ADLINK LPCI-7250 User Manual

PCI-/cPCI-/LPCI-/
LPCIe-725X Series
8-CH Relay Output &
8-CH Isolated Digital Input Cards
Manual Rev. 2.03 Revision Date: June 24, 2008 Part No: 50-11038-1000
Advance Technologies; Automate the World.
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Table of Contents

Table of Contents..................................................................... i
List of Tables.......................................................................... iii
List of Figures........................................................................ iv
1 Introduction ........................................................................ 1
1.1 Features............................................................................... 2
1.2 Applications ......................................................................... 2
1.3 Specifications....................................................................... 3
Digital input ................ .......................................... ... .... ... . 3
Relay Output ........ ... .......................................... ... ... .... ....3
General Specifications ....................................................4
Power Consumption .......................................................4
1.4 Software Support................................................................. 5
Windows Drivers ..... .......................................... ... ... .... ... . 6
Linux Drivers ................................................................. 11
Third-party Software Support .................................. .... .. 12
VEE™ Interface for ADLINK DAQ Cards .....................14
Componentware/ActiveX Control ..................................15
Applications for Test and Measurement ....................... 16
2 Installation ........................................................................ 17
2.1 Unpacking Checklist ........... .... ... ... ... .... ... ... ... ..................... 17
2.2 PCB Layout........................................................................ 18
PCI-7250 PCB Layout ............ ... .... ... ... ... ... .... ... ... ... .... .. 18
cPCI-7252 PCB Layout .................................................19
LPCI-7250 PCB Layout ................................................ 20
LPCIe-7250 PCB Layout ..... ... ... .... ... ... ... ... .... ... ... ... .... .. 21
2.3 Input Signal Jumper Setting............................................... 22
2.4 Hardware Installation Outline............................................. 23
PCI Configuration ......... .... ... ... ... .... ... ... ... ... .... ... ... ... ......23
PCI Slot Selection ...... ... .... ... ......................................... 23
Installation Procedures .................................................23
2.5 Device Installation for Windows Systems.......................... 24
2.6 Connector Pin Assignments .............................................. 24
PCI-7250/51 Pin Assignment ........................................24
cPCI-7252 Pin Assignment ........................................... 26
Table of Contents i
LPCI/LPCIe-7250 CN1 Pin Assignment .......................27
2.7 PCI-7250 and PCI-7251 Connection ................................. 28
3 Registers............................................................................ 29
3.1 PCI PnP Registers............................................................. 29
3.2 I/O Address Map................................................................ 30
3.3 Relay Output and Readback Registers.............................. 30
3.4 Isolation Input Registers ........................................... ... ... ... 31
4 Operation Theory.............................................................. 33
4.1 Using Relay Output............................................................ 33
4.2 Using Isolated Input........................................................... 35
Appendix................................................................................ 37
Relay Contact Protection Circuits...................................... 37
RC Circuit .....................................................................37
Diode Circuit ................... .......................................... ... .38
Diode & Zener diode Circuit ...................... ... ... .... ... ... ... .39
Varistor Circuit ................... .... ... ... ... .... ... ... ... ... .... ..........39
ii Table of Contents

List of Tables

Table 1-1: Digital Input Specifications ....................................... 3
Table 1-2: Relay Output Specifications ..................................... 3
Table 1-3: General Specifications .............................................. 4
Table 1-4: Power Consumption Specifications .......................... 4
Table 2-1: Jumpers and DI Channels ...................................... 22
Table 2-2: Input Signal Selection Jumper Settings .................. 22
Table 2-3: CN1 - PCI-7250/51 Pin Assignment ....................... 25
Table 2-4: CN1 - cPCI-7252 Pin Assignment .......................... 26
Table 2-5: LPCI/LPCIe-7250 CN1 Pin Assignment ................. 27
Table 3-1: PCI-7250 Address Map with PCI-7251 Installed .... 30
Table 3-2: cPCI-7252 Address Map ........................................ 30
Table 3-3: LPCI/LPCIe-7250 Address Map ............................. 30
Table 3-4: Data Format of Relay Output and Readback Status Reg-
isters ....................................................................... 31
Table 3-5: Relay Output ........................................................... 31
List of Tables iii

List of Figures

Figure 2-1: PCI-7250 Layout...................................................... 18
Figure 2-2: cPCI-7252 Layout.................................................... 19
Figure 2-3: LPCI-7250 PCB Layout ........................................... 20
Figure 2-4: LPCIe-7250 PCB Layout ................................... ... ... 21
Figure 2-5: CN1 - D Type Connector......................................... 24
Figure 2-6: Connection between PCI-7250 and PCI-7251......... 28
Figure 4-1: Form C Relay........................................................... 33
Figure 4-2: Form A Relay........................................................... 34
Figure 4-3: PCI-7250 Differential Input Circuit ........................... 35
Figure 4-4: cPCI-7252 Isolated Input Circuit.............................. 35
Figure 4-5: LPCI/LPCIe-7250 Differential Input Circuit .............. 36
iv List of Figures

1 Introduction

The PCI-7250/7251, cPCI-7252, LPCI-7250 and LPCIe-7250 8­CH Relay Output & 8-CH Isolated Digital Input Cards are basic Digital I/O cards for PCI bus compliant computers used in indus­trial applications.
This PCI-7250/7251 provide 8 relay actuators and 8 opto-isolated digital inputs. Of the eight relays, four are Form C (R0~R3) and four are Form A (R4~R7). The cPCI-7252 provides 8 relay actua­tors and 16 opto-isolated digital inputs; all relays are Form C. The LPCI-7250 and LPCIe-7250 provide 8 relay actuators and 8 opto­isolated digital inputs; all relays are Form C. They are very suited for constant ON/OFF control devices. For convenience the above models will be referred to as PCI-725X in this manual.
All digital input channels are isolated and suitable applications in noisy environment. For identical non-polarized opto-isolated digita l input channels, switching can be carried out using AC-filtered or non-AC-filtered channels.
PCI-7250 is equipped with LEDs to reflect the status of each relay output. When a relay is energized, its corresponding LED will turn ON, otherwise it is OFF.
The relay outputs and digital inputs are controlled by two bytes of I/O addresses. When a bit is read or written, its output status will be controlled, or its input status will be monitored. The I/O signals are routed through to a 37-pin D -type or a 50-p in SCSI-II connec ­tor.
Introduction 1

1.1 Features

The PCI-725X Relay Actuator and D/I cards provide the following advanced features:
X 32-bit PCI-Bus, Plug and Play (PCI-7250, LPCI-7250) X 32-bit CompactPCI® Bus, Plug and Play (cPCI-7252) X 8 relay actuator outputs X 8 opto-isolated digital inputs (PCI-7250, LPCI-7250,
LPCIe-7250)
X x1 lane PCI Express Interface (LPCIe-7250) X 16 opto-isolated digital inputs (cPCI-7252) X Onboard LED indicators to show energized relays X Jumper selectable AC-filter/non-AC-filter input signals X On-board relay driving circuits X On-board digital input signal conditioning circuits
Note: PCI-7251 is the extens io n mod u le of th e PCI- 72 5 0. Each
PCI-7251 card provides an additional 8 relay outputs and 8 photo isolated inputs. Up to three PCI-7251 cards can be at­tached to one PCI-7250 card to provide 32 rela y outputs and 32 photo isolated inputs.

1.2 Applications

X Industrial ON/OFF control X External high power relay driving signal switching X Laboratory automation X Industrial automation X Switch contact status sensing, limit switch monitoring, X Useful with A/D and D/A cards to implement a data acquisi-
tion & control system
2 Introduction

1.3 Specifications

Digital input

Input channels
Photo-coupler
Input current
Input Voltage
Input impedance
Input mode Isolation AC-filter/ Non-AC-filter
Isolated voltage
8 for PCI-7250, PCI-7251, LPCI-7250 and LPCIe-7250 16 for cPCI-7252
PC-814 (for PCI-7250, PCI-7251 and cPCI-7252) PC3H4 (for LPCI-7250 and LPCIe-7250)
10 mA rated 60 mA max for isolated input
Up-to 24 VDC or 24 VAC 50-1,000 Hz Logic Low: 0-1.5 V Logic High 5-24 V
Ω
2.2 K
5000 Vrms channel-to-system (PCI-7250,PCI-7251 and cPCI-7252) 2500 Vrms channel-to-system (LPCI-7250, LPCIe-7250)
Table 1-1: Digital Input Specifications

Relay Output

Output channels 8
Relay type
Contact rating
Breakdown voltage 1000 V AC/DC min..
Release time 8msec typical Operate time 8msec typical
Contact resistance
Insulation resistance
4 SPDT (From C) & 4 SPST (Form A) for PCI-7250 and PCI-7251 8 SPDT (From C) for cPCI-7252, LPCI-7250, and LPCIe-7250
PCI-7250/7251, cPCI-7252
X AC: 120 V @ 0.5 A X DC: 24 V @ 1 A
LPCI-7250, LPCIe-7250
X DC: 30 V @ 2 A
100 m
Ω
1,000 MΩ min.
T able 1-2: Relay Output Specifications
Introduction 3
PCI-7250/7251, cPCI-7252:
5
operations @ 1 A, 24 VDC
5
operations @ 0.5 A, 120 VAC
5
operations @ 2 A, 30 VDC
5
operations @ 1 A, 30 VDC
Life expectancy
X >5x10 X >2x10
LPCI-7250/LPCIe-7250:
X >10 X >5x10
LED indicators Monitor ON/OFF status of each relay
Coil Voltage +5V, 33 mA for each relay, total 0.264 A
Power supply of Relay
+5 V from the PCI-Bus (PCI-7250/7251, cPCI-7252, LPCI-7250) +5 V from PWM switcher output (LPCIe-7250)
Table 1-2: Relay Output Specifications

General Specifications

X 162mm x 107mm for PCI-7250 X 141mm x 102mm for PCI-7251
Dimensions
Bus 32-bit PCI bus
Operating temperature 0 - 60ºC (Operating)
Storage temperature -20ºC - 80ºC (Operating)
Humidity 5 to 90% non-condensing
Table 1-3: General Specifications
X 160mm x 100mm for cPCI-7252 X 120mm x 65mm for LPCI-7250 X 120 mm x 69 mm for LPCIe-7250

Power Consumption

Power Consumption Note: No relay is energized
PCI-7250 +5V @ 140mA
PCI-7251 +5V @ 125mA cPCI-7252 +5V @ 120mA LPCI-7250 +5V @ 200mA
LPCIe-7250
Table 1-4: Power Consumption Specifications
4 Introduction
+3.3V @ 280 mA
+12 V @ 180 mA

1.4 Software Support

ADLINK Technology Inc., a leading provider of high-performance, high-quality data acquisition cards and platforms, delivers robust software support for its comprehensive line of DAQ cards with varying form factors including PCI Express®, PCI, CompactPCI, and PXI. ADLINK offers support not only for mainstream Windows and Linux OS, but also for third-party applications including Lab­VIEW® and MATLAB®. In addition, ADLINK also provides ActiveX componentware for measurement and SCADA/HMI, and break­through proprietary softwa re applications.
ADE
Library
Driver
Operating System Windows 98/NT/2K/XP/Vista x86 Windows XP x64/Server 2003 x64/Vista x64
ADLINK DAQ Cards (General-Purpose DAQ, Digital I/O, Analog Output, Performance DAQ, PXI, High-Speed Digital I/O, Digitizer)
VB.NET/C#.NET/VC++/VB/Delphi/BCB etc.
DAQBench
PCIS-/D2K-/WD-OCX
ActiveX Control
D2K-/PCIS-/WD-DASK
DAQPilot
ActiveX Control
.NET Assembly
DAQPilot Drivers
(Task-oriented)
LabVIEW MATLAB
ADLINK
DAQ-VI EWPnP
VI Library
ADLINK
DAQ-MTLB
DAQ Toolbox
DAQMaster
Configuration
based
System Manager
For ADLINK DAQ Devices
2
Introduction 5

Windows Drivers

ADLINK Task-oriented DAQ Driver/SDK and Wizard for Win­dows
DAQPilot provides one interface for all ADLINK DAQ products via
X DAQPilot API X DAQPilot ActiveX Control X DAQPilot .Net Assembly,
DAQPilot (Download and install from the DAQPilot product page: http://www.adlinktech.com/TM/DAQPilot.html
X Save development time X Shorten learning curve
DAQPilot is a driver and SDK with a graphics-driven interface for various ADE. DAQPilot comes as ADLINK's commitment to pro­vide full support to its comprehensive line of data acquisition prod­ucts. DAQPilot is designed for the beginners as well as experienced programmers. Moreover, because DAQPilot can fin­ish a DAQ task in minutes, it is suitable for programmers aiming to
6 Introduction
immediately program ADLINK DAQ modules and integrate tasks to their own DAQ applications.
Note: ADLINK strongly recommend all users to install the new-
generation ADLINK Driver – DAQPilot instead legacy DASK drivers. For those users who have been using the legacy ADLINK DASK Drivers or are not able to connect to the in­ternet, you still can get the latest update from ADLINK all-in­one CD.
Introduction 7
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