AC Tech QC Operation Manual

8200 motec 0.25 ... 7.5 kW

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starttec 0.25 ... 4.0 kW

Lenze Global Drive – Distributed drive solutions

Distributed drive solutions 8200 motec/starttec

No matter which drive solution you
imagine, we make your dreams come
true.

True to our slogan (one stop shopping)
we offer you a complete program of
electronic and mechanical drive systems
which is distinguished by reliability and
efficiency.

The scope of our program includes
frequency inverters, speed controllers, servo
controllers, variable-speed drives, gearboxes
and motors, as well as clutches and brakes.

Many well-known companies use Lenze products

in various applications.

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8200 motec/starttec Distributed drive solutions

Basic device and accessories

Automation components

A selection guide to help
you quickly find the right
solution for your drive task
can be found in “Product
information – Quick selection
guide” on page 1-11

œ

Line protection fuses
or
Automatic circuit-breakers
>> Page 4-4 et seqq.

Mains chokes
>> Page 4-7 et seqq.

Mains loops
>> Page 4-19 et seqq.

GDC para­meterisation
software
>> Page 3-10

et seqq.

Brake resistors, high
enclosure protection
>> Page 4-8 et seqq.

Motor

Drive PLC

>> Page 3-30

et seqq.

Extension
boards for
Drive PLC
>> Page

3-37
et seqq.

I/O system
>> Page

3-39
et seqq.

Operator/display
units
>> Page

3-38 et seqq.

Communication modules
keypad or RS232
>> Page 3-6 et seqq.

Switch/potentiometer unit
>> Page 4-23 et seqq.

Mains

frequency inverters
8200 motec

standard model

0.25 ... 7.5 kW
>> Page 2-2 et seqq.

Brake rectifiers
>> Page 4-12 et seqq.

motor starters
starttec

standard model

0.25 ... 4.0 kW
>> Page 2-20 et seqq.

IP65 enclosure

Function modules,
e.g. Standard I/O
>> Page 3-12 et seqq.

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Fitfor any drive task, even in distributed
applications. Whether you need to
solve simple drive tasks or place high
demands on your drive's functionality,
the 8200 motec range of robust frequency
inverters and the starttec motor starter
with tailor-made accessories will always
provide you with drive components
tailored exactly to meet the requirements
of your applications. The option to
purchase these components ready for
connection and pre-assembled on a Lenze
geared motor or a Lenze three-phase
AC motor reduces the time and money
you will have to spend on project
planning and assembly.

We can provide a complete and univer­sally applicable system able to meet all
your operational, diagnostics and
communication needs in a user-friendly
way. Developed specifically for use in
day-to-day operations, our range of
products for distributed drive solutions
is part of our field-proven system
comprising expert advice, training,
support, service and much more –
features that really pay off.

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Lenze Introduction

Lenze is the competent partner for your
application. Lenze is not only a supplier for
single components but also offers solutions
for complete drive systems including
planning, execution and commissioning.

Furthermore, a worldwide service and
distribution network allows a qualified
customer advisory service on the job and a
fast and extensive after sales service.

Our quality assurance system for design,
production, sales and service is certified
according to DIN ISO 9001 : 2000.
Our customers set the standards for
measuring the quality of our products.
Our task is to meet your requirements,
since customer orientation is a Lenze
principle demanding the best quality.

See for yourself.

A worldwide service –

Our team of experts provides reliable and

professional assisteance.

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Contents

8200 motec
starttec

6

5

4

3

2

1

Product information 1-1

Selection guide 1-10

Standard controllers 2-1

8200 motec 2-2
starttec 2-20

Automation 3-1

Accessories 4-1

Application examples 5-1

Services 6-1

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Lenze

1-1

8200 motec/starttec en 12/03

1

Product information

8200 motec
starttec

List of abbreviations 1-2

Type key 1-3

Ordering data 1-4

Using the catalog 1-5

Distributed drive
solutions with 8200 motec
and starttec – Robust by
design 1-6

Selection guide 1-10

8200 motec – Quick selection guide 1-11
starttec – Quick selection guide 1-11

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Product information

List of abbreviations

Abbreviations used in this catalog

U

mains

[V] Mains voltage

U

DC

[V] DC supply voltage

U

M

[V] Output voltage

I

mains

[A] Mains current

I

r

[A] Rated output current

I

max

[A] Maximum output current

I

PE

[mA] Discharge current

P

r

[kW] Rated motor power

P

V

[W] Inverter power loss

P

DC

[kW] Power in addition to that which

can be drawn from the DC bus in
power-adaptive operation

S

r

[kVA] Apparent output power of inverter

M

r

[Nm] Rated torque

f

max

[Hz] Maximum frequency

L [mH] Inductance
R [Ω] Resistance

AC Alternating current/voltage
DC Direct current/voltage

DIN Deutsches Institut für Normung

EMC Electromagnetic compatibility

EN European standard

IEC International Electrotechnical

Commission

IP International Protection Code

NEMA National Electrical Manufacturers

Association

VDE Verband deutscher Elektrotechniker

CE Communauté Européene

UL Underwriters Laboratories

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Product information

Type key

E82MVxxx–xB001

8200 motec type key

E

Electronic product

8200 frequency inverter

Design

High IP rating, suitable for mounting
on the wall or directly on the motor

Version

Vector-controlled inverter

Power rating

e.g. 750 W
e.g. 7,500 W

Mains voltage

230 V
400/500 V

Controller generation

Coated version

Electronic product

Design

High IP rating, suitable for mounting
on the wall or directly on the motor

Version

Motor starter

Power rating

4,000 W

Communication

Integrated AS-i
No built-in BUS

Brake assignment

Brake voltage 205 V
Brake voltage 180 V

Controller generation

Version/Type

Standalone drive
2-motor mode/Standalone drive
with change of direction of rotation

V

7
7

2
4

8 2

551

2

B

M

0

0

1

E71MMxxx–xA0x0

starttec type key

E

M

4

F

–

7 1

0

2

A

M

2
4

0

0

1

2

0

0

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We want to be sure that you receive the correct products
in good time. In order to help us to do this, please make
sure you provide the following information:

•Your address and ordering data

• Our order numbers/designations for each catalog
product

•Your delivery data, i.e. delivery date and delivery address

How to order

You will find the order numbers/designations you require in
this chapter (Quick selection guide) or on the relevant page
in the product description.

• Make a photocopy of the fax order form which you will
find on the last page of this catalog.

• Enter the order numbers/designations in the appropriate
columns.

• Enter your customer details.

• Send the fax order form to your Lenze sales office.

You don't know where your Lenze sales office is?
No problem!
You will find all the information you need on the Internet at

www.Lenze.com.

We would be delighted to assist you.

Lenze

1-4

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Product information

8200 motec ordering data

Delivery

• All products are individually packed and checked prior
to delivery.

•Orders are subject to the general terms of sale and
delivery of Lenze Drive Systems GmbH:

–Terms of delivery: Ex works according to the delivery

method specified, excluding packaging.

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Product information

Using the catalog

This catalog introduces you to Lenze's extensive range of
8200 motec frequency inverters and starttec motor starters
for solving distributed drive tasks.
In addition to the standard controllers, numerous
application-specific accessories are also available to
meet your exact individual distributed drive system
requirements.
Lenze can also provide components for automating your
system, such as the distributed Drive PLC control unit with
expansion options, programmable displays for process
visualisation and much more - true system-based
solutions.

To help you to select the right components for your drive
system, we have put together
– a sequence diagram for project planning
– a basic configuration of inverters/motor starters to speed

up the selection process

You will find these in the selection guide on the following

pages.

This controller configuration can be used to solve most
common applications. If you require a different
configuration, simply refer to the appropriate chapter,
select the product you require and enter the type
designation in the fax order form.

The general table of contents will help you to find specific
items.
Have fun making your selections!

The next section, "Distributed drive solutions with
8200 motec and starttec - Robust by design" contains
information about the essential features and extensive
options for solving distributed drive tasks.

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Product information

Distributed drive solutions with 8200 motec/starttec – Robust by design

Current drive technology requirements in machine and
system production can be attributed to the following key
issues:

• Simple drive concepts minimise project planning

• Reduction in assembly times due to ease of handling,
installation and assembly

• High system availability due to a reduction in
maintenance requirements and an increase in the speed
at which components can be replaced

• Reusability due to complete systems based on modular
designs

• Adaptability due to the flexible use of drive components

Distributed drive solutions are ideal for these requirements.
Lenze can provide you with the
necessary components for consistent implementation.

The features and functions required to implement
distributed drive solutions efficiently will be described in
more detail later in this document.

Power range

8200 motec frequency inverters for single and
three-phase mains connection
Power ratings 230 V, 0.25 - 0.37 kW

400/500 V, 0.55 - 7.5 kW
starttec motor starter for three-phase mains connection
Power rating 100-500 V, 0.25 - 4.0 kW

How this helps you:

– Consistent and universal implementation of distributed

drive solutions throughout a wide power range

– Suitability for use all over the world due to an input

voltage range of up to 500 V (+10% )
and certification to international standards

Universal

The 8200 motec provides the same range of functions as
the 8200 vector frequency inverter (IP20 protection).
Many features, such as parameter settings, operation,
diagnostics and fieldbus interface are the same, even on
the starttec motor starter.

How this helps you:

– Any combination of central and distributed drive

components are available for each system concept

– Reduction in the time and money spent on project

planning and training

Adaptable

The modular structure enables the 8200 motec and starttec
to be optimised for your application..

Whether you simply wish to start up motors or change
speeds, run a "standalone" inverter with setpoint selection
via potentiometer or as a networked inverter with speed
feedback in master/slave mode, the range of functions can
be adapted to the application on the basis of the features
required.

How this helps you:

– Cost-effective drive solutions due to ideally

matched components

Flexible

Both the 8200 motec and the starttec support most
common fieldbus systems.

How this helps you:

- The ideal BUS system (CAN, PROFIBUS-DP, INTERBUS,

AS-Interface) for every requirement and every application

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Product information

Distributed drive solutions with 8200 motec/starttec – Robust by design

Open-loop/closed­loop control with
digital and
analog inputs and
outputs

PLC or host

1.

Power supply

Networking via fieldbus,
parameter settings and
diagnostics also locally
via local controls and PC

PLC or host

2.

BUS

PLC or host

BUS

Distributed
standalone drives

Networking via fieldbus
and open-loop/closed­loop control with digital
and analog inputs and
outputs

2.1

Distributed
drive systems

2.2

Power supply

Power supply

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Product information

Distributed drive solutions with 8200 motec/starttec – Robust by design

Installation and assembly

The robust design and high degree of protection (up to
IP65) of the drive components means that they can be
installed directly on the process in harsh environments
without the need for additional protection.
The loop-trough option enables a power/energy bus to be
set up in addition to the fieldbus.

Lenze can also supply the distributed 8200 motec and
starttec drive components as compact drives.
The inverters/motor starters are pre-assembled ready for
connection to Lenze geared motors or Lenze three-phase
AC motors (see the G-motion motec and G-motion const
catalogs).

How this helps you:

– Installation is quicker and easier
– Shielded motor cable minimised

You can mount the components in any mounting position
directly on a Lenze geared motor/three-phase AC motor
or alternatively on the wall, depending on the available
assembly options.

How this helps you:

- Optimum access for operation and diagnostics at all
times

Cable lengths

Conventional solution with
control cabinet components

Distributed solution with
starttec motor starter

Sensors

Motor cable, mains supply

Motor connection

Sensors

Mains supply
Sensors

Contactors
Motor starter

Comparison of installation effort

using the example of a materials handling application

Solved with conventional and central drive
components/with the distributed starttec motor starter.

Contactors
Circuit breaker

Conventional

With starttec
motor starter

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Product information

Distributed drive solutions with 8200 motec/starttec – Robust by design

The Global Drive Control (GDC) parameter setting software
features a transparent menu structure and assisted
commissioning.

How this helps you:

– Quick and uncomplicated parameter settings and

diagnostics

Operation and maintenance

All cables (mains and control cables) are housed in the
carrier housing (terminal cradle) of the 8200 motec. Should
maintenance be required, loosen the 4 screws to remove
the inverter and then reconnect it to the carrier housing
once the operation has been completed.
Status LEDs are provided for local diagnostics.
Alternatively, all the necessary information can be
accessed easily via a keypad or PC interface.

How this helps you:

– Reduction in machine downtimes as components can be

replaced quickly and problems can be diagnosed locally

The Keypad or Keypad XT (8200 motec) is used to display
the operating parameters. 8 keys and a text display provide
quick and easy access to the inverter parameters via the
transparent menu structure. The Keypad XT is also used
for the purposes of status display and error diagnostics.
In addition, its built-in memory can be used to transfer
parameters to other drive components.

How this helps you:

– Easy to operate

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Product information

Selection guide – Distributed drive solutions

• Is Start/Stop sufficient or does the speed have to be

controlled?

• What are the power and voltage requirements?

• How are the drive parameters to be set?

To help you set the parameters on your distributed drive
system, we have put together a sequence diagram to
assist you in making your selections. Simply answer a few
questions to locate the ideal Lenze components for your
requirements.

3ph 100...500 V

0.25...4.0 kW
>> page 2-20 ff.

See catalog
G-motion const

See catalog
G-motion motec

– Standalone drive or 2-motor mode/

change of direction of rotation
– Brake voltage 180/205 V
– Integrated AS-i?
>> page 2-20 ff.
Integrated I/O

Is speed control
required?

1ph 230 V 0.25...0.37 kW
3ph 400/500 V 0.55...7.5 kW

>> page 2-2 ff.

Select wiring terminals
>> page 4-18 ff.

Circuit breaker
Mains choke
automatic circuit
breaker
>> page 4-6 ff

Select
brake resistor
>> page 4-8 ff.

Brake control
>> page 4-12 ff.

Mains voltage/Power
range

Mounted as a compact drive on
Lenze motor/geared motor?

Operation/Open-loop control

Open-loop control
Parameter settings

Mains connection

Looping-through connection

Functions

Components for mains
connection

Braking

Braking with
short ramps and high moment
of inertia?

Integrated brake control
>> page 4-15 ff.

Control of a second spring­operated brake

Possible without additional
accessories

Circuit breaker
Automatic circuit
breakers
>> page 4-6 ff

Control of a spring-operated brake

Brake switch
>> page 4-16 ff.

starttec

No

motec

Ye s

Diagnosis terminal
with Keypad
>> page 3-6 ff.

I/O Keypad/RS232 fieldbus

xxx

-xx

I/O Keypad/RS232 fieldbus

xxx

-xx

I/O function module
(for motec)

>> page 3-12 ff.

Fieldbus function module

>> page 3-18 ff.

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Product information

Selection guide – Distributed drive solutions

Quick selection guide

The controller configuration which features in the quick
selection guide is suitable for most common applications.
Information about other configurations can be found in the
corresponding chapters.

8200 motec

Operation at rated power (normal operation)

In normal operation, the inverter is set for the rated power
of the motor.
Note: During operation at increased rated power, a larger
motor may be used under certain circumstances at the
same inverter power as in normal operation, e.g. in pump
and fan applications. Please use the quick selection guide
on page 1-14 to make your selections for "Operation at
increased rated power".

Supply voltage

230 V, 1-phase, 0.25 to 0.37 kW page 1-12 ff.

400 V / 500 V, 3-phase, 0.55 to 7.5 kW page 1-13 ff.

Operation at increased rated power

During operation at increased rated power, a larger motor
may be used under certain circumstances at the same
inverter power as in normal operation. The inverter may be
operated at increased rated power under the following
conditions:

– At the specified mains voltage ranges
– 2 kHz or 4 kHz switching frequency only
– Only with approved mains chokes, fuses and cable

cross-sections

During operation at rated power (normal operation), the
inverter is set for the rated power of the motor.
Please use the quick selection guide on page 1-12 to make
your selections for "Normal operation".

Supply voltage

230 V, 1-phase, 0.37 to 0.55 kW page 1-14 ff.

400 V, 3-phase, 0.75 to 7.5 kW page 1-15 ff.

starttec

Standalone drive page 1-16 ff.
100 V to 500 V, 3-phase; 0.25 to 4.0 kW

2-motor mode/Standalone drive with change of direction page 1-16 ff.
of rotation 100 V to 500 V, 3-phase; 0.25 to 4.0 kW

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Product information

8200 motec – Quick selection guide

1)

Other I/O function modules and modules for fieldbus networking
in chapter 3

2)

Other components for operation and diagnostics in chapter 3

230 V, 1-phase, normal operation

Motor power [kW] 0.25 0.37 Technical

information

Required Frequency inverter

E82MV251_2B E82MV371_2B Chapter 2

(Standard controller)

Open-loop control via digital/analog
inputs/outputs E82ZAFSC001 Chapter 3
(Standard I/O function module)

1)

Optional Operation and diagnostics E82ZBBXC

Chapter 3

(Keypad XT control module)

2)

Looping-through connection E82ZWKN2 Chapter 4

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400 V /500V, 3-phase, normal operation

Motor power [kW] 0.55 0.75 1.5 2.2 Technical

information

Required Frequency inverter

E82MV551_4B E82MV751_4B E82MV152_4B E82MV222_4B Chapter 2

(Standard controller)

Open-loop control via digital/analog
inputs/outputs E82ZAFSC001 Chapter 3
(Standard I/O function module)

1)

Optional Operation and diagnostics

E82ZBBXC Chapter 3

(Keypad XT control module)

2)

Looping-through connection E82ZWKN4 Chapter 4

Product information

8200 motec – Quick selection guide

1)

Other I/O function modules and modules for fieldbus networking in
chapter 3

2)

Other components for operation and diagnostics in chapter 3

400 V /500V, 3-phase, normal operation

Motor power [kW] 3.0 4.0 5.5 7.5 Technical

information

Required Frequency inverter

E82MV302_4B E82MV402_4B E82MV552_4B E82MV752_4B Chapter 2

(base controller)

Open-loop control via digital/analog
inputs/outputs E82ZAFSC001 Chapter 3
(Standard I/O PT function module)

1)

Optional Operation and diagnostics

E82ZBBXC Chapter 3

(Keypad XT control module)

2)

Option board for wall mounting E82ZMV Chapter 4

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Product information

8200 motec – Quick selection guide

1)

Other I/O function modules and modules for fieldbus networking
in chapter 3

2)

Other components for operation and diagnostics in chapter 3

230 V, 1-phase, operation at increased rated power

Motor power [kW] 0.37 0.55 Technical

information

Required Frequency inverter

E82MV251_2B E82MV371_2B Chapter 2

(Standard controller)

Open-loop control via digital/analog
inputs/outputs E82ZAFSC001 Chapter 3
(Standard I/O function module)

1)

Optional Operation and diagnostics

E82ZBBXC Chapter 3

(Keypad XT control module)

2)

Looping-through connection E82ZWKN2 Chapter 4

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Product information

8200 motec – Quick selection guide

400 V, 3-phase, increased rated power

Motor power [kW ] 0.75 1.1 2.2 3.0 Technical

information

Required Frequency inverter

E82MV551_4B E82MV751_4B E82MV152_4B E82MV222_4B Chapter 2

(Standard controller)

Open-loop control via digital/analog
inputs/outputs E82ZAFSC001 Chapter 3
(Standard I/O function module

1)

Optional Operation and diagnostics

E82ZBBXC Chapter 3

(Keypad XT control module)

2)

Looping-through connection E82ZWKN4 Chapter 4

400 V, 3-phase, increased rated power

Motor power [kW] 4 5.5 7.5 Technical

information

Required Frequency inverter (base controller)

E82MV302_4B E82MV402_4B E82MV552_4B Chapter 2

Open-loop control via digital/analog
inputs/outputs E82ZAFSC001 Chapter 3
(Standard I/O PT function module)

1)

Optional Operation and diagnostics

E82ZBBXC Chapter 3

(Keypad XT control module)

2)

Option board for wall mounting E82ZMV Chapter 4

1)

Other I/O function modules and modules for fieldbus networking
in chapter 3

2)

Other components for operation and diagnostics in chapter 3

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100-500 V, 3-phase, standalone drive

Motor power [kW] 0.25-4.0 kW Technical

information

Required Motor starter

E71MM402_2A010 E71MM402_4A010 E71MM402F2A010 E71MM402F4A010 Chapter 2

(Standard controller)

Brake voltage 205 V 180V 205V 180 V

Built-in AS-i

1)

No Yes

Optional Operation and diagnostics

E82ZBBXC Chapter 3

(Keypad XT control module)

2)

Function module bracket
(always required in conjunction E71ZJ001 Chapter 4
with function module)

100-500 V, 3-phase, 2-motor mode/standalone drive with change of direction of rotation

Motor power [kW] 0.25-4.0 kW Technical

information

Required Motor starter

E71MM402_2A020 E71MM402_4A020 E71MM402F2A020 E71MM402F4A020 Chapter 2

(Standard controller)

Brake voltage 205 V 180 V 205V 180 V

Built-in AS-i

1)

No Yes

Optional operation and diagnostics

E82ZBBXC Chapter 3

(Keypad XT control module)

2)

Function module bracket
(always required in conjunction E71ZJ001 Chapter 4
with function module)

1)

Other modules for fieldbus networking in chapter 3, function module
bracket required, see above.

2)

Other components for operation and diagnostics in chapter 3

Product information

starttec – Quick selection guide

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Lenze

8200 motec/starttec en 12/03

2

2-1

2

Standard controllers

8200 motec
starttec

8200 motec

Overview

2-2

Technical data 2-4

Operation at rated power
(normal operation) 2-9

Ratings at 230 V
mains voltage 2-9
Ratings at 400 V
mains voltage 2-10
Ratings at 500 V
mains voltage 2-12

Operation at increased
rated power 2-15

Ratings at 230 V
mains voltage 2-15
Ratings at 400 V
mains voltage 2-16

Dimensions and
assembly 2-18

starttec

Overview

2-20

Technical data 2-22

Ratings 2-24

Standalone drive 2-24
2-motor mode/Standalone drive
with change of direction of rotation 2-25

Dimensions and
assembly 2-26

2

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2

Lenze

2-2

8200 motec/starttec en 12/03

Standard controllers

8200 motec – Overview

The concept of the 8200 motec frequency inverter is
based on the modular system of complementary
components for distributed drive systems. When used with
a Lenze geared motor or Lenze three-phase AC motor, the
inverter forms a high-performance electronic variable
speed drive. These robust drives can be used for speed
control in the most varied of industries and areas of
application, including conveyor technology, HVAC
engineering, automation, etc.

In addition to the features listed under the product
information for distributed drive solutions, the 8200 motec
frequency inverter is characterised by the following
features:

Vector control

– 180% torque
– High speed control range – up to 1:50 without feedback
– Extremely smooth running
– Torque setting range up to 1:10

Versatile

Many different types of three-phase AC motors can be
controlled:
– Three-phase asynchronous motors
– Three-phase reluctance motors
– Medium-frequency motors

It couldn't be easier to retrofit/expand systems

To operate the 8200 motec, no additional control voltage
other than the mains supply is required. This means that
systems which were previously uncontrolled can be
retrofitted for process with relative ease.

Adaptable

The selectable form of the V/f characteristic enables the
frequency inverter to be adapted to loads with constant or
square-law torque.

Optimised performance

The performance of the frequency inverters can be
optimised by operating them at increased rated power.
This creates the following advantage:
– A high-performance motor can be used in

continuous operation

Applications: e.g. pumps, air conditioning systems, etc.

Braking

You can use a brake rectifier (see Accessories) to supply
power to and control an electromagnetic spring-operated
brake directly from the 8200 motec.

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2

Lenze

2-3

8200 motec/starttec en 12/03

Standard controllers

8200 motec – Overview

Standard functions

• Flying restart with coasting motor

• Slip and mains voltage compensation

• PID controller

• Load loss/belt monitoring

• Smooth start/stop along S ramps

• DC braking

• Motor potentiometer

• Elimination of mechanical resonance

• Hand/remote switchover

• Up to 3/7 fixed frequencies per parameter set

• 4 freely parameterisable parameter sets which can be
switched online

• Elapsed time meter

Protection functions

• Short-circuit-resistant, protected against earth faults
during operation

• Configurable current limiting, warnings and error
messages in the event of overcurrents

• Protected against overvoltages and undervoltages

• Warnings and error messages in the event of frequency
inverter overtemperatures

• Input for PTC or thermal contact and I

2

t monitoring for

motor protection

• Motor phase failure detection

• Integrated brake transistor

• Integrated RFI filters to EN55011 Class A or B

Operation and control

• Keypad/Keypad XT with display in plain text and menu
structure

• Copy function for transferring inverter settings

• Password protection

• Control and parameter setting software “Global Drive
Control easy” (downloadable from the Internet)

Power range

0.25 kW...0.37 kW 230 V/240 V (+10%)

0.55 kW...7.5 kW 400 V/500 V (+10%)

Overload capacity

180% (rated torque for 60 seconds)

Control modes

• V/f linear

• V/f quadratic

• Vector control

• Sensorless torque control

Switching frequency 2, 4, 8, 16 kHz
Output frequency up to 650 Hz

Fieldbus communication

• RS232 serial interfaces

• Bus interface to most common fieldbus systems
(CAN, PROFIBUS-DP, INTERBUS, AS-Interface)

Input and output terminals

• Up to 2 analog inputs, bipolar as an option
(0-10 V,-10 V...+10 V,0-20 mA,4-20 mA;
10-bit resolution)

• Up to 2 analog outputs (0-10 V,0-20 mA,4-20 mA; 10-bit
resolution)

• Up to 6 potential-free digital inputs with switchable logic

• Up to 2 digital outputs and one frequency output
1 relay output (also for direct mains connection
240 V AC)

• Selection option for incremental encoder

Control

• Via digital I/O and/or

• Via fieldbuses

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2

Lenze

2-4

8200 motec/starttec en 12/03

Standard controllers

8200 motec – Technical data

Conformity CE Low Voltage Directive (73/23/EEC)
Approvals UL 508C Underwriter Laboratories (File No. E132659)

Power Conversion Equipment

Vibrational stability Accelerational stability up to 2 g (Germanischer Lloyd, general conditions)

Climatic conditions Class 3K3 to EN 50178 (without condensation, average relative humidity 85%)
Pollution degree VDE 0110 Part 2, pollution degree 2
Packaging (DIN 4180) Dust packaging

Permissible temperature ranges

Transport -25°C ... +70°C
Storage -25°C ...+60°C
Operation -20°C ... +60°C At temperatures of +40°C, the rated output current

should be derated by 2.5%/°C.

Permissible installation height 0 ... 4000 m above The rated output current should be derated by 5%/1000 m

sea level above 1000 m above sea level.

Mounting positions All mounting positions and mounting orientations permitted

Mounting space

Above/below ≥100 mm
To the side ≥100 mm

DC bus connection Not possible

Standards and operating conditions

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Standard controllers

8200 motec – Technical data

Lenze

2-5

8200 motec/starttec en 12/03

2

EMC Complies with requirements to EN 61800-3/A11
Noise emission Mounting on the motor Complies with requirements to limiting value classes

A and B in accordance with EN 55011

Wall mounting Complies with requirements to limiting value class A in

accordance with EN 55011
(up to 10 m shielded motor cable)
Complies with requirements to limiting value class B in
accordance with EN 55011
(up to 1 m shielded motor cable)

Noise immunity Requirements to EN 61800-3 incl. noise immunity

Requirements Standard Intensity of tests

ESD EN 61000-4-2 3, i.e. 8 kV with air discharge,

6 kV with contact discharge

Conducted EN 61000-4-6 150 kHz ... 80 MHz,
interference 10 V/m 80% AM (1 kHz)

HF irradiated interferenceEN 61000-4-3 80 MHz ... 1000 MHz,
(housing) 10 V/m 80% AM (1 kHz)

Burst EN 61000-4-4 3/4, i.e. 2 kV/5 kHz
Surge EN 61000-4-5 3, i.e. 1.2/50 µs,

(voltage surge on 1 kV phase-phase,
mains cable) 2 kV phase-PE

Insulation strength Overvoltage category III to VDE 0110
Leakage current to PE > 3.5 mA,

(to EN 50178) i.e. fixed installation required, PE must be reinforced
Degree of protection IP65/NEMA4 (IP54 for 8200 motec 3.0-7.5 kW for operation with option board

E82ZMV)

Protective measures against Short circuit, short to earth (protected against short to earth during operation,

limited protection against short to earth on power-up), overvoltage, motor instability,
motor overtemperature (input for PTC or thermal contact, I

2

t monitoring)

Total insulation of Mains isolation: Double/reinforced insulation to EN 50178
control circuits

Permissible supply forms Operation on TT systems, TN systems or systems with earthed neutral without

additional measures

Operation on public mains supplies Limits for harmonic currents to EN 61000-3-2

Total power on Adherence to requirements

1)

mains
< 0.5 kW with mains choke

0.5 kW...1 kW with active filter (in preparation)
> 1 kW without additional measures

General electrical data

1)

The additional measures listed enable the drive controller alone to meet
the requirements of EN 61000-3-2. Responsibility for adherence to require­ments on the part of the machine/system lies with the machine/system
manufacturer.

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Analog inputs With Standard I/O 1 input, bipolar as an option
Analog outputs 1 output

With Application-I/O 2 inputs, bipolar as an option

2 outputs

Digital inputs With Standard I/O 4 inputs, 1 optional single-track frequency input 0 ... 10 kHz; double-track 0 ... 1 kHz
Digital outputs 1 input for controller inhibit

1 output

With Application I/O 6 inputs, 1 optional single/double-track frequency input 0 ...100 kHz;

1 input for controller inhibit
2 outputs, 1 frequency output 50 Hz ... 10 kHz

Cycle times Digital inputs 1 ms

Digital outputs 4 ms
Analog inputs 2 ms
Analog outputs 4 ms (filter time:

 =10 ms)

Relay output 1 relay output AC 250 V/3 A, DC 24 V/2 A ... 240 V/0.22 A

(changeover contact)

Generator Integrated brake transistor
mode

Inputs and outputs

Lenze

2-6

8200 motec/starttec en 12/03

2

Standard controllers

8200 motec – Technical data

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2

Open-loop and closed- V/f characteristic control (linear or quadratic), vector control,
loop control methods torque provision

Switching frequency 2 kHz, 4 kHz, 8 kHz, 16 kHz
Torque Maximum torque 1.8 x M

r

for 60 s if rated motor power = drive controller

response rated power

Setting range 1 :10 In speed range 3 ... 50 Hz, accuracy < 8%
Torque/speed

characteristic

Sensorless Minimum 1.0 Hz (0 ...M

r

)

speed control Output frequency

Setting range 1:50 Related to 50 Hz and M

r

Accuracy ±0.5%
Smooth running ±0.1 Hz In speed range 3 ... 50 Hz

Output frequency Range -650 Hz ... +650 Hz

Absolute resolution 0.02 Hz
Normal. resolution Parameter data: 0.01%, process data: 0.006% (= 2

14

)

Digital setpoint Accuracy ±0.005 Hz (= ±100 ppm)
preselection

Analog setpoint Linearity ±0.5% Related to momentary value
preselection

Temp. sensitivity +0.3% (0 ... +60 °C) Related to momentary value
Offset ±0%
A/D converter 10-bit resolution A/D converter

Error 1 digit ≡ 0.1% related to upper range value

Open-loop and closed-loop control

Lenze

2-7

8200 motec/starttec en 12/03

Standard controllers

8200 motec – Technical data

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2

Lenze

2-9

8200 motec/starttec en 12/03

Typical motor power Pr[kW] 0.25 0.37

Three-phase asynchronous motor (4-pole) P

r

[hp] 0.34 0.5

8200 motec type E82MV251_2B E82MV371_2B

Mains voltage U

mains

[V] 1/N/PE AC 180 V-0%...264 V +0%; 45 Hz -0%...65 Hz +0%
Data for operation at 1/N/PE 230 V AC
Rated mains current I

mains

[A] 3.4 5.0

Output power U, V, W (at 8 kHz) S

r

[kVA] 0.68 1.0

Rated output 2 kHz

I

r

[A] 2.0 2.9

current at switching

4 kHz

frequency

8 kHz I

r

[A] 1.7 2.4

16 kHz

2)

Ir [A] 1.1 1.6

Max. permissible output 2 kHz

I

max

[A] 2.5 3.6

current for 60 s

4 kHz

at switching frequency

1)

8 kHz I

max

[A] 2.5 3.6

16 kHz

2)

I

max

[A] 1.7 2.3

Output voltage U

M

[V] 3~ 0 ... U

mains

/0 ... 650 Hz

Power loss (operation at I

r

at 8 kHz) Pv[W] 30 40
Dimensions H xBxT [mm] 190 x 138 x 100
Weight m [kg] 1.8 1.8

Ratings at 230 V mains voltage

Bold text = Data for operation at a switching frequency of 8 kHz (Lenze
setting)

1)

Currents for periodic load change cycle: 1 min overcurrent duration at I

max

2

min base load duration at 75% I

r

2)

To protect the inverter shutting down in the event of overtemperatures, before
the shutdown temperature is reached, the switching frequency automatically
drops to 4 kHz.

Standard controllers

8200 motec – Operation at rated power (normal operation)

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Lenze

2-10

8200 motec/starttec en 12/03

2

Typical motor power Pr[kW] 0.55 0.75 1.5 2.2

Three-phase asynchronous motor (4-pole) P

r

[hp] 0.75 1.0 2.0 3.0

8200 motec type E82MV551_4B E82MV751_4B E82MV152_4B E82MV222_4B

Mains voltage U

mains

[V] 3/PE AC 320 V - 0%...550 V + 0%; 45 Hz - 0%...65 Hz + 0%
Data for operation at 3/PE AC 400 V
Rated mains current I

mains

[A] 1.8 2.4 3.8 5.5

Output power U, V, W (at 8 kHz) S

r

[kVA] 1.3 1.7 2.7 3.9

Rated output 2 kHz

I

r

[A] 2.1 2.9 4.6 6.7

current at switching

4 kHz

frequency

8 kHz I

r

[A] 1.8 2.4 3.9 5.6

16 kHz

2)

Ir[A] 1.2 1.6 2.5 3.6

Max. permissible output 2 kHz

I

max

[A] 2.7 3.6 5.8 8.4

current for 60 s

4 kHz

at switching frequency

1)

8 kHz I

max

[A] 2.7 3.6 5.8 8.4

16 kHz

2)

I

max

[A] 1.8 2.4 3.9 5.3

Output voltage U

M

[V] 3~ 0 ... U

mains

/0 ... 650 Hz

Power loss (operation at I

r

at 8 kHz) Pv[W] 35 45 70 95
Dimensions H xBxT [mm] 202 x 156 x 151 230 x 176 x 167
Weight m [kg] 2.8 4.1

Ratings at 400 V mains voltage

Bold text = Data for operation at a switching frequency of 8 kHz (Lenze
setting)

1)

Currents for periodic load change cycle: 1 min overcurrent duration at I

max

and

2 min base load duration at 75% I

r

2)

To protect the inverter shutting down in the event of overtemperatures, before
the shutdown temperature is reached, the switching frequency automatically
drops to 4 kHz.

Standard controllers

8200 motec – Operation at rated power (normal operation)

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2

Lenze

2-11

8200 motec/starttec en 12/03

Typical motor power Pr[kW] 3.0 4.0 5.5 7.5

Three-phase asynchronous motor (4-pole) P

r

[hp] 4.1 5.4 7.5 10.2

8200 motec type E82MV302_4B E82MV402_4B E82MV552_4B E82MV752_4B

Mains voltage U

mains

[V] 3/PE AC 320 V - 0% ... 550 V + 0% ; 45 Hz - 0% ... 65 Hz + 0%
Data for operation at 3/PE AC 400 V
Rated mains current I

mains

[A] 9.5 12.3 16.8 21.5

Output power U, V, W (at 8 kHz) S

r

[kVA] 5.1 6.6 9.0 11.4

Rated output 2 kHz

I

r

[A] 8.8 11.4 15.6 16.5

current at switching

4 kHz

frequency

8 kHz I

r

[A] 7.3 9.5 13.0 16.5

16 kHz

2)

Ir[A] 4.7 6.1 8.4 10.7

Max. permissible output 2 kHz

I

max

[A] 11.0 14.2 19.5 24.8

current for 60 s

4 kHz

at switching frequency

1)

8 kHz I

max

[A] 11.0 14.2 19.5 24.8

16 kHz

2)

I

max

[A] 7.1 9.1 12.7 16.1

Output voltage U

M

[V] 3~ 0 ... U

mains

/0 ... 650 Hz

Power loss (operation at I

r

at 8 kHz) Pv[W] 140 180 230 290

Dimensions HxBxT [mm] 325 x 211 x 163 (223)

3)

Weight m [kg] 9.7 (11.4)

3)

Ratings at 400 V mains voltage

Standard controllers

8200 motec – Operation at rated power (normal operation)

1)

Currents for periodic load change cycle: 1 min overcurrent duration at
I

max

2 min base load duration at 75% I

r

2)

To protect the inverter shutting down in the event of overtemperatures,
before the shutdown temperature is reached, the switching frequency
automatically drops to 4 kHz.

Current reduction

Depending on the application conditions and the use of the
8200 motec, the rated output current may need to be
reduced on types E82MV302_4B to EMV752_4B:

8200 motec mounted on... Current reduction

...Lenze motor/geared motor, forced-ventilated Not necessary
...Lenze motor/geared motor, self-ventilated See Figure 1
...Lenze motor/geared motor, self-ventilated with fan module E82ZMV Not necessary
...not Lenze motor/geared motor Å fan module E82ZMV always required Not necessary
...the wall (wall mounting) Å fan module E82ZMV always required Not necessary

Figure 1:

Reduced rated output current in continuous operation
at 40ºC ambient temperature and 4 kHz switching
frequency/at 35ºC and 8 kHz.

I Reduced output current on the 8200 motec

I

r

Rated output current on the 8200 motec at
4 kHz/8 kHz switching frequency

f 8200 motec output frequency [Hz]

Note the torque reduction on self-ventilated motors

3)

For wall mounting/with fan module E82MV

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I/I

N

1

0,9

0,8

0,7

0,6

0,5

0,4

0,3

0,2

0,1

4B

_

302

V

M

82

E

4B

402_

V

82M

E

4B

B

V552_

4

82M

52_

E

7

V

2M

8

E

10 20 30 40 50

f [Hz]

Lenze

2-12

8200 motec/starttec en 12/03

2

Typical motor power Pr[kW] 0.55 0.75 1.5 2.2

Three-phase asynchronous motor (4-pole) P

r

[hp] 0.75 1.0 2.0 3.0

8200 motec type E82MV551_4B E82MV751_4B E82MV152_4B E82MV222_4B

Mains voltage U

mains

[V] 3/PE AC 320 V - 0%...550 V + 0%; 45 Hz - 0%...65 Hz + 0%
Data for operation at 3/PE AC 500 V
Rated mains current I

mains

[A] 1.4 1.9 3.0 4.5

Output power U, V, W (at 8 kHz) S

r

[kVA] 1.3 1.7 2.7 3.9

Rated output 2 kHz

I

r

[A] 1.8 2.4 3.9 5.6

current at switching

4 kHz

frequency

8 kHz I

r

[A] 1.6 2.1 3.5 5.0

16 kHz

2)

Ir[A] 1.1 1.4 2.3 3.2

Max. permissible output 2 kHz

I

max

[A] 2.4 3.2 5.2 7.6

current for 60 s

4 kHz

at switching frequency

1)

8 kHz I

max

[A] 2.4 3.2 5.2 7.6

16 kHz

2)

I

max

[A] 1.6 2.1 3.5 4.8

Output voltage U

M

[V] 3~ 0 ... U

mains

/0 ... 650 Hz

Power loss (operation at I

r

at 8 kHz) Pv[W] 35 45 70 95
Dimensions HxBxT [mm] 202 x 156 x151 230 x 176 x 167
Weight m [kg] 2.8 4.1

Ratings at 500 V mains voltage

1)

Currents for periodic load change cycle: 1 min overcurrent duration at
I

max

and 2 min base load duration at 75% I

r

2)

To protect the inverter shutting down in the event of overtemperatures,
before the shutdown temperature is reached, the switching frequency
automatically drops to 4 kHz.

Standard controllers

8200 motec – Operation at rated power (normal operation)

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2

Lenze

2-13

8200 motec/starttec en 12/03

Typical motor power Pr[kW] 3.0 4.0 5.5 7.5

Three-phase asynchronous motor (4-pole) P

r

[hp] 4.1 5.4 7.5 10.2

8200 motec type E82MV302_4B E82MV402_4B E82MV552_4B E82MV752_4B

Mains voltage U

mains

[V] 3/PE AC 320 V - 0%...550 V + 0%; 45 Hz - 0%...65 Hz - 0%
Data for operation at 3/PE AC 500 V
Rated mains current I

mains

[A] 7.6 9.8 13.4 17.2

Output power U, V, W (at 8 kHz) S

r

[kVA] 5.1 6.6 9.0 11.4

Rated output 2 kHz

I

r

[A] 7.0 9.2 12.5 13.2

current at switching-

4 kHz

frequency

8 kHz I

r

[A] 5.8 7.6 10.4 13.2

16 kHz

2)

Ir[A] 4.2 5.5 7.6 9.6

Max. permissible output 2 kHz

I

max

[A] 8.7 11.4 15.6 19.8

current for 60 s

4 kHz

at switching frequency

1)

8 kHz I

max

[A] 8.7 11.4 15.6 19.8

16 kHz

2)

I

max

[A] 6.4 8.2 11.4 14.5

Output voltage U

M

[V] 3~ 0 ... U

mains

/0 ... 650 Hz

Power loss (operation at I

r

at 8 kHz) Pv[W] 140 180 230 290

Dimensions HxBxT [mm] 325 x 211 x 163 (223)

3)

Weight m [kg] 9.7 (11.4)

3)

Ratings at 500 V mains voltage

1)

Currents for periodic load change cycle: 1 min overcurrent duration at
I

max

and 2 min base load duration at 75% I

r

Standard controllers

8200 motec – Operation at rated power (normal operation)

Current reduction

Depending on the application conditions and the use of
the 8200 motec, the rated output current may need to be
reduced on types E82MV302_4B to EMV752_4B:

8200 motec mounted on... Current reduction

...Lenze motor/geared motor, forced-ventilated Not necessary
...Lenze motor/geared motor, self-ventilated See Figure 1
...Lenze motor/geared motor, self-ventilated with fan module E82ZMV Not necessary
...not Lenze motor/geared motor Å fan module E82ZMV always required Not necessary
...the wall (wall mounting) Å fan module E82ZMV always required Not necessary

Figure 1:

Reduced rated output current in continuous operation
at 40ºC ambient temperature and 4 kHz switching
frequency/at 35ºC and 8 kHz.

I Reduced output current on the 8200 motec

I

r

Rated output current on the 8200 motec at
4 kHz/8 kHz switching frequency

f 8200 motec output frequency [Hz]

Note the torque reduction on self-ventilated motors

2)

To protect the inverter shutting down in the event of overtemperatures,
before the shutdown temperature is reached, the switching frequency
automatically drops to 4 kHz.

3)

For wall mounting/with fan module E82MV

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I/I

N

1

0,9

0,8

0,7

0,6

0,5

0,4

0,3

0,2

0,1

4B

_

302

V

M

82

E

4B

402_

V

82M

E

4B

B

V552_

4

82M

52_

E

7

V

2M

8

E

10 20 30 40 50

f [Hz]

2

Lenze

2-15

8200 motec/starttec en 12/03

Maximum motor power Pr[kW] 0.37 0.55

Three-phase asynchronous motor (4-pole) P

r

[hp] 0.5 0.75

8200 motec type E82MV251_2B E82MV371_2B

Mains voltage U

mains

[V] 1/N/PE AC 180 V- 0% ... 264 V
Data for operation at 1/N/PE 230 V AC
Rated mains current I

mains

[A] 4.1 6.0

Output power U, V, W (at 2/4 kHz) S

r

[kVA] 0.8 1.2

Rated output

2 kHz

current at switching

I

r

[A] 2.0 2.9

frequency

4 kHz

Max. permissible output

2 kHz

current for 60 s

I

max

[A] 2.5 3.6

at switching frequency

1)

4 kHz

Output voltage U

M

[V] 3~ 0 ... U

mains

/0 ... 650 Hz

Power loss (operation at I

r

at 2/4 kHz) Pv[W] 30 40
Dimensions HxBxT [mm] 190 x 138 x 100
Weight m [kg] 1.8

Ratings at 230 V mains voltage

1)

Currents for periodic load change cycle: 1 min overcurrent duration at
I

max

2 min base load duration at 75% I

r

Standard controllers

8200 motec – Operation at increased rated power

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Lenze

2-16

8200 motec/starttec en 12/03

2

Standard controllers

8200 motec – Operation at increased rated power

Maximum motor power Pr[kW] 0.75 1.1 2.2 3.0

Three-phase asynchronous motor (4-pole) P

r

[hp] 1.0 1.5 3.0 4.0

8200 motec type E82MV551_4B E82MV751_4B E82MV152_4B E82MV222_4B

Mains voltage U

mains

[V] 3/PE AC 320 V - 0%...440 V + 0%; 45 Hz - 0%...65 Hz + 0%
Data for operation at 3/PE AC 400 V
Rated mains current I

mains

[A] 2.2 2.8 4.6 6.6

Output power U, V, W (at 2/4 kHz) S

r

[kVA] 1.5 2.0 3.2 4.6

Rated output

2 kHz

current at switching

I

r

[A] 2.1 2.9 4.6 6.7

frequency

4 kHz

Max. permissible output

2 kHz

current for 60 s

I

max

[A] 2.7 3.6 5.8 8.4

at switching frequency

1)

4 kHz

Output voltage U

M

[V] 3~ 0 ... U

mains

/0 ... 650 Hz

Power loss (operation at I

r

at 2/4 kHz) Pv[W] 35 45 70 95
Dimensions HxBxT [mm] 202 x 156 x151 230 x 176 x 167
Weight m [kg] 2.8 4.1

Ratings at 400 V mains voltage

1)

Currents for periodic load change cycle: 1 min overcurrent duration at
I

max

2 min base load duration at 75% I

r

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2

Lenze

2-17

8200 motec/starttec en 12/03

Maximum motor power Pr[kW] 4.0 5.5 7.5

Three-phase asynchronous motor (4-pole) P

r

[hp] 5.4 7.5 10.2

8200 motec type E82MV302_4B E82MV402_4B E82MV552_4B

Mains voltage U

mains

[V] 3/PE AC 320 V - 0%...440 V + 0%; 45 Hz - 0%...65 Hz + 0%
Data for operation at 3/PE AC 400 V
Rated mains current I

mains

[A] 11.4 14.8 20.2

Output power U, V, W (at 2/4 kHz) S

r

[kVA 6.0 7.9 10.8

Rated output

2 kHz

current at switching

I

r

[A] 8.8 11.4 15.6

frequency

4 kHz

Max. permissible output

2 kHz

current for 60 s

I

max

[A] 11.0 14.2 19.5

at switching frequency

1)

4 kHz

Output voltage U

M

[V] 3~ 0 ... U

mains

/0 ... 650 Hz

Power loss (operation at I

r

at 2/4 kHz) Pv[W] 140 180 230

Dimensions HxBxT [mm] 325 x 211 x 163 (223)

2)

Weight m [kg] 9.7 (11.4)

2)

Ratings at 400 V mains voltage

1)

Currents for periodic load change cycle: 1 min overcurrent duration at
I

max

2 min base load duration at 75% I

r

2)

For wall mounting/with fan module E82MV

Standard controllers

8200 motec – Operation at increased rated power

Current reduction

Depending on the application conditions and the use of
the 8200 motec, the rated output current may need to be
reduced on types E82MV302_4B to EMV552_4B:

8200 motec mounted on... Current reduction

...Lenze motor/geared motor, forced-ventilated Not necessary
...Lenze motor/geared motor, self-ventilated See Figure 1
...Lenze motor/geared motor, self-ventilated with fan module E82ZMV Not necessary
...not Lenze motor/geared motor Å fan module E82ZMV always required Not necessary
...the wall (wall mounting) Å fan module E82ZMV always required Not necessary

Figure 1:

Reduced rated output current in continuous operation at
40ºC ambient temperature and 4 kHz switching frequency.

I Reduced output current on the 8200 motec

I

r

Rated output current on the 8200 motec
4 kHz switching frequency

f 8200 motec output frequency [Hz]

Note the torque reduction on self-ventilated motors

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I/I

0,9

0,8

0,7

0,6

0,5

0,4

0,3

0,2

0,1

N

1

4B

_

302

V

M

82

E

4B

402_

V

82M

E

4B

V552_

82M

E

10 20 30 40 50

f [Hz]

2

Lenze

2-18

8200 motec/starttec en 12/03

Standard controllers

8200 motec – Dimensions and assembly

You can mount the 8200 motec (0.25-2.2 kW) without
additional accessories both to the wall and directly on
motors. Only the 8200 motec 3.0-7.5 kW requires a
fan module for wall mounting.

Assembly sequence (principle)

Wall mounting Motor mounting

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Standard controllers

8200 motec – Dimensions and assembly

Lenze

2-19

8200 motec/starttec en 12/03

2

a [mm] b [mm] c [mm] d [mm] e [mm] f [mm]

E82MV251_2B 138 100 (135)

1)

90 190 7 12

E82MV371_2B 138 100 (135)

1)

90 190 7 12

E82MV551_4B 156 151 135 202 15 26
E82MV751_4B 156 151 135 202 15 26
E82MV152_4B 176 167 151 230 15 26
E82MV222_4B 176 167 151 230 15 26
E82MV302_4B 211 163 (223)

2)

148 325 15 27

E82MV402_4B 211 163 (223)

2)

148 325 15 27

E82MV552_4B 211 163 (223)

2)

148 325 15 27

E82MV752_4B 211 163 (223)

2)

148 325 15 27

Position of cable glands (view from above carrier housing)

1)

With additional terminal cradle (on Bus I/O function module E82ZMFB001
and brake rectifier E82ZMBR1)

2)

For wall mounting/with fan module (type E82ZMV, IP54, dimensions L x B x
H [mm]: 325 x 211 x 60), see also page 4-21.

M20 M20 M16 M25 M16 M25 M20 M16 M16 M25 M25

M20 M20 M16 M25 M201)M16 M16 M16 M25 M201)M16 M16 M16 M16 M16 M16 M25

8200 motec

0.25 / 0.37 kW

230 V

8200 motec

1.5 / 2.2 kW

400 V

8200 motec

0.55 / 0.75 kW

400 V

8200 motec

3.0 - 7.5 kW

400 V

– Features of metric cable glands

• With internal thread

1)

Exception: Without internal thread

• 8200 motec 0.55-2.2 kW with plug screw

• 8200 motec 0.25-0.37 kW and 3.0-7.5 kW with
designated breaking points

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2-20

8200 motec/starttec en 12/03

Standard controllers

starttec – Overview

The starttec motor starter has been designed on the basis
of our experience with the 8200 motec motor inverter and
Lenze's expert knowledge of distributed drive systems.
We are therefore able to offer an integral and seamless
system for variable speed motors and motors which are
"fixed on the mains".

In addition to the features listed under the product infor­mation for distributed drive solutions, the electronic motor
starter is characterised by the following features:

Simple

The integrated controls (potentiometer) make it as easy to
set the nominal motor current/upward and downward
ramps as it is on conventional starting circuit breakers/soft
starters. No other basic settings are needed. Expert know­ledge is therefore not required for commissioning.

Wear-free

Due to the use of electronic circuit breakers instead of
electromechanical switching elements, even at high swit­ching rates.

Intelligent

The load on the PLC is reduced by:

• Logic operations on the input signals

• Configurable time delays for digital outputs/
brake control

Safe

The starttec protects the motor by providing:

• Temperature monitoring (PTC/thermal contact)

• Overload protection (starting circuit breaker function)
with configurable tripping characteristic
(classes 10. 10E, 20. 30)

Component reduction – 1 motor starter for 2 motors

The starttec version for 2-motor mode can be used to
control two motors. These may be configured and opera­ted independently.

Configurable starting ramp to reduce starting current

Starting up motors direct on-line causes mechanical shock
in the machine which inevitably reduces service life. The
high starting current strains the mains supply and creates
voltage dips. This prevents sensitive components from
functioning correctly. These starting currents can be
reduced by using a configurable starting ramp.

Principle starting current and torque response

Star-delta starter

With configurable acceleration ramp

Direct-on-line starter

Characteristics of the various operating classes

n Speed
n

r

Rated motor speed
I Starting current
I

r

Rated motor current
M Torque
M

r

Rated motor torque

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I/I

e

0 0.5

n/n

r

1

M/M

r

0 0.5

M

L

n/n

r

1

I/I

e

0 0.5

n/n

r

1

M/M

r

0 0.5

M

L

n/n

r

1

8

7.2

6

5

r

I/I

1.05

4

3

2

0.01 0.1 1 10 100 1000 10000.02

Class 10A

Class 10

t [s]

Class 20

Class 30

I/I

e

0 0.5

M/M

r

M

L

n/n

r

1

0 0.5

n/n

r

1

Standard controllers

starttec – Overview

Lenze

2-21

8200 motec/starttec en 12/03

2

Standard functions

• Configurable starting/stopping ramps 0...3.0 s
logic operations (AND, OR, XOR, NOT) can be applied to
input signals

• Jog (start command with time base)

• Elapsed time meter

• Configurable current threshold

• Digital outputs with configurable delay

Protection functions

• Input for motor PTC or thermal contact

• I

2

t monitoring for motor protection

• Configurable current limiting

• Warnings and error messages in the event of
overcurrents

• Warnings and error messages in the event of motor
starter overtemperatures

• Mains and mains phase failure detection

Operation and control

• Integrated controls (potentiometer) for setting the nominal
motor current/starting and stopping ramps

• Keypad

• Copy function with Keypad for transferring starter
settings

• Password protection

• Control and parameter setting software “Global Drive
Control easy” (downloadable from the Internet)

Power range

0.25 kW...4.0 kW 110 V-500 V (+/-10%)

• Optional change of direction of rotation/multi-motor
mode

• Electronic circuit-breaker

Fieldbus communication

• RS232 serial interfaces

• Bus interface to most common fieldbus systems (CAN,
PROFIBUS-DP, INTERBUS)

• AS-Interface integrated into the standard controller as an
option

Input and output terminals

• 5 digital inputs with switchable logic
(freely configurable)

• 4 digital outputs (freely configurable)

Braking

• 1 output for direct control of spring-loaded brakes with
configurable delay

Control

• Via digital I/O and/or

• Via fieldbuses

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8200 motec/starttec en 12/03

Standard controllers

starttec – Technical data

Conformity CE Low Voltage Directive (73/23/EEC)
Approvals UL508 Industrial Control Equipment (File No. E221123)
Standards DIN EN 60947-4-2 Semiconductor motor controllers

and starters for alternating voltage

Vibrational stability Accelerational stability up to 4 g (Germanischer Lloyd, general conditions)
Climatic conditions Class 3K3 to EN 50178 (without condensation, average relative humidity 85%)
Pollution degree VDE 0110 Part 2, pollution degree 2
Packaging (DIN 4180) Dust packaging

Permissible temperature ranges

Transport -25°C ... +70°C
Storage -25°C ...+60°C
Operation -25°C ... +60°C for motor mounting

-25°C ... +40°C for wall mounting

Permissible installation height 0 ... 4000 m above The rated output current should be derated by 5%/1000 m

sea level above 1000 m above sea level.

Mounting positions All mounting positions and mounting orientations permitted

Mounting space

Above/below ≥100 mm
To the side >100 mm

Standards and operating conditions

EMC Complies with requirements to EN60947-4-2
Noise emission Complies with requirements to limiting class B to EN60947-4-2
Noise immunity Requirements to EN60947-4-2
Insulation strength Overvoltage category III to VDE 0110
Leakage current to PE < 3.5 mA

(to EN 50178)
Degree of protection IP65; NEMA4
Protective measures against Motor over temperature (input for PTC or thermal contact, I

2

t monitoring)

Total insulation of Mains isolation: Double/reinforced insulation to EN 50178
control circuits

Control method Generalised phase control

General electrical data

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Standard controllers

starttec – Technical data

Lenze

2-23

8200 motec/starttec en 12/03

2

Terminal Function (bold = Lenze setting) Data

Digital inputs
X3/28 starttec enable/ HIGH starttec enable LOW (0 V ... +3 V)

disable LOW starttec disabled HIGH (+12 V ... +30 V)

R

i

= > 4 kΩ

X3/IN1 Start motor 1 HIGH Start motor 1 Function in C0410 free

LOW Stop motor 1 Assignable

X3/IN2 Start motor 2 HIGH Start motor 2

LOW Stop motor 2

X3/IN3 Control brake HIGH Release brake

LOW Apply brake
X3/IN4 Not used
X3/IN5
Digital outputs
X3/OUT1 Status motor 1 HIGH Motor 1 running LOW (0 V ... +3 V)

LOW Motor 1 stopped HIGH (+12 V ... +30 V)

max. 200 mA per output

X3/OUT2 Status motor 2 HIGH Motor 2 running Function in C0415

LOW Motor 2 stopped Freely assignable
X3/OUT3 Status brake HIGH Brake released

LOW Brake applied
X3/OUT4 Not used
Motor temperature monitoring
X3/T1 Connection motor temperature monitoring with • Remove jumper between

thermal contact (NC) X3/T1 and T2
(motor temperature monitoring with PTC only possible for one motor) • Supply to X3/T1 and

Install X3/T2 separately

X3/T2 • Connect motor thermal

contacts in series
AS-interface
X3/OUT+ Connection AS-interface Only active on
X3/OUT-

71MM402FxAxxx

Power supply
X3/59 Connection supply voltage +24 VDC

+18 VDC - 0% ... +30 VDC + 0%

Reference: X3/7 min. 200 mA

max. 1.5 A (all inputs and
outputs connected)

X3/20 DC voltage output + 24 VDC +18 VDC ... +30 VDC

Reference: X3/7 max. 500 mA

X3/7 Reference potential

Digital inputs IN1-IN5 and digital outputs OUT1 to OUT4 can be freely assigned.

Inputs and outputs

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+24 V DC

(+18 VDC -0%…+30VDC+0%,

200 mA ... 1.5 A)

+-

75959

GND

20 28

20

X3

X3 X3

E17E2E3E4

T1 T2

ZZZZ

720 7 7

E5

A+ A-

A1 A2A3A4

Lenze

2-24

8200 motec/starttec en 12/03

2

Standard controllers

starttec – Ratings

Motor power 3/PE AC 230 V P

r

0.25 ... 2.2 kW
3(/N)/PE AC 400 V 0.25...4.0 kW
3(/N)/PE AC 500 V 0.37...5.5 kW

starttec type

Standard version E71MM402_2A010 E71MM402_4A010
With integrated AS-interface

1)

E71MM402F2A010 E71MM402F4A010

Mains voltage 3/PE AC 100 V - 0% ... 550 V + 0%
(switched voltage) U

r

45 Hz - 0% ... 65 Hz + 0%

Max. output continuous current I

r

9.5 A (total of output currents)

Supply voltage
Voltage range U

DC

+24 VDC (+18 VDC - 0%... +30 VDC + 0%)

Current consumption at +24 VDC min. 200 mA

max. 1.5 A (all digital inputs and outputs connected)

Brake control

2)

Output voltage
At 3/PE AC 230 V U

b

205 VDC 103 VDC

At 3(/N)/PE AC 400 V U

b

205 VDC 180 VDC

At 3(/N)/PE AC 500 V U

b

257 VDC Not permitted

Max. output current I

b

0.4 A
Dimensions HxBxT[mm] 228 x 129 x 71
Weight M [kg] 1.3

Standalone drive

1)

Additional information about the ratings of the integrated
AS-interface can be found in the Automation section on page 3-29.

2)

Additional information about brake control can be found in the
Accessories section on page 4-15.

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Lenze

2-25

8200 motec/starttec en 12/03

2

Motor power 3/PE AC 230 V P

r

0.25 ... 2.2 kW
3(/N)/PE AC 400 V 0.25 ... 4.0 kW
3(/N)/PE AC 500 V 0.37 ... 5.5 kW

starttec type

Standard version E71MM402_2A020 E71MM402_4A020
With integrated AS-interface

1)

E71MM402F2A020 E71MM402F4A020

Mains voltage U

r

3/PE AC 100 V - 0% ... 550 V + 0%

(switched voltage) 45 Hz - 0% ... 65 Hz + 0%
Max. output continuous current I

r

9.5 A (total of output currents)

Supply voltage
Voltage range U

DC

+24 VDC (+18 VDC - 0% ... +30 VDC + 0%)

Current consumption at +24 VDC min. 200 mA

max. 1.5 A (all digital inputs and outputs connected)

Brake control

2)

Output voltage
At 3/PE AC 230 V U

b

205 VDC 103 VDC

At 3(/N)/PE AC 400 V U

b

205 VDC 180 VDC

At 3(/N)/PE AC 500 V U

b

257 VDC Not permitted

Max. output current I

b

0.4 A
Dimensions HxBxT[mm] 228 x 129 x 71
Weight M [kg] 1.3

2-motor mode/Standalone drive with change of direction of rotation

1)

Additional information about the ratings of the integrated
AS-interface can be found in the Automation section on page 3-29.

2)

Additional information about brake control can be found in the
Accessories section on page 4-15.

Standard controllers

starttec – Ratings

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2

Lenze

2-26

8200 motec/starttec en 12/03

Standard controllers

starttec – Dimensions and assembly

a [mm] b [mm] c [mm] d [mm] e [mm]

228.0 10.0 104.5 129.0 71.0

Dimensions

Mechanical data

Housing Cable connectors Weight

Housing with electronics module made from 4 x M20 (thread length 10 mm)
die-cast aluminium 6 x M16 (thread length 10 mm) 1.3 kg
PVC housing cover

B

A

B

A

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a

b

c

d

e

Standard controllers

starttec – Dimensions and assembly

Lenze

2-27

8200 motec/starttec en 12/03

2

You can mount the starttec without additional accessories
both to the wall and directly on motors.

Assembly sequence (principle)

Wall mounting Motor mounting

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Lenze

3-1

8200 motec/starttec en 12/03

Automation

8200 motec
starttec

Overview 3-2

Diagnostics and
parameter settings 3-6

Keypad XT – Operating module 3-6
LECOM-A (RS232) 3-8
Global Drive Control (GDC)
parameter setting software 3-10

I/O function modules 3-12

Standard I/O PT
(terminal module) 3-12
Application I/O PT (terminal module
with additional functions) 3-14
BUS I/O 3-16

Fieldbus function
modules 3-18

CAN (system bus) 3-18
CAN I/O (system bus) 3-20
PROFIBUS-DP 3-22
INTERBUS 3-24
LECOM-B (RS485) 3-26
AS-interface 3-28

Automation
components 3-30

Drive PLC 3-30
Extension board (I/O extension) 3-37
Operating/Display units 3-38
I/O system in IP20 3-39

3

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3

Connection
Communication module, e.g.

Keypad
LECOM-A (RS232)

Lenze

3-2

8200 motec/starttec en 12/03

Lenze can provide a wide range of components for
integration into the automation of the machine or system.
The function modules and communication modules enable
e.g. the inverter to be adapted according to the specific
requirements of the application in terms of the number of
digital and analog inputs and outputs and in terms of
interfacing with the fieldbus. The distributed drive
components have two interfaces, one of which can be fitted
with a communication module and the other with a function
module. Possible combinations of function modules and
communication modules can be found in the table on page
3-3. The use of the BUS I/O provides the 8200 motec with
another interface for an additional function module.
This makes it possible for example to operate the
frequency inverter in parallel during bus and I/O operation.
This simplifies commissioning and diagnostics in complex
applications (fieldbus and I/O mixed operation) in
particular.

The starttec motor starter is supplied with the digital inputs
and outputs and AS-interface (optional) already integrated.
A function module is only required for communication with
other fieldbuses such as PROFIBUS, INTERBUS or CAN.

Automation

Overview

8200 motec
Slot 1
e.g. for function module

Standard I/O
Application I/O
BUS I/O
CAN (system bus)
CAN I/O (system bus)
PROFIBUS-DP
INTERBUS
LECOM-B (RS485)
AS-interface

Slot 2
(only available if a
BUS-I/O is being used in
slot 1) e.g. for fieldbus function
module

CAN (system bus)
PROFIBUS-DP
INTERBUS
LECOM-B (RS485)

starttec
function module, e.g.

CAN (system bus)
PROFIBUS-DP
INTERBUS
LECOM-B (RS485)
Support E71ZJ001 is always
required when using function
modules
in the starttec

Function modules and communication modules

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Automation

Overview

Lenze

3-3

8200 motec/starttec en 12/03

3

starttec motec motec with BUS I/O

Communication modules Type

Keypad E82ZBB ✓✓✓
Keypad XT E82ZBBXC ✓✓✓
LECOM-A RS232 E82ZBL-C ✓✓✓

Function modules Type

Standard I/O E82ZAFSC001 - ✓ -
Application I/O E82ZAFAC001 - ✓ -
BUS-I/O E82ZAFBxx1 - ✓ -
CAN (system bus) E82ZAFCC001 ✓

1)

✓✓

CAN I/O (system bus) E82ZAFCC201 - ✓ -
PROFIBUS-DP E82ZAFPC001 ✓

1)

✓✓

INTERBUS E82ZAFIC001 ✓

1)

✓✓

LECOM-B (RS485) E82ZAFLC001 ✓

1)

✓✓

AS-interface E82ZAFFC001 Function integrated ✓ -

as an option

1)

Always in conjunction with support frame for function modules E71ZJ001

All function modules (with the exception of the BUS I/O)
can also be used in conjunction with the 8200 vector.
The Keypad XT and Global Drive Control easy (GDC easy)
PC software, which simplify and speed up the operation of
the inverter by means of a simple menu structure and
assisted dialog boxes, are available for parameter settings
and diagnostics.

Application options for function modules and communication modules in the 8200 motec and starttec

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3

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8200 motec/starttec en 12/03

Automation

Overview

Bus-compatible operating/display units for process
visualisation which can be integrated into the control
cabinet are available in various frame sizes for the
visualisation of inverter parameters and process data.
The DrivePLC is a freely programmable drive PLC which
operates in accordance with international standard
EN61131-3. In conjunction with the frequency inverter,

it can be used to set up distributed control tasks.
Extension boards can be used to extend the DrivePLC
input and output terminals.
The range is completed by bus-compatible, freely
programmable I/O terminals, which are used for interfacing
sensors and actuators with the bus.

Automation components

PLC or host

Global Drive Control GDC
Drive PLC Developer Studio

Drive PLC

with PROFIBUS and
CAN (system bus)

Fieldbus e.g. PROFIBUS

e.g. 8200 motec with BUS I/O
I/O function module
and PROFIBUS fieldbus
function module

e.g. starttec
with LECOM-A
communication
module and CAN
fieldbus function
module (system bus)

e.g. 8200 motec
with Keypad XT
operating module
and CAN fieldbus
function module
(system bus)

I/O system in IP20
(terminal extension)

Operating/display units for
process visualisation

CAN
(system bus; integrated)

Fieldbus CAN
(system bus)

Extension
boards

(can be
integrated into
Drive PLC)

e.g. starttec
with LECOM-A
communication
module and GDC
parameter setting
software

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Automation

Overview

Lenze

3-5

8200 motec/starttec en 12/03

3

2.

e.g.

PROFIBUS-DP
INTERBUS
CAN
AS-interface

Control and operation via
Keypad, RS232 (GDC)
and/or control terminals

e.g.

BUS I/O

starttec 8200 motec

8200 motec

PLC or host

PLC or host

1.

e.g.

Standard I/O
Application I/O

starttec

Networking via fieldbus
and open-loop/closed-loop
control with digital and analog
inputs and outputs

The large selection of function/communication modules
enables various operation and communication concepts to
be set up according to requirements. The overview
illustrates example control, operation and parameter
setting options:

Parameter settings and
diagnostics during fieldbus
operation

8200 motec

PLC or host

3.

e.g.

• Keypad XT

• LECOM-A with
GDC easy

e.g.

• PROFIBUS-DP

• INTERBUS

• CAN

• AS-interfacestarttec

Fieldbus

Fieldbus

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8200 motec/starttec en 12/03

Automation

Diagnostics and parameter settings

The Keypad XT is available for visualising operating
parameters and parameter settings for the inverter. Eight
keys and a text display provide quick and easy access to
the inverter parameters via the transparent menu structure.
The Keypad XT is also used for the purposes of status
display and error diagnostics. In addition, its built-in
memory can be used to transfer parameters to other
inverters.

For ease of handling, the Keypad XT is housed in an easy­to-use diagnosis terminal. A connecting cable is required
for the connection to the 8200 motec/starttec. The Keypad
XT can also be used on 8200 vector, 9300 vector, 9300
servo and Drive PLC devices.
The Keypad is suitable for installation in the control
cabinet. The differences between the Keypad XT and
Keypad are listed in the "Features" overview.

Keypad

Function keys
Status displays
Bar graph display
Function bar 1
Function bar 2
Parameters for change
Code number
Subcode number
Parameter value with unit

Dimensions of control cabinet assembly kit (Keypad only)

A

B

C

D

E

F

G

H

I

Keypad XT operating module

Diagnosis terminal (complete with Keypad XT) Order no. E82ZBBXC

Diagnosis terminal (complete with Keypad) Order no. E82ZBB

Keypad XT

Status displays
Transfer parameters
Active level
Help text
Menu or code number
Menu or subcode number
Parameter
Cursor
Function keys

A

B

C

D

E

F

G

H

I

Installation
kit

Control cabinet door

Keypad/controls

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0.7 Nm

Control cabinet door

45.3

45.3

8

8

8

8

8

8

8

8

8

.

8

.

8

8

-

Installation
kit

Keypad

Automation

Diagnostics and parameter settings

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8200 motec/starttec en 12/03

3

Features

Keypad XT Keypad
Plain text display ✓ -
Menu structure ✓ -
Predefined basic configurations ✓ -
Text display ✓✓
Control keys 8 8
Non-volatile storage

for parameter transfer ✓✓
Password protection ✓✓
Control cabinet installation - ✓
Configurable menu ("user menu") ✓✓
Application-specific menus ✓ -
"Quick start-up" menu

✓ ­Can be used with 8200 vector, 8200 motec, Drive PLC,

9300 vector, 9300 servo, starttec 8200 vector, 8200 motec, starttec
Diagnosis terminal ✓✓
Degree of protection IP 20 IP 55

Diagnosis terminal with Keypad XT and connecting cable

Additional accessories Order no.

Keypad (without diagnosis terminal)

3)

E82ZBC

Control cabinet installation kit

2)

E82ZBHT

2.5 m connecting cable

1)

E82ZWL025

5 m connecting cable

1)

E82ZWL050

10 m connecting cable

1)

E82ZWL100

1)

The connecting cable is required to connect the diagnosis terminal or control
cabinet installation kit with the 8200 motec or starttec.

2)

The additional control cabinet installation kit is required if the keypad
(only E82ZBC) is to be installed in the door of the control cabinet.
(IP55 protection)

3)

Can only be used on the 8200 motec and starttec in conjunction with control cabinet
installation kit E82ZBHT.

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Easy parameter settings with the RS232 interface and
Global Drive parameter setting software.
This module can be used for communication with Lenze's
LECOM protocol. This interface is used for parameter set­tings on the 8200 motec and starttec with the "Global
Drive Control (GDC) easy"/"Global Drive Control" software.
Global Drive Control is based on familiar Windows

Protocol LECOM-AB V2.0
Communication medium RS232 (LECOM-A)
Transfer character format 7 Bit ASCII, 1 stop bit, 1 start bit, 1 parity bit (even)
Baud rate [bps] 1200, 2400, 4800, 9600, 19200
Network topology Point-to-point
Max. no. of participants 1
Max. cable length 15 m
PC connection 9-pin Sub-D socket
Isolation voltage to 50 V AC

reference earth/PE
Degree of protection IP20
Ambient temperature Operation: 0 ... +50°C

Transport: -25 ... +70°C
Storage: -25 ... +55°C

Humidity Humidity class F, no condensation (average relative humidity 85%)

technology and is very easy to use. It ensures fast and
secure commissioning.
Various monitor displays are also available for visualising
process and controller response, e.g. device utilisation.
Additional connecting cables are required for the
connection to the 8200 motec/starttec and to the PC.

LECOM-A (RS232)

LECOM-A (RS232); complete with diagnosis terminal Order no. E82ZBL-C

– can be used with 8200 motec and starttec

Automation

Diagnostics and parameter settings

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8200 motec/starttec en 12/03

Pin assignment 9-pin Sub-D socket Basic structure

Pin Designation Input (I)/ Explanation

Output (Q)

1– – Not assigned
2 RxD I "Data receive" cable
3 TxD Q "Data send" cable
4 DTR Q Send control
5 GND – Reference potential
6 DSR I Not assigned
7– – Not assigned
8– – Not assigned
9 GND Reference potential for

T/R (A), T/R (B) and +5 V

8200 motec/starttec

Automation

Diagnostics and parameter settings

Additional accessories Order no.

2.5 m connecting cable

1)

E82ZWL025
5 m connecting cable 1) E82ZWL050
10 m connecting cable

1)

E82ZWL100

0.5 m PC system cable RS232 EWL0048
5m PC system cable RS232 EWL0020
10 m PC system cable RS232 EWL0021

1)

The connecting cable is required to connect the diagnosis terminal or
control cabinet installation kit with the 8200 motec or starttec.

Diagnosis terminal with PC interface (RS232) (type E82ZBL-C)
and RS232 PC system cable (EWL0048)

Additional connecting cables are required for the
connection to 8200 motec/starttec and to the PC.

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8200 motec/starttec en 12/03

Automation

Diagnostics and parameter settings

Global Drive Control – GDC easy parameter setting software

GDC easy Order no. ESP-GDC2-E

GDC Order no. ESP-GDC2

The Global Drive Control easy software tool is an easy
to understand and convenient tool for the operation,
parameter setting, configuration and diagnostics of both
8200 range frequency inverters - including e.g. the
8200 motec - and starttec motor starters.

Essential features include:

• Dialog-assisted operation

• Monitor window for displaying operating parameters and
diagnostics

• Extensive help functions

• Loading and saving of parameter files from and to the
inverter

• Saving and printing out of parameter settings as code
lists

Global Drive Control can for example be downloaded from
the Internet at www.Lenze.com.

It offers the following advantages:

• Easy, intuitive operation

• Even suitable for beginners
(no program knowledge required)

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8200 motec/starttec en 12/03

3

Global Drive Control – GDC easy parameter setting software

The Global Drive Control parameter setting software
incorporates all of the functions described here. If you
wish only to set parameters for the frequency inverter,
you can use Global Drive Control easy:

System requirements of GDC (easy)

Hardware:

• IBM-AT or compatible PC

• CPU
– Pentium 90 or higher

• RAM
– 64 MB

• At least 120 MB free hard disk space

• Super VGA graphics card

• CD-ROM drive

• One free serial interface for RS232 or one free
parallel interface for system bus adapter (CAN)

Software:

– Windows 95/98/Me/NT 4.0/2000/XP

Feature GDC easy GDC

Short setup:
starttec ✓✓
8200 ✓✓
8200 vector/motec ✓✓
9300 vector ✓
9300 Servo ✓
Technology functions

1)

✓

Code lists ✓✓
Monitor window ✓✓
Function block editor ✓
Oscilloscope functions

2)

✓

Order number: ESP-GDC2-E ESP-GDC2

1)

For 9300 Servo drives

2)

For 9300 drives

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8200 motec/starttec en 12/03

Automation

I/O function modules

Standard I/O

Standard I/O – can be used in the 8200 motec Order no. E82ZAFSC001

Terminal assignment

X

The Standard I/O I/O function module provides the inverter
with digital input and outputs for complex applications.
The function module is mounted in the carrier housing of the
8200 motec.

Available I/O terminals

Internal voltage supply

Minimum wiring required for operation

External voltage supply

X

1)

Optional 0…10 kHz single-track (via I1) or 0…1 kHz two-track frequency
input (via I1 and I2) 8200 motec E82MVxxx_xxxxxXXxx2x or later

Analog IN Analog OUT Digital IN Digital OUT

114

1)

1

Tip: starttec is supplied with 5 integrated digital inputs and 4 integrated digital outputs.

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GND2

GND1

+5V

+20V

9

AIN1

8

9

5V

0…+

1k … 10k

7

7

20 28

E1 E2E3E439A1

DIGOUT1

62 8

3

AOUT1

59

GND2

GND1

+20V

+5V

62 8 9 20 28E1E2 E3 E4 39 A1 59

3

AOUT1

AIN1

8

5V

0…+

1k … 10k

7

DIGOUT1

7

9

_

+

24 V ext.

(+12 V DC - 0 %

...

+30VDC+0%,

max. 120 mA

)

Electrical connection Screw terminals
Connection options Rigid: 1.5 mm

2

(AWG 16)

Flexible:

1.0 mm

2

(AWG 18) without wire crimp cap

0.5 mm

2

(AWG 20) with wire crimp cap without plastic crimp cap

0.5 mm

2

(AWG 20) with wire crimp cap with plastic crimp cap

Automation

I/O function modules

Lenze

3-13

8200 motec/starttec en 12/03

3

X3 Signal type Function (bold = Level Technical data

Lenze setting)

8 Analog Actual or setpoint input 0 ... +5 V Resolution: 10 bits

input 0 ... +10 V Linearity error: ±0.5%

-10 V ... +10 V Temperature error: 0.3% (0 ... +60°C)
0 ... +20 mA Input resistance
+4 ... +20 mA – Voltage signal: > 50 kΩ
+4 ... +20 mA – Current signal: 250 Ω
(monitored for open circuits)

62 Analog Output frequency 0 ... +10 V Resolution: 10 bits

output Linearity error: ±0.5%

Temperature error: 0.3% (0 ... +60°C)

Load capacity: max. 2 mA
28 Controller inhibit 1 = START
I1

1)

Activation of I1 I2
fixed frequencies (JOG)

I2

1)

JOG1 = 20 Hz JOG1 1 0 Input resistance: 3.3 kΩ
Digital JOG2 = 30 Hz JOG2 0 1 1 = High (+12…+30 V)
inputs JOG3 = 40 Hz JOG3 1 1 0 = Low (0…+3 V)

I3 DC injection brake (DCB) 1 = DCB active
I4

Change of direc. of rot. I4 (PLC level, HTL)

Clock./count.-clock. rot. CW 0

(CW/CCW) CCW 1

Q1 Digital Ready for operation Load capacity:

output 0 / +20 V on DC internal 10 mA

0/+24 V on DC external 50 mA

9– Internal, stabilised DC- +5.2 V (reference: X3/7) Load capacity: max. 10 mA

Voltage source for-

setpoint potentiometer

20 – Internal DC voltage +20 V ±10% (reference: X3/7) Max. load capacity: ∑ I = 40 mA

source for controlling

digital inputs and

outputs

59 – DC supply for Q1 +20 V (internal, jumper to X3/20)

+24 V (external)

7– GND1, reference potential – Isolated to GND2

for analog signals

39 – GND2, reference potential – Isolated to GND1

for digital signals

1)

Optional 0…10 kHz single-track (via I1) or 0…1 kHz two-track frequency
input (via I1 and I2) 8200 motec E82MVxxx_xxxxxXXxx2x or later

Standard I/O

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Automation

I/O function modules

Application I/O

Application I/O – can be used in the 8200 motec Order no. E82ZAFAC001

The Application I/O I/O function module provides the
inverter with digital input and outputs for complex
applications. The function module is mounted in the carrier
housing of the 8200 motec.

Available I/O terminals

Terminal assignment

Internal voltage supply

Minimum wiring required for operation

External voltage supply

Analog Analog Digital Digital Frequency

IN OUT IN OUT OUT

226

1)

21

1)

Optionally includes 1 frequency input (0…102.4 kHz, single-track or two­track)

Tip: starttec is supplied with 5 integrated digital inputs and 4 integrated digital outputs.

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Automation

I/O function modules

Lenze

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8200 motec/starttec en 12/03

3

Application I/O

X3 Signal type Function (bold = Level Technical data

Lenze setting)

1U/ Analog Actual or setpoint inputs 0 ... +5 V Resolution: 10 bits
2U inputs (master reference voltage) 0 ... +10 V Linearity error: ±0.5%

-10 V ... +10 V

1I/2I Actual or setpoint inputs 0 ... +20 mA Input resistance

(master reference current) +4 ... +20 mA – Voltage signal: > 50 kΩ

+4 ... +20 mA – Current signal: 250 Ω
(monitored for open circuits)

62 Analog Output frequency 0 ... +10 V Resolution: 10 bits

outputs 0 ... +20 mA Linearity error: ±0.5%

+4 ... +20 mA Temperature error: 0.6% (0 ... +60°C)

63 Motors current Load capacity: (0...+10 V): max. 2 mA

RL (0/4...20 mA) ≤ 500 Ω
28 Controller inhibit 1 = START
I1

1)

Activation of I1 I2
fixed frequencies (JOG)

I2

1)

JOG1 = 20 Hz JOG1 1 0 Input resistance: 3.2 kΩ
Digital JOG2 = 30 Hz JOG2 0 1 1 = High (+12…+30 V)
inputs JOG3 = 40 Hz JOG3 1 1 0 = Low (0…+3 V)

I3 DC injection brake (DCB) 1 = DCB active
I4

Change of direct. of rot. I4 (PLC level, HTL)

Clock./count.-clock. rot. CW 0

(CW/CCW) CCW 1

I5

Not predefined –

I6

Not predefined

–
A1 Digital Ready for operation Load capacity:
A2 outputs Not predefined 0/+20 V on DC internal 10 mA

0/+24 V on DC external 50 mA
A4 Frequency- DC bus- HIGH: +18 V ... +24 V (HTL) 0.05 kHz ...10 kHz

output voltage LOW: 0 V Load capacity: max. 8 mA

9– Internal, stabilised DC- +5.2 V Load capacity: max. 5 mA

Voltage source for
setpoint potentiometer

20 – Internal DC voltage +20 V ±10% Load capacity: max. 60 mA

source for controlling
digital inputs and
outputs

59 – DC supply for X3/A1 +20 V (internal, jumper to X3/20)

and X3/Q2 +24 V (external)

7– GND, Reference potential –

1)

Optionally includes frequency input 0 … 102.4 kHz, single-track or two-track

Electrical connection Screw terminals
Connection options Rigid: 1.5 mm

2

(AWG 16)

Flexible:

1.0 mm

2

(AWG 18) without wire crimp cap

0.5 mm

2

(AWG 20) with wire crimp cap without plastic crimp cap

0.5 mm

2

(AWG 20) with wire crimp cap with plastic crimp cap

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Automation

I/O function modules

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8200 motec/starttec en 12/03

3

BUS I/O

BUS-I/O – can be used in the 8200 motec 0.25-0.37 kW Order no. E82ZMFB001

– can be used in the 8200 motec 0.55-2.2 kW Order no. E82ZAFB001
– can be used in the 8200 motec 3.0-7.5 kW Order no. E82ZAFB201

Terminal assignment

X

The BUS I/O I/O function module provides the inverter with
digital input and outputs for standard applications. It can be
used in conjunction with a fieldbus function module for
fieldbus communication. The function module is mounted in
the carrier housing of the 8200 motec.

Note:

– On BUS I/O for 0.25/0.37 kW note the change in

installation height (dimension b page 2-19)

– When ordering the BUS I/O always remember to select an

additional fieldbus function module (page 3-18 et seqq.)

Available I/O terminals

Internal voltage supply

Minimum wiring required for operation

External voltage supply

X

1)

Optional 0…10 kHz single-track (via I1) or 0…1 kHz two-track frequency
input (via I1 and I2) 8200 motec E82MVxxx_xxxxxXXxx2x or later

Analog IN Analog OUT Digital IN Digital OUT

114

1)

1

Tip: starttec is supplied with 5 integrated digital inputs and 4 integrated digital outputs.

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GND2

GND1

+5V

+20V

62 8

3

7

20 28

9

E1 E2E3E439A1

AIN1

AOUT1

8

7

9

5V

0…+

1k … 10k

DIGOUT1

59

GND2

GND1

+20V

+5V

62 8 9 20 28E1E2 E3 E4 39 A1 59

3

AOUT1

AIN1

8

5V

0…+

1k … 10k

7

DIGOUT1

7

9

_

24 V ext.

(+12 V DC - 0 %

...

+30VDC+0%,

max. 120 mA

+

)

Automation

I/O function modules

Lenze

3-17

8200 motec/starttec en 12/03

3

Electrical connection Screw terminals
Connection options Rigid: 1.5 mm

2

(AWG 16)

Flexible:

1.0 mm

2

(AWG 18) without wire crimp cap

0.5 mm

2

(AWG 20) with wire crimp cap without plastic crimp cap

0.5 mm

2

(AWG 20) with wire crimp cap with plastic crimp cap

X3 Signal type Function (bold = Level Technical data

Lenze setting)

8 Analog Actual or setpoint input 0 ... +5 V Resolution: 10 bits

input 0 ... +10 V Linearity error: ±0.5%

-10 V ... +10 V Temperature error: 0.3% (0 ... +60°C)

0 ... +20 mA Input resistance

+4 ... +20 mA – Voltage signal: > 50 kΩ

+4 ... +20 mA – Current signal: 250 Ω

(monitored for open circuits)
62 Analog Output frequency 0 ... +10 V Resolution: 10 bits

output Linearity error: ±0.5%

Temperature error: 0.3% (0 ... +60°C)

Load capacity: max. 2 mA
28 Controller inhibit 1 = START
I1

1)

Activation of I1 I2
fixed frequencies (JOG)

I2

1)

JOG1 = 20 Hz JOG1 1 0 Input resistance: 3.3 kΩ
Digital JOG2 = 30 Hz JOG2 0 1 1 = High (+12…+30 V)
inputs JOG3 = 40 Hz JOG3 1 1 0 = Low (0…+3 V)

I3 DC injection brake (DCB) 1 = DCB active
I4

Change of direct. of rot. I4 (PLC level, HTL)

Clock./count.-clock. rot. CW 0

(CW/CCW) CCW 1

Q1 Digital Ready for operation Load capacity:

output 0 / +20 V on DC internal 10 mA

0/+24 V on DC external 50 mA

9– Internal, stabilised DC- +5.2 V (reference: X3/7) Load capacity: max. 10 mA

Voltage source for

setpoint potentiometer

20 – Internal DC voltage +20 V ±10% (reference: X3/7) Max. load capacity: ∑ I = 40 mA

source for controlling

digital inputs and

outputs

59 – DC supply for Q1 +20 V (internal, jumper to X3/20)

+24 V (external)

7– GND1, reference potential – Isolated to GND2

for analog signals

39 – GND2, reference potential – Isolated to GND1

for digital signals

1)

Optional 0…10 kHz single-track (via I1) or 0…1 kHz two-track frequency
input (via I1 and I2) 8200 motec E82MVxxx_xxxxxXXxx2x or later

BUS I/O

Use of E82ZMFB001
in 8200 motec 0.25-0.37 kW

Use of E82ZAFB001
in 8200 motec 0.55-2.2 kW

Use of E82ZAFB201
in 8200 motec 3.0-7.5 kW

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Automation

Fieldbus function module

CAN (system bus)

The CAN (system bus) fieldbus function module can be
used to interface the 8200 motec and starttec with the
CAN (Controller Area Network) serial communication
system.

The function module enables the 8200 motec and starttec
to perform additional functions, e.g.:

 Parameter preselection/remote parameter setting
 Data transfer between inverters
 Connection to external controllers (e.g. Drive PLC) and

host systems

 Optional connection to

– I/O system in IP20

(see also page 3-39)

– Keypads

CAN (system bus)– can be used in the 8200 motec Order no. E82ZAFCC001

– can be used in the starttec, (always in conjunction

with the support frame for function module E71ZJ001)

Terminal assignment

X3/ Designation Function :Level

39 GND2 Reference potential 2 (only for X3/28)
28 CINH Controller inhibit • Start = HIGH (+12 V ... +30 V)

• Stop = LOW (0 V ... +3 V)
7 GND1 Reference potential 1
LO CAN-LOW System bus LOW (data line)
HI CAN-HIGH System bus HIGH (data line)
20 Internal DC voltage source for controller inhibit + 20 V (reference: X3/7)

(CINH) power supply

Controller inhibit (CINH) power supply via internal
voltage source (X3/20)

Controller inhibit (CINH) power supply via external
voltage source

X
X

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GND2

39 28 39 287LO HI

3

GND1

CAN-GND

CAN-LOW

CAN-HIGH

LO HI 7 7 20 20

7

+20V

GND2

39 28 39 287LO HI7LO HI 7 7 20 20

3

_
24V
ext.

+

GND1

CAN-GND

CAN-LOW

CAN-HIGH

+20V

Automation

Fieldbus function modules

Lenze

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8200 motec/starttec en 12/03

3

CAN (system bus)

Communication medium DIN ISO 11898
Communication profile Similar to CANopen (CiA DS301)
Network topology Line (terminated at both ends with 120 Ω)
System bus stations Master or slave
Max. no. of stations 63
Baud rate [kbps] 20 50 125 250 500

Max. bus length [m]

1)

3910 1510 590 250 80

Number of logical process data channels 2
Number of logical parameter data channels 2
Electrical connection Screw terminals
Connection options Rigid: 1.5 mm

2

(AWG 16)

Flexible:

1.0 mm

2

(AWG 18) without wire crimp cap

0.5 mm

2

(AWG 20) with wire crimp cap without plastic crimp cap

0.5 mm

2

(AWG 20) with wire crimp cap with plastic crimp cap

DC voltage supply Internal
for function module

Isolation voltage to reference earth/PE 50 V AC
Ambient temperature Operation: –20 ... +60ºC

Transport: –25 ... +70ºC
Storage: –25 ... +60ºC

Climatic conditions Class 3K3 to EN 50178

(no condensation, average relative humidity 85%)

Note:

Two bus terminating resistors (120 Ω) are included in the scope of supply.

Wiring notes

We recommend the following signal cable::

System bus cable specification Total length up to 300 m Total length up to 1000 m

Cable type LIYCY 2 x 2 x 0.5 mm

2

CYPIMF 2 x 2 x 0.5 mm

2

(shielded twisted pairs) (shielded twisted pairs)
Cable resistance ≤ 40 Ω/km ≤ 40 Ω/km
Capacitance per unit length ≤ 130 nF/km ≤ 60 nF/km
Connection Pair 1 (white/brown): CAN LOW and CAN HIGH

Pair 2 (green/yellow): CAN GND

General data and operating conditions

1)

You should be aware of the additional effect of the number of
stations and the cable cross-section used on the maximum bus
cable lengths.

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8200 motec/starttec en 12/03

CAN I/O (system bus)

The CAN I/O (system bus) fieldbus function module
can be used to interface the 8200 motec and starttec with
the CAN (Controller Area Network) serial communication
system.
The module has two freely programmable digital inputs.
They can be used to activate the controller inhibit and two
additional freely selectable signals via a digital signal.
The node address and the baud rate can also be
preselected easily using DIP switches.

The function module enables the 8200 motec to perform
additional functions, e.g.:

 Parameter preselection/remote parameter setting
 Data transfer between inverters
 Connection to external controllers (e.g. Drive PLC) and

host systems

 Optional connection to

– I/O system in IP20 (see also page 3-39)
– Keypads

CAN I/O – can be used in the 8200 motec Order no. E82ZAFCC201

Automation

Fieldbus function modules

X3/ Designation Function :Level

39 GND2 Reference potential 2 for controller inhibit (CINH)

at X3/28

28 CINH Controller inhibit • Start = HIGH (+12 V ... +30 V)

• Stop = LOW (0 V ... +3 V)
7 GND1 Reference potential 1
LO CAN-LOW System bus LOW (data line)
HI CAN-HIGH System bus HIGH (data line)
I1 0 = LOW (0 … +3 V)

Digital inputs User-defined 1 = HIGH (+12 … +30 V)

I2 (reference: GND1)

Supply via internal voltage source (X3/20):

• X3/28, controller inhibit (CINH)

• X3/I1 and X3/I2, digital inputs

Minimum wiring required for operation

Supply via external voltage source:

• X3/28, controller inhibit (CINH)

• X3/I1 and X3/I2, digital inputs

X

X

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GND2

39 28 39 287LO HI7LO HI 7

3

GND1

CAN-GND

CAN-LOW

CAN-HIGH

E1

+20V

E2

20

GND2

39 28 39 287LO HI

3

_

24V
ext.

+

CAN-GND

GND1

CAN-LOW

CAN-HIGH

LO HI 7 20

7

E1

+20V

E2

Automation

Fieldbus function modules

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3

CAN I/O (system bus)

Communication medium DIN ISO 11898
Communication profile Similar to CANopen (CiA DS301)
Network topology Line (terminated at both ends with 120 Ω)
System bus stations Master or slave
Max. no. of stations 63
Baud rate [kbps] 20 50 125 250 500

Max. bus length [m]

1)

3910 1510 590 250 80

Number of logical process data channels 2
Number of logical parameter data channels 2
Electrical connection Screw terminals
Connection options Rigid: 1.5 mm

2

(AWG 16)

Flexible:

1.0 mm

2

(AWG 18) without wire crimp cap

0.5 mm

2

(AWG 20) with wire crimp cap without plastic crimp cap

0.5 mm

2

(AWG 20) with wire crimp cap with plastic crimp cap

DC voltage supply Internal
for function module

Isolation voltage to reference earth/PE 50 V AC
Ambient temperature Operation: –20 ... +60ºC

Transport: –25 ... +70ºC
Storage: –25 ... +60ºC

Climatic conditions Class 3K3 to EN 50178

(no condensation, average relative humidity 85%)

Note:

Two bus terminating resistors (120 Ω) are included in the scope of supply.

Wiring notes

We recommend the following signal cable::

System bus cable specification Total length up to 300 m Total length up to 1000 m

Cable type LIYCY 2 x 2 x 0.5 mm

2

CYPIMF 2 x 2 x 0.5 mm

2

(shielded twisted pairs) (shielded twisted pairs)
Cable resistance ≤ 40 Ω/km ≤ 40 Ω/km
Capacitance per unit length ≤ 130 nF/km ≤ 60 nF/km
Connection Pair 1 (white/brown): CAN LOW and CAN HIGH

Pair 2 (green/yellow): CAN GND

General data and operating conditions

1)

You should be aware of the additional effect of the number of stations
and the cable cross-section used on the maximum bus cable lengths.

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3

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8200 motec/starttec en 12/03

X3/ Designation Function :Level

 PES Additional HF screen termination
A T/R(A) RS485 data line A
B T/R(B) RS485 data line B
CN CNTR see PROFIBUS-DP standard

1)

When sending data:
CNTR = HIGH
(+5 V, reference: GND3)

VP see PROFIBUS-DP standard

1)

+5 V (reference: GND3)

40 GND3 Reference potential for PROFIBUS-DP network

1)

7 GND1 Reference potential for X3/20
39 GND2

Reference potential for contr. inhibit (CINH) on X3/28

28 CINH Controller inhibit • Start = HIGH (+12 V ... +30 V)

• Stop = LOW (0 … +3 V)

20 DC voltage source for internal controller inhibit +20 V (reference: GND1)

(CINH) power supply

59 External DC power supply for function module U(ext.) = +24 VDC ±10%

(reference: GND1)

Automation

Fieldbus function modules

Terminal assignment

The PROFIBUS-DP function module is a slave connection
module with the PROFIBUS-DP communication profile.

It is used for networking between the host and
8200 motec/starttec.

X

Controller inhibit (CINH) power supply via internal

voltage source (X3/20)

Minimum wiring required for operation

Controller inhibit (CINH) power supply via external
voltage source

X

X

Function module and controller inhibit
(CINH) power supply via external voltage source

PROFIBUS-DP

PROFIBUS DP – can be used in the 8200 motec Order no. E82ZAFPC001

– can be used in the starttec (always in conjunction with

the support frame for function modules E71ZJ001)

1)

e.g. connection of a repeater

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GND1

GND3

GND2

+5V

B

AVP

3

T/R(A) T/R(B) T/R(A) T/R(B)

CN

7

BA

40

+20V

59

20

2839

GND1

7

GND1

GND3

GND2

+5V

B

AVP

3

T/R(A) T/R(B) T/R(A) T/R(B)

CN

7

BA

40

+20V

59

20

2839

_

+

GND1

GND2

+5V

A

3

T/R(A) T/R(B) T/R(A) T/R(B)

VP

B

CN

GND3

40

BA

+20V

28397

_

59

+

GND1

7

GND1

720

_

+

Automation

Fieldbus function modules

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3

PROFIBUS-DP

Communication medium RS485
Communication profile PROFIBUS-DP (DIN 19245 Part 1 and Part 3)
Drive profile DRIVECOM profile "Drive technology 20"

1)

or Lenze device control

Baud rate [kbps] 9.6 ... 12000 (automatic detection)
PROFIBUS-DP participant Slave
Network topology Without repeaters: Line

With repeaters: Line or tree

Process data words (PZD) (16 bits) 1 word... 10 words
DP user data length Parameter channel (4 words) + process data words
No. of stations Standard: 32 (= 1 bus segment) including control system

With repeaters: 128 including control system and repeaters

Max. cable length per bus segment 1200 m (depending on baud rate and cable type used)
Communication time • Sum of scan time and processing time in the

fieldbus participants. The times are independent of one another.

• Processing time in the controller:
– Parameter data and process data are independent of each other
– Parameter data: Approx. 30 ms + 20 ms tolerance
– Process data: Approx. 3 ms + 2 ms tolerance

Electrical connection Screw terminals
Connection options Rigid: 1.5 mm

2

(AWG 16)

Flexible:

1.0 mm

2

(AWG 18) without wire crimp cap

0.5 mm

2

(AWG 20) with wire crimp cap without plastic crimp cap

0.5 mm

2

(AWG 20) with wire crimp cap with plastic crimp cap

DC voltage supply Internal
for the function module • External

– Only required for bus devices which are to be disconnected from the

mains, but communication with the master is to be maintained

– Required for bus devices with activated bus terminating resistor,

which are to be disconnected from the mains, but the bus system is

to remain active
– Power is being provided via a separate power supply
– +24 VDC ± 10%, max. 80 mA per function module

Isolation voltage to reference earth/PE 50 V AC
Ambient temperature Operation: –20 ... +60ºC

Transport: –25 ... +70ºC
Storage: –25 ... +60ºC

Climatic conditions Class 3K3 to EN 50178

(no condensation, average relative humidity 85%)

Note:

• Two LEDs are located on the function module to indicate the communication status.

• A configuration diskette for PROFIBUS-DP containing description files for the devices (EDS files) is included in the scope
of supply.

Important:

The internal or external DC supply to the "controller inhibit" terminal (X3/28) is provided

independently of the internal or external DC supply to the function module.

Tip:

The external DC supply to the function module is provided via terminals X3/59 and X3/7.
The connection diagrams above indicate the internal DC supply to the function module as an alternative option.

General data and operating conditions

1)

Not supported when using the fieldbus function module with
starttec.

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Automation

Fieldbus function modules

INTERBUS

Terminal assignment

The INTERBUS fieldbus function module is used to interface
the 8200 motec and starttec directly with the remote bus.
The 8200 motec interface supports DRIVECOM profile 20.

DIP switches are used to set the process data volume, PCP
communication and the last physical bus station.

V

X

Controller inhibit (CINH) power supply via internal

voltage source (X3.3/20)

X3.1/ Designation Function

59 External DC power supply for

function module

7 GND1 Reference potential for X3.3/20

X3.2/

7 GND1 Reference potential for X3.3/20
39 GND2 Reference potential for controller

inhibit (CINH) on X3.3/28

X3.3/

 PES Additional HF screen termination
A /DO1
B DO1

RS485 data line (incoming)

C /DI1
D DI1

X3.3/ Designation Function

E GND3 Reference potential for incoming

data line
F /DO2
G DO2

RS485 data line (outgoing)
H /DI2

J DI2
K GND1 Reference potential for outgoing

data line
 PES Additional HF screen termination
28 CINH Controller inhibit

• Start = HIGH (+12 V … +30 V)

• Stop = LOW (0 … +3 V)

20 DC voltage supply for internal

controller inhibit (CINH) power

supply +20 V (reference: GND1)

INTERBUS – can be used in the 8200 motec Order no. E82ZAFIC001

– can be used in the starttec (always in conjunction with the

support frame for function modules E71ZJ001)

Minimum wiring required for operation

Controller inhibit (CINH) power supply via external
voltage source

X

X

Function module and controller inhibit
(CINH) power supply via external voltage source

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X3.1

3.3

GND1

7

59

59

ABCDEF GHJ K 2820

GND1

GND2

39

X3.2

GND3 GND1

77

+20

GND1

7

59

X3.1

3.3

X3.1

59

ABCDEF GHJ K 2820

GND1

7

59

59

GND1

GND2

39

GND1

77

GND2

39

77

X3.2

GND3 GND1

X3.2

_

+

GND3 GND1

3.3

ABCDEFGHJK 28 20

_

+

+20V

_

+

+20V

Automation

Fieldbus function modules

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3

INTERBUS

Communication medium RS485
Drive profile DRIVECOM profile "Drive technology 20"

1)

or Lenze device control

Baud rate [kbps] 500
INTERBUS station Slave
Network topology Ring (go and return lines in the same bus cable)
Process data words (PZD) (16 bits) 1 word... 6 words
Parameter data words (PCP) (16 bits) 0/1 word
INTERBUS code (ID code) Decimal: 227 or 3 (no PCP); hex: I3 or 3 (no PCP)
Maximum PDU length 64 bytes
PCP services supported Initiate, Abort, Status, Identify, Get-OV-Long, Read, Write
No. of stations Depends on the host system (I/O range), max. 63
Max. distance between 2 stations 400 m
Communication time • Sum of scan time and processing time in the

fieldbus stations. The times are independent of one another.

• Processing time in the controller:
– Parameter data and process data are independent of each other
– Parameter data (PCP): Approx. 30 ms + 20 ms tolerance
– Process data: Approx. 3 ms + 2 ms tolerance

Electrical connection Screw terminals
Connection options Rigid: 1.5 mm

2

(AWG 16)

Flexible:

1.0 mm

2

(AWG 18) without wire crimp cap

0.5 mm

2

(AWG 20) with wire crimp cap without plastic crimp cap

0.5 mm

2

(AWG 20) with wire crimp cap with plastic crimp cap

DC voltage supply Internal
for the function module • External,

– Only required if the communication ring must not be

interrupted by a bus device being switched off

or failing
– Power is being provided via a separate power supply
– +24 VDC ± 10%, max. 90 mA per function module
– X3/59 can be loaded with a maximum of 3A when the supply

voltage is looped through to other bus devices

Isolation voltage to reference earth/PE 50 V AC
Ambient temperature Operation: –20 ... +60ºC

Transport: –25 ... +70ºC
Storage: –25 ... +60ºC

Climatic conditions Class 3K3 to EN 50178

(no condensation, average relative humidity 85%)

Note:

Two LEDs are located on the function module to indicate the communication status.

Important:

The internal or external DC supply to the "controller inhibit" terminal (X3/28) is provided

independently of the internal or external DC supply to the function module.

Tip:

The external DC supply to the function module is provided via terminals X3/59 and X3/7
(see connection diagrams above).

General data and operating conditions

1)

Not supported when using the fieldbus function module with start­tec.

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Automation

Fieldbus function modules

Communication via the function module LECOM-B (RS485)
uses the Lenze LECOM protocol. This protocol is open to
the user.

LECOM-B (RS485)

LECOM-B (RS485) – can be used in the 8200 motec Order no. E82ZAFLC001

– can be used in the starttec (always in conjunction

with support frame for function modules E71ZJ001)

Components which support this protocol are available for
various systems (e.g. Simatic S5).

X3/ Designation Function :Level

 PES Additional HF screen termination
A T/R(A) RS485 data line A
B T/R(B) RS485 data line B
CN CNTR

1)

When sending data:
CNTR = HIGH
(+5 V, reference: GND3)

VP

1)

+5 V (reference: GND3)

40 GND3 Reference potential 3 for LECOM-B network

1)

7 GND1 Reference potential 1
39 GND2 Reference potential 2 for controller inhibit (CINH) on X3/28
28 CINH Controller inhibit • Start = HIGH (+12 V ... +30 V)

• Stop = LOW (0 … +3 V)

20 DC voltage source for internal controller inhibit +20 V (reference: GND1)

(CINH) power supply

59 External DC power supply for function module U(ext.) = +24 VDC ±10%

(reference: GND1)

Terminal assignment

X

Controller inhibit (CINH) power supply via internal
voltage source (X3/20)

Minimum wiring required for operation

Controller inhibit (CINH) power supply via external
voltage source

X

X

Function module and controller inhibit
(CINH) power supply via external voltage source

1)

e.g. connection of a repeater

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+5V

B

AVP

3

T/R(A) T/R(B) T/R(A) T/R(B)

CN

BA

GND3

40

GND1

7

GND2

2839

+20V

20

GND1

59

+20V

20

59

GND1

7

GND1

GND3

40

GND2

7

2839

_

+5V

B

AVP

7

3

T/R(A) T/R(B) T/R(A) T/R(B)

CN

BA

+

+20V

59

GND1

720

_

+

GND1

+5V

A

3

T/R(A) T/R(B) T/R(A) T/R(B)

VP

B

CN

GND3

40

BA

GND2

_

+

28397

Automation

Fieldbus function modules

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3

LECOM-B (RS485)

General data and operating conditions

Communication medium RS485 (LECOM-B)
Communication protocol LECOM-AB V2.0
Transfer character format 7E1: 7 Bit ASCII, 1 stop bit, 1 start bit, 1 parity bit (even)
Baud rate [bps] 1200, 2400, 4800, 9600, 19200, 38400, 57600
LECOM-B station Slave
Network topology Without repeaters: Line

With repeaters: Line or tree

Process data words (PZD) (16 bits) 2 words
Max. no. of stations Standard: 32 (= 1 bus segment) including control system

With repeaters: 90 slaves

Max. cable length per bus segment 1000 m (depending on baud rate and cable type used)
Electrical connection Screw terminals
Connection options Rigid: 1.5 mm

2

(AWG 16)

Flexible:

1.0 mm

2

(AWG 18) without wire crimp cap

0.5 mm

2

(AWG 20) with wire crimp cap without plastic crimp cap

0.5 mm

2

(AWG 20) with wire crimp cap with plastic crimp cap

DC voltage supply Internal
for the function module • External

– Only required for bus stations which are to be disconnected from

the mains, but communication with the master is to be maintained

– Required for bus devices with activated bus terminating resistor,

which are to be disconnected from the mains, but the bus system is

to remain active
– Power is being provided via a separate power supply
– +24 VDC ± 10%, max. 70 mA per function module

Isolation voltage to reference earth/PE 50 V AC
Ambient temperature Operation: –20 ... +60ºC

Transport: –25 ... +70ºC
Storage: –25 ... +60ºC

Climatic conditions Class 3K3 to EN 50178

(no condensation, average relative humidity 85%)

Note:

Two LEDs are located on the function module to indicate the communication status.

Important:

The internal or external DC supply to the "controller inhibit" terminal (X3/28) is provided

independently of the internal or external DC supply to the function module.

Tip:

The external DC supply to the function module is provided via terminals X3/59 and X3/7.
The connection diagrams above indicate the internal DC supply to the function module as an
alternative option.

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X3.2/ Designation Function Level

7 GND Reference potential for X3.2/20
39 Reference potential for controller inhibit (CINH) on X3.2/28
28 CINH Controller inhibit • Start = HIGH (+12 V ... +30 V)

• Stop = LOW (0 … +3 V)

20 DC voltage source for internal controller inhibit +20 V (reference: GND)

(CINH) power supply

3

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Automation

Fieldbus function modules

AS-interface

X3.1/ Wire colour Function

(IEC 757)

+ BN (brown) Please refer to the information included in the description of the AS-i system about

- BU (blue)

the electrical connection of peripheral devices.

The AS-interface fieldbus function module enables the
8200 motec to be controlled with digital control signals via
the "AS-interface" bus system. This function is featured in the
starttec as an option. The "AS-interface" (AS-i) bus system
has established itself for use at the lowest field level,
particularly for digital signal transfer.
It is designed for applications that do not necessarily
require powerful fieldbus systems, but do nonetheless
need to exploit the advantages of serial communication.

Terminal assignment for the E82ZAFL001 function module

The advantages of this system are:

• Easy to use and to set up

• Less wiring required

• Easy to integrate into existing systems

• Cost reductions

AS-interface – can be used in the 8200 motec Order no. E82ZAFFC001

The option for control via AS-interface is integrated Order no. E71MM402F4A010
into the following starttec products as standard.

Order no. E71MM402F2A010
Order no. E71MM402F4A020
Order no. E71MM402F2A020

Controller inhibit (CINH) power supply
Supply via internal voltage source (X3.2/20):

Minimum wiring required for operation

Controller inhibit (CINH) power supply
via external voltage source

A

A

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GND

X3.1

_

+

_

+

X3.2

S-i AS-i

GND

39

+20V

2028

+20V

39

7

2028

X3.1

_

+

_

+

X3.2

7

S-i AS-i

3

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Automation

Fieldbus function modules

AS-interface

General data and operating conditions

Protocol/communication medium AS-i
Network topology Tree
Bus station Slave
Max. no. of nodes 31
Baud rate [kbps] 167
Cycle time [ms] 5 ms (with 31 nodes)
Max. bus length [m] 100
Electrical connection (terminal strip X3) Screw terminals
Connection options (terminal strip X3.2) Rigid: 1.5 mm

2

(AWG 16)

Flexible:

1.0 mm

2

(AWG 18) without wire crimp cap

0.5 mm

2

(AWG 20) with wire crimp cap without plastic crimp cap

0.5 mm

2

(AWG 20) with wire crimp cap with plastic crimp cap

Connection options (terminal strip X3.1) 1.5 mm

2

(AWG 16) with wire crimp cap with plastic crimp cap

DC voltage supply
for the function module Via the bus

Isolation voltage to reference earth/PE 50 V AC
Ambient temperature Operation: –20 ... +60ºC

Transport: –25 ... +70ºC
Storage: –25 ... +60ºC

Climatic conditions Class 3K3 to EN 50178

(no condensation, average relative humidity 85%)

Function module E82ZAFFC001

The following are available:

• 4 AS-i data bits from the 8200 motec (control)
The bits can be freely assigned on the 8200 motec.
Example:
– Bit 1 assigned with the function "Fixed setpoint value 1"
– Bit 2 assigned with the function Fixed setpoint value 2"
– Bit 3 assigned with the function "DC injection brake"
– Bit 4 assigned with the function "Change of direction of

rotation"

• 1 AS-i data bit from the 8200 motec (feedback)
The bit can be freely assigned in the 8200 motec, e.g.
with a a trip error message.

• 1 AS-i monitoring bit from the AS-i module

Note: Two LEDs are located on the function module to indicate the communication status.

starttec with integrated AS-interface

Slave profile S-7.F (IO code: 7hex, ID code: Fhex)
Operating parameter Fhex

The following are available:

• 3 AS-i data bits from the starttec (control)
The bits can be freely assigned in the starttec.
Example:
– Bit 1 assigned with the function "starttec enable/disable 1"
– Bit 2 assigned with the function "Start/stop motor"
– Bit 3 assigned with the function "Release/apply brake"

Connecting the AS-i network cables

The network cables can be connected quickly and easily
using AS-i flexible PCB (type E82ZMFF). The cables are
fixed in place in a cable entry fitting in the carrier housing
(M16).

• 2 AS-i data bits for the starttec (feedback)
The bits can be freely assigned in the starttec, e.g. with
a trip error message.

AS-i flexible PCB connection (type E82ZMFF)

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Automation

Automation components

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3

Ladder Diagram

Function Block Diagram

Structured Text

Sequential Function Chart

Instruction List

Would you like to...

• Rationalise the electrical part of your machine?

• Have more transparent PLC programs?

• Ease the load on your bus system?

• Not have to keep learning new programming languages?

• Be able to implement drive-based control functions in
the drive?

• Be able to use tried and tested systems for more
complex drive solutions?

...then you should take a closer look at the Drive PLC.

This is because the Drive PLC can offer:

• Programming in all five IEC 1131-3 programming
languages along with a high-performance CFC editor to
simplify graphic programming

• Continued complex drive technology solutions
implemented via preconfigured technology functions

• The option of integrating the technology functions into
the PLC program

...and this is what you get:

• Distributed control of your machine

• The electrical part of the machine becomes more
cost-effective whilst maintaining the same level of
performance

• Faster set-up times through the high-performance
"Drive PLC Developer Studio" software development
environment

• Increased availability due to the reduction in number of
individual control components

• Less programming training required: IEC 61131-3 is an
international standard

Drive PLC – Description

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Automation

Automation components

Lenze

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8200 motec/starttec en 12/03

3

The Drive PLC adds a freely programmable PLC to the
8200 motec frequency inverter.
This combination will not only control movement in your
machine, but can also manage the distributed control
functions. The system is programmed using the PLC
languages of the international standard IEC 61131-3 with
the user-friendly Drive PLC Developer Studio software
development environment. Please refer to the Lenze
"Automation" catalog for further details.

Why a Drive PLC?

What benefits does the Drive PLC offer over a standard
PLC?

• Reduction of parallel wiring and unnecessary terminals
through an integrated system bus interface (CAN) to the
8200 motec frequency inverter

• Straightforward engineering through a special software
library for simple integration of the 8200 motec into the
PLC program

• Straightforward integration of the most varied fieldbuses
through plug-on modules

• A cost-effective system with extensive basic functions

• No additional costs for gateway functions to higher-level
bus systems such as INTERBUS or PROFIBUS

Lenze can offer a full automation system for your
application, ranging from the operating and display units
(keypads) to the geared motors.
As an additional bonus, Lenze can now save you time by
providing the software that brings your machines to life
from the basic configurations and technology functions,
using the IEC 61131-3 languages you are already
familiar with.

Drive PLC – Description

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Automation

Automation components

Lenze

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8200 motec/starttec en 12/03

3

Conformity CE Low Voltage Directive (73/23/EEC)
Approvals UL 508C Underwriter Laboratories (File No. E132659)

Power Conversion Equipment
Program memory 191 kB
Data memory 9.5 kB (1.3 KB marker + 7 KB variables)
EEprom buffered memory 800 bytes
Residual memory 200 bytes
Task types 1 cyclic task

8 tasks (time or event-controlled)

Processing time for a
bit operation

1.0 µs

Number of counters/timers Freely selectable in accordance with IEC 61131-3
Digital inputs 8 (3 of which have interrupt capability)
Extendable Via extension board and distributed terminals
Digital outputs 4 (1 A each up to 40°C, derating 2.5%/°C from 40°C…55°C)
Extendable Via extension board and distributed terminals
Analog inputs 3 (± 10 V, 10 bits + sign)
Analog outputs 1 (±10 V or ±20 mA, 10 bits + sign, ±0.5% )
Communication interfaces System bus (similar to CANopen) integrated

Plug-on communications modules (e.g. INTERBUS, PROFIBUS-DP)
Dimensions (H xBxT)/[mm] 120 x 60 x 140
Operational reserve

To IEC 1131

Programming software Drive PLC Developer Studio with IL, LD and ST programming languages,

ST, AS, CFC, debugging and monitoring, visualisation

Voltage supply +18 ...30 VDC
Current (at 24 VDC) 200 mA (without output loads)

Designation Order no.

Drive PLC EPL-10200

Drive PLC – Technical data

Required components for programming:

Designation Order no.

Drive PLC Developer Studio BASIC ESP-DDS1-B
Drive PLC Developer Studio PROFESSIONAL ESP-DDS1-P
PC system bus converter EMF2173IB

(voltage supply via keyboard with DIN connection)
PC system bus converter EMF2173IB-V002

(voltage supply via keyboard with PS2 connection)
RS232 system cable (0.5 m) EWL0048
RS232 system cable (5.0 m) EWL0020
RS232 system cable (10 m) EWL0021

Note:

The Drive PLC is programmed on the PC via the system bus.

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3

Drive PLC – Mechanical installation

• The devices must only be used as built-in units.

• If the exhaust air contains pollutants (dust, lint, grease,
aggressive gases) then appropriate counter-measures
must be in place. (e.g. installation of filters, regular
cleaning etc.)

• Ensure there is enough mounting space.
– Several units can be mounted directly adjacent to one

another without clearance.

– Make sure that there is free access for cooling air and

that the outlet for used air is not blocked.

– Ensure a clearance of 100 mm above and below.

• In the event of continuous oscillations or vibrations:
Check the use of vibration dampers.

The Drive PLC can be fitted as follows into a control
cabinet:

• With the standard fixtures included in the
scope of supply

• With swivel bracket (accessories)

•With DIN rail fixtures (accessories)

Tip:

E82ZWEK (with bracket) or E82ZWES (with clamp) fixings
can be used (accessories) for quick and easy installation.

Dimensions [mm]

aa1bb1b2 c d e f

60 30 167 147...157 120 140 6.5 27.5 148

Standard mounting

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3

Order no. a [mm] b [mm] b1[mm] b2[mm] c [mm] c1[mm] d [mm] e [mm] e1[mm]
E82ZJ001 60 203 177...192 120 140 162 6.5 11.5 39

Mounting with a swivel bracket/Side mounting

In housings where installation space is limited, the Drive
PLC can be installed with a swivel mounting rail.

The Drive PLC can be swung out laterally by 90º for the
purposes of installation, setting and diagnostics (locking
mechanisms at 45°, 90°, 135°, 180°). The swivel bracket
can also be used for fixed sideways mounting.

Schematic diagram

a [mm] b [mm] c [mm] c1[mm]

Order no. 
E82ZJ002 60 120 158 151 18 11

DIN rail fixtures

Tip: The DIN rail fixture can be moved flexibly on the rear panel of the Drive PLC.

➀ Bolt here ➁ Pivot point ➂ Bolt here to keep the Drive PLC fixed in the 0º position

Schematic diagram

 DIN rail 35 x 15 or  DIN rail 35 x 7.5  DIN rail fixtures

Drive PLC – Mechanical installation

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3

Drive PLC – Electrical installation

Terminals on the upper side of the device

X1 Voltage supply Level

k24 GND supply voltage Reference potential
+24 Supply voltage +18 ...+30 V DC
+024 Supply voltage for digital outputs +18 ...+30 VDC

A

Control electronics power
supply

B

Emergency
stop

C

External DC voltage source

X2 Digital outputs Level

01 Output 1 LOW level 0 ...+4 V DC
:: HIGH level +13 ...+30 V DC
04 Output 4 HIGH active

max. 1 A (up to 40°C, derating 2.5%/°C
from 40 °C…55 °C)

Shortest update cycle 1 ms (depending on
where the process image is created)

X3 Digital inputs Level

I1 Input1 LOW level 0 ...+4 V DC
:: HIGH level +13 ...+30 V DC
I8 Input 8 Input current 8 mA at 24 VDC

Shortest update cycle 1 ms (depending on
where the process image is created)

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Automation components

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3

X4 Analog I/O Level

AI1 Analog input 1
AI2 Analog input 2 ± 10 V (10 bits + sign)
AI3 Analog input 3
Ak Analog GND Reference potential
A0V Analog output voltage ± 10 V (10 bits + sign); ± 0.5%
A0i Analog output current ± 20 mA (10 bits + sign); ± 0.5%

X5 System bus (CAN) Level

GND Reference potential
LOW CAN-LOW System bus LOW (data line)
HI CAN-HIGH System bus HIGH (data line)

Terminals on the underside of the device

Drive PLC – Electrical installation

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3

Extension Board

The extension boards can be fitted sideways into the
Drive PLC. This makes extending the type and number of
I/O terminals quick and easy using this method.

Extension Board 1 Connections
For the connection of three-wire sensors 6 digital inputs,

and outputs for 24 V brake control LOW level: 0. . .+4 V DC

HIGH level: +13. .. +30 V DC

4 digital outputs,

LOW level: 0. . . +4 V DC
HIGH level: +13. .. +30 V DC
Max. 1 A (up to 40°C, derating 2.5%/°C from 40 °C…55 °C)

2 digital outputs,

LOW level: 0. . . +4 V DC
HIGH level: +13. .. +30 V DC
Max. 2 A (up to 40°C, derating 2.5%/°C from 40 °C…55 °C)
5 terminals each for +24 V DC and GND
(for three-wire sensors)

Extension Board 2 Connections
For the most cost-effective connection of 14 digital inputs

digital sensors and actuators LOW level: 0. . . +4 V DC

HIGH level: +13. .. +30 V DC

8 digital outputs,

LOW level: 0. . . +4 V DC
HIGH level: +13. .. +30 V DC
Max. 1 A (up to 40°C, derating 2.5%/°C from 40 °C…55 °C)

Extension Board 3 Connections
For high-speed counting, length measurements 1 encoder input, TTL, HTL, 500 kHz, two-track with

and control technology applications inverted signals and zero track

8 digital inputs,

24 V potential-free
LOW level: 0. . . +4 V DC
HIGH level: +13. .. +30 V DC

4 digital outputs,

LOW level: 0. . . +4 V DC
HIGH level: +13. .. +30 V DC
Max. 1 A (up to 40°C, derating 2.5%/°C from 40 °C…55 °C)

2 analog inputs (± 10 V, 10 bits + sign)

Designation Order no.

Extension Board 1 EPZ-10201

Extension Board 2 EPZ-10202

Extension Board 3 EPZ-10203

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3

Operating/Display units

The task of improving the efficiency and effectiveness of
the machines and systems we use today is never-ending.
The ability to use complex machines easily and monitor
them reliably is becoming an ever-increasing priority.
Lenze can provide you with a comprehensive range of
operating/display unit products ranging from text displays
to graphical displays and beyond to touchscreen units.

H315

H310

H410

H510

H520

Type Order no.

Text, backlit LED LC display EPM-H310
Text, backlit LED LC display EPM-H315
Graphic, backlit LED LC display EPM-H410
Touchscreen, LCD monochrome STN 5.5¨ EPM-H510
Touchscreen, LCD 256 colours TFT 10.4¨ EPM-H520

Each type provides a multiplicity of functions, e.g.:

• Display of text, images, bar graphs, bitmap images and
animated graphics

• Recipe handling

• Display of system and alarm messages

• Windows fonts

• Automatic operations

• Communication via Lenze system bus

You will find more information about operating/display units in the Automation catalog.

Text displays

Text displays provide an affordable, compact solution
for simple applications used for automating machines.

Graphical displays

The modern design of the graphical display combines
cost-effectiveness, functionality and a high level of
user-friendliness.

Touchscreen

Based on the range of touchscreen products available,
we can offer you screens ranging from an affordable
entry-level screen right up to a 10.4" TFT screen with
256 colours.

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3

I/O system in IP20

Automation is playing an ever more important part in
machines and systems. The increasing number of I/O
devices this has given rise to has in turn increased the
amount of wiring required. This is where distributed I/O
systems bring order to the chaos.

Lenze has developed two new product concepts which
are suitable for both basic digital applications and more
complex automation tasks.

The compact system

The system comprises a range of compact products with a
fixed number of digital inputs and outputs.
It has a built-in communication interface in the form of the
CAN-based Lenze system bus.

The compact system is available in four different versions ­one of which is bound to meet your exact application
requirements.

8, 16 and 32-channel modules can be supplied in one or
three-wire technology with up to 24 inputs and 8 outputs.

The modules have a SUB-D connector for the connection
of the system bus, plug-in spring-clamp terminal strips to
speed up the wiring process and a switch for the node
address. The compact system offers maximum operational
reliability, can be mounted quickly and easily on 35 mm
DIN rails and is even easy to configure. All in all, this
speeds up the commissioning.

The modular system

Lenze can now provide a range of completely new I/O
systems for complex automation applications. The range
comprises three components: a gateway, electronic
modules and a backplane bus.

The modular system is connected to the Lenze system
bus via the gateway. An internal backplane bus is used for
the intra-station communication of process and parameter
data, as well as diagnostic data.

The electronics modules manage the actual I/O functions.
Up to 32 units can be combined as required to form an
overall station in which each module is optimised for the
individual application in which it is to be used.

The electronics module range comprises the following
modules:

• Digital input – 8 channels

• Digital output – 8 channels – 1 A-, 2 A

• Digital output – 4 channels - 5 A relay

• Digital I/O – 8 channels

• Analog input – 4 channels

• Analog output – 4 channels

• Counter – 1 MHz

Type Order no.

8xdig. I/O compact EPM-T830 (3-wire)
16xdig. I/O compact EPM-T831 (1-wire)

EPM-T833 (3-wire)

32xdig. I/O compact EPM-T832 (1-wire)

Type Order no.

CAN gateway EPM-T110
8xdigital input EPM-T210
8xdigital output 1A EPM-T220
8xdigital output 2A EPM-T221
4xrelay EPM-T222
8xdigital input/output EPM-T230
4xanalog input EPM-T310
4xanalog output EPM-T320
2/4xcounter EPM-T410

You will find more information about the I/O system in the Automation catalog.

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Accessories

8200 motec
starttec

Overview 4-3

Cable
protection 4-4

Fuses and cable cross-sections 4-4
Cable protection (fuses) with
corresponding holders 4-5
Cable protection (circuit breakers) 4-6

Mains chokes
(EN61000-3-2)

4-7

Braking operation 4-8

8200 motec – Braking operation with
brake resistor 4-8
starttec – Braking operation with
brake motors 4-15

Wiring terminals 4-18

General features 4-18
Mains bus connectors 4-19

Current limiting
modules 4-20

Assembly tools 4-22

Fan module for wall mounting
8200 motec 3.0 -7.5 kW 4-22
Adaptor plates for mounting on
motors 4-23
starttec – Support for
function modules 4-23

Controls 4-24

Switch/Potentiometer unit 4-24
Potentiometer unit 4-25
Switch unit 4-25

Overview tables 4-27

General accessories 8200 motec 4-27
General accessories 8200 starttec 4-28
Type-specific accessories
8200 motec 4-29
Combination options
8200 motec 4-30

4

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Accessories

Overview

Lenze

4-3

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4

In addition to the 8200 motec and starttec, you will find
numerous accessories for setting up distributed drive
solutions.
Brake resistors with high degrees of protection for
converting braking energy into heat are available for
braking large loads and for dynamic applications.

A range of adaptor plates enables the 8200 motec and
starttec to be combined with any type of motor. Spring­operated brakes can be supplied with power and control
directly from the 8200 motec and starttec.

Cable protection (fuses)
or
Cable protection (circuit
breakers)

Cable protection (fuses)
or
Cable protection (circuit
breakers)

Mains choke

Mains bus connectors

Mains Integrated mains bus connector options

24 V power supply

Fan module
for wall
mounting

3.0 – 7.5 kW

Adaptor plates for
installation on
third-party motors

Adaptor plates for
installation on
third-party motors

Mains

Brake
resistors with
high degree
of protection

MotorMotor

Support for
function
modules

Brake rectifier

Switch unit
Potentiometer unit

Switch/Potentiometer unit

Integrated brake control

starttec motor starter8200 vector frequency inverter

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Accessories

Cable protection

Normal operation Operation with increased power rating

(150% overload) (120% overload)

Fuse Circuit Cable Fuse Circuit Cable

F1, F2, F3 breaker cross-section F1, F2, F3 breaker cross-section

Type VDE UL VDE mm

2

AWG VDE UL VDE mm

2

AWG

8200 motec
E82MV251_2B M 10A 10A C 10A 1.0 18 M 10A 10A C 10A 1.0 18
E82MV371_2B M 10A 10A C 10A 1.5 16 M 10A 10A C 10A 1.5 16
E82MV551_4B M 6A 5A B 6A 1 18 M 6A 5A B 6A 1 18
E82MV751_4B M 6A 5A B 6A 1 18 M 6A 5A B 6A 1 18
E82MV152_4B M 6A 5A B 6A 1 18 M 10A 10A B 10A 1.5 16
E82MV222_4B M 10A 10A B 10A 1.5 16 M 10A 10A B 10A 1.5 16
E82MV302_4B M 16A 15A B 16A 2.5 14 M 16A 15A B 16A 2.5 14
E82MV402_4B M 20A 20A B 20A 4.0 12 M 20A 20A B 20A 4.0 12
E82MV552_4B M 25A 25A B 25A 4.0 10 M 32A 25A B 32A 6.0 10
E82MV752_4B M 32A 35A B 32A 6.0 8 – – – – –

starttec
E71MM402xxA M25A 25A B25A 4.0 10 – – – – –

Please observe national and regional regulations.

For operation in UL approved installations, use only UL approved cables,
fuses and fuse holders.
UL fuse: Voltage 240 V or 500...600 V,
tripping characteristic "H" or "K5"

Fuses and cable cross-sections

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Accessories

Cable protection

Lenze

4-5

8200 motec/starttec en 12/03

4

Cable protection (fuses) with corresponding holders.

Fuse Fuse holder

Type Rated Size Order number Required Order number Required

current quantity quantity

8200 motec
E82MV251_2B M 10A 10 x 38 EFSM-0100AWE 1 EFH10001 1
E82MV371_2B M 10A 10 x 38 EFSM-0100AWE 1 EFH10001 1
E82MV551_4B M 6A 10 x 38 EFSM-0060AWE 3 EFH10001 3
E82MV751_4B M 6A 10 x 38 EFSM-0060AWE 3 EFH10001 3

E82MV152_4B

M 6A

10 x 38

EFSM-0060AWE

3 EFH10001 3

M 10A

1)

EFSM-0100AWE

1)

E82MV222_4B M 10A 10 x 38 EFSM-0100AWE 3 EFH10001 3
E82MV302_4B M 16A 10 x 38 EFSM-0160AWE 3 EFH10001 3
E82MV402_4B M 20A 10 x 38 EFSM-0200AWE 3 EFH10001 3

E82MV552_4B

M 25A

14 x 51

EFSM-0250AXH

3 EFH10002 3

M 32A

1)

EFSM-0320AWH

1)

E82MV752_4B M 32A 14 x 51 EFSM-0320AWH 3 EFH10002 3

starttec
E71MM402xxA M25A 14 x 51 EFSM_0250AXH 3 EFH10002 3

1)

Must be used when operating the system with increased power rating

Type a [mm] b [mm] e [mm] Fuse dimensions
EFH10001 17.5 81 68 10 x 38
EFH10002 26 81 68 14 x 51

Fuse holder dimensions

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e

a

b

4

Lenze

4-6

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Accessories

Cable protection

EFA1xxxxA EFA3BxxxA

Miniature circuit breakers

Type Order number Required quantity

8200 motec
E82MV251_2B C 10A C 10A EFA1C10A 1
E82MV371_2B C 10A C 10A EFA1C10A 1
E82MV551_4B B 6A B 6A EFA3B06A 1
E82MV751_4B B 6A B 6A EFA3B06A 1
E82MV152_4B B 6A B 10A EFA3B06A

1)

1

E82MV222_4B B 10A B 10A EFA3B10A 1
E82MV302_4B B 16A B 16A EFA3B16A 1
E82MV402_4B B 20A B 20A EFA3B20A 1
E82MV552_4B B 25A B 32A EFA3B25A

2)

1

E82MV752_4B B 32A – EFA3B32A 1

starttec
E71MM402xxA B25A – EFA3B25A 1

1)

EFA3B10A must be used when operating the system with increased power rating

2)

EFA3B32A must be used when operating the system with increased power rating

Cable protection (miniature circuit breakers)

Normal operation

(150% overload)

Operation with

increased rated power

(120% overload)

Dimensions of miniature circuit breakers

Type a [mm] b [mm] e [mm]
EFA1XXXXA 17.5 80 63
EFA3BXXXA 53 90 63

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e

ba

Accessories

Mains chokes (EN 61000-3-2)

Lenze

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4

Mains chokes (EN61000-3-2)

European Standard EN 61000-3-2 specifies limits for
harmonic currents in the mains supply. Non-linear
consumers (e.g. frequency inverters) generate harmonic
currents which "contaminate" the supply network and can
therefore cause interference to other consumers. The aim
of these standards is to secure the quality of public mains
supply networks and to reduce loads on the mains supply.

Important: This standard only applies to public mains

supplies. Networks with their own transformer
stations (as found commonly in industrial plants)
do not fall under the public domain and are
therefore not affected by this standard.
If more than one component (e.g. 8200 motec) is
installed in a single device or piece of machinery,
then the standard should only be applied to the
entire machine.
Therefore the limits must be satisfied by any
device which is to be connected to the mains
supply.

The following mains choke assigned below must be used
with the 8200 motec frequency inverters listed to ensure
that they conform with the limits specified in EN 61000-3-2:

8200 motec Mains choke

Type Voltage [V] Power [kW] Order no. Inductance In [A] m [kg]

[mH]

E82MV251_2B

1 x 230

0.25
ELN1-0900H005 9.0 5.0 1.0

E82MV371_2B 0.37

E82MV551_4B

3 x 400

0.55
EZN3A1500H003 15.0 2.5 0.5

E82MV751_4B 0.75

Please note:
– When using a mains choke, the maximum possible output voltage does not reach the value of the mains voltage – the

typical mains voltage drop at the rated value is around 6%.

– 8200 motec frequency inverters are "professional devices in accordance with EN 61000-3-2“

1)

.

1)

Definition: "A device, designed for industrial use in certain professions or industries and not destined for general sale to the public. The application of the
device must be specified by the manufacturer."

Dimensions of mains chokes

Mains choke a [mm] b [mm] c [mm] d [mm] e [mm] f [mm] k [mm] m [mm] n [mm]

ELN1-0900H005 66 67 50 53 80 62 80 4.8 9
EZN3A1500H003 95 82 56 35 115 _ _ 5 9

m

c
a

n

d
b

f

e

k

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Accessories

Braking operation

8200 motec – Braking operation with brake resistor

External brake resistors are required to brake high
moments of inertia or for extended generator mode
operation. Brake resistors convert mechanical braking
energy into heat.
The brake transistor integrated in the 8200 motec
connects the external brake resistor when the DC bus
voltage exceeds a certain switching threshold. This
prevents the frequency inverter from setting a pulse inhibit
because of an overvoltage, which would cause the drive to
coast to standstill. Braking is always controlled when using
an external brake resistor.

Selection of brake resistors

The Lenze brake resistors recommended in the tables are
appropriate for each frequency inverter (related to 150%
generative power. They are suitable for most applications.
For special applications, e.g. centrifuges, materials
handling systems etc., the suitable brake resistor must
meet the following requirements:

Active load Can move by itself without any influence from the drive

(e.g. materials handling systems, unwinders)

Passive load Stops by itself without any influence from the drive

(e.g. horizontal traversing drives, centrifuges, fans)

U

DC

[V] Threshold for brake transistor

P

max

[W] Maximum braking power defined by the application



e

Electrical efficiency (controller + motor)
Guide values: 0.54 (0.25 kW) … 0.85 (11 kW)



m

Mechanical efficiency (gearbox, machine)

t

1

[s] Braking time

t

cycl

[s] Cycle time = Time between two subsequent braking cycles (= t1 + break time)

Brake resistor Application

Criterion With active load With passive load

Continuous braking

≥ P

max

· e· m·

t

1

≥

P

max

· e· 

m

·

t

1

power [W]

t

cycl

2t

cycl

Thermal capacity [Ws]

≥ P

max

· e· m· t

1

≥

P

max

· e· 

m

·t

1

2

Resistance [Ω)

R

min

≤ R ≤

U

DC

2

P

max

· e· 

m

The brake resistors for the 8200 motec are supplied with high degrees of protection so that they can be installed
outside the control cabinet. This means that expensive cooling equipment does not have to be installed to dissipate
consequential power loss from the control cabinet.

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Accessories

Braking operation

Lenze

4-9

8200 motec/starttec en 12/03

4

8200 motec – Braking operation with brake resistor

Rated data for the integrated brake transistor

Brake transistor 8200 motec, 230 V

E82MV E82MV

251_2B 371_2B

Threshold U

DC

[V DC] 375
Peak current [A DC] 0.85
Max. continuous current [A DC] 0.85
Peak brake power at U

DC

[kW] 0.3
Continuous braking power [kW] 0.3
Smallest permissible [Ω] 470

brake resistor R

min

Power derating 40ºC < T < 60ºC: 2%/K

1000 m amsl < h < 4000 m amsl: 5%/1000 m
Switch-on cycle Max. 60 s peak brake power, then at least 60 s break
Recommended Order ERBM470R110W

Lenze brake resistor no.
Enclosure of brake resistor IP55

Brake transistor 8200 motec, 400 V

E82MV551_4B E82MV751_4B E82MV152_4B E82MV222_4B

Threshold U

DC

[V DC] 780
Peak current [A DC] 1.8 4.0
Max. continuous current [A DC] 1.0 2.5
Peak brake power at U

DC

[kW] 1.4 3.2
Continuous braking power [kW] 0.8 2.0
Smallest permissible [Ω] 450 200

brake resistor
Power derating 40ºC < T < 60ºC: 2%/K

1000 m amsl < h < 4000 m amsl: 5%/1000 m
Switch-on cycle Max. 60 s peak brake power, then at least 60 s break
Recommended Order

ERBM470R110W ERBM240R220W

Lenze brake resistor

1)

no.

Enclosure of brake resistor IP55

D

D

Brake transistor 8200 motec, 400 V

E82MV302_4B E82MV402_4B E82MV552_4B E82MV752_4B

Threshold U

DC

[V DC] 780
Peak current [A DC] 7.8 7.8 11.4 16.5
Max. continuous current [A DC] 3.8 5.1 7.0 9.6
Peak brake power at U

DC

[kW] 6.1 6.1 8.9 12.9
Continuous braking power [kW] 3.0 4.0 5.5 7.5
Smallest permissible

[Ω] 100 100 68 47

brake resistor
Power derating 40ºC < T < 60ºC: 2%/K

1000 m amsl < h < 4000 m amsl: 5%/1000 m

Switch-on cycle Max. 60 s peak brake power, then at least 60 s break

E82MV302_4B E82MV402_4B E82MV552_4B E82MV752_4B

Recommended Order no. ERBS180R350W ERBS100R625W ERBS100R625W ERBS082R780W
Lenze brake resistor

1)

Enclosure of
brake resistor IP65

D

1)

The brake resistors are set to a switch-on cycle of 1:10 (max. 15 s braking, then at least 150 s recovery time)

CTi Automation - Phone: [phone] - Fax: [phone] - Web: www.ctiautomation.net - e.mail: [e-mail]

4

Lenze

4-10

8200 motec/starttec en 12/03

Accessories

Braking operation

8200 motec – Braking operation with brake resistor

Rated data for brake resistors

Lenze brake resistors

Order R Braking power Thermal Switch-on Cable cross-section

number Peak Duration capacity cycle

[Ω] [kW] [kW] [kWs] [mm

2

] AWG

ERBM470R110W 470 1.3 0.11 16.5 1.5 16
ERBM240R220W 240 2.5 0.22 33 1.5 16
ERBS180R350W 180 3.5 0.35 52.5 1.5 18
ERBS100R625W 100 6.25 0.625 93.75 1.5 18
ERBS082R780W 82 7.8 0.78 117 2.5 14

Note: The brake resistors are fitted with a thermostat (NC contact) as standard.
The product catalog for the 8200 vector frequency inverter contains more brake resistors with IP20 degree of protection.

1:10 Max. 15 s braking

at peak brake power,

followed by at least
150 s recovery time

Dimensions of brake resistors ERBM... (IP55)

Brake resistor a [mm] b [mm] c [mm] d [mm] e [mm] g [mm] k [mm]

ERBM470R110W 80 160 70 145 75 5 7.5
ERBM240R220W 80 340 70 325 75 5 7.5

Note: ERBM...(IP55) brake resistors are prefabricated with 2.5 m connecting cable

Brake resistor ERBM... with integrated connecting cable in IP55

CTi Automation - Phone: [phone] - Fax: [phone] - Web: www.ctiautomation.net - e.mail: [e-mail]

e

c

a

k

d
bg