ABB ACH550 Users Manual

ACH550

User’s Manual ACH550-UH HVAC Drives (1 ACH550-BCR/BDR/VCR/VDR E-Clipse Bypass Drives (1

…550 HP)

…400 HP)

ACH550-PCR/PDR Packaged Drives with Disconnect (1

…550 HP)

List of related manuals

GENERAL MANUALS

ACH550-UH HVAC Drives User’s Manual (1...550 HP)

3AUA0000004092 (English)

• Safety

•Installation

• Control panel

• Start-up

• Application macros

• Parameters

• Embedded fieldbus

• Fieldbus adapter

• Diagnostics

• Maintenance

• Technical data

ACH550-BCR/BDR/VCR/VDR E-Clipse Bypass Drives User’s Manual (1...400 HP)

3AUA0000016461 (English)

• Safety

•Installation

• Control panel

• Start-up

• Bypass functions overview

• Application macros

• Parameters

• Embedded fieldbus

• Fieldbus adapter

• Diagnostics

• Technical data

ACH550-PCR/PDR Packaged Drives with Disconnect User’s Manual (1...550 HP)

3AUA0000031590 (English)

• Safety

•Installation

• Maintenance

• Technical data

OPTION MANUALS

(delivered with optional equipment)

MFDT-01 FlashDrop User’s Manual

3AFE68591074 (English)

OHDI-01 115/230 V Digital Input Module User’s Manual

3AUA0000003101 (English)

OREL-01 Relay Output Extension Module User’s Manual

3AUA0000001935 (English)

RCNA-01 ControlNet Adapter User’s Manual

3AFE64506005 (English)

RDNA-01 DeviceNet Adapter User’s Manual

3AFE64504223 (English)

RETA-01 Ethernet Adapter Module User’s Manual

3AFE64539736 (English)

RETA-02 Ethernet Adapter Module User’s Manual

3AFE68895383 (English)

RLON-01 LONWORKS® Adapter Module User’s Manual

3AFE64798693 (English)

RPBA-01 PROFIBUS DP Adapter Module User’s Manual

3AFE64504215 (English)

SREA-01 Ethernet Adapter User’s Manual

3AUA0000042896 (English)

Typical contents

• Safety

• Installation

• Programming/Start-up

• Diagnostics

• Technical data

MAINTENANCE MANUALS

Guide for Capacitor Reforming in ACS50, ACS55, ACS150, ACS310, ACS320, ACS350, ACS550 and ACH550

3AFE68735190 (English)

APOGEE is a registered trademark of Siemens Building Technologies Inc.

BACnet is a registered trademark of ASHRAE. ControlNet™ is a trademark of ODVA™. DeviceNet™ is a trademark of ODVA™. DRIVECOM is a registered trademark of DRIVECOM User

Group e.V. EtherNet/IP™ is a trademark of ODVA™. Interbus is a registered trademark of Interbus Club.

ONWORKS® is a registered trademark of Echelon

L Corporation.

Metasys is a registered trademark of Johnson Controls Inc. Modbus and Modbus/TCP are registered trademarks of

Schneider Automation Inc. PROFIBUS, PROFIBUS DP and PROFINET IO are

registered trademarks of Profibus International.

ACH550-PCR/PDR User’s Manual 3-1

ACH550-PCR/PDR Packaged Drives

with Disconnect

1…550 HP

User’s Manual

ACH550-PCR/PDR User’s Manual 3-3

Safety

Use of warnings and notes

There are two types of safety instructions throughout this manual:

• Notes draw attention to a particular condition or fact, or give information on a subject.

• Warnings caution you about conditions which can result in serious injury or death and/or damage to the equipment. They also tell you how to avoid the danger. The warning symbols are used as follows:

Electricity warning warns of hazards from electricity which can cause physical injury and/or damage to the equipment.

General warning warns about conditions, other than those caused by electricity, which can result in physical injury and/or damage to the equipment.

WARNING! The ACH550 adjustable speed AC drive should ONLY be installed by a qualified electrician.

WARNING! Even when the motor is stopped, dangerous voltage is present at the power circuit terminals U1, V1, W1 (L1, L2, L3) and U2, V2, W2 (T1, T2 T3) and, depending on the frame size, UDC+ and UDC-, or BRK+ and BRK-.

WARNING! Dangerous voltage is present when input power is connected. After disconnecting the supply, wait at least 5 minutes (to let the intermediate circuit capacitors discharge) before removing the cover.

WARNING! Even when power is switched off from the input terminals of the ACH550, there may be dangerous voltage (from external sources) on the terminals of the relay outputs.

WARNING! When the control terminals of two or more drives are connected in parallel, the auxiliary voltage for these control connections must be taken from a single source which can either be one of the drives or an external supply.

Safety

3-4 ACH550-PCR/PDR User’s Manual

WARNING! Disconnect the internal EMC filter when installing the drive on an IT system (an ungrounded power system or a high-resistance-grounded [over 30 ohm] power system).

WARNING! Do not attempt to install or remove EM1, EM3, F1 or F2 screws while power is applied to the drive’s input terminals.

WARNING! Do not control the motor with the disconnecting device (disconnecting means); instead, use the control panel keys or commands via the I/O board of the drive. The maximum allowed number of charging cycles of the DC capacitors (i.e. power-ups by applying power) is five in ten minutes.

WARNING! Never attempt to repair a malfunctioning ACH550; contact the factory or your local Authorized Service Center for repair or replacement.

WARNING! The ACH550 will start up automatically after an input voltage interruption if the external run command is on.

WARNING! The heat sink may reach a high temperature.

Note: For more technical information, contact the factory or your local ABB

representative.

Safety

ACH550-UH User’s Manual 3-5

Table of contents

Safety

Use of warnings and notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3

Table of contents

Installation

Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7

Input disconnect features and functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7

Installation flow chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9

Preparing for installation (supplement to ACH550-UH User’s Manual) . . . . 3-10

Installing the wiring (supplement to ACH550-UH User’s Manual) . . . . . . . . 3-11

Maintenance

Maintenance intervals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-17

Enclosure air filter replacement –

UL Type / NEMA 12 hinged door wall mount enclosures . . . . . . . . . . . . . . . 3-18

Enclosure air filter replacement –

UL Type / NEMA 12 floor mount enclosures . . . . . . . . . . . . . . . . . . . . . . . . 3-18

Technical data

Input power connections (supplement to ACH550-UH User’s Manual) . . . . 3-19

Dimensional references . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-25

Dimensions and weights (supplement to ACH550-UH User’s Manual) . . . . 3-28

Degrees of protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-31

Applicable standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-32

Index

Table of contents

3-6 ACH550-UH User’s Manual

Table of contents

ACH550-PCR/PDR User’s Manual 3-7

ACH550

Drive with Input Disconnect

Motor

3 Phase

Drive

Disconnect Switch

or Circuit Breaker

Input Power

Installation

Study these installation instructions carefully before proceeding. Failure to observe the warnings and instructions may cause a malfunction or personal hazard.

WARNING! Before you begin read Safety on page 3-3.

WARNING! When the ACH550 with Input Disconnect is connected to the line power,

the Motor Terminals T1, T2, and T3 are live even if the motor is not running. Do not make any connections when the ACH550 with Input Disconnect is connected to the line. Disconnect and lock out power to the drive before servicing the drive. Failure to disconnect power may cause serious injury or death.

Application

This manual contains supplemental information that is unique to ACH550 input disconnect configurations (PCR or PDR). Refer to the base manual, ACH550-UH HVAC User’s Manual (1…550 HP) on page 1-1, for all other information.

Input disconnect features and functions

The ACH550 with Input Disconnect is an ACH550 AC adjustable frequency drive packaged with an input disconnect switch or circuit breaker, and with a door mounted, external operating handle. The operating handle can be padlocked in the OFF position (padlock not supplied). Enclosure options are UL Type 1, UL Type 12, and UL Type 3R (NEMA 1, NEMA 12, and NEMA 3R).

The following is a typical power diagram.

Installation

3-8 ACH550-PCR/PDR User’s Manual

Operating Handle

ACH550 Drive

for Disconnect Switch

or Circuit Breaker

UL Type / NEMA 1 & 12 UL Type / NEMA 1 & 12 UL Type / NEMA 1 & 12

Floor Mount

UL Type / NEMA 3R

Enclosures

Control Panel

Vertical Construction

Enclosures

Hinged Door Wall Mount

Enclosures

ACH550 Drive Control Panel with Hinged Cover

The following shows the front view of the ACH550 Drive with Input Disconnect standard configurations, and identifies the major components.

Installation

ACH550-PCR/PDR User’s Manual 3-9

Installation flow chart

The installation of Input Disconnect configurations for ACH550 drives follows the outline below. The steps must be carried out in the order shown. At the right of each step are references to the detailed information needed for the correct installation of the unit.

Note: References in the middle column below are to the ACH550-UH User’s Manual. References in the third column below are to this manual.

Refer to the ACH550-UH

Task

PREPARE for

installation

PREPARE the mounting location

REMOVE the front cover Remove front cover --

MOUNT the drive Mount the drive --

INSTALL wiring Wiring overview and

User’s Manual Installation

section

Preparing for installation •Drive identification on page 3-10.

Prepare the mounting location

Install the wiring

Additional Reference in this

Manual

• Note: Some instructions in this

document vary, depending on the drive’s frame size. To read the Ratings table, you need the “Output current rating” entry from the Type code (see page 3-10).

Also see Suitable mounting

location on page 3-11.

Installing the wiring (supplement to ACH550-UH User’s Manual) on

page 3-11.

CHECK installation Check installation --

RE-INSTALL the cover Re-install cover --

APPLY power Apply power --

START-UP Start-up --

Installation

3-10 ACH550-PCR/PDR User’s Manual

Preparing for installation (supplement to ACH550-UH User’s Manual)

Drive identification

Drive label

To identify the type of device you are installing, refer to the type code number on the device identification label.

• Wall mounting base drives – label attached on the side surface of the heat sink.

• Packaged drive with screw cover – label attached to outside surface on the left side of enclosure.

• Enclosure with hinged cover/door – label on inside surface of the cover/door.

Type code

Use the following to interpret the type code found on the identification label.

ACH550-UH-015A-4 +…+…

AC, HVAC Drive = 550 Product Series Construction

UH = Base Drive BCR = E-Clipse Bypass with circuit breaker BDR = E-Clipse Bypass with disconnect switch CC = Classic Bypass with circuit breaker CD = Classic Bypass with disconnect switch PCR = Drive with circuit breaker PDR = Drive with disconnect switch VCR = Vertical bypass with circuit breaker VDR = Vertical bypass with disconnect switch

Output current rating (See ratings chart for details) Vol tage rati ng

2 = 208…240 VAC 4 = 380…480 VAC 6 = 500…600 VAC

Enclosure protection class

No specification = UL Type 1/NEMA 1 +B055 = UL Type 12/NEMA 12 +B058 = UL Type 3R/NEMA 3R

Power options

+E213 = Line reactor +F267 = Service switch

Input/Output option modules

+L511 = Relay output extension +L512 = 115/230 V digital input interface

Fieldbus adaptors

+K451 = DeviceNet Adapter +K452 = LonWorks Adapter +K454 = Profibus Adapter +K462 = ControlNet Adapter +K466 = Ethernet Adapter

Installation

+ 26 hidden pages