monitoring system.
A microcomputer assumes the control tasks, monitors the sewing
process and s i gn al s o pe rating faults an d m al f un c ti o ns.
Special programs facilitate mechanical adjustments and make
possible a ra pi d te s ti n g o f t he input and output elements wi th ou t
additional m ea s ur i n g a pp ara tus.
Errors and test results are shown in a 2 x 16 digit display.
Under normal working conditions the display shows information to
operation and the sewing process.
When an operating error or malfunction occurs the functions are
interrupted . The cause is sho wn i n t he di s p l ay b y t he app rop r i at e err o r
symbol.
In most cases the error symbol will disappear when the cause of the
fault has been remedied.
In some cases the main switch must be turned off during error
correction for safety reasons.
A portion of the error messages are meant only for the service
personnel.
All functions can be called up and changed by pressing the
appropriate key. The unit must be in its initial position for this.
When the uni t i s s w i tc h ed on th e c o nt r ol s c o nd uc t s ev e ral
comprehensive self-tests. Among other things the program and data
memories and the display are checked for flawless operation at this
time.
After the ma chi n e i s s w i tc h ed off th e s e t va l ue s of th e i n div i d ua l
functions ar e sto r ed i n t he pro gr a m a nd da ta me mo ri es (b at te r y
buffered) and aut om at i c all y a c tiv a te d w he n s w i tc h ed on
again.
controls of the
DÜRKOPP ADLER 745-22;-23;
MULTITEST
testing and
ATTENTION !
The controls for the Class
for the Class
Controls
Controls
745-22;-23
745-22;-23:
745-24:
Parts no. 985 0 745030
.
Parts no. 9850 745040
745-24
are
not
compatible with the controls
3
2. Description of the Controls
2.1 Keys on the Front Panel
KeyFunctionKeyFunction
Selecting Se wi n g an d Testing Programs
Sewing Leng th L1
Sewing Leng th L2
Sewing Leng th L3
Sewing a Se am S eri e s
Correcting of Seam Beginning/End when
Sewing Flaps wi t h L igh t b ar ri e r
Correcting th e C orn er K n iv es a t
Seam Beginning and Seam End
Stopping th e C ur re nt P r og ram,
Activating a Selected Program
Increase Parameter Value
Decrease Parameter Value
Light Barrier On
Selecting the Positioning Point
Tape Feed On/Off
Tacking On/Off
Setting Tape Length when Sewing wi th
Light Barrier
Setting the Counter
4
Selecting the Closing Order of the
Flap Clamps
Center Knife an d C orn er Kn i fe
On/Off
2.2 Internal Switches
DIP-Schalter
on
off
b417 b401 b40 2
In the control behind the display there are three pre-selector switches
for setting certain machine parameters.
CAUTION !
The switches are only evaluated once when the sewing unit is turned
on.
After changing a switch setting switch the main switch off and then on
again or oper at e t he
DIP-Switch b417:
b417FunctionOFFONOFFON
.1Stitch Leng th2,5 mm3,2 mm2,5 mm3,2 mm
.2Stitch Cond ensation Stit c h L en gt h0,8 mm1,4 mm0,8 mm1,4 mm
.3Maximum Sewing Length180 mm200 mm180 mm200 mm
.4Thread MonitorONOFF No function
.5Locking Vacuum (b8 / s14)OFFONOFFON
.6Late Opening of the Flap Clam psOFFONOFFON
.7with Re verser Dev iceOFFON N o funct ion
.8Continuous Op er a ti o nOFFONOFFON*
(only in combination with .4 "OFF")
* Thread monitor is turned off
745-22;-24
745-23
Dial b401:Dial b402:
Sewing RevolutionsOperation Mode of the Left Transport Clamp
b401 = 1250 0 1 /m i nb402 = 0 No fun c ti o n
b401 = 2275 0 1 /m i nb402 = 1 Lower le ft transport cl am p
b401 = 3300 0 1 /m i n separately
: b417.7 = OF F
: b417.7 = ON (with Reverser Device)
STOP
key.
745-22;- 23 745-24
b402 = 2 Lower left transport clamp with the
right
5
2.3 Display
2.3.1 Display of the 745 -22;- 23
The Microcontrol is equipped with a 2 x 16-digit display.
It shows the program number, sewing lengths, bobbin thread reserve
and piece cou nt . B y o pe r at i ng err o r s or m al f un c ti o ns the functions are
interrupted an d t he c au s e s h ow n b y th e a pp r op ri at e e r ror s ymbol.
The operatio na l rea di n es s o f t he s ew i ng un i t i s shown by having th e
current param et er s i n th e d i spl a y. The setting s are the same as those
last selected before the machine was switched off.
Display example 1: With selected sewing length
Program numb er
Selec ted sew ing len gth
Stored se wing le ngt h in mm
Bobbin th rea d reserve
Piece counter
Display example 2: With programmed length series
Program numb er
Current sewi ng l eng th
Stored le ngt h in mm
The n stack ing
4. Length to be sewn
3. Length to be sewn
(Current sew ing dis tance i s un derlin ed)
2. Length to be sewn
1. Length to be sewn
6
2.3.2 Display of the 745-24
With the
in the right h al f of the first lin e o f the display.
Through this s y m bo l the seamstress c an es t ab l i s h w hi c h bi a s ha s
been set for th e c u r r en tl y selected progra m.
The "=====" symbol, for example, denotes straight pocket corners at
the seam beginning and seam end.
Display example 1: With selected sewing length
Bias p ocket o pening s
Selec ted sew ing len gth
Stored se wing le ngt h in mm
745-24
a symbol for th e b i as o f t he c or n er i n c is i on s ap pears
Piece counter
Display example 2: With programmed length series
Bias p ocket o pening s
Current sewi ng l eng th
Stored le ngt h in mm
The n stack ing
4. Length to be sewn
3. Length to be sewn ( here: L igh t barrier s eam)
2. Length to be sewn
(The arrow marks the current sewing length)
1. Length to be sewn
If the display remains blank after the main switch has been turne d
on, then the 1,6 A fuse(on the underside of the mains unit) is to be
replaced.
7
3. Description of the Function Keys
The values for the various functions can be set as follows:
–
Call up the desi r e d f un cti o n b y pre s si ng th e a pp rop r i at e f un cti o n
key.
The function will be shown in the display with a blinking cursor.
–
Change the set v a lue wi t h t he "+ / -" keys.
–
Press the same function key again.
The change i s com pl e te d.
The unit is rea dy t o s t ar t ag ai n .
3.1 Selecting and Changing Sewing Length
With the L1, L2 and L3 keys three sewing lengths stored in memory
can be selected. A change of the sewing length can only occur before
the feed procedure has begun.
–
Select the stored sewing length by pressing the key L1, L2 or L3.
The select ed sewing length is s h ow n i n th e r ig ht half of the fir s t
display line.
–
If "L?" appears in th e d i s pl a y, then a sewing length without an
allowable value in memory was selected.
Enter an allo wa bl e v alu e w i th th e "+/-" keys or select a different
sewing length.
–
Change the set s e win g l e ng th wi t h t he "+/-" keys.
–
Press the function key (L1, L2 or L3).
The set sewing length will be stored in memory.
It will remain in memory until it is changed again.
–
For further details see chapter 5 and 6 ("Sewing Programs").
CAUTION !
When changing the sewing length L1 it is essential that the corner
knife inter val a l s o b e a l te r ed at th e s a me ti m e.
Setting the Corner Knife Interval
That sewing le ng th wh i ch i s m ost of te n s e wn s houl d be s to red un de r
L1.
The interval be tween the corner k n i v es m ust be set so that i t i s th e
same as the sewi n g l e ng th sto r ed un de r L1 .
With all other sewing lengths the corner incision occurs seperately in
two strokes . A f te r th e i nci s i o n of the fi r st c or n er k ni f e th e ma te r i al i s
transported to the second corner knife.
Exception:
With Class
together.
Positioning the Material
–
With short se ams under 75 mm place the materi al a t t he fo rw a rd
positioning point.
–
If, by sewing lengths under 75 mm, the rear positioning point is
chosen, then the error message "
display. You must the n ch an ge to the forward po s iti o ni n g po i nt .
–
With placing at th e r e ar p os it i on i ng po int th e following cond iti o n
must be satisfied:
Otherwise the error message "
display. You must the n ch an ge to the forward po s iti o ni n g po i nt .
745-23
the corner knives must always be switched on or off
ERROR
L1 - L2(L3) < 50
ERROR
" will appear in the
" will appear in the
8
3.2 Sewing of a Seam Series
With the aid of the "F" key a stored series of up to four seams can be
called up.
745-22;-23
745-24
Calling up the Series
–
Call up the series by pressing the key "F".
The series is shown in the lower display line.
The current sewing length has a special marking:
745-22;-23:
745-24:
The current sewing length with the appropriate value in millimeters
is shown in the right half of the upper display line (see display
example 2).
–
A star "*" behind a se wi n g l e ng th me an s th at s ta c k i ng occ u r s after
this length is sewn.
Without stac k i n g t he ma te r ial i s t r an spo r te d b ac k t o t he fe ed ar e a
after sewing .
Then the next se wi n g le ng th i s au to ma tic a l l y ac t i vat ed .
–
Using the "+/-" keys any desired sewing length in the series can be
activated.
Key "+":Cursor to the right
Key " -":Cursor to the left
–
To exit from the series press the keys L1, L2 or L3.
The approriate sewing length (L1, L2 or L3) is activated.
–
To exit form the series with the
The light barrier seam is activated.
:The series can be made up of any desired order of the
three sewing l e ng th s L1, L2 and L3.
:The series can be made up of any desired order of the
sewing lengths L1, L2, L3 and the light barrier seam s
LX2
LX3
and
The current sewing length is underlined (e.g.
The current sewing length is preceded by an arrow
(e.g.
.
"->L1"
).
745-24
press the key "".
"
L2"
LX1
,
).
Programming a New Series
The values f or t he pr o gr a mm ed s ew i ng l en gt hs m us t established
before enteri ng the se ri es mo de (se e " S el e c ting and Adjustin g th e
Sewing Leng th " ).
–
Press and hold the key "F".
–
At the same time press the key "-".
The previous series is erased.
–
By pressing the keys L1, L2 and L3 up to four sewin g l e ng th s c an
be entered in t he de s i red or d er.
–
745-24 only:
After selecting a sewing length the following functions
can be set for this length using the appropriate keys:
Light Barri er O n / Off
Positioning Point
Tape Feed On / Off
Tacking On / Off
Closing Order of the Flap Clamps
Corner and Center Knives On / Off
9
CAUTION !
The functions set with the keys only valid for the sewing program
the series mode
The settings h ave no effec t on th e s e win g p r og ram m b ey o nd th e
series mode .
–
745-24
"Σ" key.
–
745-24
Press the " " key until the desired light barrier seam
X3
appears in th e d i s pla y.
Set the des ir ed fu nc t i on s fo r th e s e l ec t ed s ew i ng l en gh t u s i ng th e
keys listed on page 9.
Confirm with the "Σ" key.
–
After selecting a sewing length (L1, L2 or L3) stacking after this
sewing leng th c an be pr o gra mmed by pressin g t he "+" key.
CAUTION !
With the
must first b e confirmed with th e "Σ" key.
Then stacking after this sewing length can be programmed by pressing
the "+" key.
–
–
745-24
By pressing th e "-" key the last entry is erased.
To start the series press the key "F" again.
The first sewi n g l e ng th i s au to ma ti c a ll y set .
.
: E a c h e nt r y of a sewing length mu s t b e c o nf i rme d with the
: Programming the light barrier seam
the selection of th e s e wi n g le ng th an d t he fu nc t i on s
LX1, LX2 or LX3
X1, X2
in
:
or
3.3 Setting the Piece Counter
By pressing this key the piece counter is reset to
The current pi e c e c o un t i s s h ow n i n th e l e ft half of the lower display
line. The pi ec e cou nter shows the n um be r of pieces made sin c e th e
last resetting of the counter.
3.4 Selecting the Positioning Point
Depending on th e t y pe of s ew i ng pi e c es the feed occurs at th e forward
or rear posit i on i ng po i nt .
By pressing th i s key t he positioning poi n t i s c h an ge d.
If the LED abov e t he k ey i s l i t th en th e f orward positionin g p oi n t w as
selected.
The changeover between manual and automatic alteration of the
positionin g p oi n ts o cc ur s i n pr o gr a m P 4 2.
3.5 Switching the Tape Fe ed On/Of f
0000
.
10
By pressing this key the tape feed is switched on and off.
If the LED above this key is lit then the tape feed is switched on.
3.6 Switching Tacking On/Off
By pressing this key tacking is switched on and off.
If the LED above the key is lit then tacking is switched on.
CAUTION !
With 1.4 mm stitch length in stitch condensation
tacking is generally switched off.
3.7 Selecting the Closing Order of the Flap Cl amps
With this key the order of the closing of the flap clamps can be set.
In sewing pro gr a ms P07 to P12 the ord er o f t he c l osi n g o f the flap
clamps cann ot be s et .
Operating the key switches between four possibilities.
The order is s h ow n b y th e t wo LE Ds above the ke y:
–
Both LEDs lit:
The flap clamps close at the same time.
–
Only the left LED is lit:
First the lef t flap clamp clo s es , th en th e r i g ht .
–
Only the right LED is lit:
First the ri gh t f l ap c lamp closes, then the left.
–
Both LEDs are off:
Operation without flap clamps (optimally timed procedure).
The timing for the opening of the flap clamps in the feed area is
establishe d b y th e s e tt i ng of th e p r ese l ec t or switch b417.6 i ns i d e t he
controls (see "Internal Switches"):
–
–
OFF
In the
lowers.
In the ON setting the flap clamps open after the folder lowers.
setting the flap clamps open af te r the transport cl a s p
3.8 Switching the Corner and Center Knives On/Off
With this key the corner knives or the center and corner knives can be
switched on and off.
In sewing pro gr a ms P07 to P12 the cor n er a nd the center kni v es
cannot be switched off.
Operating the key switches between three possibilities.
The different s et ti n gs a re s h ow n b y th e t w o LE D s ab ov e th e k e y:
–
Both LEDs are l i t:
Corner and ce nt er k n i v es are switched on.
–
Only the right LED is lit:
The corner kn i ves a r e switched off.
–
Both LEDs are off:
All knives are switched off.
11
3.9 Switching On the Light Barrier
By pressing this key the light barrier is switched on.
The light barrier recognizes the seam beginning and seam end on
flaps.
The light barrier cannot be activated in the operating modes for piping
reversing and zippers.
–
–
CAUTION !
When sewing w ith th e l i g ht ba rr i er, the flap mus t be pl a ced
the two positi o nin g p oi n ts .
If the flap i s po s i ti o ne d i n front of the forw ard or e x te nd s beyond the
rear positioning point, the error message
Press the key.
The lit LED ab ov e th e k e y si gn al s , th at th e l i g ht ba r r ier i s s witched
on.
745-22;-23:
745-24:
To switch off the l i g ht ba r ri er press one of the k e y s L1, L2 or L3.
Instead of t he s ew i ng l en gt hs
shows "LX".
Through repeated pressing of the key, the display
shows the li g ht ba r r ier s e am s
sequence.
"LS"
L1, L2, L3,
LX1, LX2
appears in the display.
the display
LX3
and
between
in
3.10 Correcting the Seam Beginning and Seam End
This key calls up the correction function for seam beginning and seam
end.
The correcti o n o f s e am be gi n ni n g (NA) and seam en d (NE) occurs for
the sewing leng th s
(745-22;-23) and
By changing th e v a lue s fo r NA and NE th e c o rne r k ni f e a cti o n i s
appropriately adjusted for sewing with the light barrier.
–
Press the fu nction key.
The set values for NA and NE are shown in the display.
–
Increase or decrease the value for NA in steps by pressing the
"+/-" keys.
Minimum:0
Maximum:99
Median valu e:50 (no correc ti o n)
Step distance:1 cycle = 0.085 mm
–
Press the function key again.
This s wit che s from N A t o NE .
–
Increase or decrease the value for NE in steps by pressing the
"+/-" keys.
–
Complete the correction procedure by calling up the selected
sewing length.
L1, L2, L3
LX1, LX2, LX3
and for the li g ht ba r ri er s e am s
(745-24).
LX
12
3.11 Correcting the Corner Knives
This key calls up the correction function for the corner knives at the
seam beginning (MA) and the seam end (ME).
The correction can be made for the sewing lengths
as for the light barrier seams
(745-24).
–
–
–
–
–
L1, L2, L3
LX
(745-22;-23) and
Press the function key.
The set values for MA and ME will be shown in the display.
Increase or decrease the value for MA in steps by pressing the
"+/-" keys.
Minimum:0
Maximum:99
Median value:50 (no correction)
Step distance:1 cycle = 0.085 mm
Press the function key again.
This switch es f r om MA to ME.
Increase or decrease the value for ME in steps by pressing the
"+/-" keys.
Complete the correction procedure by calling up the selected
sewing length.
LX1, LX2
as well
and
LX3
CAUTION !
With the
together.
Set the parame te r s MA and ME at th e m ed i an v alu e 50.
Special note for 745-23:
When sewing with piping reverser only sewing length L1 can be set.
745-23
the corner knives must always be switched on or off
3.12 T ape Length when Sewing wi th Light Barrier
This key sets th e t ap e le ng th at th e s e am en d w he n s e wi n g w ith l i gh t
barrier.
The set valu e co r r esp on ds t o the distance f rom the initial po si ti o n o f
the transport c la s ps t o cu tt i ng .
–
Switch on th e t ap e f ee d.
–
Press the function key.
The set valu e f or the tape length i s s h ow n i n th e d i s pl a y.
–
Increase or decrease the tape length in steps by pressing the
"+/-" keys.
Minimum: 20 mm
Maximum:1 00 mm
Step distance:1 cycle = 1 mm
–
Complete the setting procedure by calling up the selected sewing
length.
13
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