ABB Manual motor starters, contactors, overload relays Catalog

Short form catalog | November 2016
Motor protection and control
Manual motor starters, contactors and overload relays

Motor rated operational powers and currents

The currents given below concern standard three-phase four-pole cage motors (1500 r.p.m. at 50 Hz 1800 r.p.m. at 60 Hz). These values are given for guidance and may vary according to the motor manufacturer and depending on the number of poles.
IEC Motor nominal current: standardized values in blue colour
Motor
220 V 230 V 240 V 380 V 400 V 415 V 440 V 500 V 660 V 690 V
power
kW
A A A A A A A A A A
0.06 0.37 0.35 0.34 0.21 0.2 0.19 0.18 0.16 0.13 0.12
0.09 0.54 0.52 0.50 0.32 0.3 0.29 0.26 0.24 0.18 0.17
0.12 0.73 0.7 0.67 0.46 0.44 0.42 0.39 0.32 0.24 0.23
0.18 1 1 1 0.63 0.6 0.58 0.53 0.48 0.37 0.35
0.25 1.6 1.5 1.4 0.9 0.85 0.82 0.74 0.68 0.51 0.49
0.37 2.0 1.9 1.8 1.2 1.1 1.1 1 0.88 0.67 0.64
0.55 2.7 2.6 2.5 1.6 1.5 1.4 1.3 1.2 0.91 0.87
0.75 3.5 3.3 3.2 2.0 1.9 1.8 1.7 1.5 1.15 1.1
1.1 4.9 4.7 4.5 2.8 2.7 2.6 2.4 2.2 1.7 1.6
1.5 6.6 6.3 6 3.8 3.6 3.5 3.2 2.9 2.2 2.1
2.2 8.9 8.5 8.1 5.2 4.9 4.7 4.3 3.9 2.9 2.8 3 11.8 11.3 10.8 6.8 6.5 6.3 5.7 5.2 4 3.8 4 15.7 15 14.4 8.9 8.5 8.2 7.4 6.8 5.1 4.9
5.5 20.9 20 19.2 12.1 11.5 11.1 10.1 9.2 7 6.7
7.5 28.2 27 25.9 16.3 15.5 14.9 13.6 12.4 9.3 8.9 11 39.7 38 36.4 23.2 22 21.2 19.3 17.6 13.4 12.8 15 53.3 51 48.9 30.5 29 28 25.4 23 17.8 17
18.5 63.8 61 58.5 36.8 35 33.7 30.7 28 22 21 22 75.3 72 69 43.2 41 39.5 35.9 33 25.1 24 30 100 96 92 57.9 55 53 48.2 44 33.5 32 37 120 115 110 69 66 64 58 53 40.8 39 45 146 140 134 84 80 77 70 64 49.1 47 55 177 169 162 102 97 93 85 78 59.6 57 75 240 230 220 139 132 127 116 106 81 77
90 291 278 266 168 160 154 140 128 97 93 110 355 340 326 205 195 188 171 156 118 113 132 418 400 383 242 230 222 202 184 140 134 160 509 487 467 295 280 270 245 224 169 162 200 637 609 584 368 350 337 307 280 212 203 250 782 748 717 453 430 414 377 344 261 250 315 983 940 901 568 540 520 473 432 327 313 355 1109 1061 1017 642 610 588 535 488 370 354 400 1255 1200 1150 726 690 665 605 552 418 400
500 1545 1478 1416 895 850 819 745 560 1727 1652 1583 1000 950 916 832 760 576 551 630 1928 1844 1767 1116 1060 1022 929 848 643 615 710 2164 2070 1984 1253 1190 1147 1043 952 721 690 800 2446 2340 2243 1417 1346 1297 1179 1076 815 780 900 2760 2640 2530 1598 1518 1463 1330 1214 920 880 1000 3042 2910 2789 1761 1673 1613 1466 1339 1014 970
680 515 493
UL/CSA Motor nominal current: single and three phase
(according to UL 60947-4-1A)
Motor
120 V
200 V
200 V
208 V
208 V
power
1-ph
1-ph
3-ph
1-ph
hp
A
A A A A A A A A A 1/10 3 1/8 3.8 1/6 4.4 1/4 5.8 1/3 7.2 1/2 9.8 3/4 13.8 1 16 1-1/2 20 2 24 3 34 5 56 7-1/2 80 10 100 15 135 – 20 – 25 – 30 – 40 – 50 – 60 – 75 – 100 – 125 – 150 – 200 – 250 – 300 – 350 – 400 – 450 – 500
2.5
3.3
4.1
5.6 2.5 5.4 2.4 4.9 2.2 1.3 1.1 0.9
7.9 3.7 7.6 3.5 6.9 3.2 1.8 1.6 1.3
9.2 4.8 8.8 4.6 8 4.2 2.3 2.1 1.7
11.5 6.9 11 6.6 10 6 3.3 3 2.4
13.8 7.8 13.2 7.5 12 6.8 4.3 3.4 2.7
19.6 11 18.7 10.6 17 9.6 6.1 4.8 3.9
32.2 17.5 30.8 16.7 28 15.2 9.7 7.6 6.1
46 25.3 44 24.2 40 22 14 11 9
57.5 32.2 55 30.8 50 28 18 14 11
2.4 2.2
3.2 2.9
4 3.6
48.3
62.1
78.2
92
120
150
177
221
285
359
414
552
220-
3-ph
240 V 1-ph
1.5 – – 1.9
46.2 68 42 27 21 17
59.4 88 54 34 27 22
74.8 110 68 44 34 27 88 136 80 51 40 32 114 176 104 66 52 41 143 216 130 83 65 52 169
211
273
343
396
528
220-
380-
440-
240 V
415 V
3-ph
3-ph
– – – – – – – –
154 103 77 62 192 128 96 77 248 165 124 99 312 208 156 125 360 240 180 144 480 320 240 192 604 403 302 242 722 482 361 289 828 560 414 336 954 636 477 382 1030
1180 786 590 472
550-
480 V
600 V
3-ph
3-ph
– – – – –
515 412
1SBC 101589S 0201
3-pole contactors
1
Mini contactors
Contactors for motor control and
IEC (1) UL/CSA
AC-3 Rated operational power
3-phase motor rating
θ ≤ 60 °C (2), 400 V
480 V
kW 4 5.5 4 5.5 7. 5 4 5.5 7. 5 11 15 18. 5 18.5 22 30 37 45 55 75 75 90 110 132 160 200 200 250 hp 3 5 5 7.5 10 5 7. 5 10 15 20 25 30 40 50 60 60 75 10 0 100 125 150 200 250 300 350 400
AC / DC Control supply Typ e
AC Control supply Typ e
DC Control supply Type
IEC
UL/CSA NEMA
(1) 1000 V IEC ratings available for AF80, AF96 and AF146 … AF2650 contactors. (2)
AC-3 Rated operational current
AC-1 Rated operational current
General use rating
NEMA Size
θ
≤ 55 °C for mini contactors and AF400 ... AF2650 contactors.
θ ≤ 60 °C (2), 400 V
θ ≤ 40 °C, 690 V
600 V
B6 B7 AS09 AS12 AS16
BC6 BC7 ASL09 ASL12 ASL16
A 8.5 11. 5 9 12 15 .5 9 12 18 26 32 38 40 53 65 80 96 116 14 0 146 19 0 205 265 305 370 400 460 A 20 A 12
(400 V )
(300 V )
20
(400 V )
22 24 24 25 28 30 45 50 50 70 100 105 125 13 0 16 0 200 225 275 350 400 500 600 600 700
16 20 20 20 25 28 30 45 50 50 60 80 90 105 115 160 200 200 250 300 350 400 520 550 650
00 00 0 00 0 1 2 3 4 5 6
Main accessories
Auxiliary contact blocks
Timers
Interlocking units (3)
Connection
sets
Surge suppressors
(3) See available reversing contactors VB6, VB7 and VAS09 ... VAS16.
Front mounting
Side mounting Electronic
Mechanical
Mechanical / Electrical For reversing contactors Varistor (AC/DC) RC type (AC) Transil diode (DC)
CAF6 CA3-10
CA3-01
(1 x N.O.)
(1 x N.C.)
CA6 CA L4-11
TEF3-ON TEF3-OFF
VM3 VM4 VM96-4 VM19
BSM6-30 BER16C-3 BER16- 4 BER38-4 BER65-4 BER96-4 BE R14 0- 4 BER205-4 BER370-4 BEM460-30 BEM750 -30 RV-BC6 RV5
RD7 RT5
RC5-1
(24…440 V)
(24…440 V)
(12…2 64 V )
AF09 AF12 AF16 AF26 AF30 AF38 AF40 AF52 AF65 AF80 AF96 AF116 AF140 AF146 AF190 AF205 AF265 AF305 AF370 AF400 AF460 AF580 AF750 AF1250 AF1350 AF1650 AF2050 AF2650
AF09 AF12 AF16 AF26 AF30 AF38
AF09 AF12 AF16 AF26 AF30 AF38
CA4-10
(1 x N.O.)
CA4-01
(1 x N.C.)
(1 x N.O. + 1 x N.C.)
TEF4-ON TEF4-OFF
VEM4
Built-in surge protection
Overload relays
Thermal relays
Electronic relays
Class 10
(Class 10A for TF140, TA200D U)
Class 10E, 20E, 30E
T16
(0 .10…16 A)
E16DU
(0 .10…18 .9 A )
T16
(0 .10…16 A)
TF42
EF19
(0.10…38 A)
(0 .10…18 .9 A )
EF19 EF45
(0 .10…18 .9 A )
(9…45 A)
Manual motor starters Short-circuit protection devices
Thermal / magnetic protection Class 10
Magnetic only types
Accessories
(4) MS165/MO165 are suitable for use with AF09 ... AF30 for North american applications. (5) BEA65-4 suitable for MS165 and MO165 only.
1/2 | ABB Motor protection and control - short form catalog
For contactor mounting
MS 116
(0.10…32 A)
Ics up to 50 k A for class 10A
MS132
Ics up to 100 k A
MO132
(0.10…32 A)
(0.16...32 A)
MS 116
(0.10...32 A )
lcs up to 50 k A for class 10A
MS132
(0.10...32 A )
lcs up to 100 k A
MO132
(0.16...32 A )
Ics up to 100 k A
MS165
(4)
(10...65 A ) lcs up to 100 k A
MS497
(2 2…10 0 A ) Ics up to 100 k A
MO165
(4)
(16...65 A) lcs up to 100 k A
BE A7/ 132 BEA16-3 BEA16-4 BEA38-4 BEA65-4 (5)
MS and MO manual motor starters
Time)
A complete motor protection concept
Fuseless protection saves costs, space and ensures a quick reaction under overload and short-circuit condition by switching off the motor within milliseconds. The full range of motor starters offers protection from 0.1A to up to 100A. The new family range has a harmonized range of accessories and offers the same features up to 65A.
Safety and protection
Protect equipment and people
With its broad range of manual motor starters, ABB offers protection and safety in almost every situation including hazardous areas. Save people from electrical shocks and the installation from short-circuits, overloads and phase failures while also controlling the current flow through a simple and handy ON/OFF switch.
Continuous operation
Secure uptime
Fuseless motor protection reduces main­tenance costs and downtimes by avoid­ing fuse replacement after faults. Fur­thermore, MS132 and MS165 feature a magnetic trip indicator making trouble­shooting easier.
ABB Motor protection and control - short form catalog | 2/3
Speed up your projects
Simplified design
This range can be connected easily with ABB contactors or soft starters using the respective accessory. Additionally, the main range of accessories is shared across multiple starters, making planning simpler. At the same time, you can rely on ABB´s global technical support.
2CDC131093C0201
Protection and control
Time)
A full motor protection solution
An all-in-one solution
ABB offers protection against short-circuits, phase failures and overload together with disconnecting functionality – all in one single compact product.
MS116 MS165/
High performance in compact size
The main range of motor starters can cover short-circuit breaking capacities up to 100 kA. Also, every motor starter is temperature compensated up to 60 °C, making them more reliable.
MS132/ MO132
MO165
Troubleshooting made easy
MS132 and MS165 feature a magnetic trip indicator. This way, every tripping event will be distinguished, making troubleshoot­ing a lot easier and faster.
2/4 | ABB Motor protection and control - short form catalog
Always an option
The MS116 and MS132 offer protection up to 32 A and a short-circuit breaking capacity of 50 kA and 100 kA, respec­tively – all in a 45 mm housing. They are designed for high performance in addition to their compact size.
2CDC131067C0202
Control everywhere and anytime
Time)
Tuned for your application
Short-circuit protection and disconnection
Control
Overload and phase failure protection
Dedicated for short-circuit protection
MO motor starters offer magnetic-only protection for the same range of operational currents as MS family and shared the same accessories range. These starters can be combined with a contactor and an overload relay in order to create a full motor protection solution.
BV
FranceGLGermanyLRGr. Britain
DNV
Norway
RINa
Italy
ABS USA
Transformer protection
MS132-T is an inrush compensated circuit breaker for con­trol transformer protection. With the right selection, it provides overcurrent protection on the primary side of the transformer. This avoids expensive protection on the secondary side.
Protection wherever you are
The manual motor starter range is worldwide applicable. With its wide range of certifications, it covers standards like IEC, cU­Lus, CCC, EAC and ship approvals. All manual motor starters also apply to ATEX standards and will protect your motors in hazardous areas.
Ready for IE3 motors
MS116/MS132/MO132 and MS/MO165 comply with the latest standards. They are "IE3 ready" and will protect the new generation of high efficiency motors.
2CDC131067C0202
ABB Motor protection and control - short form catalog | 2/5
Accessories
HK1
SK1
HK1
HK1
HK1
CK1
CK1
SK1
MS132 MS132-T
A
A1
UA1
MS165
HKF1
Time)
Easy add-ons, easier control
Busbar connectors and enclosures
With busbar connectors, up to 5 manual motor starters can be fitted next to each other with optional spacing for auxiliary con­tacts. For easier access, enclosures or door handle kits are also available.
Harmonized range of accessories
All types up to 65 A share the same main accessories like auxiliary contacts, signal contacts, shunt trips and under-voltage releases. This significantly slims the part list and makes selection of the right accessories easy.
Safety at work
With a lockable handle maintenance will be safe for every tech­nician. For MS132 and MS165 a lock can seal the handle with­out the use of an additional accessory.
2/6 | ABB Motor protection and control - short form catalog
Easy to connect
Save time wiring and avoid mistakes by using a connecting link between ABB manual motor starters and soft starters or contactors. This creates harmonious and compact starter combination that is easy to mount.
2CDC131067C0202
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