Contents Page:
Part 2: Installation Instructions cl. 381 - 382
1. Delivery scope
2. General and Transportation safety precautions
3. Stand installation
3.1 Installing stand parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
3.2 Completing table top and fastening to the stand . . . . . . . . . . . . . 5
3.3 Setting workin g height . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
4. Installing and connecting sewing motor
4.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
4.2 Fitting sewing motor under the table t op . . . . . . . . . . . . . . . . . 7
5. Installing machine head
5.1 Inserting machine head . . . . . . . . . . . . . . . . . . . . . . . . . . 9
5.2 Fitting the keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
5.3 Placing and tensioning the V-belt . . . . . . . . . . . . . . . . . . . . . 9
5.4 Fitting the pedal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
5.5 Fastening the knee lever . . . . . . . . . . . . . . . . . . . . . . . . . . 11
5.6 Fittin g the control panel . . . . . . . . . . . . . . . . . . . . . . . . . . 13
5.7 Fitting the sewing lamp . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
6. Electrical connection
6.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
6.2 Checkin g no minal voltage . . . . . . . . . . . . . . . . . . . . . . . . . 14
6.3 Connecting sew ing motor . . . . . . . . . . . . . . . . . . . . . . . . . 14
6.4 Connection bushes on control b ox . . . . . . . . . . . . . . . . . . . . 15
6.5 Establishing cable co nnections . . . . . . . . . . . . . . . . . . . . . . 16
6.6 Installing the positioner . . . . . . . . . . . . . . . . . . . . . . . . . . 16
6.7 Equipotential bonding . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
6.8 Checkin g the direction of rotation . . . . . . . . . . . . . . . . . . . . . 18
6.9 Ch ecking the positioning . . . . . . . . . . . . . . . . . . . . . . . . . . 19
6.10 Settin g the positions . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
. . . . . . . . . . . 3
7. Pneumatic connection
8. Oil lubrication
9. Sewing test
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
. . . . . . . . . . . . . . . . . . . . . . . . . . 23
1. Delivery scope
The scope of del i very
Before installing, please check whether all the required parts are available.
Equipment
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(depending o n t he sub-class) :
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
Sewing lamp
Machine head
Table top
Drawer
Stand
Thread unwinder
Positioner
Belt guard
Control pane l
Main switch
Knee lever
Sewing motor
Conditioning unit
Pedal linkage
Pedal
Belt pulley and V-belt
Small parts in the accessories
depends on your order.
2. General and Tr ansportation safety precautions
NOTE !
The special sewi ng machine should be operated
exclusively by qualified operators.
If you have received a special sewing machine that has been prepared for a safe
transportation, remove following safety elements:
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Safety bands and wooden ledges on the machine head, on the table and on the
stand
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Safety block and bands on the sewing motor
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3. Stand installation
3.1 Installing stand parts
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Install individual parts of the stand as shown in the illustration.
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Slip-on the ava i l able stand feet 15.
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Loosen slight l y the screws 14 on both lateral and transversal struts 16 and ensure
that the st and stands saf el y.
The stand should rest on the ground with all its four feet!
3.2 Completing table top and f astening t o the stand
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Insert
machine head support 1
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Insert the
and screw up .
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Insert
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Pull-in
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Screw
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Screw
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Screw
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Screw the
cable duct
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Screw the
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Fasten the
(For distan ce, see the sketch., nai l s i n the access ories)
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Fasten the
the sketch)
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Introduce the
nuts and shims .
Fit and align thread reel holder and unwind er arm.
The thread re el holder and the unwinder arm should be vertically superposed..
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Screw the holder for the
hinge bottoms 2
rubber corner 8
rest plugs 3
drawer 5
main switch 12
cable duct 10
holder 9 for the strain relief of the connec tion c ables behind the
10 under the table top.
sewing lamp transformer 11
oil collector 13
table top 4
thread unwinder 7
.
and slip-on pressure spring.
with its holders on the left under the table top.
on the right under the table top.
behind main switch 12 under the table top.
on the stand by wood screws (B8 x 35).(for position, see
into the bore-hole of the table top.
for the machine he ad into the recesses of the table top 4
(additional e quipment) under the table top.
in the table t op recess by na i l s.
into the bore-hole in the table topand fasten by
oil can 6
to the left stand strut.
30 mm
25 mm
13
5
3.3 Setting working height
The working height is adjustable between 750 and 900 mm (measured from the upper
edge of the ta bl e top).
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Loosen the screws 4 on both stand struts.
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Adjust the table top horizontally for the desired working level.
For avoiding tilting, pull out or push in the table top equally on both sides.
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Retighten both screws 4.
4. Installing and connecting sewing motor
4.1 General
Motor package
Under the ref. no. 9889 038201 8 the
package, incl uding follow i ng elements:
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Sewing motor DC 1600 / DA82GA 3239
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Main switch with connect ion cables
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Control panel
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Pedal linkage
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Belt pulley
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V-belt
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Connection diagram
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Fastening and connection material.
381 - 382
will be supplied with a complete motor
4.2 Fitting sewing motor under the table top
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Fasten the sewi ng motor 3 wi t h its base 2 to the underside of the table top.
Turn the 3 hexagon screws 6 (M8x 35) with the shi ms 5 into the nuts 1 of the table
top.
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