......................................…............ F-2
Appendix G ADAM-4000 I/O Modbus Mapping Table ....…......... G-1
Appendix H Changing Configuration to Modbus Protocol ....... H-1
Introduction 1
Introduction
1.1 Overview
The ADAM Series is a set of intelligent sensor-to-computer interface modules containing built-in microprocessor. They are remotely controlled through a simple set of commands issued in ASCII format and transmitted in RS-485 protocol. They provide signal conditioning, isolation, ranging, A/D and D/A conversion, data comparison, and digital communication functions. Some modules provide digital I/O lines for controlling relays and TTL devices.
Software Configuration and Calibration
ADAM modules contain no pots or switches to set. By merely issuing a command from the host computer, you can change an analog input module to accept several ranges of voltage input, thermocouple input or RTD input. All the module’s configuration parameters including I/O address, speed, parity, HI and LO alarm, calibration parameters settings may be set remotely. Remote configuration can be done by using either the provided menu-based software or the command set’s configuration and calibration commands.
By storing configuration and calibration parameters in a nonvolatile EEPROM, modules are able to retain these parameters in case of power failure.
Watchdog Timer
A watchdog timer supervisory function will automatically reset the ADAM modules in the event of system failure. Maintenance is thus simplified.
Power Requirements
Although the modules are designed for standard industrial unregulated
power supply , they accept any power unit that supplies power
24 V
DC
within the range of +10 to +30 V
. The power supply ripple must be
DC
limited to 5 V peak-to-peak, and the immediat e ripple v ol t age s h ould be maintained between +10 and +30 V
.
DC
Connectivity and Programming
ADAM modules can connect to and communicate with all computers and terminals. They use RS-485 transmission standards, and communicate with ASCII format commands. The command set for every module type consists of approximately ten different commands.
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The command set for input modules is larger because it incorporates alarm functions. All communications to and from the module are performed in ASCII, which means that ADAM modul es c an be programmed in virtually any high-level language.
RS-485 Network
The RS-485 network provides lower-noise sensor readings, as modules can be placed much closer to the source. Up to 256 ADAM modules may be connected to an RS-485 multi-drop network by using th e ADAM RS-485 repeater, extending the maximum communication distance to 4,000 ft. The host computer is connected to the RS-485 network with one of its COM ports through the ADAM RS-232/RS-485 converter.
To boost the network’s throughput, the ADAM RS-485 repeaters use a logical RTS signal to manage the repeater’s direction. Only two wires are needed for the RS-485 network: DATA+ and DATA-. Inexpensive shielded twisted pair wiring is employed.
Panel/DIN Rail mounting
-3
Chapter 1 Introduction 1
Introduction
ADAM modules mount on any panel, on provided brackets, on DIN rails or may be stacked together.
The RS-485 network, together with screw-terminal plug connectors, allows for system expansion, reconfiguration and repair without disturbing field wiring.
Protection against the environment
Hardened plastic packing forms the outer shell of every module. Since all configuration is controlled by software, the module is not designed to be opened. This greatly enhances resistance against corrosive materials, moisture and vibration. ADAM modules’ low power requirements help them to operate in temperatures from 0 to 70
in humidities from 0 to 95% (non-condensing). They’re built compactly using automated SMT technology so you can pack them into water­tight and explosion-proof industrial enclosures.
1.2 Applications
• Remote data acquisition
• Process monitoring
• Industrial process control
• Energy management
• Supervisory control
• Security systems
• Laboratory automation
• Building automation
• Product testing
• Direct digital control
o
C, and
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Installation Guideline 2
Installation Guideline
This chapter provides guidelines to what is needed to set up and install an ADAM network. A quick hookup scheme is provided that lets you configure modules before they are installed in a network.
To help you to connect ADAM modules with sensor inputs, several wiring examples are provided. Finally, you will find at the end of this chapter a programming example using the ADAM command set.
Be sure to carefully plan the layout and configur ation of your network before you start. Guidelines regarding layout are given in Appendix E: RS-485 Network.
NOTICE: Except for the communication modules, which have on­board switches for their baud rate setting, ADAM modules should not be opened. There is no need to open the ADAM modules: all configuration is done remotely and there are no user serviceable parts are inside. Opening the cover will therefore void the warranty.
2.1 System Requirements to set up an ADAM network
The following list gives an overview of what is needed to setup, install and configure an ADAM environment.
• ADAM modules
• A host computer, such as an IBM PC/AT compatible, that can output ASCII characters with an RS-232C or RS-485 port.
• Power supply for the ADAM modules (+10 to +30 V
• ADAM Series Utility software
• ADAM Isolated RS-232/RS-485 Converter (option a l)
• ADAM Repeater (optional)
DC
)
Host computer
Any computer or terminal that can output in ASCII format over either RS-232 or RS-485 can be connected as the host computer. When only RS-232 is available, an ADAM RS-232/RS-485 Converter is re quired to transform the host signals to the correct RS-485 protocol. The converter also provides opto-isolation and transformer-based isolation to protect your equipment.
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Power supply
For the ease of use in industrial environments the ADAM modules are designed to accept industry standard +24 V
Operation is guaranteed when using any power supply between +10 and +30 V
. Power ripples must be limited to 5 V peak to peak while the
DC
voltage in all cases must be maintained between +10 and +30 V power supply specifications are referenced at module connector. When
modules are powered remotely, the effects of line voltage drops must be considered.
All modules use on-board switching regulators to sustain good efficiency over the 10-30 V input range, therefore we can assume that the actual current draw is inversely proportional to the line voltage. The following example shows how to calculate the required current that a power supply should be able to provide.
Assume that a +24 V
will be used to power five ADAM-4011 Analog
DC
Input Modules. The distance from power supply to modules is not so big that significant line voltage drop will occur. One ADAM-4011 module consumes a maximum of 1.2 Watts. The total required power will equal 5 x 1.2 = 6 Watts. A power supply of +24 V
therefore be able to supply a minimal current of 6 / 24 = 0.25 Amps. Small systems may be powered by using wall-mounted modular power
supplies. Also when modules operate on long communication lines (>500 feet) it is often more reliable to power the modules locally with modular power supplies. These inexpensive units can easily be obtained from any electronics retail store.
The power cables should be selected according to the number of modules connected and the length of the power lines. When using a network with long cables, we advise the use of thicker wire to limit the line voltage drop. In addition to serious voltage drops, long voltage lines can also cause interference with communication wires.
unregulated power.
DC
. All
DC
should
DC
Chapter 2 installation Guideline 2
-3
Installation Guideline
Figure 2-1 Power Supply Connections
We advise that the following standard colors (as indicated on the modules) be used for power lines:
+Vs (R) Red GND (B) Black
Communication Wiring
We recommend that shielded-twisted-pair cables that comply with the EIA RS-485 standard be used with the ADAM network to reduce interference. Only one set of twisted-pair cables is required to transmit both Data and RTS signals. We advice that the following standard colors (as indicated on the modules) be used for the communication lines:
DATA+ (Y) Yellow DATA- (G) Green
ADAM Utility Software
A menu-driven utility program is provided for ADAM module configuration, monitoring and calibration. It also includes a terminal emulation program that lets you easily communicate through the ADAM command set. (See Appendix D, Utility Software)
ADAM Communication Speed
In ADAM series, the baudrate can be configured from 1200 bps to 38.4 Kbps. And the baudrate of all modules in an RS-485 network must be the same.
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ADAM Isolated RS-232/RS485 Converter (optional)
When the host computer or terminal has only a RS-232 port, an ADAM Isolated RS-232/RS-485 Converter, connected to the host’s RS-232 port, is required. Since this module is not addressable by the host, the baud rate must be set using a switch inside the module. The factory default setting is 9600 baud.
ADAM Repeater (optional)
When communication lines exceed 4000 ft (1200 meter) or the number of ADAM modules connected is more than 32, a repeater should be connected to expand the first segment. Up to 8 Repeater modules can be connected allowing connection of up to 256 ADAM modules. As with the Converter module, the Repeater module is not addressable by the host and the baud rate must be set by changing the switch inside the module. The factory default setting is 9600 baud.
2.2 Basic configuration and hook-up
Before placing a module in an existing network, the module should be configured. Though all modules are initially configured at the factory, it is recommended to check that the baud rate is set correctly.
Default Factory Settings
Baud rate: 9600 Bit/sec. Address: 01 (hexadecimal)
The basic hook-up for module configuration is shown below.
ADAM-4520 RS-232/RS-485 Converter
DATA+ DATA-
+Vs
GND
ADAM
I/O
Module
HOST PC
RS-232
TXD (3)
RXD (2)
RTS (7)
GND (5)
+Vs GND
DATA+ DATA-
RS-485
POWER
+10~+30 V
DC
()=pin number on EIA-232-D
connector (RS-232)
Figure 2-2 Basic Hook-up of ADAM Module to Host Switches
Chapter 2 installation Guideline 2
-5
Installation Guideline
The following items are required to configure a module: an ADAM converter module, a personal computer with RS-232 port (baud rate set to 9600) and the ADAM utility software.
Configuration with the ADAM Utility Software
The easiest way to configure the ADAM module is by using the ADAM utility software: an easy-to-use menu-structured program will guide you through every step of the configuration. (See Appendix D, Utility Software)
Changing the protocol from ADAM ASCII to Modbus
Some ADAM-4000 modules support b ot h A DAM ASCII protocol and Modbus protocol . The factory default setting of these modules is ADAM ASCII protocol. If you would like to configure the modules to Modbus protocol, please refer to Appendix H which describe how to change the protocol in ADAM utility.
Configuration with the ADAM command set
ADAM modules can also be configured by issuing direct commands from within a terminal emulation program that is part of the ADAM utility software.
The following example guides you through the setup of an analog input module. Assume that an ADAM-4011 Analog Input module still has its default settings (baud rate 9600 and address 01h). Before the module is reconfigured, it is first requested to send its default settings.
NOTICE: An analog input module requires a maxi mu m of 7 seco nds to perform auto calibration and ranging after it is rebooted or powered on. During this time span, the module can not be addressed to perform any other actions.
Example:
Make sure that the module is properly connected as shown in figure 2-5. Power up all the connected devices, start the terminal emulation program, and issue the following command:
$012(cr)
requests that module with address 01 send its configuration status
!01050600
Module at address 01 responds that it is configured for an input range of +/-2.5 V, baud rate 9600, integration time of 50 ms (60 Hz), engineering units and no checksum checking or generation.
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To change the configuration setting of the analog input module, the following command is issued:
%01070F0600(cr) % = change configuration 01 = target module at address 00 to: 07 = change address to 07 hexadecimal
0F = set input range to Type K thermocouple 06 = set baud rate to 9600 00 = set integration time to 50 ms (60 Hz)
disable checksum set data format to engineering units
(See Chapter 4, Command Set for a full description of the syntax of the configuration command for an analog input module)
When the module received the configuration command it will respond with its new address:
!07(cr) Wait 7 seconds to let the new configuration settings take effect before
issuing a new command to the module.
NOTICE: All reconfiguration except changing of baud rate and checksum values can be done dynamically, i.e. the modules need not to be reset. When changing the baud rate or checksum, these changes should be made for all connected devices. After reconfiguration, all modules should be powered down and powered up to force a reboot and let the changes take effect. See the next page for a strategy for changing baud rate and or checksum for an entire network.
2.3 Baud rate and Checksum
Adam modules contain EEPROMs to store configuration information and calibration constants. The EEPROM replaces the usual array of switches and pots required to specify baud rate, input/output range etc. All of the ADAM modules can be configured remotely through their communication ports, without having to physically alter pot or switch settings.
Chapter 2 installation Guideline 2
-7
Installation Guideline
Since there is no visual indication of a module’s configuration status, it is impossible just by looking at it what the baud rate, address and other settings are. It might not be possible to establish communications with a module whose baud rate and address are unknown. To overcome this problem, every module has an input terminal labeled INIT*. By booting the module while connecting the INIT* terminal with the module’s GND terminal, the modules configuration is forced into a known state. This state is called the INIT* state.
INIT* state defaults:
Baud rate: 9600 Address: 00h Checksum: disabled
Forcing the module in the INIT* state does not change any parameters in the module’s EEPROM. When the module is in the INIT* state with its INIT* and GND terminals shorted, all configuration settings can be changed and the module will respond to all other commands normally.
Changing Baud rate and Checksum
Baud rate and checksum settings have several things in common:
• They should be the same for all modules and host computer.
• Their setting can only be changed by putting a module in the INIT* state.
• Changed settings can only take effect after a module is rebooted
To alter baud rate or checksum settings you must perform the following steps:
• Power on all components except the ADAM Module.
• Power the ADAM module on while shorting the INIT* and GND terminals (See Figure 2-3).
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Figure 2-3 Grounding the INIT* Terminal
• Wait at least 7 seconds to let self calibration and ranging take effect.
• Configure the checksum status and/or the baud rate.
• Switch the power to the ADAM Module OFF.
• Remove the grounding of the INIT* terminal and power the module on.
• Wait at least 7 seconds to let self calibration and ranging take effect.
• Check the settings (If the baud rate has changed, the settings on the host computer should be changed accordingly).
Chapter 2 installation Guideline 2
-9
Installation Guideline
2.4 Multiple Module Hookup
The Figure below shows how ADAM modules are connected in a multiple module example:
Figure 2-4 Multi-module Connection
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2.5 Programming Example
The following example is a simple program written in Visual Basic 6.0 that demonstrates how to get temperature reading from ADAM-4011 module, which is addressed at 01H.
Step 1. Using ADAM Utility to check the settings of “Address = 01H”, “Baud rate = 9600” and “Checksum = Disabled” as following.
Step 2. Run VB 6.0 and add a control via “Project\Component”.
Chapter 2 installation Guideline 2
-11
Installation Guideline
Step 3. Select “Microsoft Comm Control”
Step 4. Add the Comm Control on the form.
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Step 5. Add three Command Buttons on the form as following
Step 6. Add one Label and one Text on the form as following.
Chapter 2
Chapter 2 installation Guideline 2
-13
Installation Guideline
Step 7. Click OPEN Button and type following codes. The source codes are listed at the end of this section.
Step 8. Click SEND Button and type following codes. The source codes are listed at the end of this section.
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Step 9. Click CLOSE Button and type following codes. The source codes are listed at the end of this section.
Step 10. Run the Project Click OPEN to open COM1 Click SEND to send the Get Temperature Reading Command. Now you will find the reading
is displayed as following format.
Chapter 2 installation Guideline 2
-15
Installation Guideline
Program Source Codes:
OPEN Command Button:
Private Sub Command1_Click() ' Buffer to hold input string Dim Instring As String ' Use COM1. MSComm1.CommPort = 1 ' 9600 baud, no parity, 8 data, and 1 stop bit. MSComm1.Settings = "9600,N,8,1" ' Tell the control to read entire buffer when Input ' is used. MSComm1.InputLen = 0 ' Open the port. MSComm1.PortOpen = True End Sub
SEND Command Button:
Private Sub Command2_Click() ' Send Get AI command to ADAM-4011 Module at address 01H. MSComm1.Output = "#01" & Chr$(13) ' Wait for data to come back to the serial port. Do DoEvents Buffer$ = Buffer$ & MSComm1.Input Loop Until InStr(Buffer$, vbCr) ' Read the response till the carriage return character. Text1.Text = Buffer$ ' Display the reading. End Sub
CLOSE Command Button
Private Sub Command3_Click() ' Close the serial port. MSComm1.PortOpen = False End Sub
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I/O Modules 3
I/O Modules
3.1 ADAM-4011/4011D Thermocouple Input Modules
ADAM-4011/4011D Thermocouple Input Modules use a microprocessor-controlled integrating A/D converter to convert sensor voltage, current or thermocouple signal into digital data. The digital data is then translated into either engineering units, two’s co mplement hexadecimal format or percentage of full-scale range (FSR) according to the module’s configuration. When prompted by the host computer, the data is sent through a standard RS-485 interface.
The ADAM-4011/4011D Thermocouple Input Modules offer signal conditioning, A/D conversion, ranging, and RS-485 digital communication functions. They protect your equipment from ground loops and power surges by providing opto-isolation of the A/D input and transformer based isolation up to 3000 V
transformer-based isolation up to 500 V
Open Thermocouple Detection and Input Surge Protection (ADAM-4011D only)
The ADAM-4011D provides an open thermocouple detection function. Users can use a simple command to detect whether the thermocouple is open or closed. The module also provides surge protection on its input channel. Internal high-speed transient suppressor on its input channel protects the module from dangerous spikes and voltages.
. (ADAM-4011 has
DC
)
DC
Front Panel LED Indicator (ADAM-4011D only)
The 4½ digits LED display on the back of the ADAM-401 1D let s yo u monitor process readings right at their source. The module displays readings in a wide variety of formats as well as high-low alarm messages. The ADAM-4011D offers flexibility, ease of installation and direct availability of process data. For critical process monitoring, this module is the ideal choice.
Digital Input/Output
ADAM-4011/4011D Thermocouple Input Modules also contain two digital outputs and one digital input. Outputs are open-collector transistor switches that may be controlled by the host computer. They can control solid-state relays, which in turn may control heaters, pumps, and other electrical powered equipment. The digital inputs may be read by the host computer and used to sense the state of a remote digital signal.
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Event counting
The event counter is connected to the Digital Input channel and can be used to keep track of the total amount of external low-speed pulses. Its accumulated maximal count is 65535. The number 65535 is held, even if the actual number of events exceeds 65535. The counter can be read or reset to 0 by the host computer.
Since the Event counter’s data is not stored in EEPROM, the event counter is cleared and set to zero after every reset or power up of the analog input module.
Alarm signaling
Analog input modules include High and Low alarm functions. High and Low alarm limits may be downloaded into the module’s EEPROM by the host computer.
The alarm functions can be enabled or disabled remotely. When the alarm function is enabled, both Digital Output channels are used to indicate the High and Low alarm state. Digital Output channel 1 (DO1) equals High alarm state and Digital Output channel 0 (DO0) equals Low alarm state. The High and Low alarm states can be read at any time by the host computer.
Every A/D conversion will be followed by a comparison with the High and Low limit. When the input value exceeds one of these limits, the High or Low alarm state is set to ON.
There are two alarm mode options: Momentary and Latching. If the alarm is in Latching mode, the alarm will stay on even when the
input value returns within limits. An alarm in Latching mode can be turned OFF by issuing a Clear Alarm command from the host computer. A Latching alarm is cleared by the module when the opposite alarm is set. For example: the alarm is in latching mode and the High alarm is turned ON.
When the module receives a value that is lower than the Low alarm limit, it will clear the High alarm and turn the Low alarm ON.
When the alarm is in Momentary mode, the alarm will be turned OFF as soon as the input value returns to within limits.
The arrangement of coupling High and Low alarm states with Digital Output lines may be utilized to build ON/OFF controllers that can operate without host computer involvement.
Chapter 3 I/O Modules
3-3
I/O Modules
Function Description for the ADAM-4011 analog input module
To provide a better understanding of the functioning of the ADAM modules, the following is a description of the module with the most extensive set of functions, the ADAM-4011.
All analog input data first flows through the PGA (programmable gain amplifier). The amplifier can vary its gain from 1 to 128. The PGA automatically adjusts the signal to a range of -2.5 V to +2.5 V. This ensures optimal input voltage and resolution for the A/D converter.
The A/D conversion is supervised by the microprocessor that holds the calibration software. Two kinds of calibration take place automatically on startup or reset: Auto Zero calibration and Auto Span calibration. Normal calibration is used to adjust the signal according to calibration parameters defined by the user.
The digital 10 Hz filter provides a steady state output by using the ΔΣ function.
Before the data enters the microprocessor it passes through an optical isolation device. The opto-isolation prevents ground loops and limits the chance of damage from power surges.
The microprocessor has six basic functions:
- Linearization of T/C (Thermocouple)
- Communication software and command set
- Calibration software
- Alarm monitoring
- Event counting
- Management of the EEPROM device that holds the system parameters
- Data transformation After data has been transformed to the right data format its is passed on
the RS-485 output port. If an input value exceeds the High alarm setting or falls below the Low
alarm setting, a flag is set in one of the Digital Output channels. Finally, the on-board switching regulator accepts voltage between +10
and +30 V protect your equipment from damage from power surges.
. This power circuit has an isolation value of 500 VDC to
DC
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ADAM 4000 Series User’s Manual
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