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69

Adler 69 Installation Instruction

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Part 2: Setting-up guide, class 69
1. Items supplied
2. General and transport packing
3. Assembling the frame
3.1 MG 5 6-2 f rame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
3.1.2 Assembling the table plate and mounting it on the frame . . . . . . . . 5
3.2 MG 5 3-3 f rame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3.2.2 Assembling the table plate and mounting it on the frame . . . . . . . . 7
3.2 .3 Adjusting t he working height . . . . . . . . . . . . . . . . . . . . . . . . 7
4. Assembling and connecting the sewing drive
4.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
4.2 Mounting the sewing drive beneath the table plate . . . . . . . . . . . 9
4.3 Connecti ng the sewing dri ve . . . . . . . . . . . . . . . . . . . . . . . . 11
4.4 Che cking the nominal voltage . . . . . . . . . . . . . . . . . . . . . . . 12
4.5 Adjusti ng the motor- protection switc h . . . . . . . . . . . . . . . . . . . 12
5. Mounting the upper part of the machine
5.1 Attaching the upper part to the table plate . . . . . . . . . . . . . . . . 13
5.2 Fitting and tensioning the V-belt . . . . . . . . . . . . . . . . . . . . . . 15
5.3 Fitting the bobbin winder . . . . . . . . . . . . . . . . . . . . . . . . . . 15
5.4 Fitting the pedal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
5.4 .1 MG 56-2 frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
5.4 .2 MG 53-3 frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
5.5 Potential equalisation . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
5.6 Fitting the operating panel (Quick QD554/A51K01 drive unit) . . . . . 19
5.7 Fitting the knee lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
6. Fitting, connecting and adjusting the proximity switch
6.1 Fitting and adjusting the pro ximity sw itch . . . . . . . . . . . . . . . . . 22
6.2 Che cking the directi on of rotation . . . . . . . . . . . . . . . . . . . . . 2 3
6.3 Checking the positioni ng . . . . . . . . . . . . . . . . . . . . . . . . . . 24
6.4 Adjusti ng positions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
6.4 .1 Efka VD554KV/6F 62AV sewing drive . . . . . . . . . . . . . . . . . . . 25
6.4 .2 Quick QD554/A51K01 s ewing drive . . . . . . . . . . . . . . . . . . . . 26
7. Pneumatic connection
8. Lubrication
9. Sewing test
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
. . . . . . . . . . . . . . . . . . . . . 3
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
6
7
1
2
3 4 5
14
8 9
10
11 12 13
1. Items supplied
What items are supplied depends on your order. Before setting the machine up, please check that all the required components are present.
This description applies to sewing machines, all components of which have been supplied by
DÜRKOPP ADLER AG
.
Basic equipment
–
upper part
2
–
motor-protection switch
3
–
frame (MG 56-2 frame illustrated) with table plate
5
–
reel stand
6
–
proximity switch (depending on drive unit)
7
–
belt guard
8
–
operating panel (depending on drive unit)
9
–
drawer
10
–
sewing drive (depending on drive unit)
11
–
desired-value transmitter (depending on drive unit)
12
–
pedal with pedal linkage
14
– belt pulley and V-belt – minor components
Optional extras
–
lamp
1
–
knee switch (when fitted with HP 11-1)
4
–
compressed-air maintenance unit
13
(with or without thread clipper, depending on the subclass):
2. General and T ransport packi ng
CAUTION:
The special sew i ng machine may o nl y be set up by qualified personnel.
Various drive units are a vailable for th e 69 (see also chapter 4.1 ). All the illustrations in this setting-up guide relate to a special sewing m achine with the Qui ck QD554/A51K01 sewing drive. Please note that because of the many different models your special sewing machine may be differ ent from the illustrations.
Transport packing
If you have pu rchased a ready-mounted speci al sewing machine, the following transport packing must be removed:
– safety straps and battens on the upper part, table and frame – safety blo ck and straps on the sewing drive
3
6
1 2 3
7
4
8 9
10
11
5
12 13
14
frame MG 56-2
4
3. Assembling the frame
Two frame sets are available for the 69 with different table plates:
frame table plate (W x D) version MG 56-2
MG 53-3
1200 x 600 mm folds out separately 1060 x 550 mm 1-piece, with or without op ening
3.1 MG 56-2 frame
3.1.1 Assembling the frame components
– Fit the cross-brace 14 as shown in the illustration. – Adjust the set screws 13 so that the frame is stable.
All six of its feet must be in firm contact with the floor.
3.1.2 Assembling the table plate and mounting it on the frame
– Hammer the support 2 into the hole in the table pla te.
This supports the upper part when it is folded back. – Screw the drawer 10 with its mountings under the right-hand half of the table plate 7. –Screw the
right-hand half of the table plate 7. –Screw the
right-hand half of the table plate 7. –Screw
the right-hand half of the table plate 7. – Mount the
right-hand half of the table plate 7. –Pass
9 and holder 8. –Pass
transformer 3
– Attach the right-hand half of the table plate 7 to the frame with timber screws
(B8 x 35). Its alignment on the frame can be seen from the dimensions in the sketch. – Attach
(B8 x 35). – Insert
washers.
Fix and align the reel holders and unwinding arms.
The reel holders and unwinding arms must be vertically in line. –Screw the –Screw
ribbon binder, sewing attachment E4 or E5).
motor-protection switch 11
cable channel 9
the holder 8 for the ma i n s-lead cleat
sewing-light transformer 3
the mains cable
the connection cables of the sewing drive a nd sewing-light
from the motor-protection switch 11 through the cable channel 9.
the left-hand half of the table plate 4
the reel stand 6
oil-can holder 12
reel holder 1
behind the motor-protection switch 11 under the
of the motor -protection sw i t ch 11 through the cable channel
in the hole in the table plate and secure it with nuts and
to the right-hand frame upright.
to the right-hand half of th e table plate 7 (o nl y when fitted wit h
with its attachment bracket underneath the
behind the cab l e channel 9 under
(optional ex t ra) at the back under the
to the hinge 5 with timber screws
5
8
1 2
9
3
4
10
11
5
12
6
7
13
14
6
MG 53-3 frame
3.2 MG 53-3 frame
3.2.1 Assembling the frame components
– Assemble the frame components as shown in the illustration. – Fit the four frame feet 13. – Slightly un do the screws 12 on both sides of the cross-braces 14 and ensure that
the frame is stable.
All four of its feet must be in firm contact with the floor.
3.2.2 Assembling the table plate and mounting it on the frame
– Hammer the support 2 into the hole in the table pla te 3.
This supports the upper part when it is folded back –Screw the –Screw the
plate 3. –Screw the
plate 3. –Screw the
the table plate 3. –Screw the – Pass the
channel 10 and holder 9. – Pass the
transformer 4
– Attach
Its alignme nt on the frame can be seen from t he dimensions i n the sketch. – Insert
washers.
Fix and align the reel holders and unwinding arms.
The reel holders and unwinding arms must be vertically in line. –Screw the –Screw
sewing atta chment E4 or E5).
wooden drawer 5 motor-protection switch 11
cable channel 10
holder 9 for the mains- l ead cleat
sewing-light transformer 4
mains cable
connection cable of the sewing drive and the sewing-light
from the motor-protection switch 11 through the cable channel 10.
table plate 3
the reel stand 8
oil-can holder 7
reel holder 1
to the frame with timber screws (B8 x 35).
to the table plate 3 (only when fitted with ribbon binder,
with its guides on the left under the table pla te 3.
with its attachment bracket under the table
behind the motor-protectio n switch 11 under the table
behind the cable channel 10 under
(optional extra) under the table plate 3.
from the motor-protection switch 11 through the cable
in the hole in the table plate 3 and secure it with nuts and
to the left-hand frame upright.
3.2.3 Adjusting the working height
The working height is adjustable between 750 and 840 mm (measured to the upper edge of the ta bl e plate).
– Undo screws 6 on both frame uprights. – Adjust table plate 3 to the desired working height and ensure it is level.
To avoid tilting pull the table plate 3 out or push it in equally at each side. – Tighten screws 6.
7
1 2
5
6
MG 56-2 frame
7
1
2 3 4 6
MG 53-3 frame
8
4. Assembling and connecting the sewing drive
4.1 General
Drive units
Complete driv e units are availab l e for the 69. The drive unit depends on what attachments are fitted to the special sewing machine. The following table shows which drive unit is required depending on the subclass and optional extr as.
subclass sewing drive operating panel optional extra FLP 1 4-2 R AP 14-1 HP 11- 1
69-373
69-FA-373
Components of all drive units:
– sewing drive – pedal linkage – V-belt pulley (Ø = 112 mm) –V-belt – installati on plan – attachment and connection material
Extra components for FIR 1147-F-554.3 drive unit:
– mains switc h with attachme nt material and connection leads
Extra components for Efka VD554KV/6F62AV and Quick QD554/A51K01 drive units:
– holder for proximity switch – earth lead – motor-protection switc h (2,5 - 4,0 A) with at tachment material and connecti on leads – AB4 operating panel (only for Quick QD554/A51K01)
FIR1147-F-554.3 ­Efka VD554KV/6F 62AV - X Quick QD554/A51K01 AB4 X X
Quick QD554/A51K01 AB4 X X X
4.2 Mounting the sewing drive beneath the table plate
– Attach sewing drive 6 (Quick in the illustration) with its base 2 to the underside of
the table plate 7 or right-hand half of the table plate 5 (MG 5 6-2 frame).
Screw in the three hexagonal screws 4 (M8 x 35) with washers 3 into the nuts 1 of
the table plate.
9
Efka VD554KV/6F82AV connection sockets:
B2 B 18 B4 B3
B80 B1 B776 B12 B5
Quick QD554/A51K01 connection sockets:
1
10
2 3
4
5 6
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