800a
Instructions and Parts List
800a Type 40800
Adjustable
Case Sealer
with
AccuGlide 3
Taping Heads
"3M-Matic"and "AccuGlide" are Trademarks of,
3M St. Paul, MN 55144-1000
Printed in U.S.A.
© 3M 2011 44-0009-2080-9 (A082611-NA)
Serial No.
For reference, record machine serial number here.
Important Safety
Information
Spare Parts
™
3M-Matic
™
BEFORE INSTALLING
OR OPERATING THIS
EQUIPMENT
Read, understand, and
follow all safety and
operating instructions.
It is recommended you
immediately order the
spare parts listed in the
"Spare Parts/Service
Information" section.
These parts are expected
to wear through normal
use, and should be kept
on hand to minimize
production delays.
3M Industrial Adhesives and Tapes
3M Center, Building 220-5E-06
St. Paul, MN 55144-1000
This instruction manual covers safety aspects,
handling and transport, storage, unpacking,
preparation, installation, operation, adjust-
ments, maintenance, troubleshooting, repair
work and servicing plus parts list of the
3M-Matic
TM
800a adjustable case sealer.
3M Industrial Adhesives and Tapes
3M Center, Building 220-5E-06
St. Paul, MN 55144-1000
Edition August 2011
Copyright 3M 2011
All rights reserved
The manufacturer reserves the right to change
the product at any time without notice.
2011 August
800a-NA
3M-Matic
™
, AccuGlide
™
and Scotch
™
are
Trademarks of
3M St. Paul, MN 55144-1000
Printed in U.S.A.
3M Industrial Adhesives and Tapes
3M Center, Building 220-5E-06
St. Paul, MN 55144-1000
To Our Customers:
This is the 3M-Matic™/AccuGlide™/Scotch
®
equipment you ordered. It has been set up and tested in
the factory with Scotch
®
tapes. If technical assistance or replacement parts are needed, call or fax the
appropriate number listed below.
Included with each machine is an Instructions and Parts List manual.
Technical Assistance / Replacement Parts and Additional Manuals:
Contact your local service provider. Provide the customer support coordinator with the model/machine
name, machine type, and serial number that are located on the identification plate (For example: Model
800a - Type 40800 - Serial Number 13282).
Minimum billing on parts orders will be $25.00. Replacement part prices available on request.
$10.00 restocking charge per invoice on returned parts
Identification Plate
Replacement Parts and Service Information
i
For Commercial Use Only
THIS PAGE IS BLANK
3M-Matic
™
, AccuGlide
™
and Scotch
™
are
Trademarks of
3M, St. Paul, MN 55144-1000
Printed in U.S.A.
3M Industrial Adhesives and Tapes
3M Center, Building 220-5E-06
St. Paul, MN 55144-1000
ii
Replacement Parts And Service Information
To Our Customers:
This is the 3M-Matic™/AccuGlide™/Scotch
®
equipment you ordered. It has been set up
and tested in the factory with Scotch
®
tapes. If any problems occur when operating this equipment and
you desire a service call or phone consultation, call, write, or fax the appropriate number listed below.
Included with each machine is an Instructions and Parts List manual.
SERVICE, REPLACEMENT PARTS, AND ADDITIONAL MANUALS
AVAILABLE DIRECT FROM:
Order parts by part number, part description, and quantity required. Also, when ordering parts
or additional manuals, include model/machine name, machine type, and serial number that are
located on the identifi cation plate.
THIS PAGE IS BLANK
TABLE OF CONTENTS - MANUAL 1: 800a Adjustable Case Sealer
(For Taping Head Information - See MANUAL 2: AccuGlide™ 3 Taping Heads - 2 inch)
800a Adjustable Case Sealer Page
Cover Page
Replacement Parts and Service Information ........................................................................ i - ii
Table of Contents ................................................................................................................. iii - v
Acronyms and Abbreviations ................................................................................................ vi
1. Introduction
1.1 Manufacturing Specifi cations / Description / Intended Use ......................................... 1 - 2
1.2 How to Read and Use the Manual ...............................................................................
2
1.2.1 Importance of the Manual .................................................................................. 2
1.2.2 Manual Maintenance ......................................................................................... 2
1.2.3 Consulting the Manual ........................................................................................ 2
1.2.4 How to Update the Manual in Case of Modifi cations ........................................... 2
2. General Information
2.1 Identifi cation Data ......................................................................................................... 3
2.2 After-Sale Service ......................................................................................................... 3
2.3 Warranty / Contents ...................................................................................................... 4
3. Safety
3.1 General Safety Information ........................................................................................... 5
3.2 Signal Words Explanation ............................................................................................. 5
3.3 Table of Warnings .......................................................................................................... 6 - 7
3.4 Operator’s Qualifi cations Defi nition .............................................................................. 8
3.5 Number of Operators
.................................................................................................... 8
3.6 Safe Use of the Machine Instructions
........................................................................... 8
3.7 Residual Hazards .......................................................................................................... 8
3.8 Prevent Other Hazards - Recommendations and Measures ........................................ 8
3.9 Personal Safety Measures ........................................................................................... 8
3.10 Incorrect / Predictable Actions Not Allowed .................................................................. 8
3.11 Operator's Required Skill Levels .................................................................................. 9
3.12 Component Locations .................................................................................................. 10
3.13 Table of Warnings and Replacement Labels ................................................................ 11
4. Technical Specifications
4.1 Power Requirements .................................................................................................... 12
4.2 Operating Rate
............................................................................................................. 12
4.3 Operating Conditions
.................................................................................................... 12
4.4 Tape .............................................................................................................................. 12
4.5 Tape Width .................................................................................................................... 12
4.6 Tape Roll Diameter ....................................................................................................... 13
4.7 Tape Application Leg Length - Standard .......................................................................13
Tape Application Leg Length - Optional
4.8 Box Board ..................................................................................................................... 13
4.9 Box Weight and Size Capacities ................................................................................... 13
4.10 Machine Noise Levels ................................................................................................... 14
4.11 Machine Dimensions ..................................................................................................... 14
4.12 Set-Up Recommendations ............................................................................................ 14
iii
2011 August
800a-NA
8
THIS PAGE IS BLANK
TABLE OF CONTENTS (continued)
i
5. Shipment, Handling, and Storage
5.1 Packed Machine Shipment and Handling ........................................................................... 15
5.2 Overseas Shipment Packaging (Optional) .......................................................................... 15
5.3 Handling and Transportation of Uncrated Machine ............................................................. 15
5.4 Machine Storage ................................................................................................................. 15
6. Unpacking
6.1 Uncrating ............................................................................................................................. 16
6.2 Packaging Materials Disposal ............................................................................................. 16
7. Installation
7.1 Operating Conditions
.......................................................................................................... 17
7.2 Space Requirements for Machine Operation and Maintenance ......................................... 17
7.3 Tool Kit Supplied with the Machine ..................................................................................... 17
7.4 Machine Positioning / Machine Set-Up ................................................................................ 17
7.5 Plastic Ties Removal ........................................................................................................... 18
7.6 Assembly Completion .......................................................................................................... 18
7.7 Taping Heads Completion ................................................................................................... 19
7.8 Outboard Tape Roll Holder ................................................................................................. 19
7.9 Preliminary Electric Inspection ............................................................................................ 19
7.10 Main Power Machine Connection and Inspection .............................................................. 19
7.11
Phases Inspection ............................................................................................................... 19
8. Theory of Operation
8.1 Working Cycle Description .................................................................................................. 20
8.2 Running Mode Defi nition ..................................................................................................... 20
8.3.1 Normal Stop Procedure .............................................................................................20
8.3.2 Emergency Stop ....................................................................................................... 20
9. Controls
9.1 Box Width Adjusting Knobs ................................................................................................. 21
9.2 Box Height Adjusting Crank ................................................................................................ 21
9.3 Start / Stop Main Switch ....................................................................................................... 21
9.4 Emergency Stop Button (Latching) ..................................................................................... 21
10. Safety devices
10.1 Blade Guards ..................................................................................................................... 22
10.2 Emergency Stop Button ..................................................................................................... 22
10.3 Electric System / Circuit Breaker ......................................................................................... 22
11. Set-Up and Adjustments
11.1 Box Width Adjustment ........................................................................................................ 23
11.2 Box Height
Adjustment ....................................................................................................... 23
11.3 Top Flap Compression Roller Adjustment .......................................................................... 23
11.4 Changing the Tape Leg Length .......................................................................................... 23
11.5 Run Boxes to Check Adjustment ........................................................................................ 23
iv
800a-NA
2011 August
THIS PAGE IS BLANK
11
12. Operation
12.1 Operator’s Correct Working Position .............................................................................. 24
12.2 Starting the Machine ....................................................................................................... 24
12.3 Starting Production ......................................................................................................... 24
12.4 Tape Replacement .......................................................................................................... 24
12.5 Box Size Adjustment ....................................................................................................... 24
12.6 Cleaning ......................................................................................................................... 24
12.7 Table of Adjustments ...................................................................................................... 24
12.8 Safety Devices Inspection .............................................................................................. 24
12.9 Trouble Shooting ............................................................................................................ 25
13. Maintenance
13.1 Safety Measures (see section 3) .................................................................................... 26
13.2 Tools and Spare Parts Supplied with Machine ............................................................... 26
13.3 Maintenance Operations - Recommended Inspections and Frequency .......................... 26
13.4 Inspections to be Performed Before and After Every Maintenance Operation ................ 26
13.5 Safety Features (Inspection Effi ciency) .......................................................................... 26
13.6 Machine Cleaning ........................................................................................................... 26
13.7 Cutter Blade Cleaning .................................................................................................... 26
13.8 Drive Belt Replacement .................................................................................................. 27 - 29
13.9 Drive Pulley Ring ............................................................................................................ 28
13.10 Drive Belt Tension ........................................................................................................... 29
13.11. Special Set-Up Procedures ............................................................................................ 29 - 35
13.11.1 Case Sealer Frame ........................................................................................... 29
13.11.2 Taping Heads ..................................................................................................... 30 - 31
13.11.3 Drive Belt Assembly Height ............................................................................... 31
13.11.4 Box Height Range (Outer Column Repositioning) ............................................. 32 - 35
13.12 Maintenance Work Log ................................................................................................... 37
14. Additional Instructions
14.1 Machine Disposal Information ........................................................................................ 39
14.2 Fire emergency ............................................................................................................... 39
15. Enclosures and Special Information
15.1 Statement of Conformity ................................................................................................. 39
15.2 Hazardous Substances Emission ................................................................................... 39
16. Technical Documentation and Information
16.1 Electric Diagrams ........................................................................................................... 41
16.2 Spare Parts / Ordering .................................................................................................... 42 - 43
Drawings and Parts Lists ....................................................................................................... 45 - End of Manual
TAPING HEAD INFORMATION -
MANUAL 2: AccuGlide™ 3 Taping Heads - 2 inch (See MANUAL 2 for Table of Contents)
TABLE OF CONTENTS (continued)
v
800a-NA
2011 August
ABBREVIATIONS AND ACRONYMS
LIST OF ABBREVIATIONS, ACRONYMS
3M-Matic - Trademark of 3M St. Paul, MN 55144- 1000
AccuGlide - Trademark of 3M St. Paul, MN 55144-1000
Scotch - Trademark of 3M St. Paul, MN 55144-1000
Drw. - drawing
Ex. - for example
Fig. - exploded view fi gure no. (spare parts)
Figure - Illustration
Max. - maximum
Min. - minimum
Nr. - number
N/A - not applicable
OFF - machine not operating
ON - machine operating
PLC - Programmable Logic Control
PP - Polypropylene
PTFE - Polytetrafl ourethelene
PU/PU Foam - Polyurethane Foam
PVC - Poly-vinyl chloride
W - Width
H - Height
L - Length
800a-NA
2011 August
vi
1-INTRODUCTION
1
1.1 Manufacturing Specifications / Description / Intended Use
The 3M-Matic
TM
800a Adjustable Case Sealer with AccuGlide
TM
3 Taping Heads is designed to apply a “C”
clip of Scotch
®
pressure-sensitive fi lm box sealing tape to the top and bottom center seam of regular slotted
containers. The 800a is manually adjustable to a wide range of box sizes (see "Specifi cations Section – Box
Weight and Size Capacities").
800a-NA
2011 August
3M-Matic
TM
800a Adjustable Case Sealer, Type 40800
Note – Shown above is the lower tape supply roll and bracket assembly in the alternate location.
2
1-INTRODUCTION (continued)
2011 August
800a-NA
1.2.2 Manual Maintenance
Keep the manual in a clean and dry place near the
machine. Do not remove, tear, or rewrite parts of
the manual for any reason. Use the manual without
damaging it. In case the manual has been lost or
damaged, ask your after sale service for a new copy.
1.2.3 Consulting the Manual
The manual is composed of:
- Pages which identify the document and the machine
- Index of the subjects
- Instructions and notes on the machine
- Enclosures, drawings and diagrams
- Spare parts (last section)
All pages and diagrams are numbered. The spare
parts lists are identifi ed by the fi gure identifi cation
number. All the notes on safety measures or
possible dangers are identifi ed by the symbol:
1.2.4 How to Update the Manual in Case of
Modifications to the Machine
Modifi cations to the machine are subject to manu-
facturer’s internal procedures. The user receives a
complete and up-to-date copy of the manual to-
gether with the machine. Afterwards the user may
receive pages or parts of the manual which contain
amendments or improvements made after its fi rst
publication. The user must use them to update this
manual.
1.1 Manufacturing Specifications / Description /
Intended Use (continued)
The 3M-Matic
TM
case sealing machines have been
designed and manufactured in compliance with the
legal requirements at the date of inception.
1.2 How to Read and Use the Instruction Manual
This instruction manual covers safety aspects,
handling and transport, storage, unpacking, prepara-
tion, installation, operation, set-up and adjustments,
technical and manufacturing specifi cations, mainte-
nance, troubleshooting, repair work and servicing,
electric diagrams, warranty information, disposal
(ELV), a defi nition of symbols, plus a parts list of the
3M-Matic
TM
800a Adjustable case sealer 3M Indus-
trial Adhesives and Tapes Division 3M Center, Bldg.
220-5E-06 St. Paul, MN 55144-1000 (USA) Edition
August 2011 Copyright 3M 2011 All rights reserved.
The manufacturer reserves the right to change the
product at any time without notice Publication ©
3M 2011 44-0009-2080-9.
1.2.1 Importance of the Manual
The manual is an important part of the machine; all
information contained herein is intended to enable
the equipment to be maintained in perfect condition
and operated safely. Ensure that the manual is avail-
able to all operators of this equipment and is kept
up to date with all subsequent amendments. Should
the equipment be sold or disposed of, please ensure
that the manual is passed on. Electrical and pneu-
matic diagrams are included in the manual. Equip-
ment using PLC controls and/or electronic compo-
nents will include relevant schematics or programs in
the enclosure and in addition, the relevant documen-
tation will be delivered separately.
3
2.1 Data Identifying Manufacturer and Machine
2.2 Data for Technical Assistance and Service
2011 August
800a-NA
For Commercial Use Only
2-GENERAL INFORMATION
4
2-GENERAL INFORMATION (continued)
2.3 Warranty
Equipment Warranty and Limited Remedy: THE FOLLOWING WARRANTY IS MADE IN LIEU OF ALL
OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED TO, THE IMPLIED
WARRANTY OF MERCHANTABILITY, THE IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR
PURPOSE AND ANY IMPLIED WARRANTY ARISING OUT OF A COURSE OF DEALING, A CUSTOM OR
USAGE OF TRADE:
3M sells its 3M-Matic
™
800a Adjustable Case Sealer, Type 40800 with the following warranties:
1. The drive belts and the taping head knives, springs and rollers will be free from all defects for ninety (90
days after delivery.
2. All other taping head parts will be free from all defects for three (3) years after delivery.
3. All other parts will be free from all defects for two (2) years after delivery.
If any part is proved to be defective within its warranty period, then the exclusive remedy and 3M’s and seller’s
sole obligation shall be, at 3M’s option, to repair or replace the part, provided the defective part is returned
immediately to 3M’s factory or an authorized service station designated by 3M. A part will be presumed to have
become defective after its warranty period unless the part is received or 3M is notifi ed of the problem no later than
fi ve (5) calendar days after the warranty period. If 3M is unable to repair or replace the part within a reasonable
time, then 3M at its option, will replace the equipment or refund the purchase price. 3M shall have no obligation
to provide or pay for the labor required to install the repaired or replacement part. 3M shall have no obligation
to repair or replace (1) those parts failing due to operator misuse, carelessness, or due to any accidental cause
other than equipment failure, or (2) parts failing due to non-lubrication, inadequate cleaning, improper operating
environment, improper utilities or operator error.
Limitation of Liability: 3M and seller shall not be liable for direct, indirect, special, incidental or consequential
damages based upon breach of warranty, breach of contract, negligence, strict liability or any other legal theory.
The foregoing Equipment Warranty and Limited Remedy and Limitation of Liability may be changed only by a
written agreement signed by authorized offi cers of 3M and seller.
2011 August
Contents—800a Adjustable Case Sealer
(1) 800a Adjustable Case Sealer, Type 40800
(1) Upper Assembly Height Adjustment Crank Hardware
(1) Tool and Spare Parts Kit
(1) Instruction and Parts Manual
800a-NA
5
3-SAFETY
2011 August
800a-NA
3.1 General Safety Information
Read all the instructions carefully before starting
work with the machine; please pay particular atten-
tion to sections marked by the symbol:
The machine is provided with a LATCHING EMER-
GENCY STOP BUTTON (Figure 3-1); when this
button is pressed, it stops the machine at any point
in the working cycle. Maintain clear access to power
cord while machine is operating. Disconnect plug
from power source before machine maintenance
(Figure 3-1). Also disconnect air if the machine has
a pneumatic system. Keep this manual in a handy
place near the machine. This manual contains infor-
mation that will help you to maintain the machine in
a good and safe working condition.
3.2 Explanation of Signal Word and
Possible Consequences
Indicates a potentially hazardous
situation, which, if not avoided,
may result in minor or moderate
injury and/or property damage.
CAUTION:
Indicates a potentially hazardous
situation, which, if not avoided,
could result in death or serious
injury and/or property damage.
WARNING:
This safety alert symbol identifi es
important messages in this manual.
READ AND UNDERSTAND THEM
BEFORE INSTALLING OR
OPERATING THIS EQUIPMENT.
E-Stop
Switch
Figure 3-1
6
2011 August
800a-NA
Figure 3-2
Important! Cavity in the conveyor bed. Never put
your hands inside any part of the machine while it is
working. Serious injury may occur (Figure 3-4).
Figure 3-3
Figure 3-4
6
3.3 Table of Warnings
• To reduce the risk associated with
mechanical and electrical hazards:
− Read, understand, and follow all safety and
operating instructions before operating or
servicing the case sealer.
− Allow only properly trained and qualifi ed
personnel to operate and service this
equipment.
WARNING
• To reduce the risk associated with
hazardous voltage:
− Position electrical cord away from foot and
vehicle traffi c.
WARNING
• To reduce the risk associated with
pinches, entanglement and hazardous
voltage:
− Turn electrical supply off and disconnect
before performing any adjustments,
maintenance or servicing the machine or
taping heads.
WARNING
• To reduce the risk associated with
pinches and entanglement hazards:
− Do not leave the machine running while
unattended.
− Push the machine off when not in use.
− Never attempt to work on any part of the
machine, load tape, or remove jammed
boxes from the machine while the machine
is running.
WARNING
3-SAFETY (continued)
7
2011 August
Figure 3-7
WARNING
Sharp Blade
Figure 3-8
Figure 3-5
Figure 3-6
3-SAFETY (continued)
• To reduce the risk associated with
sharp blade hazards:
− Keep hands and fi ngers away from
tape cutoff blades under orange blade
guards. The blades are extremely sharp.
WARNING
Important! Tape cutting blade. Never remove the
safety device which covers the blade on the top and
bottom taping units. Blades are extremely sharp. Any
error may cause serious injuries (Figure 3-5).
• To reduce the risk associated with
pinch hazards:
− Keep hands clear of the upper head
support assembly as boxes are
transported through the machine.
− Keep hands, hair, loose clothing, and
jewelry away from box compression rollers.
− Always feed boxes into the machine by
pushing only from the end of the box.
− Keep hands, hair, loose clothing, jewelry
away from moving belts and taping heads.
CAUTION
• To reduce the risk associated with
fire and explosion hazards:
− Do not operate this equipment
in potentially fl ammable/explosive
environments.
WARNING
• To reduce the risk associated with
muscle strain:
− Use the appropriate rigging and
material handling equipment when
lifting or repositioning this equipment.
− Use proper body mechanics when
removing or installing taping heads
that are moderately heavy or may be
considered awkward to lift.
WARNING
800a-NA
8
3-SAFETY (continued)
2011 August
800a-NA
3.7 Residual Hazards
The case sealer 800a incorporates various safety
protections which should never be removed or
disabled. It is essential that the operator and service
personnel be warned that hazards exist which can-
not be eliminated.
3.8 Recommendations and Measures to Prevent
Other Hazards which Cannot be Eliminated
- The operator must stay on the working position
shown in the Operation Section. He must never
touch the running driving belts or put his hands
inside any cavity.
- The operator must pay attention to the blades
during the tape replacement.
3.10 Predictable Actions which are Incorrect and
Not Allowed
- Never try to stop/hold the box while being driven
by the belts.
- Never remove or disable the safety devices.
- Only authorized personnel should be allowed
to carry out the adjustments, repairs or main-
tenance which require operation with reduced
safety protections. During such operations,
access to the machine must be restricted.
When the work is fi nished, the safety protec-
tions must immediately be reactivated.
- The cleaning and maintenance operations must be
performed after disconnecting the electric power.
- Do not modify the machine or any part of it.
- Clean the machine using only dry cloths or
light detergents. Do not use solvents, petrols, etc.
- Install the machine following the suggested layouts
and drawings.
3.4 Operator's Qualifications
- Machine Operator
- Mechanical Maintenance Technician
- Electrical Maintenance Technician
- Manufacturer’s Technician/Specialist
(See Section 3)
3.5 Number of Operators
The operations described below have been analyzed
by the manufacturer; the recommended number of
operators for each operation provides the best and
safest work performance.
Note: A smaller or greater number of operators
could be unsafe.
3.6 Instructions for a Safe Use of the Machine /
Def nition of Operator's Qualif cations
Only persons who have the skills described in the
skill levels section should be allowed to work on the
machine. It is the responsibility of the user to appoint
the operators having the appropriate skill level and
the appropriate training for each category of job.
3.9 Personal Safety Measures
Safety glasses, safety gloves, safety helmet, safety
shoes, air fi lters, ear muffs - None is required except
when recommended by the user.
• To reduce the risk associated with
mechanical and electrical hazards:
− Read, understand, and follow all safety and
operating instructions before operating or
servicing the case sealer.
− Allow only properly trained and qualifi ed
personnel to operate and service this
equipment.
WARNING
9
3-SAFETY (continued)
2011 August
800a-NA
Operator's Skill Levels Required to Perform the Main Operations on Machine
Skill 1:
Machine Operator
This operator is trained to use the machine with the
machine controls, to feed cases into the machine,
make adjustments for different case sizes, to change
the tape and to start, stop and restart production.
Skill 2: Mechanical Maintenance Technician
This operator is trained to use the machine as the
MACHINE OPERATOR and in addition is able to:
• Work with the safety protection disconnected
• Check and adjust mechanical parts
• Carry out machine maintenance operations/repairs
He is not allowed to work on live electrical components
Skill 2a: Electrical Maintenance Technician
This operator is trained to use the machine as the
MACHINE OPERATOR and in addition is able to:
• Work with the safety protection disconnected
• Check and adjust mechanical parts
• Carry out machine maintenance operations / re-
pairs / adjustments / repair electrical components
He is allowed to work on live electrical panels,
connector blocks, control equipment, etc.
Skill 3: Specialist from the Manufacturer
Skilled operator sent by the manufacturer or its
agent to perform complex repairs or modifi cations
(on agreement with the customer).
3.11 Operator's Skill Levels Required to Perform
the Main Operations on the Machine
The Table shows the minimum operator's skill for
each machine operation.
Important: The factory manager must ensure that
the operator has been properly trained on all the
machine functions before starting work.
Operation Machine Status
Required
Operator
Skill
Number of
Operators
Machine installation and setup Running with safety
protections disabled
2 and 2a 2
Adjusting box size
Stopped by pressing the
EMERGENCY STOP
button
11
Tape replacement
Stopped by pressing the
EMERGENCY STOP
button
11
Blade replacement Electric power
disconnected
21
Drive belt replacement Electric power
disconnected
21
Ordinary maintenance Electric power
disconnected
21
Extraordinary mechanical
maintenance
Running with safety
protections disabled
31
Extraordinary electrical
maintenance
Running with safety
protections disabled
2a 1
• To reduce the risk associated with
mechanical and electrical hazards:
− Allow only properly trained and
qualifi ed personnel to operate and service
this equipment.
WARNING
10
3-SAFETY (continued)
2011 August
Refer to Figure 3-9 below to acquaint yourself with the various components and controls of the case sealer.
Also refer to Manual 2 for taping head components.
Figure 3-9—800a Case Sealer Components (Left Front View)
800a-NA
3.12 Component Locations
Upper Taping Head
Lower Taping Head
Height
Adjustment
Handle
Electrical
On/Off
Switch
Electrical
Control Box
Width
Adjustment
Crank
(Alternate)
Lower Tape
Roll Mount
Adjustable
Side Drives
Machine Bed
Emergency
Stop Button
Top Flap
Compression
Rollers
11
78-8095-1141-9
2011 August
800a-NA
3-SAFETY (continued)
3.13 Table of Warnings and Replacements Labels (continued)
Figure 3-10 - Replacement Labels / 3M Part Numbers
Leg Height Adjustment Label
(not shown)
3M Logo
(not shown)
78-8060-8481-6
78-8070-1339-2
78-8070-1336-8 (2)
78-8062-4266-1
78-8070-1329-3
STOP
78-8113-6912-9 (2)
78-8095-1628-8
UP DOWN
78-8070-1336-8
78-8113-6717-2
78-8113-6717-2
78-8070-1366-5
78-8137-0886-0
12
2011 August
800a-NA
4-SPECIFICATIONS
IMPORTANT SAFEGUARD
4.5 Tape Width
36mm [1 1/2 inch] minimum to 48mm [2 inch] maximum
4.4 Tape
Scotch
®
pressure-sensitive fi lm box sealing tapes.
4.3 Operating Conditions
Use in dry, relatively clean environments at 5
o
C to 50
o
C [40
o
F to 120
o
F] with clean, dry boxes.
Note: Machine should not be washed or subjected to conditions causing moisture condensation on
components.
• To reduce the risk associated with fire
and explosion hazards:
− Do not operate this equipment in poten-
tially fl ammable or explosive environments.
WARNING
Actual production rate is dependent on operator's dexterity. Boxes must be 18 inches (457mm) apart minimum.
0
5
10
15
20
25
30
35
40
45
0 5 10 15 20 25 30 35 40
4.1 Power Requirements:
Electrical – 120 VAC, 60 Hz, 6 A
Pneumatic – 6.5 bar gauge pressure [95 PSIG], 2.5 SCFM
75 liter/minute @ 21° C., 1.01 bar maximum at maximum cycle rate.
A pressure regulator/fi lter is included.
The machine is equipped with two 1/6 HP gearmotors and comes with an 2.4 m [8 foot] standard neoprene
covered power cord and a grounded plug. Contact your 3M Representative for power requirements not listed
above. Contact your 3M Representative for power requirements not listed above.
4.2 Operating Rate:
Belt speed is 0.5 m/s [100 F.P.M.]
13
2011 August
800a-NA
4-SPECIFICATIONS (continued)
Specifications
4.6 Tape Roll Diameter
Up to 405mm [16 inch] maximum on a 76.2mm [3 inch] diameter core.
(Accommodates all system roll lengths of Scotch
®
fi lm tapes.)
4.7 Tape Application Leg Length – Standard
70mm ± 6mm [2.75 inch ±. 25 inch ]
Tape Application Leg Length – Optional
50mm ± 6mm [2 inch ±. 25 inch]
(See "Removing Taping Heads Procedure – Changing the Tape Leg Length")
4.8 Box Board
Style – regular slotted containers – RSC
125 to 275 P.S.I. bursting test, single wall or double wall B or C fl ute.
23-44 lbs. per inch of width Edge Crush Test (ECT)
4.9 Box Weight and Size Capacities
A. Box Weight, fi lled: 5 lbs.–85 lbs. [2.3 kg–38.6 kg]. Contents must support fl aps.
B. Box Size: Minimum Maximum
Length – 150mm [6.0 inch] Unlimited
Width – 115mm [4.5 inch]* 545mm [21.5 inch]
Height – 120mm [4.75 inch]** *** 620mm [24.5 inch] ***
* Minimum box height can be reduced to
110mm [4-1/4 inches] by removing machine compression rollers.
Minimum box height can be reduced to
90mm [3 1/2 inches] by removing machine compression rollers and also adjusting the taping heads to apply
48mm [2 inch] tape legs. (See "Special Set-Up Procedure".)
** Maximum box height can be increased to
725mm [28-1/2 inches] by relocating machine outer columns to upper position. (See "Special Set-Up
Procedure".)
Note: Raising columns to upper position also increases minimum box height to 210mm (8 1/4").
Note: The case sealer can accommodate most boxes within the size range listed above. However, if the box
length (in direction of seal) to box height ratio is 0.6 or less, test run several boxes to ensure proper ma
chine performance.
DETERMINE THE BOX LIMITATIONS BY COMPLETING THIS FORMULA:
BOX LENGTH IN DIRECTION OF SEAL = SHOULD BE GREATER THAN 0.6
BOX HEIGHT
Any box ratio approaching this limitation should be test run to ensure performance.
14
2011 August
800a-NA
4-SPECIFICATIONS (continued)
4.10 Machine Dimensions
W L H A* B C F
Minimum
mm 980 920 1395 460 610 105 620
[Inches] [38-1/2] [36-1/4] [55] [18] [24]* [4-3/16] [24.5]
Maximum
mm 2185 890
[Inches] - - - - [86]* - - [35]* - - - -
* With outer columns relocated to upper position, "H" maximum dimension increases 100mm [4 inches] and
"B" minimum dimension decreases by 90mm [3-1/2 inches]. (See "Special Set-Up Procedure".)
Weight – approximate 176.9 kg [390 pounds] crated
approximate 158.8 kg [350 pounds] uncrated
4.11 Machine Noise Level: Acoustic pressure measured at a distance of 1m. from machine with
Scotch PVC adhesive tape in operation; 78dB Acoustic radiation pressure at 1.6m. height with
Scotch PVC adhesive tape in operation; 73dB Measurement taken with appropriate instrument:
(Type SPYRI-MICROPHON 11).
4.12 Set-Up Recommendations:
• Machine must be level.
• Customer supplied infeed and exit conveyors (if used) should provide straight and level box entry and exit.
• Exit conveyors (powered or gravity) must convey sealed boxes away from machine.
Optional
Infeed/Exit
Conveyor
Optional
Infeed/Exit
Conveyor
Control
Side
Box Travel
Optional Casters
F F
F
W
A
A
B
C
L
H
5-SHIPMENT-HANDLING-STORAGE, TRANSPORT
15
5.1 Shipment and Handling of Packed Machine
- The machine is fi xed on the pallet with four (4) bolts
and can be lifted by using a fork truck.
- The package is suitable to travel by land and by air.
- Optional sea freight package is available.
Packaging Overall Dimensions
(Figure 5-1)
See Specifi cations.
During the shipment it is possible to stack a
maximum of 2 machines (Figure 5-2).
5.2 Packaging for Overseas Shipment
(Optional - Figure 5-3)
The machines shipped by sea freight are covered by
an aluminum/polyester/polythene bag which
contains dehydrating salts.
5.3 Handling and Transportation of Uncrated
Machine
The uncrated machine should not be moved except for
short distances and indoors ONLY. Without the sup-
porting pallet, the machine is exposed to damage and
may cause injuries. To move the machine use belts or
ropes, paying attention to place them in the points in-
dicated using care to not interfere with the lower taping
head (Figure 5-4).
5.4 Storage of the Packed or Unpacked Machine
If the machine is not used for a long period,
please take the following precautions:
- Store the machine in a dry and clean place.
- If the machine is unpacked it is necessary to
protect it from dust.
- Do not stack anything over the machine.
- It is possible to stack a maximum of 2 machines
(if they are in their original packing).
H
L
W
Figure 5-1
Figure 5-2
Figure 5-3
Figure 5-4
2011 August
H
L
W
800a-NA
16
6.1 Uncrating
The envelope attached to the shipping box contains
the uncrating instructions of the machine (Figure 6-1).
Cut straps. Cut out staple positions along the bottom
of the shipping box (or remove staples with an
appropriate tool - Figure 6-2)
After cutting out or removing the staples, lift the
shipping box in order to clear the machine
(two persons required).
Transport the machine with a fork-lift truck to the
operating position. Lift the pallet at the point indicat-
ed in Figure 6-3 (weight of machine + pallet = See
Specifi cations).
6.2 Disposal of Packaging Materials
The 800a package is composed of:
- Wooden pallet
- Cardboard shipping box
- Wooden supports
- Metal fi xing brackets
- PU foam protection
- PP plastic straps
- Dehydrating salts in bag
- Special bag of laminated polyester/aluminium/
Polyethylene (sea freight package only)
- Polyethylene protective material
For the disposal of the above materials, please follow
the environmental directives or the law in your country.
6-UNPACKING
Figure 6-1
Figure 6-2
2011 August
800a-NA
Figure 6-5
Removal of Pallet
Loosen and remove nuts and brackets using the
open end spanner supplied in the tool box (Figure 6-4).
A cardboard box is located under the machine body.
Retrieve the instruction manual for additional proce-
dures of the set up. The box also contains parts re-
moved for shipping, spare parts and tools (Figure 6-5).
Figure 6-4
Figure 6-3
17
7.4 Machine Set-Up / Bed Height
Figure 7-2
Adjust machine bed height. The case sealer is
equipped with four (4) adjustable legs that are located
at the corners of the machine frame. The legs can be
adjusted to obtain different machine bed heights from
610mm [24 inches] minimum to 890mm [35 inches]
maximum - See Specifi cations.
Refer to Figure 7-3 and set the machine bed height as
follows:
1. Raise and block up the machine frame to allow
adequate leg adjustment.
2. Loosen, but do not remove, two (2) M8 x 16mm
socket head screws in one leg (M6 hex wrench).
Adjust the leg length for the desired machine bed
height. Retighten the two (2) screws to secure the
leg. Adjust all four (4) legs equally.
7-INSTALLATION
Figure 7-1
2011 August
800a-NA
Figure 7-3
M8 x 16mm
Socket Head
Screws
Adjustable
Leg
A tool kit containing some tools are supplied
with the machine. These tools should be
adequate to set-up the machine, however,
other tools supplied by the customer will be
required for machine maintenance.
7.3 Tool Kit Supplied with the Machine
7.1 Operating Conditions
The machine should operate in a dry and relatively
clean environment (See Specifi cations).
7.2 Space Requirements for Machine Operation
and Maintenance Work
Minimum distance from wall (Figure 7-1):
A = 1000mm.
B = 700mm.
Minimum height = 2700mm.
• To reduce the risk associated with
mechanical and electrical hazards:
− Allow only properly trained and
qualifi ed personnel to operate and service
this equipment.
WARNING
• To reduce the risk associated with
muscle strain:
− Use the appropriate rigging and
material handling equipment when
lifting or repositioning this equipment.
− Use proper body mechanics when
removing or installing taping heads
that are moderately heavy or may be
considered awkward to lift.
WARNING
18
7-INSTALLATION (continued)
2011 August
800a-NA
7.5 Removal of Plastic Ties
Cut the plastic which attaches the top head to the
frame and remove the polystyrene blocks
(Figure 7-4).
Cut the plastic strap which attaches the strip and the
EMERGENCY STOP cable to the frame
(Figure 7-5).
Cut the plastic ties holding the lower taping head in
position
(Figure 7-6).
7.6 Assembly Completion
1 Crank - Install the crank handle on the top of
the left column as shown (Figure 7-7A).
2 Tape Drum Bracket - Install the upper tape
drum bracket on the top cross bar as shown
(Figure 7-7B).
3 Stop Bracket - Raise upper head assembly
(turn crank handle counterclockwise) and install
the two stop brackets (provided in the parts
bag). Use lower set of holes as shown in
Figure 7-7D. The upper set of holes should only
beused when both taping heads are adjusted to
apply 50mm tape legs.
Figure 7-4
Figure 7-5
Figure 7-6
Figure 7-7
B
C
D
A
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