Acer PD115 User Manual

Page 1
Acer PD-115
Service Guide
Service guide files a nd update s are available on the CSD web; for more information, plea se refer to http://csd.acer.com.tw
100% Recycled Pa per
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Copyright

Copyright © 2003 by Acer Incorporated. All rights reserved. No part of this publication

Disclaimer

The information in this guide is subject to change without notice. Acer Incorporated makes no representation s or warra nties, e ither expressed or implied, with respect to the contents here of a nd spe cifically disclai ms a ny warranties of merchanta bility or fitness f or a ny particular purpose. Any Acer Incorporated software described in this manual is sold or licensed “as is”. Should the progra ms prove defe c tive following their purchase, the buyer (and not Acer Incorporated, its distributor, or its dealer) a ssumes the entire cost of all ne cessary servicing, re pair , a nd any incidental or consequential damages resulting from any defe ct in the software.
Acer is a registered trademark of Acer Corporation. Intel is a registered trademark of Intel Corporation. Pentium and Pentium II/III are trade marks of Intel Corporation. Other brand a nd product n ames are trademarks a nd/or registered tra demark s of their respec ­tive holders.
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Conventions

The following conventions are used in this manual
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Page 4

Preface

Before using this information and the product it supports, please rea d the f ollowing general information.
1. This Service Guide provides you with all te chnical inf ormation relating to the BASIC CONFIGURA TION decided for Acer’s “global” product of fering. To better fit local market requirements a nd enha nce product competitiveness, your regional of fice MAY have decided to extend the functionality of a ma chine (e.g. a dd-on card, modem, or extra memory ca pa bility). These LOCALIZED FEATURES will NOT be covered in this generic service guide. In such ca ses, ple ase contact your regional off ices or the responsible personnel/cha nnel to provide you with further technical details.
2. Please note WHEN OR DERING FRU PARTS, that you should check the most up­ to-date information available on your region al web or channel. If, f or whatever reason, a part number cha nge is ma de, it will not be noted in the printed Service Guide. For ACER-AUTHORIZED SERVICE PROVIDERS, your Acer off ice may have a DIFFER ENT part number code to those given in the FRU list of this printed Service Guide. You MUST use the list provided by your regional Acer of fice to order FRU parts f or repair and service of customer machines.
Page 5
Table of Contents
Chapter 1 System Introduction 1
T echnical Spe cification .......................................................................................................1
La mp Specification............................................................................................................. 2
System Block Diagra m .......................................................................................................6
Optics Conceptual Drawing................................................................................................7
Cha pter 2 Firmware Update 8
Setup T ool / Equi pment.......................................................................................................8
Upgrading Procedure .........................................................................................................8
Chapter 3 M achine Dissassembly and Repla ce ment 10
General Information ...........................................................................................................11
Disassemble Lamp Module...............................................................................................12
Disassemble IO Cover & Top Cover..................................................................................13
Disassemble Speaker & Front Cover ...............................................................................14
Disassemble Front Fan...................................... ...............................................................15
Disassemble Front IR Board & IR Cover...........................................................................16
Disassemble Video IO .......................................................................................................17
Dissassemble Main Board..... ...........................................................................................18
Disassemble Ballast Module & Back IR.............................................................................19
Disassemble Optical Engine..............................................................................................20
Disassemble Back Cover.................................................................................................. 21
Disassemble Back IR Cover , AC Outlet........................................................................... 22
Disassemble Power Module............................................................................................. 23
Disassemble Mylar & Ground Plate.................................................................................. 24
Disassemble Heatsink & DMD Board.............................................................................. 25
Disassemble DMD Assembly & DMD.............................................................................. 26
Disassemble Thermal Board............................................................................................ 27
Disassemble Optical Engine Fan...................................................................................... 28
Exploded Overview............................................................................................................29
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Table of Contents
Cha pter 4 T rouble shooting 30
Video Signal troubleshooting.............................................................................................31
Operation FunctionTroubleshooting............................................................................... ...34
Power SourceTroubleshooting..........................................................................................35
Function T e st and Align ment.................................................................................... ...........36
Equipment Needed...................................................................................................36
T est Condition......................................................................................... ...................36
T e st Display Modes a nd Patterns .....................................................................................37
Compatible Modes ..................................................................................................37
Function Test Display Pattern..................................................................................38
Cha pter 5 Connector Inf ormation 40
Introduction...........................................................................................................................40
Main Board......................................................................................................................... 40
Power Board .....................................................................................................................46
Ballast Board ......................................................................................................................48
Chapter 6 FRU(FieldReplaceable Unit) List 49
FRU List...............................................................................................................................50
Page 7
System Introduction
31dB(A)(standard mode) / 29dB(A) ECO mode)
2.3 KG (<5.1 lb)
T e chnical Spe cification
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1 Chapter 1
Page 8
La mp Specif ication
1.Lamp Scope
The product is a lamp system consisting of a short arc burner within a reflector, and an electric la mp ballast.
Lamp type NSH200PT
Driver type PHG201G16**
2. Lamp Specification : NSH200PT
2.1 Dimension s
Lamp see 2.6 figure (Lamp & Ballaster drawing)
Overall length 66.6
Arc length 1.1mm(typical)
Reflector type Elliptical Lamp weight man. 75g
2.2 Marking on the lamp
Position of marking On ceramic and reflector Lot number NSH200PT Type no. Serial number(ex. HD0100 , HDA001 , HDB001...)
2.3 Operating and mea s urement conditions
Ballast type Test conditions stable at 200W with NSH200PT
Rated lamp wattage 200W
Lamp position
Horizontal (within 15 degree to horizontal optical axis)
Chapter 1 2
Page 9
2.4 Initial Ignition performance
Wattage DC 200
Lamp Voltage (V) 82 V
Lamp Current (A)
2.4
Efficiency (lm/w) 66
2.5 Optical characteristics
Based on meansurement on standard optical unit by USHIO Lighting
Brightness typ. 1600 lumen
Color coordinates x : 0.3 +/- 0.02
y : 0.32 +/- 0.02
Flickering and arc jump less than 5 %
The flicker and arc jump over than 5% should be less than 10 time s during 10 minutes operation
3 Chapter 1
Page 10
2.6 Lamp & Ballaster drawing
2.7 Instructions for use
1. The la mp be comes high temperature after turning of f the projector with the power button. If you touch the la mp, you may scald your finger . When you repla ce the la mp, wait for at least 45 minutes for the lamp to cool down.
2. Do not touch the lamp glass at a ny ti me. The lamp may explode due to improper handling, including the touching of the lamp gla ss.
3. La mp lifeti me may differ from lamp to la mp a nd a ccording to the environment of use. There is no guara ntee of the same lifetime for each lamp. Some lamps may fail or terminate their lifetime in a shorter period of ti me than other similar lamps.
4. A lamp may explode as a result of vibration, shock or degradation a s a result of hours of use a s its lifeti me draws to a n end. Risk of explosion may dif fer a ccording to the environment or conditions in which the projector a nd lamp are being used.
5. Wear protective gloves and eyeglasses when fixing or deta ching the la mp.
6. Fa ster on-off-cycle s will damage the lamp and reduce lamp life. W ait at le ast for 5 minutes to turn off the projector after powering on.
7. Do not operate the lamp in proximity to pa per , cloth, or other combustible materi al nor cover it with such materials. Otherwise it could cause a fire.
Chapter 1 4
Page 11
8. Do not operate the lamp in an atmosphere containing a n inflammable substance, such a s thinner . Otherwise it could cause a f ire or explosion.
9. Thoroughly ventilate the area or the room when operating the la mp in a n oxygen atmosphere (in the air). If ozone is inhaled, it could cause heada ches, n ausea, dizziness, etc.
10. The inorganic mercury is involved in the lamp. If the lamp bursts, the mercury in side the la mp will go out of the projector. Leave the area immediately if the lamp shatters while being operated and ventilate the area f or at least 30 minutes in order to avoid the inhalation of mercury fumes. Otherwise it could be harmful to user’s health.
1 1. Dispose of the used lamp according to local regulations.
12. Ensure that screws are tightened properly. Screws not tightened fully may result in injury or a ccidents.
13. Since the la mp is made of glass, do not drop the unit and do not scratch the gla ss.
14. Do not reuse the old lamp. This could cause the la mp to explode.
15. Be sure to turn off the projector and un plug the AC power cord before re pla cing the lamp.
16. Do not use the proje ctor with the la mp cover re moved.
Disposal : For disposal of spent lamps, always consult federal, state, local and provincial hazardous wa ste disposal rule s a nd regulation s to ensure proper disposal.
Caution : This la mp e mits ultra violet (UV) radi ation and operates at high pressure. This la mp may only be used in enclosed f ixtures that comply with UL1572. Due to the high luminous ef fica cy, the UV radi ation which the lamp emits a nd the high pressure within the lamp, P-VIPâ lamps may only be operated within enclosed, purpose-built housings.
5 Chapter 1
Page 12
System Block Di agra m
Chapter 1 6
Page 13
Optics-Conceptual Drawing
7 Chapter 1
Page 14
Firmware Upgrade
This cha pter provide s the equi pment needed, setup a nd upgra ding procedure for Firmware upgrade.
Setup Tool / Equipment
1. Computer
2. USB Cable (see right picture)
3. Power Coard
Upgrading Procedure
Chapter 2
1. Connect Download Ca ble to proje ctor
2. Open burning progra mma (DLP Composer Lite)
Chapter 2 8
Page 15
3. Press Power and Menu button together and connect the power cord into the
projector . Tha n release these 2 bottoms .
4. Click the Start Download button a nd then start to burning of program .
5. Completion of Burning than remove Power Cord and Burning Cord .
9 Chapter 2
Page 16
Chapter 3
Ma chine Disa sse mbly and Repla cement
This section provides disassembly procedures for PD-113 P DLP Projector. Before you begin any of these procedures, be sure to turn off the power , computer system, a nd other atta ched devices; then disconnect the power cable from the electronically outlet. Moreover , when you disa ssemble the projector , be sure to put the screws in a safe place a nd separate them a ccording to grouping.
T ool Needed
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Chapter 3 10
Page 17
General Information
Before You Begin
Before proceeding with the disa ssembly procedure, ma ke sure that you do the f ollowing:
1. Turn off the power to the syste m a nd all peripherals.
2. Unplug the AC ada pter a nd all power a nd signal ca bles from the system.
3. W e ar Anti-static wrist strap.
11 Cha pter 3
Page 18
Disa ssemble Lamp Module
P2043-0013
1. Loosen two screws of La mp Cover
2. Remove La mp Cover
3. Loosen two screws of La mp Module .
4. Gra sp the lamp handle a nd pull out La mp Module
p.s Related notice of repla ce lamp pls refer to the Lamp Specification se ction .
Note:Unplug all the cord before disadde mbling the Projector.
Chapter 3 12
Page 19
Disa ssemble IO Cover & Top Cover
1. Loosen the four screws of IO cover.
2. Remove IO cover
3. Loosen the two screws of Back Cover
1. Loosen the two screws of Top Cover.
2. Lift up Top Cover directly (Be careful there is a internal wire connect with the main board)
13 Cha pter 3
Page 20
Disassemble Speaker
P2034-452-99
1. Loosen the two screws of Speaker.
2. Life up Speaker.
Disassemble Front Cover
1. Loosen the two screws of Front Cover.
2. Lift up Front Cover directly(Be careful there are three internal wires connect with the main board)
Chapter 3 14
Page 21
Disa s semble Front Fan
1. Lift up the Front f Fan Set from front cover directly.
15 Cha pter 3
Page 22
Disa ssemble Front IR Board & IR Cover
1. Loosen the screws of Front IR board
2. Remove the Front IR board.
3. Take out IR Cover dire ctly.
Chapter 3 16
Page 23
Disa sse mble Video IO
1. Loosen the two screws of Back Cover
2. Loosen back cover.
3. Remove the Video IO.
17 Cha pter 3
Page 24
Disa ssemble Main Board
P2247-2001
2447-0100
1. Loosen the four screws of Main Board
2. Un plug all wires on the board (Main Board PIN location of connectors pls refer to
Cha pter 5 )
3. Remove Main Board
Chapter 3 18
Page 25
Disa sse mble Ballast Module & Back IR
1. Loosen the screw of Back IR board.
2. Remove the Ba ck IR board
3. Loosen the six screws of Ballast Module
4. Un plug all wires on Ballast Module (Ballast Board PIN location of connectors pls refer
to Cha pter 5 )
3. Remove the Balla st Module.
19 Cha pter 3
Page 26
Disa sse mble Optical Engine
P2443-0002
1. Loosen the four screws of Optical Engine
2. Remove the Optical Engine ( with Lamp ) .
Chapter 3 20
Page 27
Disassemble Back Cover
1. Loosen the screw of AC Inlet & remove the ring.
2. Remove the Ba ck Cover .
21 Cha pter 3
Page 28
Disassemble Back IR Cover, AC Outlet
1. Take out the AC Inlet.
2. Take out the Ba ck IR Cover .
Chapter 3 22
Page 29
Disa sse mble Power Module
02595-0063-00
1. Unplug the wire.
2. Loosen the five screws of Power Module
3. Remove the Power Module.
23 Cha pter 3
Page 30
Disassemble Mylar & Ground Plate
1. Lift up the Mylar.
2. Then lift up the Groung Plate.
Chapter 3 24
Page 31
Disa sse mble He atsink & DMD Board
1. Loosen the four screws of Heatsink.
2. Tear off the EMI Pad
3. Remove the Heatsink. (Do not Suggest to tear of f Thermal Pa d a nd DMD Pad
on Heatsink unless they are damaged)
4. Lift up the DMD Board.
25 Cha pter 3
Page 32
Disa ssemble DMD Asse mbly & DMD
1. Lift up the DMD Assembly
2. Lift up the DMD
Chapter 3 26
Page 33
Disa sse mble Thermal Board
1. Loosen the screw of SENSOR BRACKET TPD
2. Remove the Thermal Borad
27 Cha pter 3
Page 34
Disa ssemble Optical Engine Fan
02394-0011-00
1. Loosen the three screws of Fan
2. Remove the Optical Engine Fa n
Chapter 3 28
Page 35
Chapter 4
Troubleshooting
This chapter provides technicians and people who have an electronic background a primary description a bout maintaining the product. Moreover, you can get the appropriate operation to solve some complicated problems of component repairing and professional problems.
The Trouble shooing section focus on below items:
1. Video Signal T roubleshooting
2. Operation Function Trouble shooing
3. Power Source T roubleshooting
Chapter 4 30
Page 36
Video Signal
Computer No Signal
Check Source
OK
Check
Cable
OK
NG
NG
Turn on Source
Repla ce Cable
Video
No Signal
Check Source
OK
Check
Cable
OK
NG
NG
Turn on Source
Repla ce Cable
Computer
Mode
Input
OK
Change M ain Board
NG
Change to Computer Mode
Video
Mode
Input
OK
Change Main Board
NG
Change to Video Mode
31 Cha pter 4
Page 37
Fail to light up
No V olume
Check
LED indication
OK
Check
Lamp
OK
Check
Thermal
Sensor
NG
NG
NG
Look up user manual ,a nd follow indica­tive action
Replace Lamp
Replace Ther­mal Sensor
Check
Top cover’s cable
OK
Check
Speaker
Connector
OK
Check
Speaker
NG
NG
NG
Repla ce cable or connect the cable ba ck
Speaker Connector Become loose
Replace Speaker
OK
Check
Fan
OK
Check
Main Board
OK
Check Ballast
NG
NG
NG
Replace Fan
Repla ce Main Board
Replace Balla st
OK
Check
Main
Board
OK
Repla ce Main
Chapter 4 32
Page 38
Color Missing On Screen
OK
C/W Cable
Connector
OK
Check
Cable
OK
Check Main
Board
NG
NG
NG
Check Cable Connector
Replace Cable
Change Main Board
OK
Change Optical Engine
33 Cha pter 4
Page 39
Operation Function:
Remote Control Failure
Check
Battery
Level
OK
Check
Remote
Control
OK
NG
Repla ce Battery
NG
Repla ce Remote Control
Button Failure
Check
Top cover’s cable
OK
Check Button
OK
NG
NG
Replace cable or connect the cable back
Repla ce Button
Check
IR
OK
Main
Board Fail
NG
Repla ce IR
Check
Keypad
OK
Repla ce Main Board
NG
Replace Keypad
Chapter 4 34
Page 40
Power Source:
No Power Source After Turning On
Check
La mp Cover
Switch
OK
Check
Power Cord
OK
Check
Top Cover (key
cable..)
NG
Replace Lamp Cover or Reassembly
NG
NG
Repla ce Power Cord
Repla ce cable or key
Fan failure After Turning On
Check
Fan
Connector
OK
Check
Inner
Wires
OK
Check
Fan
NG
NG
NG
Fan Connector Become loose
Replace Inner Wires
Replace Fan
OK
Check
Main
Board
OK
Check Power
Board
OK
Repla ce Standby Signal cable NG
NG
NG
Replace M ain Board
Repla ce Power Board
OK
Check
Main
Board
OK
Replace Power Baord
NG
Repla ce Main Board
35 Cha pter 4
Page 41
Function Test and Alignment
Equipment Needed
Test Condition
Chapter 4 36
Page 42
Test Display Modes and Patterns
Compatible Modes
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37 Cha pter 4
Page 43
Function Test Display Pattern
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Chapter 4 38
Page 44
Full Black Pattern (Figure 3) Full White Pattern (Figure 4)
Black and White Word Pattern (Figure 5) 256RGB Pattern (Figure 6)
Gray Pattern (Figure 7) Boundary Frame (Figure 8)
39 Cha pter 4
Page 45
Chapter 5
Connector Information
Introduction
This section provides ea ch conne ctor location on boards, signal and function of each board. They will be useful for your detecting the defective boards.
Main Board
Summarize
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Chapter 5 40
Page 46
The Locations of Connectors
FLAG
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CN1 , CN7 : IR
CN3 , CN4 , Cn5 : FAN
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41 Cha pter 5
Page 47
CN2 : Keypad Control
Chapter 5 42
Page 48
J3 , J15 : Video & S-Videop IN
CON3 : S-Video
CON2 : Video
43 Cha pter 5
Page 49
CON1 : D_SUB
J7 : Phone jack Stereo-R
J8 : Color Wheel
Chapter 5 44
Page 50
J9 : Power Supply
Stand by Run
STBY_CTRL
GND
JP1 : USB
JP3 : CW Index
JP3 : CW Index
45 Cha pter 5
Page 51
Power Board
Summarize
The Locations of Connectors
CN101 : AC Inout
46 Chapter 5
Page 52
CN201 : +380V Output
CN301 :DC Output
Chapter 5 47
Page 53
Balla ster Board
Summarize
The Locations of Connectors
CN1 : Power supply
CN2 : Control signal
48 Chapter 5
Page 54
Chapter 6
FRU (Field Repla ce a ble Unit) List
This chapter gives you FRU ( Field Replaceable Unit ) listing in global configuration of PD-113P. Refer to this chapter whenever ordering for parts to repair or for RMA ( Return Merchandise Authorization ). Plea se note that WHEN OR DERING FRU PARTS, you should check the most up-to-date information available on your regional web or cha nnel. For whatever re a son s a part number change is ma de, it will not be noted on the printed Service Guide. For Acer AUTHO­RIZED SER VICE PROVIDERS, Acer office may have a DIFFERENT part number code from those given in the FRU list of this printed Service Guide. You MUST use the local FRU list pro­vided by your regional Acer office to order FRU parts for repair a nd service of customer machines.
NOTE : To scrap or to return the defective parts, you should follow the local government
ordina nce or regulations on how to dispose it properly, or follow the rules set by your regional Acer office on how to return it.
Chapter 6 49
Page 55
FRU List
P2447-0100
P2443-0016
02595-0063-00
Power Cable
Wire 12 Pin
M/B to Power
P2084-0004
50 Chapter 6
Page 56
Chapter 6 51
P2443-0002
Optical Engine 
( w/o lamp)
P1943-0014
Page 57
52 Chapter 6
02595-0029-00
02394-0011-00
02595-0014-00
Wire 12 Pin 
M/B to Power
Wire 2 Pin
Ballast to Power
02595-0019-00
Page 58
Chapter 6 53
02595-0030-00
02595-0063-00
Power cable
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