Please note that this equipment generates, uses and can radiate radio frequency
energy. This equipment has been tested and has been found to comply with the
limits of a Class A computing device pursuant to Subpart J of Part 15 of FCC rules.
These rules are designed to provide reasonable protection against interference
when this equipment is operated in a commercial environment. If this unit is operated
in a residential area it may cause some interference and under these circumstances
the user would be required to take, at his own expense, whatever measures are
necessary to eliminate the interference.
(FCC = Federal Communications Commission in the U.S.A.)
1.2. Compliance with European Directive
This appliance complies with the statutory EMC (Electromagnetic Compatibility)
directive 89/336/EEC and the Low Voltage Directive 73/23/EEC for safety of
electrical equipment designed for certain voltages.
NoteThe displayed value may be adversely affected under extreme
electromagnetic influences.
AD-4406 Weighing IndicatorPage 3
1. Compliance
2.
2. Introduction
2.2.
The AD-4406 is a compact weighing indicator that amplifies the signal from a load
cell, converts it to digital data and displays it as a mass value.
This indicator has the following performance:
Maximum display: ...................... 40000 divisions
Refresh rate of the display: ........ 10 times/second approximately
Input voltage range:................... -1 mV to +15 mV
The following standard functions are available:
The HiHi/Hi/OK/Lo/LoLo limit comparison to check a mass value.
The setpoint comparison for batching applications.
There are four code memories to store the above mentioned data.
The accumulation function to totalize these mass values and to count the number
of accumulations.
The hold function enables weighing a living animal.
UFC (Universal Flexi Coms) function to customize the protocol of outputting data
Introduction
IntroductionIntroduction
using the serial interface.
The following interfaces are either standard or are available as an option:
The RS-232C serial interface to communicate with a computer, printer or remote
display. This interface outputs data and can request weight data, enter
parameters and control the state of the indicator. (Options: OP-04, OP-05, OP-08)
RS-422/485, 3-Relay Outputs (Option: OP-03)
RS-232C, 3-Relay Outputs and 3-Control Inputs (Option: OP-05)
Analog Output (4-20 mA) (Option: OP-07)
RS-232C, Current Loop Output, 3-Relay Outputs and 1-Control Input (Option: OP-08)
Only one interface can be installed at a time.
The calibration function includes the following functions:
Setting of the minimum division (weighing interval) and the maximum capacity
Zero and span calibration
The weighing range function of the multi-interval weighing instrument (scale)
Digital linearization function
Gravity compensation function
2. Introduction
Page 4AD-4406 Weighing Indicator
3.
3. Installation and Precautions
3.3.
Installation and Precautions
Installation and PrecautionsInstallation and Precautions
3.1. Installation and Precautions
The AD-4406 weighing indicator is a precision electronic instrument. Handle the
indicator carefully.
The operating temperature is -10 to +40 (14 to 104 ).
Do not install the indicator in direct sunlight.
A malfunction or other problems may be caused by an unstable power source including
momentary power failure or instantaneous noise. Use a stable power source.
When an AC Adapter is used, please confirm that the local voltage and receptacle type
are correct for your indicator.
Use shielded cables for all connections. Connect the cable shields to the shield
terminal or case as an earth terminal.
Earth ground the indicator. Do not join the earth ground line with other electrical
power equipment.
Do not install the indicator in a place where it is apt to be charged with static
electricity, or where the relative humidity is lower than 45%RH. Plastic and isolators
are apt to be charged with static electricity.
3.2. Power Supply
When an AC adapter is used
A stable power source must be used; an unstable power source which includes an
instantaneous noise component may result in a malfunction.
When dry batteries are used
Use fresh batteries, preferably alkaline type. Insert batteries into the battery box (use
caution in inserting to match the polarity of the batteries), and insert the battery box
with the contacts to the inside of the indicator. Push it in and towards the bottom.
The battery box will hook onto the edge of the case. Install the cover over the battery
box so that it will not fall out.
To remove the battery box, press in and up on the end of the battery box. Slowly
release pressure on the battery box while holding it against the top of the battery
compartment and the battery box will slide out.
The AD-1681 rechargeable battery pack can be used in place of the standard battery
box.
AD-4406 Weighing IndicatorPage 5
3. Installation and Precautions
3.3. The Load Cell Connections
Connect the load cell wires to the connector (receptacle), at the rear panel, using the
accessory load cell plug.
It is possible to connect a 4 wire cable provided that pins 1-2 and pins 3-4 are
shorted, if the distance between the indicator and a load cell is shorter than 5m.
The output voltage of a load cell is a very sensitive signal. Place the load cell cable
away from any noise source.
It is possible to connect four 350 ohm load cells.
The load cell drive is 5VDC 5% between EXC+ and EXC-, the maximum current 60 mA.
3.4. Adjustment of the Load Cell Output
CautionUse a metal film resistor in the range of 50kohm to 500kohm with a good
temperature coefficient, when adding a resistor to adjust a load cell
output. Use the largest resistance value possible in the range in which
zero adjustment is possible. Solder this resistor at a point near the load
cell or the indicator.
In Case of Reducing the Output Voltage
When the zero output is too large, add a resistor
between EXC+ and SIG-.
In Case of Adding an Offset Voltage to the Output
When the zero output is too small, add a resistor
between EXC+ and SIG+.
3. Installation and Precautions
Page 6AD-4406 Weighing Indicator
3.5. Verifying Load Cell Output and Input Sensitivity
The input sensitivity of the indicator is 0.2 µV/division or more. Adapt to the following
inequality, when you design a weighing instrument using the indicator and load cell(s).
CautionA change in input voltage sensitivity is required to cause a one division
change in the display. Select as large an input sensitivity voltage as
possible so that the weighing interval becomes stable.
A: Rated capacity of load cell [kg]
B: Rated output [mV/V]
D:Weighing interval [kg]
E: Excitation voltage [mV]
N:Number of load cells
05.035000³=**
750
regard the instrument as a good design.
3.6. Installing an Option Board
CautionDo not remove any screws without the following step.
This is the procedure for the data output board (OP-03, OP-04, OP-05, OP-07 and
OP-08).
2.01
. Therefore,
Step 1Remove the power cord and other cables from the indicator.
Step 2Remove two screws from the rear blank panel.
Step 3Remove the rear blank panel.
Step 4Insert the option board into both board guides and insert the board. Then the
connector between the main board and the option board is connected. If the option
board panel will not close completely, retry step 4 to insert the option board correctly.
Step 5Secure the option board panel using two screws.
3.7. Attaching the Display Stand (OP-11)
CautionDo not remove any screws without the following step.
Step 1Remove the power cord and other cables from the indicator.
Step 2Secure the stand to both slide-rails with the bolts provided.
AD-4406 Weighing IndicatorPage 7
3. Installation and Precautions
4.
R
R
4. Description of Panels and Symbols
4.4.
Description of Panels and Symbols
Description of Panels and SymbolsDescription of Panels and Symbols
1STABLEIndicates when the display is stable.
2NETIndicates when the weight is the net weight.
3ZEROIndicates when the displayed weight is in the Zero range.
4READYIndicates the state of comparison or batching.
5BATTIndicates when the battery is low.
6M+ (Accumulation)Indicates when there is a result of addition or accumulation.
7 (Triangle mark)Depending on the function selected, indicates various states.
8HI/OK/LO
9Data display
Indicates the results of comparison.
Displays the weight data.
10Unit of measureUnit used to weigh
ZERO keyThe key to zero the current display.
11
keyThe key to select the digit while in the setting mode.
TARE keyThe key to perform tare.
12
keyThe key to select a value while in the setting mode.
NET/GROSS keyThe key to select net or gross weight in the display.
13
+/- keyThe key to select + or – of a value.
F1 keyThe key to execute the setting.
14
ESC key
F2 keyThe key to execute the setting.
15
ENTER keyConfirms settings and stores the value.
The key to proceed to the next step without storing the data
set.
16ON/OFF keyTurns the indicator on and off.
17CAL keyThe key to select calibration.
18CAL cover
Calibration protection cover.
4. Description of Panels and Symbols
Page 8AD-4406 Weighing Indicator
4.2. Rear Panel Description
19
LOAD CELL
20
DC IN.
DC IN.
DC IN.DC IN.
7-10V
100mA
212223
No.NameDescription
19Battery coverBattery compartment cover
20Grounding terminal
21Power jackApply 7VDC to 10VDC.
22Blank panelOption space ( for OP-03, OP-04, OP-05, OP-07 and OP-08)
23Load cell connectorConnect the accessory load cell plug.
4.3. Other Displays and Symbols
Standby display
BATT
4.4. Accessories
Accessories
Zero error when turning the display on. If the ESC key is
pressed, the current weight value is displayed.
Overload display. Remove any load from the load cell
immediately. It may cause damage to the load cell.
The indicator converts an input voltage from a load cell to a "mass" value and
displays it. Calibration is the adjustment function so that the scale (indicator) can
weigh correctly.
Calibration
CalibrationCalibration
5.1. Items of the Calibration Mode
There are four items in the calibration function where setting should be done.
How to calibrate: In weighing mode, press the CAL key which is located behind the
CAL cover at the lower right of the front panel. After CAL in is displayed for 2
seconds CAL 0 will appear. The required items should be selected and displayed
with the ZERO key, then executed by pressing the ENTER key.
* The CAL cover is removed by sliding downward.
Required Items
CALSEt
CAL 0
Sets capacity, resolution, decimal point position and
display format, weighing range and unit. These items
should be set first in order for the indicator to function
as a weighing instrument. Set values do not need to
be changed again unless the indicator itself is
replaced. For details, refer to “5.2.1. Configuring a
Weighing Instrument”.
Calibrates zero and span. This is required after
installation, to get accurate data. For details, refer to
“5.2.8. Zero Calibration” and “5.2.9. Span Calibration”.
Optional Items (Sub-functions)
Lnr 0
G SEt
Gravity compensation functionCompensates for weighing error between the
In calibration mode, the keys have functions as follows:
When setting values, moves the cursor that is blinking.
When setting values, increments the value or displays another setting.
+/-Displays another setting.
ESCProceeds to the next step without changing the set value.
ENTER Stores the set value and then proceeds to the next step.
5. Calibration
Performs digital linearization. Refer to “5.4. Digital
Linearization Function”.
Compensates for acceleration of gravity. Refer to
“5.5. Gravity Compensation Function”.
calibration location and another weighing location
using gravity acceleration.
Page 10AD-4406 Weighing Indicator
CAL Writes all the set data into non-volatile memory and displays CALoFF after the
ON/OFF key is pressed. Note that the ON/OFF key does not function alone.
Press the ESC key while holding the ON/OFF key to end the calibration mode
when a value is mistakenly set. After CAnCEL is displayed, pressing the
ON/OFF key stops the calibration mode and turns the indicator off.
CautionThe maximum display is less than or equal to 40000 divisions. This number
is calculated from the maximum capacity divided by the minimum division.
Check the accuracy of weighing instrument periodically.
Recommended mass, use a mass heavier than 2/3 maximum capacity.
Calibrate the scale, if it is moved to another location or the environment
has changed.
It is not necessary to set the gravity acceleration correction, when calibrating
the scale with a calibration mass at the place where the scale is used.
Enter the stable weight data while the STABLE mark is displayed. If
unstable data is used, it may cause a weighing error. Arrange the
condition using the F00 filter function.
The span calibration needs the zero calibration data. We recommend that
you perform the span calibration immediately after the zero calibration.
If you use the dual range function of the multi-interval scale, perform the
"Range Function", "Zero Calibration" and "Span Calibration".
5.2.
5.2. Calibration Procedure
5.2.5.2.
Calibration Procedure
Calibration ProcedureCalibration Procedure
5.2.1. Configuring a Weighing Instrument
This section explains how to specify the capacity, resolution, decimal point position and
display format, weighing range and unit. Perform this procedure when installing the indicator.
When CALSEt is displayed, enter this mode by pressing the ENTER key.
Specify the range and unit.
Single Range
Specify the resolution, decimal point position and format.
ω
Specify the weighing capacity.
AD-4406 Weighing IndicatorPage 11
5. Calibration
Dual Range
<First range> Specify the resolution, decimal point position and format.
ω
<First range> Specify the weighing range.
ω
<Second range> Specify the resolution.
ω
<Second range> Specify the weighing capacity.
For the range function, refer to “5.3. Weighing Range Function”.
5.2.2. Specifying the Range and Unit
Step1The range and unit of measure are displayed.
Range display :SinGL : single range
dUAL : dual range
To change the range function, use the key
Unit displayThe active unit is displayed. The unit can be changed;
such as kg or lb. Calibration is performed using the unit
displayed.
Press the key to select a unit.
Press the +/- key to select a unit for calibration. The unit for
calibration (first unit) is displayed and the alternate unit (second unit)
is blinking.
ENTER The key to store the data displayed and proceed to the next step.
ESC The key to proceed to the next step without changing the data.
5.2.3. Specifying the Resolution, Decimal Point Position and Format
Step 2 The resolution will be displayed as d 0.1 with decimal point. The indicator displays
triangle 1 and the first unit selected at the previous step.
Specify the position of the decimal point with the key. Specify the display
format (point or comma) with the +/- key. Specify the resolution with the 1 key.
The decimal point format for serial data output is selected using the F-function
settings.
Press the ENTER key to store the parameters and proceed to the next step.
When pressing the ESC key, regardless of what is displayed, the indicator will
proceed to the next step without changing the parameters.
5.2. Calibration Procedure
Page 12AD-4406 Weighing Indicator
5.2.4. Specifying the Weighing Range of the First Range
Step 3 After displaying CAP for 2 seconds, single range or the weighing capacity will be
displayed. When dual range is used, CAP1 is displayed for 2 seconds. Triangle 1
will be displayed. Specify the range or the capacity with the and keys.
Press the ENTER key to store the parameter and proceed to the next step.
When pressing the ESC key, regardless of what is displayed, the indicator will
proceed to the next step without changing the parameter. The next step is zero
calibration in single range or specifying the second range resolution in dual range.
5.2.5. Specifying the Second Range Resolution
Step 4 After displaying rAnGE2 for 2 seconds, the resolution with decimal point and
triangle 2 will be displayed. Specify the second range resolution in the same way
as the first range. The decimal point cannot be moved. Specify the second range
resolution greater than the first range.
Press the ENTER key to store the parameter and proceed to the next step.
When pressing the ESC key, regardless of what is displayed, the indicator will
proceed to the next step without changing the parameter.
5.2.6. Specifying the Second Range Capacity
Step 5 After displaying CAP2 for 2 seconds, the capacity with unit and decimal point will be
displayed. Specify the capacity in the same way as the first range. The capactity
should be greater than the first range.
Press the ENTER key to store the parameter and proceed to zero calibration.
When pressing the ESC
proceed to the next step without changing the parameter.
key, regardless of what is displayed, the indicator will
5.2.7. To Get Stabilized Data
Step 6 Maintain the following conditions to calibrate the scale (indicator) correctly.
Maintain a constant temperature, stable power and stable input voltage from the
load cell.
Avoid direct sunshine or near the outlet of an air conditioner.
Do not install the scale (indicator) where there is a strong magnetic field.
Step 7 Turn the display on and leave it for several minutes.
AD-4406 Weighing IndicatorPage 13
5.2. Calibration Procedure
5.2.8. Zero Calibration
Step 8Check the CAL 0 display.
Select a zero calibration method to adjust the zero point.
Weighing input
(Normal way)
Digital input
The adjustment method
with nothing on the
weighing unit.
The numerical way to enter
a load cell output voltage.
To step 9
To step 10
Weighing Input
Step 9Place nothing on the weighing unit. Press the ENTER
key after the STABLE mark has turned on. The new
zero point parameter will be store. Proceed to step11.
ESC key.......... To proceed to step 11 without changing
the zero point parameter.
Caution Do not press the ENTER key while the STABLE
mark is off (detecting motion). Arrange the
condition using the F00 filter function.
Zero calibration
Place nothing on
the weighing unit
(No load)
Turn on STABLE mark
F 2
ENTER
Digital Input
Stored input voltage
Step10Pressing the +/- key, a stored input voltage parameter of
the zero point is displayed in the unit of mV/V. Adjust the
ZERO
+/+/----
TARE
F 2
ENTER
mV/V
mV/V
New input voltage
input voltage using the following keys.
key .......... To select a digit.
key .......... To select a value.
ENTER key .... To store the zero point parameter and
proceed to the next step.
ESC key.......... To proceed to the next step without
changing the parameter.
5.2.9. Span Calibration
To Span Calibration
Step11Check the capacity display after CAL F is displayed for 2 seconds.
Select a span calibration method to adjust the capacity.
Weighing a mass less than
the maximum capacity
Weighing a maximum
capacity mass
Digital input
The method to weigh a mass less
than the maximum capacity.
The method to weigh a mass
equivalent to the maximum capacity.
The numerical way to enter a load cell
output voltage.
To step 12
To step 14
To step 16
5.2. Calibration Procedure
Page 14AD-4406 Weighing Indicator
f
p
Weighing a Mass less than the Maximum Capacity
Step12Set a mass value using the following keys.
Span calibration
key .... To select a digit.
key .... To select a value.
Step13Place a mass equivalent to the displayed value on the
weighing unit. Proceed to step 15.
Weighing a Maximum Capacity Mass
Step14Place a mass equivalent to the maximum capacity on
the weighing unit.
Step15Press the ENTER key after the STABLE mark
turns on. Proceed to step 17.
ESC key.......... To proceed to step 17 without
changing the span parameter.
Caution Do not press the ENTER key while the STABLE
mark is off (detecting motion). Arrange the
condition using the F00 filter function.
Maximum capacity
To step 14, step 16
New mass value
Mass o
maximum capacity
To step 14
To step 16
To step 12
TARE
ZERO
step 13
14
ste
Place the displayed
mass on the
weighing unit
Turn on STABLE mark
F 2
ENTER
Digital Input
Step16Pressing the +/- key, a stored input voltage
parameter of the span is displayed in the unit
of mV/V. Adjust the input voltage using the
following keys.
key ............ To select a digit.
key ............ To select a value.
ENTER key ...... To store the span parameter and
proceed to step 17.
ESC key............ To proceed to step 17 without
changing the span parameter.
5.2.10. Exiting the Calibration Mode
Step17Check the CALEnd display.
Use the following keys.
CAL key..... To store the parameters and display
ZERO
+/+/----
TARE
F 2
ENTER
Stored input voltage
mV/V
mV/V
New input voltage
CALoFF
. Proceed to the next step.
ESC key .... To store the parameters temporarily.
Proceed to the CAL 0 display.
Turn display off
AD-4406 Weighing IndicatorPage 15
5.2. Calibration Procedure
Press and hold the ON/OFF key and press the ESC key.
No parameters are changed,
CAnCEL is displayed and the calibration mode is finished.
Step18Press the ON/OFF key to turn the display off.
5.3.
5.3. Weighing Range Function
5.3.5.3.
The weighing range function can select "single range" or "dual range". Specify each
weighing interval (division) for the multi-interval instrument. Each weighing interval is
displayed according to a net value or gross value.
NoteWhen single range is used, performing this function is not required.
Example 1The gross display.
Specified parameters:
Weighing Range Function
Weighing Range FunctionWeighing Range Function
First rangeRange = 50.00 kg, division 0.02 kg
Second rangeRange = 100.00 kg (maximum capacity), division 0.1 kg
Display
0 kg to 50 kg :The first range, division 0.02 kg.
50 kg to 100 kg :The second range, division 0.1 kg.
division 0.02 kg
ޓޓޓdivision 0.1 kg
0 kg 50 kg 100 kg Gross
Weighing value
Example 2The net display using a 40kg tare value.
Specified parameters:The same parameters as example 1.
Display
-40 kg to 50 kg :The first range, division 0.02 kg.
50 kg to 60 kg :The second range, division 0.1 kg.
division 0.02 kg
division 0.1 kg
-40 kg 0 kg 50 kg 60 kg Net
Tare value 90 kg 100 kg
40 kg Weighing value
5.3. Weighing Range Function
Page 16AD-4406 Weighing Indicator
5.3.1. Setting the Division and Range
Consider the following rules to design the weighing range.
Rule 1Select the division and range of each weighing range so as to fit the following inequality.
The first range < the second range
The division of the next weighing range is automatically set larger than the division
of the lower weighing range.
Rule 2When setting the dual range, the upper limit value of the second range becomes
the maximum capacity.
Rule 3Select a resolution smaller than 40000. The resolution is a value obtained by
dividing the maximum capacity by the minimum division of the first range.
5.4.
5.4. Digital Linearization Function
5.4.5.4.
Even if the zero and span calibration have been completed, there may still remain a
linearity deviation caused by the performance of the weighing unit. The digital
linearization function can rectify or reduce the linearity deviation using weighing points
during the zero and capacity setting. Up to three weighing points can be specified.
Digital Linearization Function
Digital Linearization FunctionDigital Linearization Function
CautionThis function does not improve repeatability or hysteresis.
Use the mass on the condition that Lnr 1 < Lnr 2 < Lnr 3.
Do not press the ENTER key while the STABLE mark is off.
Step 1Check the CAL 0 display. Press the key to display Lnr 0.
Step 2Enter the zero point. Refer to “5.2.8. Zero Calibration”.
Step 3The value of the middle point is displayed after indicating Lnr x. x is 1, 2 or 3.
The mark of the same number (x) is displayed along with the value.
Step 4Select a middle point.
If you want to cancel the current procedure, press the ESC key to finish this
function. Proceed to step 7 and the other points are cleared (canceled).
Select a middle point value using the following keys. Proceed to step 5.
key ..........To select a digit.
key...........To select a value.
Step 5Place a mass equivalent to the displayed value on the weighing unit. Press the
ENTER key after the STABLE mark has turned on. Proceed to step 6.
Step 6If you include a 2nd and 3rd middle point, repeat steps 3, 4, 5 for each.
If you finish this function, proceed to step 7.
Step 7Perform step 11 of "5.2.9. Span Calibration" immediately.
AD-4406 Weighing IndicatorPage 17
5.4. Digital Linearization Function
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