Adler 745-26, 745-28 Installation Instruction

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Part 2: Installing instructions Kl. 745-26/ -28
1. Items supplied
2. Setting up the sewing machine
2.1 Removing the carriage safety device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2.2 Movement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2.4 Checking V-belt tension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
3. Attaching fitments removed for despatch
3.1 Pedal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3.2 Thread pillar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3.3 Trays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3.4 Folder (working method A) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3.5 Folder and
3.6 Table wideners (accessories) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
3.7 Stacker (accessory) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3.8 Suction device (accessory) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
4. Electrical connection
4.1 Connecting the DAC operating panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
4.2 Checking rated voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
4.3 Checking positioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
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gripper-folder (working methods B, C) . . . . . . . . . . . . . . . . . . . . . . . . . 8
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5. Pneumatic connection
6. Lubrication
7. Starting up
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1. Items supplied
frame with DC mo to r fo r th e u pp er m ac h i ne ass e mb l y
stepping motors for handling material and for the longitudinal adjustment of th e t r imm i ng de v i c e
class 935-246-00 twin-needle double-lockstitch machine 745-26: with component s e t 0 93 5 745304 for joi nt ne ed l e-b ar switching 745-28:with component set 0935 745307 for separate needle-bar switching
DAC control device
reflex light barrier for flap sensing
two guide lamps for fabric placement
sewing lamp
compressed- a i r maintenance uni t wi t h c o mp res s e d- a ir pi s t ol
thread pillar
trays for it em s to be s ew n on operator’s right and left
tools and hard wa r e se t
2. Setting up the sewing machine
Attention!
The sewing machine may only be set up by specialist trained personnel.
2.1 Removing the carriage safety device
The carriage safety device 1 locks the carriage in its rearmost position. It must be remo v ed be fo r e t he s ew i ng ma c hi n e i s s e t u p.
1
Remove the carriage safety device 1 after undoing the nuts.
3
2.2 Movement
The sewing-machine chassis is fitted with four castors for movement around the plant.
1
2
2.3 Adjusting working height
3
Attention!
Prior to commissioning the sewing machine the sound absorbers 3 (in the tools and hardware set) must be fitted to the four chassis supports. Reverse the castors so that the machine is motionless and stable.
To move the machine extend the four castors by turning the adjusting screws 2 to the left. The chassis s u pp orts must have en ou gh fre e floor space to a l l ow for movement .
After movin g t he s ew i ng ma c hi n e, l ow er i t by t urn i ng th e adjustment screws 2 to the right. All four chassis supports must be firmly on the floor.
Working height can be adjusted between 87 and 110 cm (measured to the top of the t ab l e p l at e) .
It is set to the minimum of 87 cm prior to despatch. –
Undo locking screws 1 on all four spars of the chassis.
Adjust the base plate to the required working height. To prevent the base p l at e f r om ti l t i ng , p ul l it out (or push it i n) b y the same amount on both sides.
Tighten locking s cr ew s 1.
4
2.4 Checking V -belt tension
When the machine has been moved the V-belt tension (which is pre-set prior to despatch) must be checked.
When the tension is correct it should be possible to depress the middle of the V-belt 1 by about 10 mm by pressing on it with a finger.
1
2
3
Correcting V-belt tension:
undo screw 2
swivel sewing drive 3 until the required V-belt tension is produced
tighten scr e w 2
5
3. Attaching fitments removed for despatch
3.1 Pedal
Depending on th e v e rs i on, the sewing machi n e is e qu i pp ed either with a single peda l or w i th tw o ( ri g ht an d l e ft).
5
1 2 3 4
6
3 5
The pedal 4 is a tt ac h ed to th e lo we r cr oss - m embe r 5: –
Fix the pedal 4 to the lower cross-member 5 with the bracket 3. The oblong s l ot s in the bracket 3 e na ble the height to be s l i gh tl y adjusted. Adjust the h ei g ht of bracket 3 so th at the pedal 4 can be ea s i ly operated.
The second bracket 1 (supplied) acts as a support. Attach bracket 1 as shown in the illustrations, placing the fo ur s e pa rator rings 2 betw ee n b r ac kets 1 and 3.
6
7
Fit pedal linkage 6.
Slightly loosen locking screw 7.
Adjust the he i gh t of the pedal li nk a ge 6 s o th at th e p ed al 4 i s horizontal when fully depressed.
Tighten locking s cr ew 7.
6
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