Type DONUT ROBOT
Page 3 of 4
®
Automatic Fryers
Models
VIDEO: https://vimeo.com/belshaw/mark6
The Donut Robot® Mark VI automatic fryer forms part of Belshaw's
Mark VI Production System, the unique alternative to traditional
donut frying. Compared with open kettle frying, the Mark VI system
makes donut production faster and easier, with reduced labor cost.
Less training is required to work the system efficiently, and more
consistent quality is attainable. The automatic fryer can reduce
shortening consumption by up to 50% compared to standard fryers.
It provides identical frying conditions for each donut without an
operator standing over the fryer and inserting, turning and lifting
donuts out manually. Instead, it allows the operator to perform other
tasks.
CAKE AND YEAST-RAISED DONUTS
Cake donuts: The Mark VI system produces top quality cake
•
donuts, using one of 2 methods, which can be chosen at the time of
purchase:
- Dual Donut Robot depositor – automatic, for Ring donuts only, or
- Belshaw Type F electric depositor – hand operated for a full
variety of cake donuts, including Crullers, Sticks, Krinkles, and
more
There is no sacrifice in product quality ~ both cake and yeast-raised
donuts can equal or surpass the best donuts made by standard kettle
fryers.
Yeast-raised donuts: The Mark VI produces excellent yeast-raised
•
donuts, using its accessory Feed Table, Trays and Cloths to insert the
donuts into the fryer. In addition to Ring donuts, these can include
Berliners (or 'Bismarcks'), Bars ('Long Johns'), Twists and Fritters up
to 3¾ inches (9.5 mm) in width.
Mark VI • Mark VI 'Deep'
Donut Robot® Mark VI
Donut Robot® Mark VI DEEP
'STANDARD' AND 'DEEP' MODELS
Mark VI Standard: The standard Mark VI is designed for full size
•
donuts up to 3½ inches (89 mm) in width. This can include Twists
and Long Johns as well as Ring Donuts and Bismarcks. Flight bars
are spaced every 3¾ inches (95 mm).
Mark VI Deep: The 'Deep' model Mark VI is designed to
•
accomodate extra large donuts up to 4¼ inches (108mm) in width.
Flight bars are spaced every 4½ inches (114 mm). This model is
designated "Deep" because of the extra kettle depth needed for a
larger turner. The Mark VI Deep can also accomodate 2 turners when
required. The second turner can be inserted or removed quickly as
required (usually for French Cruller or 'Old Fashion' donuts).
Estimated Production Capacity
Cake Donuts Yeast Raised Donuts
Mark VI Standard
Mark VI DEEP
Production capacity is estimated at 95-second frying time for Cake Donuts
and 110 seconds for Yeast Raised Donuts. Actual production rate will vary
depending on size and composition of donuts, frying time, oil temperature and
percentage of capacity used.
112 Dozen/hour 96 Dozen/hour
91 Dozen/hour 78 Dozen/hour
90 Years of Quality Donut & Bakery Equipment
BELSHAW ADAMATIC BAKERY GROUP
814 44th St NW, Suite 103
Auburn, WA 98001 USA
PART OF ALI GROUP S.P.A.
CONTACT
800.578.2547 (USA/Canada)
(+1) 206.322.5474 Worldwide
info@belshaw.com
© 2015 Current version available at www.belshaw-adamatic.com
Mark VI Standard with Type F Depositor
Mark VI Deep with Dual Automatic depositors (for Ring donuts only)
WEB
www.belshaw-adamatic.com
Type
Page 4 of 4t
DONUT ROBOT® Automatic Fryers
MARK VI SYSTEM – SAMPLE LAYOUT
48.5” (1232 mm) 77.5” (1969 mm)
32.5” (826 mm)
35 4
31.5” (800 mm)
6
Models
1
7
Mark VI • Mark VI 'Deep'
38.75” (984mm)
(DRAIN TRAY)
2
8
9
46” (1168 mm)
28”(711 mm)
25” (635 mm)
1 Mark VI Fryer
2 Mark VI Support Table
3 FT2DW Feed Table
Feed Table extension (opt)
4
5
Table for FT2DW
6 EZMelt 34 Melter-Filter
7 RL18 Rack Loader
8 HG18-EZ Glazer
9 Glazer drain tray
Also available:
Belshaw Type F cake donut depositor
Donut Robot® Dual Depositor
Belshaw H&I Icers
Belshaw EP18/24 Proofer
MARK VI FRYER FEATURES
Stainless steel construction with some aluminum components
•
Stainless steel conveyor with flight bar system for advancing donuts
•
Automatic turning and dispensing of donuts
•
Holds 4 donuts per flight bar pocket
•
On Mark VI Standard, conveyor flight bars are spaced 3¾ inches (95mm)
•
from center to center. Flight bars are round, 3/8" (95mm) diameter.
On Mark VI-Deep, the conveyor flight bars are spaced 4½ inches (114mm)
•
from center-to-center to accomodate larger donuts.
Frying time dial sets frying times from approximately 55 to 360 seconds
•
Thermostat temperature adjustment
•
High durability, low wattage-density heating elements
•
High temperature limit switch – cuts power at approximately 450°F (232°C)
•
Kettle drain with cap (order extended drain and valve separately)
•
MARK VI FRYER OPTIONS
Extended drain with valve (Item# MK-0546). The drain extends below the
•
fryer and requires a hole in the fryer's suppor ting table.
2 turner and 3 turner configurations available for Mark VI-DEEP
•
See following pages for description of Mark VI system components, such as
•
Type F Depositor or Dual Automatic Depositing system, Feed Table, Proofer,
Icer, and other accessories.
VENTILATION AND FIRE SUPPRESSION
Customer is responsible for installation of ventilation hood and/or fire
•
suppression as required by local codes.
CERTIFICATIONS
MARK VI FRYER
SPECIFICATIONS
FRYING AREA
FRYING DEPTH
SHORTENING CAPACITY
(by weight)
SHORTENING CAPACITY
(by volume)
ELECTRICAL DATA
@ 208-240V, 50/60hz, 3ph
PLUG Contact factory
CORD 8 feet (2.5 m)
(Other worldwide voltages may be available)
SHIPPING DIMENSIONS*
(estimated)
SHIPPING WEIGHT*
(estimated)
FREIGHT CLASS*
* Equipment may be crated or cartoned. Belshaw Adamatic packs an
entire equipment order to assure both safe and economical delivery. For
an actual shipping estimate please contact service@belshaw.com
(estimated) 85
inches
cm
inches
cm
lbs
kg
gallons
liters
amps
kilowatts
inches
cm
lbs
kg
MARK VI
Standard
43” x 20”
109 X 51 cm
4.5" 6.5"
11 cm 17 cm
124 lbs 180 lbs
57 kg 82 kg
17 gal 24 gal
63 L 92 L
32.5 A - 37.2 A
11.5 - 15.3 KW
55" x 34" x 20"
140 x 86 x 51 cm
185 lbs 195
84 kg 89 kg
MARK VI
Deep
CLEARANCE
2 inches (5 cm) between machine and all construction
•
208-240V/60/3 models are ETL certified to UL-197, CSA C22.2 and NSF-4
•
CE models available for European Union and other countries.
•
90 Years of Quality Donut & Bakery Equipment
BELSHAW ADAMATIC BAKERY GROUP
814 44th St NW, Suite 103
Auburn, WA 98001 USA
PART OF ALI GROUP S.P.A.
CONTACT
800.578.2547 (USA/Canada)
(+1) 206.322.5474 Worldwide
info@belshaw.com
© 2015 Current version available at www.belshaw-adamatic.com
WEB
www.belshaw-adamatic.com
Type DONUT ROBOT
Page 3 of 4
®
Automatic Fryers
SAMPLE MARK VI SYSTEM
44
3
6
7
2
15
54
11
Products
Equipment for Mark VI System
VIDEO: https://vimeo.com/belshaw/mark6
1a
1b
14
12
13
16
EITHER ▶
OR ▶
8
Required Equipment
1 Fryer, Donut Robot® Mark VI 1 21597 22441
2 Filtration System, EZMelt 34 1 20512 (120v) or 20513 (240v)
3 Feed Table w/extension, FT2DW 1 83520102 835201021
4 Feed Table Trays 20-30 FT6-0005
5 Feed Table Cloths 25-35 FT2DW-0510
6 Support Table For Fryer 1 MK6-1005
7 Support Table For Feed Table 1 FT6-1004
8 Rack Loader 1 86100 861001
9 Glazing Screens 25-50 SL200-0004
SEE DIAGRAM ABOVE
10 Fryer Drain and Valve 1 MKVI-0546
Quantity
9 10
Item Numbers for
Mark VI Standard System
a b
Item Numbers for
Mark VI 'Deep'
Optional Equipment
11 Type F Cake Donut Depositor
Column Mounting System
1-3/4" Plain Plunger + Cylinder
12 Donut Robot Dual Depositor (for Ring Donuts only) 1 MKVI-1300
13 Glazer +Drain Tray, HG18EZ 1 22529 +HG18EZ-1002
14 Proofer, EP18/24 1 120v and 240v models available, with/without Autowater
15 Icer 1 H&I-4 (Bowl Icer) or HI18F (High production icer) 120v or 240v
16 Autofiller, Jelly and Creme Injector 1 20600
1
1
1
F00010001
0405
7SSx1-3/4 + 0035SSx1-3/4
90 Years of Quality Donut & Bakery Equipment
BELSHAW ADAMATIC BAKERY GROUP
814 44th St NW, Suite 103
Auburn, WA 98001 USA
PART OF ALI GROUP S.P.A.
CONTACT
800.578.2547 (USA/Canada)
(+1) 206.322.5474 Worldwide
info@belshaw.com
© 2015 Current version available at www.belshaw-adamatic.com
WEB
www.belshaw-adamatic.com
Type DONUT ROBOT
Page 4 of 4t
Products Equipment for Mark VI System
®
Automatic Fryers
Donut Robot® Mark VI
1a
Automatic fryer with 3¾" (95mm) spacing,
•
single turner
Capacity approx 110 dozen donuts/hour
•
Feed Table
2
Accepts yeast-raised donuts on Proofing Trays/
•
Cloths and drops them automatically into the
Mark VI fryer. (See below for Proofing Trays
and Cloths)
Support Table for Fryer: MK6-1005
4
Houses the Mark VI fryer, EZMelt 34 filtration
•
system, and RL18 Rack Loader.
Storage space for Shortening, Glaze, Screens,
•
and assorted items
Rack Loader RL18: #86100/#861001
6
Allows donuts to slide down and fill up a
•
Glazing Screen with 24 donuts. The Screen
can then be used for glazing, icing, or storing
in a rack.
For standard Mark VI, Item #86100
•
For Mark VI-Deep, Item #861001
•
Proofing Trays (FT6-0005) &
8-9
Proofing Cloths (FT2DW-0510)
Donuts are laid on a Proofing Cloth and
•
Proofing Tray, allowed to rise 30-40 minutes,
then transferred onto the Feed Table. Minimum
20 trays / 25 cloths are recommended.
Donut Robot® Mark VI-Deep
1b
Automatic fryer with 4½" (114mm) spacing,
•
optional extra turner available
Capacity approx 90 dozen donuts/hour
•
Melter-Filter: EZMelt 34
3
Filters shortening from the fyer, and pumps it
•
back for re-use. Solid shortening can be melted
in the filter with internal heat element.
Support Table for Feed Table:
5
FT6-1004
Houses the Feed Table
•
Storage space for Shortening, Glaze, Screens,
•
Proofing Trays/Cloths, and assorted items
Glazing Screens: SL200-0004
7
Used with RL18 Rack Loader to sort and
•
collect donuts. Can then be used for glazing,
icing, or storing in a rack. Holds 2 dozen
donuts. A minimum of 25 screens are
recommended
Fryer Drain & Valve: MKVI-0546
10
Heavy duty drain assembly with sturdy
•
insulated valve handle for draining shortening
into EZMelt 34 Melter-Filter.
Type F Depositor (+Plunger/
11
Cylinders +Mounting System)
Electrically powered, manually operated
•
depositor for a full range of cake donuts
Deposits 4 cake donuts per conveyor row
•
Choose between Type F and Dual Automatic
•
Depositor (See #12 at rigth)
Glazer + Drain Tray: HG18EZ +
13
HG18-0002
Glazes 2 dozen donuts at one time, on
•
a glazing screen. The glaze applicator is
supported on rails, reducing strain on the
operator.
The drain tray allows excess glaze to drain
•
off donuts, while the operator glazes the next
screen of donuts.
Icer: H&I-4 or HI18F
15
H&I-4: 4-bowl icer for hand dipping donuts.
•
13" bowls are warmed directly by heated water
tank at 120-130°F (50-55°C), for the best
possible icing condition for donuts.
HI18F: High production icer. Ices one 17"x
•
25" screen or 18"x26" baking pan in under 1
minute.
90 Years of Quality Donut & Bakery Equipment
Dual Automatic Depositor: MKVI-1300
12
Makes well formed ring donuts (only), using
•
Plain or Star plunger
Fill up the hoppers, the Mark VI deposits
•
automatically
Choose between Dual Automatic Depositor and
•
Type F (See #11 at left)
Proofer: EP18/24
14
17 shelf cabinet proofer with 6 separate doors
•
Capacity approximately 50 dozen donuts per
•
hour (at a proofing time of 35-40 minutes).
Two EP18/24's may be needed if operating af
full capacity. A rack proofer may be substituted
for full capacity operation.
Autofiller Donut Injector: #20600
16
Jelly, jam, custard and creme injector for
•
donuts and pastry.
Fills 50–100 dozen donuts per hour
•
Choice of 7/16" or 5/16" nozzles
•
Simple to operate, no maintenance required
•
Designed especially for donut production
•
BELSHAW ADAMATIC BAKERY GROUP
814 44th St NW, Suite 103
Auburn, WA 98001 USA
PART OF ALI GROUP S.P.A.
CONTACT
800.578.2547 (USA/Canada)
(+1) 206.322.5474 Worldwide
info@belshaw.com
© 2015 Current version available at www.belshaw-adamatic.com
WEB
www.belshaw-adamatic.com
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