AC Tech QC Operation Manual

8200 motec 0.25 ... 7.5 kW

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starttec 0.25 ... 4.0 kW

Lenze Global Drive – Distributed drive solutions

Distributed drive solutions 8200 motec/starttec

No matter which drive solution you
imagine, we make your dreams come
true.

True to our slogan (one stop shopping)
we offer you a complete program of
electronic and mechanical drive systems
which is distinguished by reliability and
efficiency.

The scope of our program includes
frequency inverters, speed controllers, servo
controllers, variable-speed drives, gearboxes
and motors, as well as clutches and brakes.

Many well-known companies use Lenze products

in various applications.

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8200 motec/starttec Distributed drive solutions

Basic device and accessories

Automation components

A selection guide to help
you quickly find the right
solution for your drive task
can be found in “Product
information – Quick selection
guide” on page 1-11

œ

Line protection fuses
or
Automatic circuit-breakers
>> Page 4-4 et seqq.

Mains chokes
>> Page 4-7 et seqq.

Mains loops
>> Page 4-19 et seqq.

GDC para­meterisation
software
>> Page 3-10

et seqq.

Brake resistors, high
enclosure protection
>> Page 4-8 et seqq.

Motor

Drive PLC

>> Page 3-30

et seqq.

Extension
boards for
Drive PLC
>> Page

3-37
et seqq.

I/O system
>> Page

3-39
et seqq.

Operator/display
units
>> Page

3-38 et seqq.

Communication modules
keypad or RS232
>> Page 3-6 et seqq.

Switch/potentiometer unit
>> Page 4-23 et seqq.

Mains

frequency inverters
8200 motec

standard model

0.25 ... 7.5 kW
>> Page 2-2 et seqq.

Brake rectifiers
>> Page 4-12 et seqq.

motor starters
starttec

standard model

0.25 ... 4.0 kW
>> Page 2-20 et seqq.

IP65 enclosure

Function modules,
e.g. Standard I/O
>> Page 3-12 et seqq.

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Fitfor any drive task, even in distributed
applications. Whether you need to
solve simple drive tasks or place high
demands on your drive's functionality,
the 8200 motec range of robust frequency
inverters and the starttec motor starter
with tailor-made accessories will always
provide you with drive components
tailored exactly to meet the requirements
of your applications. The option to
purchase these components ready for
connection and pre-assembled on a Lenze
geared motor or a Lenze three-phase
AC motor reduces the time and money
you will have to spend on project
planning and assembly.

We can provide a complete and univer­sally applicable system able to meet all
your operational, diagnostics and
communication needs in a user-friendly
way. Developed specifically for use in
day-to-day operations, our range of
products for distributed drive solutions
is part of our field-proven system
comprising expert advice, training,
support, service and much more –
features that really pay off.

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Lenze Introduction

Lenze is the competent partner for your
application. Lenze is not only a supplier for
single components but also offers solutions
for complete drive systems including
planning, execution and commissioning.

Furthermore, a worldwide service and
distribution network allows a qualified
customer advisory service on the job and a
fast and extensive after sales service.

Our quality assurance system for design,
production, sales and service is certified
according to DIN ISO 9001 : 2000.
Our customers set the standards for
measuring the quality of our products.
Our task is to meet your requirements,
since customer orientation is a Lenze
principle demanding the best quality.

See for yourself.

A worldwide service –

Our team of experts provides reliable and

professional assisteance.

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Contents

8200 motec
starttec

6

5

4

3

2

1

Product information 1-1

Selection guide 1-10

Standard controllers 2-1

8200 motec 2-2
starttec 2-20

Automation 3-1

Accessories 4-1

Application examples 5-1

Services 6-1

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Lenze

1-1

8200 motec/starttec en 12/03

1

Product information

8200 motec
starttec

List of abbreviations 1-2

Type key 1-3

Ordering data 1-4

Using the catalog 1-5

Distributed drive
solutions with 8200 motec
and starttec – Robust by
design 1-6

Selection guide 1-10

8200 motec – Quick selection guide 1-11
starttec – Quick selection guide 1-11

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Product information

List of abbreviations

Abbreviations used in this catalog

U

mains

[V] Mains voltage

U

DC

[V] DC supply voltage

U

M

[V] Output voltage

I

mains

[A] Mains current

I

r

[A] Rated output current

I

max

[A] Maximum output current

I

PE

[mA] Discharge current

P

r

[kW] Rated motor power

P

V

[W] Inverter power loss

P

DC

[kW] Power in addition to that which

can be drawn from the DC bus in
power-adaptive operation

S

r

[kVA] Apparent output power of inverter

M

r

[Nm] Rated torque

f

max

[Hz] Maximum frequency

L [mH] Inductance
R [Ω] Resistance

AC Alternating current/voltage
DC Direct current/voltage

DIN Deutsches Institut für Normung

EMC Electromagnetic compatibility

EN European standard

IEC International Electrotechnical

Commission

IP International Protection Code

NEMA National Electrical Manufacturers

Association

VDE Verband deutscher Elektrotechniker

CE Communauté Européene

UL Underwriters Laboratories

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Product information

Type key

E82MVxxx–xB001

8200 motec type key

E

Electronic product

8200 frequency inverter

Design

High IP rating, suitable for mounting
on the wall or directly on the motor

Version

Vector-controlled inverter

Power rating

e.g. 750 W
e.g. 7,500 W

Mains voltage

230 V
400/500 V

Controller generation

Coated version

Electronic product

Design

High IP rating, suitable for mounting
on the wall or directly on the motor

Version

Motor starter

Power rating

4,000 W

Communication

Integrated AS-i
No built-in BUS

Brake assignment

Brake voltage 205 V
Brake voltage 180 V

Controller generation

Version/Type

Standalone drive
2-motor mode/Standalone drive
with change of direction of rotation

V

7
7

2
4

8 2

551

2

B

M

0

0

1

E71MMxxx–xA0x0

starttec type key

E

M

4

F

–

7 1

0

2

A

M

2
4

0

0

1

2

0

0

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We want to be sure that you receive the correct products
in good time. In order to help us to do this, please make
sure you provide the following information:

•Your address and ordering data

• Our order numbers/designations for each catalog
product

•Your delivery data, i.e. delivery date and delivery address

How to order

You will find the order numbers/designations you require in
this chapter (Quick selection guide) or on the relevant page
in the product description.

• Make a photocopy of the fax order form which you will
find on the last page of this catalog.

• Enter the order numbers/designations in the appropriate
columns.

• Enter your customer details.

• Send the fax order form to your Lenze sales office.

You don't know where your Lenze sales office is?
No problem!
You will find all the information you need on the Internet at

www.Lenze.com.

We would be delighted to assist you.

Lenze

1-4

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Product information

8200 motec ordering data

Delivery

• All products are individually packed and checked prior
to delivery.

•Orders are subject to the general terms of sale and
delivery of Lenze Drive Systems GmbH:

–Terms of delivery: Ex works according to the delivery

method specified, excluding packaging.

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Product information

Using the catalog

This catalog introduces you to Lenze's extensive range of
8200 motec frequency inverters and starttec motor starters
for solving distributed drive tasks.
In addition to the standard controllers, numerous
application-specific accessories are also available to
meet your exact individual distributed drive system
requirements.
Lenze can also provide components for automating your
system, such as the distributed Drive PLC control unit with
expansion options, programmable displays for process
visualisation and much more - true system-based
solutions.

To help you to select the right components for your drive
system, we have put together
– a sequence diagram for project planning
– a basic configuration of inverters/motor starters to speed

up the selection process

You will find these in the selection guide on the following

pages.

This controller configuration can be used to solve most
common applications. If you require a different
configuration, simply refer to the appropriate chapter,
select the product you require and enter the type
designation in the fax order form.

The general table of contents will help you to find specific
items.
Have fun making your selections!

The next section, "Distributed drive solutions with
8200 motec and starttec - Robust by design" contains
information about the essential features and extensive
options for solving distributed drive tasks.

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Product information

Distributed drive solutions with 8200 motec/starttec – Robust by design

Current drive technology requirements in machine and
system production can be attributed to the following key
issues:

• Simple drive concepts minimise project planning

• Reduction in assembly times due to ease of handling,
installation and assembly

• High system availability due to a reduction in
maintenance requirements and an increase in the speed
at which components can be replaced

• Reusability due to complete systems based on modular
designs

• Adaptability due to the flexible use of drive components

Distributed drive solutions are ideal for these requirements.
Lenze can provide you with the
necessary components for consistent implementation.

The features and functions required to implement
distributed drive solutions efficiently will be described in
more detail later in this document.

Power range

8200 motec frequency inverters for single and
three-phase mains connection
Power ratings 230 V, 0.25 - 0.37 kW

400/500 V, 0.55 - 7.5 kW
starttec motor starter for three-phase mains connection
Power rating 100-500 V, 0.25 - 4.0 kW

How this helps you:

– Consistent and universal implementation of distributed

drive solutions throughout a wide power range

– Suitability for use all over the world due to an input

voltage range of up to 500 V (+10% )
and certification to international standards

Universal

The 8200 motec provides the same range of functions as
the 8200 vector frequency inverter (IP20 protection).
Many features, such as parameter settings, operation,
diagnostics and fieldbus interface are the same, even on
the starttec motor starter.

How this helps you:

– Any combination of central and distributed drive

components are available for each system concept

– Reduction in the time and money spent on project

planning and training

Adaptable

The modular structure enables the 8200 motec and starttec
to be optimised for your application..

Whether you simply wish to start up motors or change
speeds, run a "standalone" inverter with setpoint selection
via potentiometer or as a networked inverter with speed
feedback in master/slave mode, the range of functions can
be adapted to the application on the basis of the features
required.

How this helps you:

– Cost-effective drive solutions due to ideally

matched components

Flexible

Both the 8200 motec and the starttec support most
common fieldbus systems.

How this helps you:

- The ideal BUS system (CAN, PROFIBUS-DP, INTERBUS,

AS-Interface) for every requirement and every application

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Product information

Distributed drive solutions with 8200 motec/starttec – Robust by design

Open-loop/closed­loop control with
digital and
analog inputs and
outputs

PLC or host

1.

Power supply

Networking via fieldbus,
parameter settings and
diagnostics also locally
via local controls and PC

PLC or host

2.

BUS

PLC or host

BUS

Distributed
standalone drives

Networking via fieldbus
and open-loop/closed­loop control with digital
and analog inputs and
outputs

2.1

Distributed
drive systems

2.2

Power supply

Power supply

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Product information

Distributed drive solutions with 8200 motec/starttec – Robust by design

Installation and assembly

The robust design and high degree of protection (up to
IP65) of the drive components means that they can be
installed directly on the process in harsh environments
without the need for additional protection.
The loop-trough option enables a power/energy bus to be
set up in addition to the fieldbus.

Lenze can also supply the distributed 8200 motec and
starttec drive components as compact drives.
The inverters/motor starters are pre-assembled ready for
connection to Lenze geared motors or Lenze three-phase
AC motors (see the G-motion motec and G-motion const
catalogs).

How this helps you:

– Installation is quicker and easier
– Shielded motor cable minimised

You can mount the components in any mounting position
directly on a Lenze geared motor/three-phase AC motor
or alternatively on the wall, depending on the available
assembly options.

How this helps you:

- Optimum access for operation and diagnostics at all
times

Cable lengths

Conventional solution with
control cabinet components

Distributed solution with
starttec motor starter

Sensors

Motor cable, mains supply

Motor connection

Sensors

Mains supply
Sensors

Contactors
Motor starter

Comparison of installation effort

using the example of a materials handling application

Solved with conventional and central drive
components/with the distributed starttec motor starter.

Contactors
Circuit breaker

Conventional

With starttec
motor starter

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Product information

Distributed drive solutions with 8200 motec/starttec – Robust by design

The Global Drive Control (GDC) parameter setting software
features a transparent menu structure and assisted
commissioning.

How this helps you:

– Quick and uncomplicated parameter settings and

diagnostics

Operation and maintenance

All cables (mains and control cables) are housed in the
carrier housing (terminal cradle) of the 8200 motec. Should
maintenance be required, loosen the 4 screws to remove
the inverter and then reconnect it to the carrier housing
once the operation has been completed.
Status LEDs are provided for local diagnostics.
Alternatively, all the necessary information can be
accessed easily via a keypad or PC interface.

How this helps you:

– Reduction in machine downtimes as components can be

replaced quickly and problems can be diagnosed locally

The Keypad or Keypad XT (8200 motec) is used to display
the operating parameters. 8 keys and a text display provide
quick and easy access to the inverter parameters via the
transparent menu structure. The Keypad XT is also used
for the purposes of status display and error diagnostics.
In addition, its built-in memory can be used to transfer
parameters to other drive components.

How this helps you:

– Easy to operate

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Product information

Selection guide – Distributed drive solutions

• Is Start/Stop sufficient or does the speed have to be

controlled?

• What are the power and voltage requirements?

• How are the drive parameters to be set?

To help you set the parameters on your distributed drive
system, we have put together a sequence diagram to
assist you in making your selections. Simply answer a few
questions to locate the ideal Lenze components for your
requirements.

3ph 100...500 V

0.25...4.0 kW
>> page 2-20 ff.

See catalog
G-motion const

See catalog
G-motion motec

– Standalone drive or 2-motor mode/

change of direction of rotation
– Brake voltage 180/205 V
– Integrated AS-i?
>> page 2-20 ff.
Integrated I/O

Is speed control
required?

1ph 230 V 0.25...0.37 kW
3ph 400/500 V 0.55...7.5 kW

>> page 2-2 ff.

Select wiring terminals
>> page 4-18 ff.

Circuit breaker
Mains choke
automatic circuit
breaker
>> page 4-6 ff

Select
brake resistor
>> page 4-8 ff.

Brake control
>> page 4-12 ff.

Mains voltage/Power
range

Mounted as a compact drive on
Lenze motor/geared motor?

Operation/Open-loop control

Open-loop control
Parameter settings

Mains connection

Looping-through connection

Functions

Components for mains
connection

Braking

Braking with
short ramps and high moment
of inertia?

Integrated brake control
>> page 4-15 ff.

Control of a second spring­operated brake

Possible without additional
accessories

Circuit breaker
Automatic circuit
breakers
>> page 4-6 ff

Control of a spring-operated brake

Brake switch
>> page 4-16 ff.

starttec

No

motec

Ye s

Diagnosis terminal
with Keypad
>> page 3-6 ff.

I/O Keypad/RS232 fieldbus

xxx

-xx

I/O Keypad/RS232 fieldbus

xxx

-xx

I/O function module
(for motec)

>> page 3-12 ff.

Fieldbus function module

>> page 3-18 ff.

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Product information

Selection guide – Distributed drive solutions

Quick selection guide

The controller configuration which features in the quick
selection guide is suitable for most common applications.
Information about other configurations can be found in the
corresponding chapters.

8200 motec

Operation at rated power (normal operation)

In normal operation, the inverter is set for the rated power
of the motor.
Note: During operation at increased rated power, a larger
motor may be used under certain circumstances at the
same inverter power as in normal operation, e.g. in pump
and fan applications. Please use the quick selection guide
on page 1-14 to make your selections for "Operation at
increased rated power".

Supply voltage

230 V, 1-phase, 0.25 to 0.37 kW page 1-12 ff.

400 V / 500 V, 3-phase, 0.55 to 7.5 kW page 1-13 ff.

Operation at increased rated power

During operation at increased rated power, a larger motor
may be used under certain circumstances at the same
inverter power as in normal operation. The inverter may be
operated at increased rated power under the following
conditions:

– At the specified mains voltage ranges
– 2 kHz or 4 kHz switching frequency only
– Only with approved mains chokes, fuses and cable

cross-sections

During operation at rated power (normal operation), the
inverter is set for the rated power of the motor.
Please use the quick selection guide on page 1-12 to make
your selections for "Normal operation".

Supply voltage

230 V, 1-phase, 0.37 to 0.55 kW page 1-14 ff.

400 V, 3-phase, 0.75 to 7.5 kW page 1-15 ff.

starttec

Standalone drive page 1-16 ff.
100 V to 500 V, 3-phase; 0.25 to 4.0 kW

2-motor mode/Standalone drive with change of direction page 1-16 ff.
of rotation 100 V to 500 V, 3-phase; 0.25 to 4.0 kW

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Product information

8200 motec – Quick selection guide

1)

Other I/O function modules and modules for fieldbus networking
in chapter 3

2)

Other components for operation and diagnostics in chapter 3

230 V, 1-phase, normal operation

Motor power [kW] 0.25 0.37 Technical

information

Required Frequency inverter

E82MV251_2B E82MV371_2B Chapter 2

(Standard controller)

Open-loop control via digital/analog
inputs/outputs E82ZAFSC001 Chapter 3
(Standard I/O function module)

1)

Optional Operation and diagnostics E82ZBBXC

Chapter 3

(Keypad XT control module)

2)

Looping-through connection E82ZWKN2 Chapter 4

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400 V /500V, 3-phase, normal operation

Motor power [kW] 0.55 0.75 1.5 2.2 Technical

information

Required Frequency inverter

E82MV551_4B E82MV751_4B E82MV152_4B E82MV222_4B Chapter 2

(Standard controller)

Open-loop control via digital/analog
inputs/outputs E82ZAFSC001 Chapter 3
(Standard I/O function module)

1)

Optional Operation and diagnostics

E82ZBBXC Chapter 3

(Keypad XT control module)

2)

Looping-through connection E82ZWKN4 Chapter 4

Product information

8200 motec – Quick selection guide

1)

Other I/O function modules and modules for fieldbus networking in
chapter 3

2)

Other components for operation and diagnostics in chapter 3

400 V /500V, 3-phase, normal operation

Motor power [kW] 3.0 4.0 5.5 7.5 Technical

information

Required Frequency inverter

E82MV302_4B E82MV402_4B E82MV552_4B E82MV752_4B Chapter 2

(base controller)

Open-loop control via digital/analog
inputs/outputs E82ZAFSC001 Chapter 3
(Standard I/O PT function module)

1)

Optional Operation and diagnostics

E82ZBBXC Chapter 3

(Keypad XT control module)

2)

Option board for wall mounting E82ZMV Chapter 4

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Product information

8200 motec – Quick selection guide

1)

Other I/O function modules and modules for fieldbus networking
in chapter 3

2)

Other components for operation and diagnostics in chapter 3

230 V, 1-phase, operation at increased rated power

Motor power [kW] 0.37 0.55 Technical

information

Required Frequency inverter

E82MV251_2B E82MV371_2B Chapter 2

(Standard controller)

Open-loop control via digital/analog
inputs/outputs E82ZAFSC001 Chapter 3
(Standard I/O function module)

1)

Optional Operation and diagnostics

E82ZBBXC Chapter 3

(Keypad XT control module)

2)

Looping-through connection E82ZWKN2 Chapter 4

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Product information

8200 motec – Quick selection guide

400 V, 3-phase, increased rated power

Motor power [kW ] 0.75 1.1 2.2 3.0 Technical

information

Required Frequency inverter

E82MV551_4B E82MV751_4B E82MV152_4B E82MV222_4B Chapter 2

(Standard controller)

Open-loop control via digital/analog
inputs/outputs E82ZAFSC001 Chapter 3
(Standard I/O function module

1)

Optional Operation and diagnostics

E82ZBBXC Chapter 3

(Keypad XT control module)

2)

Looping-through connection E82ZWKN4 Chapter 4

400 V, 3-phase, increased rated power

Motor power [kW] 4 5.5 7.5 Technical

information

Required Frequency inverter (base controller)

E82MV302_4B E82MV402_4B E82MV552_4B Chapter 2

Open-loop control via digital/analog
inputs/outputs E82ZAFSC001 Chapter 3
(Standard I/O PT function module)

1)

Optional Operation and diagnostics

E82ZBBXC Chapter 3

(Keypad XT control module)

2)

Option board for wall mounting E82ZMV Chapter 4

1)

Other I/O function modules and modules for fieldbus networking
in chapter 3

2)

Other components for operation and diagnostics in chapter 3

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100-500 V, 3-phase, standalone drive

Motor power [kW] 0.25-4.0 kW Technical

information

Required Motor starter

E71MM402_2A010 E71MM402_4A010 E71MM402F2A010 E71MM402F4A010 Chapter 2

(Standard controller)

Brake voltage 205 V 180V 205V 180 V

Built-in AS-i

1)

No Yes

Optional Operation and diagnostics

E82ZBBXC Chapter 3

(Keypad XT control module)

2)

Function module bracket
(always required in conjunction E71ZJ001 Chapter 4
with function module)

100-500 V, 3-phase, 2-motor mode/standalone drive with change of direction of rotation

Motor power [kW] 0.25-4.0 kW Technical

information

Required Motor starter

E71MM402_2A020 E71MM402_4A020 E71MM402F2A020 E71MM402F4A020 Chapter 2

(Standard controller)

Brake voltage 205 V 180 V 205V 180 V

Built-in AS-i

1)

No Yes

Optional operation and diagnostics

E82ZBBXC Chapter 3

(Keypad XT control module)

2)

Function module bracket
(always required in conjunction E71ZJ001 Chapter 4
with function module)

1)

Other modules for fieldbus networking in chapter 3, function module
bracket required, see above.

2)

Other components for operation and diagnostics in chapter 3

Product information

starttec – Quick selection guide

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8200 motec/starttec en 12/03

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2-1

2

Standard controllers

8200 motec
starttec

8200 motec

Overview

2-2

Technical data 2-4

Operation at rated power
(normal operation) 2-9

Ratings at 230 V
mains voltage 2-9
Ratings at 400 V
mains voltage 2-10
Ratings at 500 V
mains voltage 2-12

Operation at increased
rated power 2-15

Ratings at 230 V
mains voltage 2-15
Ratings at 400 V
mains voltage 2-16

Dimensions and
assembly 2-18

starttec

Overview

2-20

Technical data 2-22

Ratings 2-24

Standalone drive 2-24
2-motor mode/Standalone drive
with change of direction of rotation 2-25

Dimensions and
assembly 2-26

2

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Standard controllers

8200 motec – Overview

The concept of the 8200 motec frequency inverter is
based on the modular system of complementary
components for distributed drive systems. When used with
a Lenze geared motor or Lenze three-phase AC motor, the
inverter forms a high-performance electronic variable
speed drive. These robust drives can be used for speed
control in the most varied of industries and areas of
application, including conveyor technology, HVAC
engineering, automation, etc.

In addition to the features listed under the product
information for distributed drive solutions, the 8200 motec
frequency inverter is characterised by the following
features:

Vector control

– 180% torque
– High speed control range – up to 1:50 without feedback
– Extremely smooth running
– Torque setting range up to 1:10

Versatile

Many different types of three-phase AC motors can be
controlled:
– Three-phase asynchronous motors
– Three-phase reluctance motors
– Medium-frequency motors

It couldn't be easier to retrofit/expand systems

To operate the 8200 motec, no additional control voltage
other than the mains supply is required. This means that
systems which were previously uncontrolled can be
retrofitted for process with relative ease.

Adaptable

The selectable form of the V/f characteristic enables the
frequency inverter to be adapted to loads with constant or
square-law torque.

Optimised performance

The performance of the frequency inverters can be
optimised by operating them at increased rated power.
This creates the following advantage:
– A high-performance motor can be used in

continuous operation

Applications: e.g. pumps, air conditioning systems, etc.

Braking

You can use a brake rectifier (see Accessories) to supply
power to and control an electromagnetic spring-operated
brake directly from the 8200 motec.

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8200 motec/starttec en 12/03

Standard controllers

8200 motec – Overview

Standard functions

• Flying restart with coasting motor

• Slip and mains voltage compensation

• PID controller

• Load loss/belt monitoring

• Smooth start/stop along S ramps

• DC braking

• Motor potentiometer

• Elimination of mechanical resonance

• Hand/remote switchover

• Up to 3/7 fixed frequencies per parameter set

• 4 freely parameterisable parameter sets which can be
switched online

• Elapsed time meter

Protection functions

• Short-circuit-resistant, protected against earth faults
during operation

• Configurable current limiting, warnings and error
messages in the event of overcurrents

• Protected against overvoltages and undervoltages

• Warnings and error messages in the event of frequency
inverter overtemperatures

• Input for PTC or thermal contact and I

2

t monitoring for

motor protection

• Motor phase failure detection

• Integrated brake transistor

• Integrated RFI filters to EN55011 Class A or B

Operation and control

• Keypad/Keypad XT with display in plain text and menu
structure

• Copy function for transferring inverter settings

• Password protection

• Control and parameter setting software “Global Drive
Control easy” (downloadable from the Internet)

Power range

0.25 kW...0.37 kW 230 V/240 V (+10%)

0.55 kW...7.5 kW 400 V/500 V (+10%)

Overload capacity

180% (rated torque for 60 seconds)

Control modes

• V/f linear

• V/f quadratic

• Vector control

• Sensorless torque control

Switching frequency 2, 4, 8, 16 kHz
Output frequency up to 650 Hz

Fieldbus communication

• RS232 serial interfaces

• Bus interface to most common fieldbus systems
(CAN, PROFIBUS-DP, INTERBUS, AS-Interface)

Input and output terminals

• Up to 2 analog inputs, bipolar as an option
(0-10 V,-10 V...+10 V,0-20 mA,4-20 mA;
10-bit resolution)

• Up to 2 analog outputs (0-10 V,0-20 mA,4-20 mA; 10-bit
resolution)

• Up to 6 potential-free digital inputs with switchable logic

• Up to 2 digital outputs and one frequency output
1 relay output (also for direct mains connection
240 V AC)

• Selection option for incremental encoder

Control

• Via digital I/O and/or

• Via fieldbuses

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8200 motec/starttec en 12/03

Standard controllers

8200 motec – Technical data

Conformity CE Low Voltage Directive (73/23/EEC)
Approvals UL 508C Underwriter Laboratories (File No. E132659)

Power Conversion Equipment

Vibrational stability Accelerational stability up to 2 g (Germanischer Lloyd, general conditions)

Climatic conditions Class 3K3 to EN 50178 (without condensation, average relative humidity 85%)
Pollution degree VDE 0110 Part 2, pollution degree 2
Packaging (DIN 4180) Dust packaging

Permissible temperature ranges

Transport -25°C ... +70°C
Storage -25°C ...+60°C
Operation -20°C ... +60°C At temperatures of +40°C, the rated output current

should be derated by 2.5%/°C.

Permissible installation height 0 ... 4000 m above The rated output current should be derated by 5%/1000 m

sea level above 1000 m above sea level.

Mounting positions All mounting positions and mounting orientations permitted

Mounting space

Above/below ≥100 mm
To the side ≥100 mm

DC bus connection Not possible

Standards and operating conditions

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Standard controllers

8200 motec – Technical data

Lenze

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EMC Complies with requirements to EN 61800-3/A11
Noise emission Mounting on the motor Complies with requirements to limiting value classes

A and B in accordance with EN 55011

Wall mounting Complies with requirements to limiting value class A in

accordance with EN 55011
(up to 10 m shielded motor cable)
Complies with requirements to limiting value class B in
accordance with EN 55011
(up to 1 m shielded motor cable)

Noise immunity Requirements to EN 61800-3 incl. noise immunity

Requirements Standard Intensity of tests

ESD EN 61000-4-2 3, i.e. 8 kV with air discharge,

6 kV with contact discharge

Conducted EN 61000-4-6 150 kHz ... 80 MHz,
interference 10 V/m 80% AM (1 kHz)

HF irradiated interferenceEN 61000-4-3 80 MHz ... 1000 MHz,
(housing) 10 V/m 80% AM (1 kHz)

Burst EN 61000-4-4 3/4, i.e. 2 kV/5 kHz
Surge EN 61000-4-5 3, i.e. 1.2/50 µs,

(voltage surge on 1 kV phase-phase,
mains cable) 2 kV phase-PE

Insulation strength Overvoltage category III to VDE 0110
Leakage current to PE > 3.5 mA,

(to EN 50178) i.e. fixed installation required, PE must be reinforced
Degree of protection IP65/NEMA4 (IP54 for 8200 motec 3.0-7.5 kW for operation with option board

E82ZMV)

Protective measures against Short circuit, short to earth (protected against short to earth during operation,

limited protection against short to earth on power-up), overvoltage, motor instability,
motor overtemperature (input for PTC or thermal contact, I

2

t monitoring)

Total insulation of Mains isolation: Double/reinforced insulation to EN 50178
control circuits

Permissible supply forms Operation on TT systems, TN systems or systems with earthed neutral without

additional measures

Operation on public mains supplies Limits for harmonic currents to EN 61000-3-2

Total power on Adherence to requirements

1)

mains
< 0.5 kW with mains choke

0.5 kW...1 kW with active filter (in preparation)
> 1 kW without additional measures

General electrical data

1)

The additional measures listed enable the drive controller alone to meet
the requirements of EN 61000-3-2. Responsibility for adherence to require­ments on the part of the machine/system lies with the machine/system
manufacturer.

CTi Automation - Phone: [phone] - Fax: [phone] - Web: www.ctiautomation.net - e.mail: [e-mail]