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Expert900
User Manual
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ACS Expert900 User Manual

Operating Manual
NJT: Expert900 Install. & Initial Setup
NJT: Expert900 Install. & Initial Setup
Copyright & Revision History
The documentation describes the current status of the product design at the time of drafting or updating the document. Changes and improvements, due to advances in technology and functionality, may be introduced without prior notice or justification.
ACS Solutions Switzerland Ltd. is not liable for any indirect damages incurred by the user as a result of using this document.
Copyright 29. Mar. 07 by ACS Solutions Switzerland Ltd. Frankenstrasse 70 CH-3018 Bern Switzerland
Document Administration Author(s)
Date 29.03.2007 Language EN Original Language EN Doc-Nr. 10-000-004-711 Sub-No.: 06 Version 01 Document-Type BH Operating Manual Format Tool Microsoft Word 2000 Location SAP-PDM
Roger Vifian
Revision History
Vers. Description of Changes 00 First edition 01 FCC authorization; ground connection & special track ground connection
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NJT: Expert900 Install. & Initial Setup
Table of Contents
1 Reference Documents.....................................................................................4
2 FCC Authorization & Rules.............................................................................5
3 Overview...........................................................................................................6
3.1 Basic Steps.........................................................................................................................6
4 Installation........................................................................................................7
4.1 Setup Conditions.................................................................................................................7
4.2 Minimum Clearance Requirements.....................................................................................7
4.3 Recommendations for the Installation of the Pedestal......................................................10
4.4 Installation of TVM onto the Pedestal................................................................................11
4.4.1 Description of the Attachment of the TVM to the Pedestal................................11
4.4.2 Installation with Lifting Device...........................................................................13
4.4.3 Installation Manually..........................................................................................17
4.5 Installation of EFT – PoS Card Processing.......................................................................22
4.6 Connecting the TVM to the Mains.....................................................................................23
4.6.1 Power Requirements.........................................................................................23
4.6.2 Procedure.........................................................................................................24
4.7 Connecting the TVM to the Network..................................................................................27
4.7.1 Network Connection with Shielded Cable Connection......................................27
4.7.2 Network Connection with Unshielded Cable Connection..................................28
5 Initial Start-up................................................................................................29
5.1 Overview...........................................................................................................................29
5.2 Requirements....................................................................................................................29
5.3 Special tools......................................................................................................................30
5.4 Starting up the TVM..........................................................................................................30
5.4.1 Remove Packaging Material andTransport Security Locks..............................30
5.4.2 Software Installation..........................................................................................30
5.4.3 Terminal Initialization........................................................................................31
5.4.4 Load Paper (Ticket Media)................................................................................36
5.4.5 Inspecting Coin Vault, Banknote Vault & BUCOs.............................................36
5.4.6 Initializing the Printer System............................................................................37
5.4.7 Initializing the Coin Processing System............................................................40
5.4.8 Fill the Coin Drums of the Coin Processing System.........................................41
5.4.9 Initializing the Banknote Verifier........................................................................44
5.4.10 Initializing the Card Handling Module (option)..................................................46
5.4.11 Commissioning of the EFT-PoS Card Processing............................................47
5.4.12 Initializing the Sales Application........................................................................47
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1 Reference Documents
Document number
10-000-004-582 E00 Safety Instructions 10-000-004-711 E01 NJT: Expert900 System Description 10-000-004-711 E02 NJT: Expert900 Routine Jobs 10-000-004-711 E03 NJT: Expert900 Maintenance Jobs 10-000-004-711 E04 NJT: Expert900 Replacing Modules 10-000-004-711 E05 NJT: Expert900 Error Codes
Document Title
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NJT: Expert900 Install. & Initial Setup
2 FCC Authorization & Rules
This TVM (Ticket vending machine) complies to the standards and regulations of the FCC (Federal Communications Commission, USA).
Read through following statements to get familiar with the FCC regulations:
Statement Required by 15.19 and RSS210
This TVM complies with part 15 of the FCC Rules. Operation is subject to the following two conditions:
− this TVM may not cause harmful interference, and
− this TVM must accept any interference received, including
interference that may cause undesired operation.
Statement Required by 15.2
Important Note
Changes or modifications made to this TVM not expressly approved by ACS USA may void the FCC authorization to operate this TVM.
Important Note: FCC Radiation Exposure Statement
This TVM complies with FCC radiation exposure limits set forth for an uncontrolled environment. This TVM should be installed and operated with minimum distance of 20cm between the radiator and your body. This transmitter must not be co-located or operating in conjunction with any other antenna or transmitter.
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3 Overview
The following document describes the steps for the initial installation and initialization of the unit.
3.1 Basic Steps
The following are the principle steps in installing a TVM and starting it up for the first time:
1 Check the shipment to make sure it is complete. 2 Prepare the area where the TVM is to be installed; drill holes for
anchor rods, mount anchor rods
3 Anchor pedestal at the location where the TVM is to be installed. 4 Install the TVM onto the pedestal. 5 Install the EFT-PoS terminal (if not installed already) 6 Hook up power supply and network cables. 7 Load ticket media and insert cash vaults and BUCOs. 8 Turn on the TVM; initialize the TVM.
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4 Installation
4.1 Setup Conditions
Please note
Always observe local safety precautions and those of the railway or bus company in question.
• Do not expose TVM to direct sunlight.
• Space requirements for installation of the pedestal: 900mm × 450mm.
• The TVM must be situated on a flat, level concrete floor with surface
irregularities not exceeding 1 mm.
• Do not locate the TVM near emergency escape routes.
4.2 Minimum Clearance Requirements
Maintenance requirements call for the following minimum clearance between TVMs installed next to one another.
• At least 85 mm between two TVM
• At least 5 mm between any wall and the rear of the TVM
• At least 270 mm between the TVM and any wall to its left.
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Figure 1: Top view: Minimum clearance requirements
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Figure 1: Dimensions TVM
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4.3 Recommendations for the Installation of the Pedestal
Mechanical Stability
The pedestal mountings must remain mechanically stable under the following loads: stress = 5500N, strain = 2000N (forces measured at each mounting point).
Recommended Mounting Fixtures
The installation accessories shipped along with the TVM only include the mounting fixtures required for mounting the TVM/AVM onto the pedestal.
Hilti AG anchor rods (model HAS-E-F-M16 × 260/108) and adhesive capsule anchors (model HVU M16 × 125) have become the standard fixtures for anchoring the pedestal at the installation site. These anchoring fixtures can be obtained worldwide from Hilti AG. Additional information is available online at www.hilti.com, where you will also find the appropriate instructions for use.
Installation Requirements
• The power cable and network cable must be ready for connection and
properly installed in the concrete base.
• Up-to-date instructions for mounting anchor rods should be on hand
from the rod manufacturer.
Special Tools
• Key for the pedestal door (if lock is present)
Procedure
Warning! – Risk of electric shock!
Make certain that all of the cables you will be handling have been disconnected from any source of electricity and that they remain so during installation.
1 Check to make sure that the location for the TVM is level and clean. 2 Drill holes for the anchor rods according to instructions and tables
provided by the manufacturer of the anchoring fixtures. Please note that, once installed, the anchor rod must extend out of the floor by at least 50 mm (max. 80mm):
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B
B
M16
> 50
Figure 2: Pedestal anchoring
3 Secure the anchor rods according to instructions and tables provided
by the anchor rod manufacturer.
4 Bolt the pedestal at each mounting point using M16 nuts and M16
washers, taking care to avoid exceeding the maximum allowable torque for the anchor rods.
The pedestal is now fully installed.
4.4 Installation of TVM onto the Pedestal
Do not scoot the TVM across rough surfaces, as this could potentially destroy the surface coatings of the cabinet. Instead, lower the TVM onto the pedestal in stages using hardwood blocks as described in this section.
4.4.1 Description of the Attachment of the TVM to the Pedestal
The properly installed TVM actually sits on the rubber supports of the nivelling set and not directly on the pedestal, see Figure 3 on page 12.
The rubber supports acts as shock absorber.
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Figure 3: Cross-section of the Attachment
No.
Description
1 TVM 2 Pedestal 3 M16×60 mounting bolt 4 17/30×30 washer 5 Rubber washer 6 M12×60 leveling screw 7 Metal support 8 Rubber support: forms the nivelling plate together with
metal support of pos 7
9 Welded nut (on holes drilled in the pedestal)
Important!
Make sure that there must be a gap between the TVM and pedestal of at least 2mm.
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Figure 4: Attachment TVM to Pedestal upon completion
4.4.2 Installation with Lifting Device
Requirements
• The pedestal must be fully installed (with the electric and network
cables installed in the pedestal).
Special tools
• Door keys
• Pedestal door key (if necessary)
• Lifting device to lift the TVM up to base height:
• Support plates, 2pcs, order number 851.9763/01 (not part of the
delivery)
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Procedure
Warning! – TVM might tip if not properly secured!
Until it is fully installed, the TVM will tip over when the door is opened, potentially crushing anyone it falls on. All operations should be performed, if at all possible, with the door closed. If this is not feasible, the TVM must be secured so that it cannot tip over.
Danger! – Risk of electric shock!
Make certain that all cables have been disconnected from any source of electricity and that they remain so while working on the TVM.
1 Move the TVM, which sits on its skid on the platform, in front of the
installed pedestal:
Warning! – TVM might tip if not properly secured!
TVM must be secured so that it cannot tip over.
2 Make sure that somebody holds the TVM to protect it from falling
over. Open only now the door.
3 Remove the screws that hold the unit to the skid. 4 Close the TVM door again. 5 Put support plates onto the pedestal:
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6 Lift the TVM up to pedestal height:
7 Slide the TVM over the wooden blocks onto the pedestal and align it
to the pedestal:
8 Set nivelling plates (consisting of the metal support, pos7, and rubber
support, pos 8, in Figure 3 on page 12) in the appropriate places on the base by each mounting hole:
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