Adler 467 Installation Manual

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Part 2: Installation Instructions Cl. 467
1. Scope of Delivery
2. General Information and Transport Safeguards
3. Assembling the Stand
3.1 Assembling the Stand P arts . . . . . . . . . . . . . . . . . . . . . . . . 5
3.3 Setting the Work H eight . . . . . . . . . . . . . . . . . . . . . . . . . . 5
4. Mounting and Connecting the Sewing Drive
4.1 Ge neral Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
4.2 M oun ting the Sewing Drive un der the Table Top . . . . . . . . . . . . . 7
4.3 Connecting the Sewi ng Drive . . . . . . . . . . . . . . . . . . . . . . . 9
4.4 Checking the Nomina l Voltage . . . . . . . . . . . . . . . . . . . . . . . 9
5. Mounting the Machine Head
5.1 Inse rting the Machi ne Head . . . . . . . . . . . . . . . . . . . . . . . . 11
5.2 Placing and Tensioni ng the V-belt . . . . . . . . . . . . . . . . . . . . . 11
5.3 Attaching the Pedal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
5.4 Pote ntial Compensation . . . . . . . . . . . . . . . . . . . . . . . . . . 15
5.5 F astening the Knee L ever . . . . . . . . . . . . . . . . . . . . . . . . . 15
5.6 Attaching the Control Panel . . . . . . . . . . . . . . . . . . . . . . . . 15
6. Attaching, Connecting and Setting the Synchronizor
6.1 Attaching the Synchronizor . . . . . . . . . . . . . . . . . . . . . . . . 16
6.2 Connecting the Synchronizor . . . . . . . . . . . . . . . . . . . . . . . 16
6.3 Ch ecking the Direction o f Tu rn . . . . . . . . . . . . . . . . . . . . . . 17
6.4 Ch ecking the Position in g . . . . . . . . . . . . . . . . . . . . . . . . . . 18
6.5 Settin g the Positions . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
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7. Pneumatic Connection
7. Lubrication
7.1 Filling the Oil Reservoirs . . . . . . . . . . . . . . . . . . . . . . . . . . 24
7.2 Oiling the Wicks and Felt Pads . . . . . . . . . . . . . . . . . . . . . . 26
8. Sewing Trial
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
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6 7
1
2
3
4
12
8
9
10
11
1. Scope of Delivery
The scope of del i very Please check if all required parts are present before installation.
This descripti on applies fo r a sewing mach i ne whose individual components are all supplied by
Standard equipment
– – – – – – – – – – – – – –
DÜRKOPP-ADLER
Machine head
1
Drawer
2
Knee lever
3
Stand
4
Yarn stand
5
Synchronizor (dependent on drive package)
6
Belt guard
7
Control pane l (dependent on drive package)
8
Main switch
9
Sewing drive
10
Pedal rod
11
Pedal
12
Belt pulley and V-belt Small parts in the accessories pack
is dependent on your order
.
(with or without thread trimmer depending on subclass):
.
2. General information and Transport Safeguards
ATTENTION !
The special sewing machine may only be installed by trained, skilled personnel.
Different drive packages are available for the Chapter 4.1 ). All illustrations shown in these installation instructions refer to a special sewing machine with following sewing drive: Efka DC1600/DA820V. Please note t hat your speci al sewing machine may deviate from the illustrations because of the differing equipment variants!
Transport safeguards
If you have bought a fitted special sewing machine, the following transport safeguards are to be removed:
Securing bands and wooden slats on machine head, table and stand
Securing bloc k and bands on t he sewing drive
(see also
467
3
11
1 2
4
3 4
8 9
5
10
12
6
13
7
14
15
4
3. Assembling the Stand
3.1 Assembling the Stand Parts
Assemble the individual parts of the stand as shown in the illustration.
Turn the adjusting screw 15 for a sec ure positioning of the stand. The stand must rest with all four feet on the floor!
3.2 Completing the Table Top and Mounting on the Stand
Hammer the
Insert the
Press the top.
Screw on th e
Screw on th e
Screw on th e
Screw on th e cable duct 10 under the table top.
Lay
mains cable
Lay the duct 10.
Screw for mounting the optional equipment RAP 13-4. The bar 8 is mounted with the aid of the three threaded inserts in the table top.
Fasten the
Fasten the The alignment on the stand can be seen in the dimensions in the sketch.
Insert the and washers. Mount and align the thread spool hold er and take-o ff arm. The thread spool holder an d take-off arm m ust lie verti cally above eac h other.
machine head support 1
into the drilled hole for the cable passage through the table top.
plug 2 rubber rests 3 and 4
drawer 6 main switch 12 cable duct 10 mounting 9 for the tension relief
connection cable of the sewing drive
on under the table top. The bar serves to reinforce the table top and
bar 8
oil collector 13 table top 5
yarn stand 11
with its mountings at the left under the table top.
at the right under the table top.
behind the main switch 12 under the table top.
from main switch 12 through c able duct 10 and m ounting 9.
under the ta bl e cutout with wood screws.
on the stand with wood screws (B8 x 35).
into the drilled hole of the table top and fasten with nuts
into the drilled hole in the table top.
for the machine head into the recesses of the table
of the conn ection leads behind
from main switch 12 through c able
3.3 Setting the Work Height
The work height is adjustable between 750 and 900 mm (measured to the upper edge of the table t op).
Loosen the screws 14 on both legs of the stand.
Set the table top horizontally to the desired work height. In order to avoid tilting , pull out or push in the table top uniformly on both sides. The scales 7 on the outer sides of the legs serve as setting aids.
Tighten both screws 14.
5
1
2 3 4
5
6
4. Mounting and Connecting the Sewing Drive
4.1 General Information
Drive packages
Complete drive packages are available for the The sewing drives available for each subclass are to be found in the following table.
Subclass Sewing drive Control panel
467
.
467-183080
467-183081
The drive packages contain the following parts:
Sewing drive
Main switch with connect ion leads
Control panel
Pedal rod
Belt pulley
V-belt
Connection plan
Fastening and connection material.
Electro-connection packages
The electro-connection packages contai n all parts required to elect rically conne ct the machine head wi th the sewing dr i ve:
Connection leads
Grounding kit
Wiring diagram.
FIR 1147-F.7 52.3 -
Efka VD552/4P72 0V V720 Efka DC1600/DA820V V720
4.2 Mounting the Sewing Drive under the Table Top
Fasten the sewing drive 5 (in the illustration type Efka) with its base 2 on the underside of the table. For this, screw the three hex-head screws 4 (M8x35) with washers 3 in t o the threaded inserts 1 in th e t able.
7
Connection jacks EFKA VD552/4P720V:
1 2 3
5
4
Connection jacks EFKA DC1600/DA820V:
1 2 3
4
5
8
4.3 Connecting the Sewing Drive
ATTENTION !
All work on the electrical equipment of the special sewing machine may o nl y be conducted by electricians or appropriately trained perso ns. The mains plug m ust be pulled!
It is essential to follow the operating instructions of the manufacturer enclosed with the sewing drive !
With all sewing drives (FIR and EFKA):
Connect the electrical connection lead from t he main switch on the sewing dr i ve.
Sewing drive EFKA VD552/4P720V:
Connect the set value init i ator (pedal) and coupling/brake (see I l l us. pg.12)
Sewing drive EFKA DC1600/DA820V:
Connect the commutation initiator and set value initiator (pedal) (see Illus. pg.12).
Connection jack EFKA VD552/4P720V EFKA DC1600/DA820V:
1 2 3 4 5
Not identified connection jacks are
Synchronizor Commutation initiator for DC motor Set value initiator (pedal) Set value initiator (pedal) Coupling / brake Sewing machine head Sewing machine head Synchronizor Control panel Control panel
not active
with this machine class!
4.4 Checking the Nominal Voltage
ATTENTION !
The nominal vo l tage given on t he identification plate and the mains voltage must be in agreement.
An adaption t o the local mai ns voltage occurs via the connection terminals on the transformer of the sewing dri ve .
Check the arrangement of th e connections on t he transformer of the sewing drive.
If necessary, alter th e connections according to t he existing mains voltage (see Wiring Diagr am ).
The direct current sewing drive used is operated with a "single-phase alternating current". I n order that t h ere be no overl o ading of indi vidual phases with the conn ection of multiple sewing machin es on a 3-phase supply, the following is to be observ ed:
The connections of the individual sewing machines must be spread equally over the phases of the 3 -phase supply (Wi ri ng see Wiring Diagram).
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