Adamatic MARK I User Manual

belshaw-adamatic.com
Serving the donut and bakery industry for over 85 years
1-800-578-2547 ▪ info@belshaw-adamatic.com ▪ www.belshaw-adamatic.com
DONUT ROBOT® Mark VI System
Belshaw’s Donut Robot® Mark VI Production System is a unique alternative to traditional open kettle frying. Developed to meet the needs of bakeries
produces high-quality donuts - without the need for special baking skills.
Belshaw’s automated systems reduce costs and improve donut quality. Our automatic Donut Robot reduce shortening consumption by up to 50% compared to standard fryers. Additionally, Belshaw’s automated systems release the operator from standing in front of the fryer for prolonged periods of time –improving conditions for the operator and allowing the operator to perform other functions.
Many different system components are available, allowing Belshaw to tailor a
complete system to your specic needs.
The Mark VI Donut Robot® Production System is also available in fully automated and semi-automated
congurations by combining the Mark VI
with Belshaw’s Century Donut System.
This conguration, which includes automatic proong, frying and glazing,
not only reduces labor requirements still further, but is also excellent for exhibition­style production.
®
Mark VI can
Automatic Frying with Belshaw Mark VI system
For information about Mark VI systems with
Century automatic proong and glazing see
Belshaw’s Century System Guide at http://www.belshaw.com/century
BELSHAW ADAMATIC BAKERY GROUP 206-322-5474 ▪ 800-578-2547 ▪ info@belshaw-adamatic.com 814 44th St NW, Suite 103, Auburn, WA 98001 USA • www.belshaw-adamatic.com
©2009 Belshaw Adamatic Bakery Group Specications are subject to change without notice.
Mark VI fryer (shown with Donut Robot depositor)
Building a system with Donut Robot® Mark VI
Donut Robot® Mark VI System
Donut
®
Robot Depositor
Type ‘F’ Depositor
Cake Donut Depositor
Mark VI automatic fryer
Fryer
EZ Melt 34
Shortening
Filter
Fryer Mounting Table
Glazer
Fryer Mounting Table
HG18-EZ Easylift
Equipment for
FT-VI Mounting Table
Proong Tray
BELSHAW ADAMATIC BAKERY GROUP 206-322-5474 ▪ 800-578-2547 ▪ info@belshaw-adamatic.com 814 44th St NW, Suite 103, Auburn, WA 98001 USA • www.belshaw-adamatic.com
©2009 Belshaw Adamatic Bakery Group Specications are subject to change without notice.
FT-VI Feed Table
RL-18 Rack LoaderGlazing screens
Proong Cloths
belshaw-adamatic.com
Serving the donut and bakery industry for over 85 years
1-800-578-2547 ▪ info@belshaw-adamatic.com ▪ www.belshaw-adamatic.com
AUTOMATIC FRYERS
Donut Robot® Mark I – Mark IX
Donut Robot® Series Automatic Fryers deposit, fry, turn, and dispense cake and yeast-raised donuts - automatically - improving donut quality and reducing costs. Training and labor requirements are substantially reduced while quality, repeatable donuts are produced time after time. Additionally, Donut Robot® fryers have been shown to reduce shortening use by up to 50%.
Donut Robot® Series Automatic Fryers are built with exhibition style production in mind – improving
foot trafc and customer loyalty. For locations where
Donut Robot
exterior ventilation is impractical, the Insider ‘Clean-Air’ Cabinet, without exterior ducting, is the solution.
Belshaw offers several machines with capacity from 156 to 1350 donuts per hour. Production is even higher for miniature donuts.
If less production is needed at any time, a switch cuts cake donut production instantly by half (except Mark I).
Belshaw can also assemble a complete Donut Robot® system to your specic needs, including proofer, glazer, icer, feed table and more, for production of both cake and raised donuts.
®
Mark II
Donut Robot
®
GAS Mark II
Donut Robot® Mark I
Donut Robot® Mark V
Donut Robot® Mark VIDonut Robot® Mark IX
BELSHAW ADAMATIC BAKERY GROUP 206-322-5474 ▪ 800-578-2547 ▪ info@belshaw-adamatic.com
814 44th St NW, Suite 103, Auburn, WA 98001 USA • www.belshaw-adamatic.com
©2009 Belshaw Adamatic Bakery Group Specications are subject to change without notice.
Donut Robot
®
Mark I - Mark IX
Product Information
Electric heating is standard; Mark II and Mark II GP are available either gas-heated* or electric-heated. All models (including gas-heated models) feature electrically powered conveyors. *Gas models not available in European Union
‘GP’ models designate mini donut specic machines, with hopper/plunger and conveyor adapted for rapid production of mini donuts.
‘Non-GP’ models can produce mini donuts with Mini Donut Conversion Kit. All models feature frying time and temperature adjustment. Mark II and
above feature a switch that reduces automatic cake donut deposits to one donut per conveyor row (normal is two donuts per row).
The Donut Robot
®
automatic cake donut depositor is standard on Mark
I, II and V. It accomodates Donut Robot® plain, mini, star, or french cake
plungers and attachments. A 1-9/16” (40mm) star plunger is standard on
new machines. Mark VI accomodates either Type ‘F’ (semi-automatic) or Donut Robot
(automatic) cake donut depositors.
Type ‘N’ (automatic) depositor is standard on Mark IX.
ETL certied to UL-197, CSA C22.2 and NSF-4
EXCEPTIONS: 1 Mark I certied CE only 2 Mark II Gas not certied
Donut Robot
C
® Mark I - IX
A B
Drawin g shows Do nut Robot cake donu t deposi tor. Mark VI m ay use Type F depositor instead. Mark I X uses auto matic Type N de positor.
Donut Robot
Dozens Per
Hour
200
®
Production Chart
Based on frying times of 95
seconds for standard donuts and 60 seconds for mini donuts. Production will vary
depending on product size,
frying temperature and composition of donut.
175
150
125
100
®
75
226
153
112
50
25
42
56
56
74
13
Mark I
Mark II
Mark V
Mark IX
Mark VI
Mark I GP
GP MOD ELS FOR MINI DO NUTS ONLY
Mark V GP
Mark II GP
Dimensions and weight
A x B x C
MODEL
MARK I 35 x 14 x 23 89 x 34 x 57 100/45
MARK II 41 x 21 x 25 104 x 52 x 62 145/66
MK II Gas 41 x 23 x 30 104 x 58 x 76 210/95
MARK V 52 x 20 x 24 133 x 52 x 62 183/83
MARK VI 52 x 28 x 24 133 x 71 x 62 294/133
MARK IX 53 x 21 x 35 133 x 52 x 89 250/113
Length x Depth x Height
in cm lbs/kg
APPROX SHIPPG WEIGHT
Features
MODEL
MARK I
MARK II
MARK V
MARK VI
MARK IX
STANDARD OPTIONAL
Electric
Heat
Gas
Heat
GP
model
Conveyor row spacing
Std model GP model
3.75” (95mm) 2.25in (57mm)
3.75” (95mm) 3in (76mm)
3.75” (95mm) 3in (76mm)
3.75” (95mm) N/A
3.75” (95mm) N/A
(Note 1)
Donut Robot
Depositor
Type F
Depositor
Type N
Depositor
Feed Table (for raised
donuts)
Electrical and Gas
MODEL
MARK I
MARK II
MK II Gas
MARK V
MARK VI
MARK IX
Notes 1 Distance bet ween bars, taken center-to-center. Each bar is 3/8in (9.5mm) diameter.
2 For dimensions of Mark VI with Type F depositor, ask for Mark VI system layout from a Belshaw repr esentative.
OIL
lbs/kg KW A KW A KW A KW A KW A BTU/hr kPa NG LP
14/6.4 1.2 10.0 1.5 7.4/6.4
35/16 4.3/5.7 21.0/24.0 4.5/5.7 12.5/14.2 4.4/5.2 6.7/7.3 5.8/6.8 7.6/8.2
35/16 0.36 3.0 0.37/0.44 1.7/1.8 40,000 12.9 3.5 in 10 in
50/23 7.3/9.4 35.2 7.3/9.4 20.3/23.0 7.9/9.4 11.9/13.8
106/48 12/15.2 33.6/37.1 12/14.2 18.0/20.9 15.3/18.7
50/23 7.6/9.8 36.5/40.8 7.6/9.8 21.1/24.4 8.3/9.8 12.5/14.6
120 V 208/240 V 208/240 V 380/415V (Export) 440/480 V GAS
50/60Hz/1 50/60Hz/1ph 50/60Hz/3ph 50/60Hz/3ph 50/60Hz/3ph OUTPUT WATER COL
BELSHAW ADAMATIC BAKERY GROUP 206-322-5474 ▪ 800-578-2547 ▪ info@belshaw-adamatic.com
814 44th St NW, Suite 103, Auburn, WA 98001 USA • www.belshaw-adamatic.com
©2009 Belshaw Adamatic Bakery Group Specications are subject to change without notice.
Multiple Turners
Sub-
merger
INSIDER™
Ventless
Cabinet
Building a system with Donut Robot® Mark VI
Donut Robot® Mark VI System
Donut
®
Robot Depositor
Type ‘F’ Depositor
Cake Donut Depositor
Mark VI automatic fryer
Fryer
EZ Melt 34
Shortening
Filter
Fryer Mounting Table
Glazer
Fryer Mounting Table
HG18-EZ Easylift
Equipment for
FT-VI Mounting Table
Proong Tray
BELSHAW ADAMATIC BAKERY GROUP 206-322-5474 ▪ 800-578-2547 ▪ info@belshaw-adamatic.com 814 44th St NW, Suite 103, Auburn, WA 98001 USA • www.belshaw-adamatic.com
©2009 Belshaw Adamatic Bakery Group Specications are subject to change without notice.
FT-VI Feed Table
RL-18 Rack LoaderGlazing screens
Proong Cloths
belshaw-adamatic.com
Serving the donut and bakery industry for over 85 years
1-800-578-2547 ▪ info@belshaw-adamatic.com ▪ www.belshaw-adamatic.com
Accessories for Donut Robot® Mark VI System
Collecting and cooling donuts for transfer direct to icer or glazer
Mark VI systems feature the RL-18 Rack Loader pictured. It smoothly gathers donuts
(or other similar products) fresh from the fryer onto Glazing Screens so that the they
can be transferred direct to the glazer in
batches of 24. The screens can also be placed
direct on Belshaw’s HI18 high-production icer,
saving time and eliminating almost all product
Glazing ScreenRL-18 Rack Loader
Inserting yeast-raised donuts into the fryer
The FT-6 Feed Table accepts raised donuts from a proof box such as Belshaw’s EP18/24. The donuts are laid on a Proofing Cloth and Proofing Tray to rise, then transferred onto the FT-6. The Feed Table advances in time with the fryer and drops the donuts into the fryer. The process allows the donut maker to move about rather than standing in front of the fryer.
handling.
Proong Tray
Proong ClothsFT-6 Feed Table with extension
Mounting and storage tables for Mark VI
The FT-6 Mounting Table (left) secures the FT-6 Feed Table while allowing it to slide back while cake donut production is in progress. It is
movable on heavy duty height-adjustable casters.
The Mark VI Table supports and locks down the fryer, has holes for the fryer drain and EZ Melt
rell tube, and is height adjustable. It houses the EZ Melt 34 shortening lter below the fryer. Both tables make efcient use of space with storage available for shortening blocks, glazing screens,
Mark VI TableFT-6 Table
proong cloths and proong trays.
Other companion equipment for a Mark VI donut system
Depositing Cake Donuts Filtering Proong Glazing Icing
Type B or Type F Depositor
(see page 74)
EZ Melt 34 Melter-Filter
(see page 78)
EP18/24 Donut Proofer
(see page 80)
HG18/HG18EZ Glazers
(see page 82)
BELSHAW ADAMATIC BAKERY GROUP 206-322-5474 ▪ 800-578-2547 ▪ info@belshaw-adamatic.com 814 44th St NW, Suite 103, Auburn, WA 98001 USA • www.belshaw-adamatic.com
©2009 Belshaw Adamatic Bakery Group Specications are subject to change without notice.
H+I Icers
(see page 84)
Mark VI System Sample Layout
30” (762 mm) 67” (1702 mm)
Accessories for
42” (1067 mm)
Donut Robot
®
Mark VI
32” (813 mm)
7
31” (787 mm)
34
5
1
6
2
Mark VI Accessories - Dimensions And Power
OVERALL DIMENSIONS
MODEL
FT-6 FEED TABLE 44 x 18 x 11 112 x 46 x 28 62 28
RACK LOADER (RL18) 21 x 29 x 10 53 x 74 x 25 25 11.5 N/A
MARK VI MOUNTING TABLE 77 x 32 x 31 196 x 81 x 79 275 125 N/A
Width x Depth x Height
in. cm. lbs. kg. V W
APPROX SHIPPING WEIGHT
ELECTRICAL DATA
110V, 50/60Hz,1ph (connected to fryer)
26” (660 mm)
1 Mark VI Fryer 2 Mark VI Table 3 FT VI Feed Table 4 Table for FT VI
34” (864 mm)
5 EZMelt 34 Melter-Filter 6 RL-18 Rack Loader 7 HG18-EZ Glazer
600
FT-6 MOUNTING TABLE 54 x 32 x 31 137 x 81 x 79 162 74 N/A
Mark VI Accessories - Other Specications
MODEL CONSTRUCTION
FT-6 FEED TABLE
RACK LOADER (RL-18) Loader is stainless steel. Glazing screens (available separately) are nickel plated steel.
MARK VI MOUNTING TABLE Frame is painted steel. Shelves are stainless steel. Casters are stainless steel.
FT-6 MOUNTING TABLE Frame is painted steel. Shelves and adjustable feet are stainless steel.
PROOFING CLOTHS with rods Proong cloths are polypropylene. Rods (1 per cloth) are mild steel.
PROOFING TRAYS Proong trays are aluminum with 1/2” (13mm) perforations.
Chains and hooks are stainless steel. Other parts are stainless steel, nickel plated steel, and cast aluminum
alloy. Extension (11”/28cm) is stainless steel.
BELSHAW ADAMATIC BAKERY GROUP 206-322-5474 ▪ 800-578-2547 ▪ info@belshaw-adamatic.com 814 44th St NW, Suite 103, Auburn, WA 98001 USA • www.belshaw-adamatic.com
©2009 Belshaw Adamatic Bakery Group Specications are subject to change without notice.
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