Adler 745-28, 745-26 programming guide

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Part 4: Instructions for programming DAC Cl. 745-26; -28
Program-Version 745A05
1. General
2. Operator Terminal
3. Memory Card
3.1 Saving and Loading Programs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
3.2 Replacing the Memory Card Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
4. Operator Interface
4.1 Menu Structure of the Sewing and Testing Programs . . . . . . . . . . . . . . . . . . . . . . . . 6
4.2 Changing of Parameter Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
5. Sewing Programs
5.1 Calling Up the Sewing Program Parameter Screens . . . . . . . . . . . . . . . . . . . . . . . . 8
5.2 Starting the Machine Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
5.3 Main Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
5.3.1 Automatic recognition of the flap angle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
5.3.2 Sewing distance measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
5.4 Global Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
5.5 Pocket Programs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
5.6 Pocket Sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
5.7 Seam Patterns . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
6. Setting and Testing Programs
6.1 Calling Up Setting and Testing Programs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
6.2 Machine Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
6.3 Machine-specific Setting and Testing Programs . . . . . . . . . . . . . . . . . . . . . . . . . . 28
6.3.1 Setting the Underthread Monitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
6.3.2 Initializing the Program Memory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
6.3.3 Checking the Smoother Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
6.3.4 Aligning the Light Barriers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
6.3.5 Setting the Corner Knife Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
6.3.6 Checking the Switching-in of the Needle and Center Knives . . . . . . . . . . . . . . . . . . . 32
6.3.7 Checking the Tape Feed Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
6.3.8 Checking the Catch-folder without the Transport Clamp . . . . . . . . . . . . . . . . . . . . . . 33
6.3.9 Checking the Placement Procedure with the Transport Clamp . . . . . . . . . . . . . . . . . . 33
6.4 Multitest System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
6.4.1 Displaying the Program Version and Check Sum . . . . . . . . . . . . . . . . . . . . . . . . . . 34
6.4.2 Testing the Working Memory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
6.4.3 Displaying the Setting of the DIP Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
6.4.4 Selecting Input Elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
6.4.5 Checking Input Elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
6.4.6 Selecting Output Elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
6.4.7 Checking the Step Drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
6.4.8 Checking the Sewing Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
6.4.9 Displaying the Error Messages Generated . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
6.5 Terminal Selftest
7. Output Card of the Step Motor
7.1 Switches on the the Front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
7.2 Status Displays on the Front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
8. Error Messag e s
8.1 Error Messages of the Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
8.2 Error Messages of the Machine Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
A. Appendix
A.1 Standard Seam Patterns . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
1. General
This short des c ri pt i on con ta i ns i m po r ta nt inf or m at i on to th e s a fe , p r o­per and econom i c al u se o f t he ne w c o nt rol s g en er a ti o n " kopp Adler Control).
Screen displays in this short description
The display of the symbols in the various screens is dependent on the settings, th e s u bc l a s s an d the equipment of th e sewing unit.
The screen di s pl a ys s ho wn i n t hi s s h ort description mus t t he r ef ore not always exactly match the screen shown in the display of the control unit.
Operator terminal with graphic guidance of the operator
The operator te rmi n al is e qu i pp ed wit h a LCD display and a key p ad . The guidance of th e o pe r at or o cc ur s exclusively v i a i n te rna t io nally un­derstood symb ols . T he v ari o us sy m bo l s ar e com bi n ed in to grou ps wit­hin the menu structure of the sewing and testing programs. The simple operation makes possible short training times.
Ease of programing
The user can combine 99 freely programmable pocket programs with up to 25 seam patterns. For the sewing of sequences, 10 pocket sequences are available. Each pocket sequence can be put together in any desired order out of a maximum of 6 pocket programs. With the "angled pocket version" Class 745-28 all practically suitable angles can be pr o gra mm ed by the operator with the push of a bu tt on . The time consuming adjustment of the corner knives and the inconveni­ent programmi n g o f s e am offs et s are av o i de d.
DAC
" (Dür-
Setting and testing programs
DAC
The monitoring system. A microcomputer assumes the control tasks, monitors the sewing process and displays operator errors and malfunctions.
Error and testing results are shown in the LCD display. During fault- fre e f un c ti o nin g t he di s p lay s h ow s i nf or m at ion to th e o pe ­ration and the s ewing procedure. With an opera to r err o r or a ma l fu nc t i on th e f un c ti o n s e qu en c e i s i n te r ­rupted. The display shows the cause through the appropriate error symbol. In most cases the error symbol disappears after the cause of the error is remedied. In some cases the main switch must be turned off for safety reasons during the co rr ec t i on of th e e r ror. A part of the error messa ge s i s me an t o nl y f or t he maintenance st aff.
Special programs aid in making the mechanical settings and make pos­sible a quick checking of the input and output elements without additio­nal measuri ng de v ic es .
RAM memory card
The RAM memor y car d s erv e s fo r th e l o ng - te r m storage of all prog r am ­med data. It can be used to transfer the data to other sewing units. The controls transmit the data to the memory card. Stored data can be l oa de d f rom th e m em or y c a rd i n to a D A C c o nt rol again. This procedu r e ca n be repeated as oft en as d es i re d within the life of the memory card (approx. 4 years).
has integrated the comprehensive
MULTITEST
testing and
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2. Operator T erminal
The entering an d d i spl a y i ng of da ta oc c u rs v i a a n o pe r at or t er m i na l with a LCD dis pla y an d a c om pre he ns iv e k eyp ad .
STOP
Display
Function keys keys
Escape Enter key key
ESC
DURKOPP
ADLER AG
Cursor keys
Stop key
Number
Key/ Key Group Function
Function keys
Cursor keys
Numeric keys
Escape key
Enter key
Stop key
Calling up the parameter screens of the sewing programs (from the main screen). Calling up testing programs (during the display of the logo). Turning functions on/off. Exiting te s ti n g p rograms and paramete r s cr ee ns (F 1 ) .
Changing parameter values.
,
: Selecting the symbol for the desired parameter
,
: Turning the function of the parameter on/off,
selecting the previous/next step of the parameter value, activating th e t es t i ng pr o gra m
Entering parameter values. : Reversing t he s ign of th e p ar a me te r v alu e
Displayi ng th e o l d p ar a me te r v al u e a ga i n.
Calling up screen to set the selected parameter. The set para me te r v al u e i s st or e d.
Exiting the machine program. Stopping t he c urr e nt program.
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3. Memory card
3.1 Saving and Loading of Programs
The memory card (RAM card) serves for the longterm storage of se­wing programs. With its aid, sewing programs, seam patterns and machine parameters can be transfered to other sewing units.
Write protection
Label
ESC
Start
STOP
DURKOPP
ADLER AG
With the main screen as shown insert the memory card in the di­rection of th e a r row into the side of th e c o nt r ol u ni t . The label must face the operator.
The controls s w i tc h i nt o t he me mo r y mo de . The arrow in the center of the display shows the direction of transfer:
Loading
data from the memory card
to the controls
Saving
data from the controls on the memory card (Observe the write protection!)
Set the desired direction of transmission.
Load
data: Press the " " cursor key.
Save
data: Press the "" cursor key.
Press function key F4 (Start). The data trans f er s t ar t s . The symbols for the data to be transfered appear above the arrow in the center of the display. Upon completion of the transfer all symbols are erased again.
Remove the memory card. The display returns to the main screen.
After the
loading
of data press th e
STOP
key. The controls are initialized again. This is nece s sar y b ec a use , a long with the loadi ng of programs, new machine parameters are also loaded.
3.2 Changing the Battery of the Memory Card
Life of the memory card without a battery change: approx. 4 years
ATTENTION !
Programs sav e d o n t he me mo r y car d ar e l ost when the battery i s cha n ­ged. Load the programs into the control unit before the battery change!
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4. Operator Interface
4.1 Menu Structure of the Sewing and Testi ng Programs
In the design of the operator interface only internationally understood symbols are used.
The individu al p ar a me te r s and setting and tes t i ng pr o gra ms a r e com­bined in different groups.
Turn on the main switch
Main screen
Parameter me nu s of th e s e wi n g p rog r am s Setting and te s ting programs
Calling up sewing programs
Turn the main switch on. The controls are initialized. The DÜRKOPP-ADLER logo appears in the display for a short period.
The display c h an ge s to th e m ai n s c ree n. By pressing one of the function keys F1 to F4 the correspon di n g parameter menu of th e s e wi n g p rog r ams i s c al le d u p.
Calling up setting and testing programs
Turn the main switch on. The controls are initialized. The DÜRKOPP-ADLER logo appears in the display for a short period.
During the display of the logo
to F4. The display changes to the corresponding group of the setting or testing programs.
6
press one of the function keys
F1
4.2 Changing Parameter V alues
The parameter values can be changed in the different parameter scre­ens.
– –
Select the desired parameter with the cursor keys "" or "" . The symbol of the selected parameter appears inversely.
Press the enter key. The parameter sc r e en ap pe ars with the prompt an d w i th th e c u r ­rent setting of th e p ar a me te r v alu e.
Enter parameter value as described in 1. to Press the enter key.
The new setting of th e p ar a me te r v alu e i s st or e d.
4.
(on) (off)
20
Enter: 08, 12, 14, 16, 20
-35
Enter: -99 ... +99
When changin g t he parameter value s i t m us t be di ffer e nt i at ed be tw ee n four groups o f p ara meters.
1. Functions , which a re turned on/off
Turn the function of the parameter on or off with the cursor keys "" or "".
2. Parameters with different functions
Set the desi red fu nc t ion of the parameter wit h t he cur so r key s "" or "".
3. Parameters, whose values are changed in steps
Select the p r ev ious or next step of the parameter val u e with the cursor keys "" or "".
4. Parameters, whose values are entered via the nume ric keys
Enter the desired parameter value with the numeric keys.
Attention!
The value must lie within the fixed limits. Should a too lar g e o r to o s m all a v al u e h av e be en en te r ed , t he n the upper or lower limit is display after the enter key is pressed.
If a sign ap pe ars i n fro nt of the parameter v alue, this can be c ha n­ged with the " " ke y.
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5. Sewing Programs
With the
745-26/28
99 different sewing programs can be combined with up to 25 se am pa tt ern s . The individu al s e wi n g p r og ram s ( po ck et pr o gr a ms) c a n b e f r ee ly pr o ­grammed hereby.
For the sewi ng of po c k et sequences 4 indepe nd en t s e qu en c es are available. E ac h i nd iv i du al s e qu en c e ca n be put together in an y de s i red order out of a maximum of 6 pocket programs.
5.1 Calling Up Sewing Program Parameter Screens
From the main sc r ee n i t i s po s s i bl e to change to the different parame­ter screens o f t he s ew i ng pr o gr a ms with the functio n k e y s F1 to F4.
745-26/28
Σ
01
: 0100
03
02
1
4
2
5
3
6
SAKKO
GP
PP
PS
1.
2.
3.
4.
01
02
03
04
020304
745-26/28
05
06
SP
745-26/28
01
000
Global para me te rs Pocket prog ram Pocket sequ en c e Seam patterns
GP PP PS SP
Parameter screens of the sewing programs
Global parameters (GP): Parameters, which are valid for all
pocket progra ms
Pocket program (PP): Parameters for programming the seam
run and the ass o c i at ed s up pli m en tary
functions Pocket sequence (PS): Programming of pocket sequences Seam patterns (SP): Parameters for programming the seam
patterns
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5.2 Starting the M achine P rogram
<==== REF
Turn the main switch on. The controls are initialized.
The DÜRKO P P- A DL E R l o go ap pe ar s in the display fo r a s h ort peri­od. If, during the display of the logo, one of the function keys
F1
to F4 is pressed, the display switches over to the corresponding
group of the se tt i ng or t es t i ng programs. The controls c h ec k i f the transport car ri ag e i s in its rear end pos i ti -
on. If this is not the case the display shows "
<==== REF
" (reference run). Start the reference run by stepping back on the left pedal.
The display changes over to the main screen of the sewing unit. From the main screen it is possible to change to the various para­meter screens o f t he s ewing programs by pre s s i ng th e f un c ti o n keys F1 to F4.
The machine program is exited by pressing the "
STOP
" key.
The controls are initialized.
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5.3 Main Screen
On the main screen are displayed all important parameters, the seam pattern and t he sel e c te d p oc k e t s e qu en c e.
01
01
01
01
01
01
03
03
03
03
03
03
02
02
02
02
02
02
745-26/28
SAKKO
01
Σ
: 0100
GP
03
02
L : 140
1
4
2
5
PP
3
6
PS
SP
Selecting a pocket sequence
In the upper left corner of the display the selected pocket sequence is shown. If the automatic change of pocket programs is active, arrows are shown betwee n t he i nd i v i du al p ock e t p r og r am s of the sequence.
Change the pock e t se qu en c e w i th th e cu r s or k e ys "" or "". "" key: Select the previous pocket sequence "" key: Select the next pocket sequence
01
01
01
01
01
01
03
03
03
03
03
03
: 0100
Σ
L : 140
02
02
02
02
02
02
Selecting a pocket program in the current pocket sequence
In the pocket s e qu en c e a ba r ma rk s th e s e l ect ed pocket program. A double bar indicates that in that pocket program the stacker is swit­ched on.
Select a pocket program with the cursor keys "" or "" "" key: Select the previous pocket program of the pocket sequence "" key: Select the next pocket program of the pocket sequence
Piece counter
To the left under the pocket sequence the current piece count is shown (e.g. "Σ : 0100"). The piece counter shows the number of pieces finished since the last resetting of th e c o un te r. The setting o f t he pi e c e c o un te r occ u r s under the "Global P ar a me te rs " (function key F1).
Seam length
When sewing with distance measurement (without light barrier) the set seam length appears at the right under the pocket sequence (e.g. "L : 140").
10
SAKKO
1
4
2
5
3
6
Seam pattern
In the right half of the display the seam pattern of the selected pocket program is sh ow n. Above the seam pattern the corresponding program name appears.
ATTENTION !
In order to as sociate the pock et pro gr a m w i th a s p ec i f i c seam pattern , c h an ge to the parameter scr ee n o f t he pocket programs (PP) with the function key F2. There the des ir e d s e am pattern can be accessed with the " " symbol. The association of a seam pattern
not
is
possible via the main screen!
Altering parameters
The six parameters in the lower left half of the display make possible a quick access to the six most important parameters of the current pocket progra m. They can be altered directly with the numeric keys. The number of the key to be pressed is shown at the right next to the parameter symbol.
1: Switching the corner knife on/off
2: Correcting the seam beginning with the light barrier
( seam length )
3: Correcting the seam end with the light barrier
( seam length )
4: Switching the piping knife on/off
5: Correcting the corner knife incision at the seam beginning
6: Correcting the corner knife incision at the seam end
The function s an d s e tt i ng s of the individua l pa ram et er s a re d es c ri b ed in more detail i n t he Ch ap te rs 5. 4 (" Gl o ba l P ara me te rs " ) an d 5 .5 ("Pocket Program").
The function c orr e c ti n g t he s ea m b eg i nn i ng or c o r rec t i ng th e s e am en d with the light barrier ( seam length ) can be changed to
measurement
Description see chapter 5.3.2. Selecting t he fu nc t i on oc c u rs un de r th e " P o ck et P r og ram " .
( Number 2 ).
distance
11
Correction the seam beginning with the light barrier
With the chan ge of the value the co rne r k ni f e i s d r aw n o nward accor­dingly at the seam beginning.
Enter: -99...+99 0 = No correction
+ = Seam beginning earlier
- = Seam beginning later Step size: 0.1 mm
Correction the seam end with the light barrier
With the chan ge of the value the co rne r k ni f e i s d r aw n o nward accor­dingly at the seam end.
Enter: -99...+99 0 = No correction
- = Seam end earlier
+ = Seam end later
Step size: 0.1 mm
Correction of the corner knife on the seam beginning
With the chan ge of the value a fine ad j us t me nt of th e c o r ne r k ni f e i n c i ­sion at the se am be gi n ni n g o c c urs .
Enter: -99...+99 0 = No correction
+
-
+ = Corner incision earlier
- = Corner incision later Step size: 0.1 mm
Correction of the corner knife on the seam end
With the chan ge of the value a fine ad j us t me nt of th e c o r ne r k ni f e i n c i ­sion at the se am en d o c c urs .
Enter: -99...+99 0 = No correction
- = Corner incision earlier
­+
Selecting parameter screens
By pressing th e a pp r op r iate function key F1 to F4 the display changes to one of the fo ur p ara meter screens.
F1
: GP (Global parameter)
F2
: PP (Pocket program)
F3
: PS (Pocket sequence)
F4
: SP (Seam patterns)
By pressing the function key ens to the main s c reen.
F1
one returns from the parameter scre-
+ = Corner incision later
Step size: 0.1 mm
5.3.1 Automatic recognition of the flap angle
When the unit is supplied with the kit 0794 002472 , Automatic Detecti­on of Inclination, (auxiliary equipment), the 2nd LED must be activated.
The flap to be sewn, shown on the main screen, will appear dashed.
12
5.3.2 Sewing distance measurement
For measuring the seam length, two possibilities are available.Use the pocket programme for selecting. The two possibilities are reciprocally locked, i.e. that only one of the two possibilities can be selected. The other one is d ea c ti va ted.
Automatic recognition of the flap beginning and end
With this setting the reflecting light barrier for the recognition of the seam beginni ng an d s e am en d when sewing with fl a p i s s w i tc h ed on .
Distance measure me nt
The shortest seam lengths which can still be sewn with the distance measurement are dependent on the following parameters:
- Maximum seam length (180 or 220 mm)
- Subclass (-26 or -28)
- Selected po s iti o ni n g p oi n t
Forward positioning point:
Rear positioning poi nt:
Central positioning point:
Needle Clea rance Shortest Seam Length
max. Seam Length Shortest Seam Length
[mm] [mm]
815 10 20 12 25 14 30 16 35 20 40
[ mm] [mm]
745-26 745 -28
180 20 60 220 60 100
Sewing Length Shortest Seam Length
[mm] [mm] 745-26 745 -28
180 20 20 220 60 90-APM
*
APM = Position of the central positioning point
*
The shortest seam length, however, may not fall short of that
given for the fo r wa r d p osi t i on i ng po i nt .
The change of the seam length parameter value is done on the main screen.
Operate the k e y " 2 " . The setting window, prompting to enter, will appear.
Change the parameter as described under chapter 4.2.
13
5.4 Global Parameters ( )
Global parame te rs are pa r am et ers , wh i ch a pp l y fo r grams.
Example: If the co r ne r k ni f e i s switched off
made without corner knife incisions.
With the main s c ree n as shown press fu nc t i on k ey F1. The display changes to the screen for the global parameters.
Select the desired parameter with the cursor keys "" or "". The symbol of th e s e lec t ed parameter appears i nv e rs el y.
Change the sel ect ed pa r am et er a s de sc r ibe d i n Ch ap te r 4. 2.
By pressing the function key F1 the display returns to the main screen.
all
all
pocket pro-
pockets will be
Switching the corner knife on/off
Enter: on/off
Switching the center knife on/off
Enter: on/off
ATTENTION !
When the center knife is switched off the corner knives are also automatically switched off. When the cen te r k ni f e i s switched on again , the corner knives remain switched off. They must be switched on separately.
Switching the piping knife on/off
Enter: on/off
14
Setting the closing order of the flap clamps
6 different settings can be chosen:
Without flap clamps
Close first th e le ft , t he n t he ri gh t f l ap cl am p
Close first the right, then the left flap clamp
Close both flap clamps simultaniously
Only the right flap clamp exists
Only the left fl a p cl a mp ex is t s
Piece counter
The piece counter shows the number of pieces completed since the last resetting of the counter.
Enter: 0...9999
Correcting the center knife incision at the seam beginning
With a change of the value a fine ad j us t me nt of th e c e nt er k n if e inc i s i ­on at the seam be gi n ni n g o cc ur s.
Enter: -15...+15 0 = No correction
+ = Turn the center knife on earlier
- = Turn the center knife on later Step size: 1 cycle = 0.4 mm
ATTENTION !
An Offset can be en te red fo r th e p ock e t p ara me te r s.
Correcting the center knife incision at the seam end
With a change of the value a fine ad j us t me nt of th e c e nt er k n if e inc i s i ­on at the seam en d o c cur s .
Enter: -15...+15 0 = No correction
+ = Turn the center knife off earlier
- = Turn the center knife off later Step size: 1 cycle = 0.4 mm
ATTENTION !
An Offset can be en te red fo r th e p ock e t p ara me te r s.
Activate working method for breast welt pocket (745-28 A)
The breast welt pocket working method will be connected / discon­nected.
Enter: on/off
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