Adler 739-23 Additional Instructions

739-23

Additional Instructions for the Manufacture of Material Clamps

Manufacture and Installation

Postfach 17 03 51, D-33703 Bielefeld • Potsdamer Straße 190, D-33719 Bielefeld Telefon [phone] • Telefax (0521) 925 13 15

Contents

Page:

Additional Instructions for the Manufacture of Material Clamps Class 739-23

1.	Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	3
2.	Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	5
2.1	Flap kit (0739 417524) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	5
2.2	Waistband extension kit (0739 41534) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	7
3.	Manufacture of material clamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	8
3.1	Determination of seam coordinates. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	8
3.1.1	Positioning seam templates for flaps on the contour templates . . . . . . . . . . . . . . . . . . .	10
3.1.2	Positioning seam templates for waistband extensions on the contour templates . . . . . . . . .	11
3.2	Transferring contours of material clamps to contour templates . . . . . . . . . . . . . . . . . . .	12
3.3	Transferring stitching contours to stitching plates . . . . . . . . . . . . . . . . . . . . . . . . . . .	13
3.4	3.4 Infeed and exit of edge cutter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	14
3.4.1	Infeed and exit of material clamps for flaps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	14
3.4.2	Infeed and exit of material clamps for waistband extensions . . . . . . . . . . . . . . . . . . . . .	15
3.5	Trimming of bed-plate, intermediate sheet and clamping plate . . . . . . . . . . . . . . . . . . .	16
3.6	Manufacture of fullness plates. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	17
3.7	Drill holes for clamping elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	18
3.7.1	Holes in material clamps for flaps. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	18
3.7.2	Holes in material clamps for waistband extensions . . . . . . . . . . . . . . . . . . . . . . . . . .	19
3.8	Unlocking of clamping plate (material clamps for flaps) . . . . . . . . . . . . . . . . . . . . . . . .	20
3.9	Position of material stops . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	21
3.10	Slots in intermediate plate for material clamps for flaps . . . . . . . . . . . . . . . . . . . . . . .	23
4.	Assembly of material clamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	24
4.1	Bed-plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	24
4.2	Fullness plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	24
4.3	Adhering of foam strips to clamping plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	25
4.4	Installation of tension lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	25
4.5	Installation of clamping plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	26
4.6	Installation of material stops . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	26
4.7	Installation of holder and transponder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	27
4.8	Application of sliding foil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	28

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1.Introduction

This manual describes the manufacture of material clamps for the 739-23

sewing machine in appropriate sequence. The following kits are available:

No.	Description	Parts No.
1	Flap kit	0739 417524
2	Waistband extension kit	0739 417534

CAUTION!

Only authorised and instructed personnel may carry out the operations described in this manual!

Caution! Risk of injury!

Use the standard clamping and safety devices (goggles etc.) for cutting to size and processing of prefabricated plates and sheets.

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1

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20

21 15

19

		8
6	7
		9

10

11

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14

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18

17

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2.Kits

2.1 Flap kit (0739 417524)

	The kit contains the following parts:
	Item	Part No.	Description
	1	0739 41003 0	Bed-plate
	2	0739 41005 0	Intermediate plate
	3	0739 41004 0	Clamping plate
	4	0739 41007 0	Fullness plate
	5	9129 02303 0	Straight pin
	6	0739 41001 0	Plastic holder
	7	9835 90100 3	Transponder
	8	0739 41009 4	Clamping element
	9	9049 04100 9	Adhesive
	10		Small parts
	11	0739 41008 3	Foamed strip
	12	0739 41018 0	Long threaded shackle
	13	0739 41006 0	Threaded shackle
	14	0699 97392 7	Sliding foil
	15	0739 41017 0	Material stop
	16 (20, 21) 0739 00505 5		Distance piece
	17		Screws, nuts,
			washers
	18	0739 00541 7	Intermediate ring
	19	9830 50200 5	Distance bolt
	20	0739 00505 6	Push rod
	(14)	0699 98914 8	Adhesive tape (double-sided)
		0990 31002 3	Sanding paper
	21	9357 00009 0	Locking washer
	22	0739 410190	Bushing
	23	0739 410200	Pointing plate

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5	6	7	8

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	16	14
1	15		10	17
		11

13 18

19

21

12

15	20

22

23

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2.2 Waistband extension kit (0739 41534)

	The kit contains the following parts:
	Item		Part No.	Description
	1		0739 41011 0	Bed-plate
	2		0739 41012 0	Intermediate plate
	3		0739 41013 0	Fullness plate
	4		0739 41016 0	Clamping plate
	5		9129 02303 0	Straight pin
	6		0739 41001 0	Plastic holder
	7		9835 90100 3	Transponder
	8		0699 97392 7	Sliding foil
	9		0739 410083	Foamed strip
	10			Screws, nuts,
				washer
	11		9049 04100 9	Adhesive
	12		0739 41018 0	Long threaded shackle
	13 (17,18)		0739 00505 5	Distance piece
	14		0739 41009 4	Clamping element
	15		0739 41015 0	Stop
	16		0739 41014 0	Lever
	17		0739 00505 6	Push rod
	18		9357 00009 0	Locking washer
	19		0792 038615	Intermediate ring
	20		9830 50200 5	Distance bolt
	21		0797 00063 9	Shackle
	(8)		0699 98914 8	Adhesive tape (double-sided)
			0990 31002 3	Sanding paper
	22		0739 410190	Bushing
	23		0739 410200	Pointing plate

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3.Manufacture of material clamps

3.1 Determination of seam coordinates

Contour template

Bed-plate for flaps

Bed-plate for waistband extensions

Upon the setting up of the sewing programme, the exact seam contour must be entered in the Dacs739 software. Therefore, the individual coordinate points of the seam contour must be determined

The coordinate points are determined by means of the 0739 410220 contour TAGtemplate included in the “transponder loader” kit.

–Position and adjust seam template on the contour template. For adjusting of a flap template see chapter 3.1.1.

For adjusting of a waistband extension template see chapter 3.1.2.

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