™
3M
Cold Shrink QT-III Silicone
Rubber Indoor Termination Kit
With High-K Stress Relief
For Tape Shielded, Wire Shielded and UniShield® Cable
7620-T-95
Instructions
IEEE Std. No. 48
Class 1 Termination
5/8 kV Class
95 kV BIL
F CAUTION
Working around energized systems may cause serious injury or death. Installation should
be performed by personnel familiar with good safety practice in handling electrical
equipment. De-energize and ground all electrical systems before installing product.
March 2013
78-8113-5098-8 Rev F 3
1.0 Kit Contents
3 High–K, Tracking Resistant, Silicone Rubber Terminations
3 Preformed Ground Braids
3 Constant Force Springs
3 3M™ EMI Copper Foil Shielding Tape 1181 Strips, 1/2" x 10"
6 Strips Scotch® Mastic Strip 2230 (black with white release liners, bagged)
1 3M™ Cable Cleaning Preparation Kit CC–2
1 Instruction Sheet
NOTE: Do Not use knives to open plastic bags.
Kit Selection Table
NOTE: Final Determination Factor is cable insulation diameter.
Kit Number
7620-T-95
Primary Insulation
O.D. Range
0.32"– 0.59"
(8,1 – 15,0 mm)
Jacket O.D. Range
0.52" – 0.78"
(13,2 – 19,8 mm)
Table 1
Conductor Size Range (AWG & kcmil)
5 kV
100%
133%
8 kV
100%
133%
8 – 4 8 – 6
2 78-8113-5098-8 Rev F
Instructions For Tape Shielded Cable
2.0 Prepare Cable
2.1 Check to be sure cable size fits within kit range as shown in Table 1.
2.2 Prepare cable using dimensions shown in Figure 1. BE SURE TO ALLOW FOR DEPTH OF TERMINAL
™
LUG. If necessary to prevent tape shield from unrolling, hold down edge with a single wrap of 3M
EMI
Copper Foil Shielding Tape 1181.
NOTE: Provide additional 1/4" (6 mm) exposed conductor distance to account for growth during crimping of
ALUMINUM lugs or connectors.
NOTE: It is imperative to remove all remnants of the semi-con layer, even if the semi-con layer comes off as one
layer. There should not be any remaining black areas, or particles, on the cable insulation layer.
®
2.3 Select a Scotch
Mastic Sealing Strip 2230 from kit and remove white release liners. Using light tension, apply
a SINGLE WRAP of mastic around the cable jacket 1/4" (6 mm) from cut edge (Figure 1). Cut off excess.
Jacket Removal Length
Depth Of Terminal Lug + Growth Allowance
6 3/4" (171 mm)
2" (51 mm)
1/4" (6 mm)
1" (25 mm)
Cable Jacket
Semi-Con
Tape Shield
1ST Scotch® Mastic Strip 2230
Figure 1
78-8113-5098-8 Rev F 3
3.0 Install Ground Braid
3.1 Position pre-formed ground braid with short tail over tape shield directly adjacent to cable jacket cut edge.
PLEASE NOTE: The ground braid needs to make full contact with the metallic tape shield. Position long tail of
ground braid, extending over cable jacket with solder block over Scotch
Secure ground braid to cable jacket 3 1/2" (89 mm) from cable semi-con edge using vinyl tape (Figure 2).
NOTE: Position vinyl tape with care, it also serves as a marker for positioning the termination.
3 1/2" (89 mm)
Semi-Con Edge
Tape Shield
Ground Braid
Cable Jacket Edge
Solder Block
1ST Scotch® Mastic Sealing Strip 2230
Vinyl Tape Marker
®
Mastic Sealing Strip 2230 (Figure 2).
Figure 2
3.2 Wrap ground braid around cable tape shield one complete wrap, trim excess to prevent overlap and secure in
place with constant force spring. Wrap spring in same direction as ground braid (Figure 3). Cinch (tighten) the
spring after wrapping the final winding.
®
3.3 Select second Scotch
Mastic Sealing Strip 2230 from kit and remove white release liners. Apply a second
SINGLE WRAP of mastic over solder block on ground braid and previously applied mastic (Figure 3).
Cut off excess.
Constant Force Spring
Tape Shield
Ground Braid
1ST Scotch® Mastic Sealing Strip 2230
Solder Block
2ST Scotch® Mastic Sealing Strip 2230
Trim
Cable
Tape
Shield
Ground Braid Leg
Figure 3
4 78-8113-5098-8 Rev F
3.4 Wrap two highly stretched half-lapped layers of electrical grade vinyl tape around Scotch® Mastic Strip 2230,
constant force spring and exposed tape shield (Figure 4).
NOTE: Take care not to cover exposed semi-con insulation shield. A minimum of 3/4" (19 mm) must be exposed.
SPECIAL NOTE FOR CLOTH OR PAPER SEMI-CON INSULATION SHIELD
In cables with cloth or paper semi-conductive shields it is recommended the shield be over wrapped with one
®
half-lapped layer of highly stretched semi-conductive rubber tape such as Scotch
Electrical Semi-Conducting
Tape 13.
Semi-Con
Tape Shield
Constant Force Spring
Two Half-Lapped Layers of Electrical Grade Vinyl Tape
Scotch® Mastic Sealing Strip 2230
Vinyl Tape Marker
Figure 4
4.0 Install Lug or Connector
4.1 Check to insure 3M™ Silicone Rubber Termination QT–III termination assembly fits over the selected lug
or connector. If lug or connector (Figure 5) will not fit through the termination core, clean the insulation
(per Step 5.0) and slide termination on cable before installing lug or connector. DO NOT REMOVE CORE
AT THIS TIME.
Clearance
Connector/Lug
Figure 5
NOTE: Refer to pages 17-19 for 3M™ Connector and Lug crimping information.
NOTE: For Aluminum Conductors - Thoroughly wire brush conductor strands to remove aluminum oxide layer.
Immediately insert conductor into lug or connector barrel as far as it will go.
4.2 Position connector or lug and crimp according to manufacturer's directions. Remove excess oxide inhibitor and
sharp crimp flashings following crimping.
5.0 Clean Cable Insulation and Lug or Connector Barrel Using Standard Practice
5.1 Wipe the cable insulation with one of the solvent saturated pads from the 3M™ Cable Cleaning Preparation Kit
CC–2. DO NOT ALLOW SOLVENT TO TOUCH SEMI-CON INSULATION SHIELD!
5.2 If abrasive must be used:
a. Use on insulation only. DO NOT USE ABRASIVE ON SEMI-CON INSULATION SHIELD!
b. Use only aluminum oxide abrasive; grit 120 or finer, included in the 3M
c. Be careful not to reduce the cable insulation diameter below that allowed by the kit.
78-8113-5098-8 Rev F 5
™
Cable Cleaning Preparation Kit CC-2.
6.0 Install Termination
6.1 Slide the termination body onto the cable and remove core. Pull while unwinding, counter-clockwise, starting
with the loose end (Figure 6). Make sure the termination body (not the core) is butted up to the edge of the
vinyl tape marker previously applied (Figure 6).
NOTE: Once the termination body makes contact over the mastic seal area, there is no need to continue
supporting the assembly. DO NOT PUSH OR PULL ON THE TERMINATION ASSEMBLY WHILE
UNWINDING THE CORE.
Counter-Clockwise
Vinyl Tape Marker
The material being removed at this step is mixed polymersNOTE:
waste.and can be recycled with
Figure 6
6.2 Connect ground braid to system ground according to standard practice.
Correct Installation of Termination on Tape Shielded Cable
Vinyl Tape
Marker
Ridge at End of Stress
Controlling Compound
Semi-Con Insulation Shield
Stress Controlling Compound
Cable Insulation
Conductor
Ridge at End of Cable
Insulation Shield (Semi-Con)
Environmental Top
Seal
6 78-8113-5098-8 Rev F
Instructions for Wire Shielded Cable
7.0 Prepare Cable
7.1 Check to be sure cable size fits within kit range as shown in Table 1.
7.2 Prepare cable using dimensions shown in Figure 7 and Figure 8. BE SURE TO ALLOW FOR DEPTH OF
TERMINAL LUG.
NOTE: Provide additional 1/4" (6 mm) exposed conductor distance to account for growth during crimping of
ALUMINUM lugs or connectors.
NOTE: It is imperative to remove all remnants of the semi-con layer, even if the semi-con layer comes off as one
layer. There should not be any remaining black areas, or particles, on the cable insulation layer.
Jacket Removal Length
Depth Of Terminal Lug + Growth Allowance
6 3/4" (171 mm)
2" (51 mm)
Semi-Con
Shield Wires
Cable Jacket
Figure 7
7.3 Bend leading 1" (25 mm) of exposed shield wires back upon themselves to jacket edge (Figure 8).
2" (51 mm)
1" (25 mm)
Semi-Con
Shield Wires
Cable Jacket
Figure 8
78-8113-5098-8 Rev F 7
8.0 Install Ground Braid
8.1 Select a Scotch® Mastic Strip 2230 from kit and remove white release liners. Using light tension, apply a
SINGLE WRAP of mastic around the cable jacket 1/4" (6 mm) from cut edge (Figure 9). Cut off excess.
1/4" (6 mm)
Semi-Con
1ST Scotch® Mastic Sealing Strip 2230
Cable Jacket
Figure 9
8.2 Position pre-formed ground braid with short tail over wire shield directly adjacent to cable jacket cut edge.
Position long tail of ground braid, extending over cable jacket with solder block over mastic strip (Figure 10).
Secure ground braid to cable jacket 3 1/2" (89 mm) from cable semi-con edge using vinyl tape (Figure 10).
NOTE: Position vinyl tape with care, it also serves as a marker for positioning the termination.
3 1/2" (89 mm)
Cable Jacket Edge
Solder Block
1ST Scotch® Mastic Sealing Strip 2230
Vinyl Tape Marker
Semi-Con Edge
Shield Wires
Ground Braid
Figure 10
8 78-8113-5098-8 Rev F
8.3 Wrap ground braid around cable shield wires one complete wrap, trim excess to prevent overlap and secure in
place with constant force spring. Wrap spring in same direction as ground braid (Figure 11). Cinch (tighten) the
spring after wrapping the final winding.
®
8.4 Select second Scotch
Mastic Sealing Strip 2230 from kit and remove white release liners. Apply a second
SINGLE WRAP of mastic over solder block on ground braid and previously applied mastic (Figure 11). Cut
off excess.
Constant Force Spring
Shield Wires
Ground Braid
1ST Scotch® Mastic Sealing Strip 2230
Solder Block
2ND Scotch® Mastic Sealing Strip 2230
Ground Braid Leg
Trim
Cable
Wire
Shield
Figure 11
8.5 Wrap two highly stretched half-lapped layers of electrical grade vinyl tape around mastic seal, constant force
spring and exposed shield wires (Figure 12).
NOTE: Take care not to cover exposed semi-con insulation shield. A minimum of 3/4" (19 mm) must be exposed.
SPECIAL NOTE FOR CLOTH OR PAPER SEMI-CON INSULATED SHIELD: In cables with cloth or paper
semi-conductive shields, it is recommended the shield be over wrapped with one half-lapped layer of highly
®
stretched semi-conductive rubber tape such as Scotch
Electrical Semi-Conducting Tape 13.
1" (25 mm)
Semi-Con
Shield Wires
Constant Force Spring
Two Half-Lapped Layers of Electrical Grade Vinyl Tape
Scotch® Mastic Sealing Strip 2230
Vinyl Tape Marker
Figure 12
78-8113-5098-8 Rev F 9
9.0 Install Lug or Connector
9.1 Check to insure the 3M™ Silicone Rubber Termination QT–III assembly fits over the selected lug or connector.
If lug or connector (Figure 13) will not fit through the termination core, clean the insulation (per Step 10.0) and
slide termination on cable before installing lug or connector. DO NOT REMOVE CORE AT THIS TIME.
Clearance
Connector/Lug
Figure 13
NOTE: Refer to pages 17-19 for 3M™ Connector and Lug crimping information.
NOTE: For Aluminum Conductors - Thoroughly wire brush conductor strands to remove aluminum oxide layer.
Immediately insert conductor into lug or connector barrel as far as it will go.
9.2 Position connector or lug and crimp according to manufacturer's directions. Remove excess oxide inhibitor and
sharp crimp flashings following crimping.
10.0 Clean Cable Insulation and Lug or Connector Barrel Using Standard Practice
10.1 Wipe the cable insulation with one of the solvent saturated pads from the 3M™ Cable Cleaning Preparation Kit
CC–2. DO NOT ALLOW SOLVENT TO TOUCH SEMI-CON INSULATION SHIELD!
10.2 If abrasive must be used:
a. Use on insulation only. DO NOT USE ABRASIVE ON SEMI-CON INSULATION SHIELD!
™
b. Use only aluminum oxide abrasive; grit 120 or finer, included in the 3M
Cable Cleaning
Preparation Kit CC-2
c. Be careful not to reduce the cable insulation diameter below that allowed by the kit.
10 78-8113-5098-8 Rev F
11.0 Install Termination
11.1 Slide the termination body onto the cable and remove core. Pull while unwinding, counter-clockwise, starting
with the loose end (Figure 14). Make sure the termination body (not the core) is butted up to the edge of the
vinyl tape marker previously applied (Figure 14).
NOTE: Once the termination body makes contact over the mastic seal area, there is no need to continue
supporting the assembly. DO NOT PUSH OR PULL ON THE TERMINATION ASSEMBLY WHILE
UNWINDING THE CORE.
Counter-Clockwise
Vinyl Tape Marker
The material being removed at this step is mixed polymersNOTE:
waste.and can be recycled with
Figure 14
11.2 Connect ground braid to system ground according to standard practice.
Correct Installation of Termination on Wire Shielded Cable
Vinyl Tape
Marker
Ridge at End of Stress
Controlling Compound
Semi-Con Insulation Shield
Stress Controlling Compound
Cable Insulation
Conductor
Ridge at End of Cable
Insulation Shield (Semi-Con)
Environmental Top
Seal
78-8113-5098-8 Rev F 11
Instructions for UniShield® Shielded Cable
12.0 Prepare Cable
12.1 Check to be sure cable size fits within kit range as shown in Table 1.
12.2 Prepare cable using dimensions shown in Figure 15. BE SURE TO ALLOW FOR DEPTH OF TERMINAL
LUG.
NOTE: Provide additional 1/4" (6 mm) exposed conductor distance to account for growth during crimping of
ALUMINUM lugs or connectors.
12.3 Install constant force spring as shown in Figure 15. Pull shield wires through semi-conductive jacket to leading
edge of constant force spring (Figure 15).
Depth Of Terminal Lug + Growth Allowance
5 3/4" (146 mm)
Semi-Conductive Jacket
Constant Force Spring
Shield Wires
Figure 15
12.4 Remove constant force spring. Bend shield wires back upon cable jacket 1" (25 mm). Cut excess shield wire
and discard (Figure 16).
Depth Of Terminal Lug + Growth Allowance
6 3/4" (171 mm)
1" (25 mm)
Semi-Conductive Jacket
Fold Back Shield Wires
Figure 16
12 78-8113-5098-8 Rev F
12.5 Remove semi-conductive jacket to dimension shown in Figure 17.
NOTE: To ease jacket removal, install constant force spring as shown in Figure 17 and ring cut 80% through
jacket. Remove jacket sections by pulling against constant force spring. DO NOT BELL SEMI-CON JACKET.
Remove constant force spring.
NOTE: It is imperative to remove all remnants of the semi-conductive jacket, even if the semi-conductive jacket
comes off as one layer. There should not be any remaining black areas, or particles, on the cable insulation layer.
Depth Of Terminal Lug + Growth Allowance
4 3/4" (121 mm)
2" (51 mm)
1" (25 mm)
Semi-Conductive Jacket
Cut Line
Constant Force Spring
Fold Back Shield Wires
Figure 17
13.0 Install Ground Braid
13.1 Select a Scotch® Mastic Strip 2230 from kit and remove white release liners. Using light tension, apply a
SINGLE WRAP of mastic around the cable semi-conductive jacket 1/4" (6 mm) from shield wires (Figure 18).
Cut off excess.
1/4" (6 mm)
Semi-Con
Shield Wires
1STScotch® Mastic Sealing Strip 2230
Figure 18
78-8113-5098-8 Rev F 13
13.2 Position pre-formed ground braid with short tail directly over cut edge of folded back shield wires. Position
long tail of ground braid, extending over cable semi-conductive jacket with solder block over mastic strip
(Figure 19). Secure ground braid to cable semi-conductive jacket 3 1/2" (89 mm) from cable semi-con edge
using vinyl tape (Figure 19).
NOTE: Position vinyl tape with care, it also serves as a marker for positioning the termination.
3 1/2" (89 mm)
Semi-Con Edge
Shield Wires
Ground Braid
Solder Block
1ST Scotch® Mastic Sealing Strip 2230
Vinyl Tape Marker
Figure 19
13.3 Wrap ground braid around cable shield wires one complete wrap, trim excess to prevent overlap and secure in
place with constant force spring. Wrap spring in same direction as ground braid (Figure 20). Cinch (tighten) the
spring after wrapping the final winding.
®
13.4 Select second Scotch
Mastic Strip 2230 from kit and remove white release liners. Apply a second SINGLE
WRAP of mastic over solder block on ground braid and previously applied mastic (Figure 20). Cut off excess.
Constant Force Spring
Shield Wires
Ground Braid
1STScotch® Mastic Sealing Strip 2230
Solder Block
2NDScotch® Mastic Sealing Strip 2230
Trim
Cable
Wire
Shield
Ground Braid Leg
Figure 20
14 78-8113-5098-8 Rev F
13.5 Wrap two highly stretched half-lapped layers of electrical grade vinyl tape around mastic seal, constant force
spring and exposed shield wires (Figure 21).
NOTE: Take care not to cover exposed semi-con insulation shield. A minimum of 3/4" (19 mm) must be exposed.
1" (25 mm)
Semi-Con
Shield Wires
Constant Force Spring
Two Half-Lapped Layers of Electrical Grade Vinyl Tape
Scotch® Mastic Sealing Strip 2230
Vinyl Tape Marker
Figure 21
14.0 Install Lug or Connector
14.1 Check to insure the 3M™ Cold Shrink Silicone Rubber Termination QT–III assembly fits over the selected
lug or connector. If lug or connector (Figure 22) will not fit through the termination core, clean the insulation
(per Step 15.0) and slide termination on cable before installing lug or connector. DO NOT REMOVE CORE
AT THIS TIME.
Clearance
Connector/Lug
Figure 22
NOTE: Refer to pages 17-19 for 3M™ Connector and Lug crimping information.
NOTE: For Aluminum Conductors - Thoroughly wire brush conductor strands to remove aluminum oxide layer.
Immediately insert conductor into lug or connector barrel as far as it will go.
14.2 Position connector or lug and crimp according to manufacturers directions. Remove excess oxide inhibitor and
sharp crimp flashings following crimping.
15.0 Clean Cable Insulation and Lug or Connector Barrel Using Standard Practice
15.1 Wipe the cable insulation with one of the solvent saturated pads from the 3M™ Cable Cleaning Preparation Kit
CC–2. DO NOT ALLOW SOLVENT TO TOUCH SEMI-CON INSULATION SHIELD!
15.2 If abrasive must be used:
a. Use on insulation only. DO NOT USE ABRASIVE ON SEMI-CON INSULATION SHIELD!
™
b. Use only aluminum oxide abrasive; grit 120 or finer, included in 3M
c. Be careful not to reduce the cable insulation diameter below that allowed by the kit.
Cable Cleaning Preparation Kit CC-2.
78-8113-5098-8 Rev F 15
16.0 Install Termination
16.1 Slide the termination body onto the cable and remove core. Pull while unwinding, counter-clockwise, starting
with the loose end (Figure 23). Make sure the termination body (not the core) is butted up to the edge of the
vinyl tape marker previously applied (Figure 23).
NOTE: Once the termination body makes contact over the mastic seal area, there is no need to continue
supporting the assembly. DO NOT PUSH OR PULL ON THE TERMINATION ASSEMBLY WHILE
UNWINDING THE CORE.
Counter-Clockwise
Vinyl Tape Marker
The material being removed at this step is mixed polymersNOTE:
Figure 23
16.2 Connect ground braid to system ground according to standard practice.
Correct Installation of Termination on UniShield® Cable
Vinyl Tape
Marker
Ridge at End of Stress
Controlling Compound
Ridge at End of Cable
Insulation Shield (Semi-Con)
waste.and can be recycled with
Semi-Con
Stress Controlling Compound
Cable Insulation
Conductor
16 78-8113-5098-8 Rev F
Environmental Top
Seal
Tooling Index
Lug and Crimping Information for 3M™ Scotchlok™ Copper Lugs
30014 thru 30045
One hole
Cable
Size AWG/
kcmil
6
4
2
1
1/0
2/0
3/0
4/0
250
300
350
400
500
600
Stud
Size
(in.)
10
1/4
5/16
10
1/4
3/8
1/4
5/16
3/8
5/16
3/8
5/16
3/8
3/8
3/8
1/2
1/2
1/2
1/2
1/2
1/2
1/2
1/2
1/2
1/2
1/2
1/2
1/2
1/2
5/8
1/2
1/2
1/2
™
3M
Scotchlok™
Copper Lug
Number
30014
30015
30016
30018
30019
30021
30022
30023
30024
30027
30028
30031
30032
30036
31036
30041
31041
30045
31045
31145
31049
31149
31053
31153
31056
31156
31060
31160
31066
31067
31166
31068
31168
31036 thru 31068
One hole-long barrel
31145 thru 31178
Two hole-long barrel
Crimping Tool-Die Sets (Minimum Number Of Crimps)
Burndy Corporation Thomas & Betts Corporation
MD6 MY29 Y34A
– 6AWG(1) – U5CRT(1) Blue(1) Blue(1) – (1)
W161(1) 4AWG(1) A4CR(1) U4CRT(1) Grey(1) Grey(1) – (1)
W162(2) 2AWG(1) A2CR(1) U2CRT(2) Brown(1) Brown(1) 33(1) (2)
– 1AWG(1) A1CR(1) U1CRT(2) Green(1) Green(1) 37(1) (2)
W163(2) 1/0(1) A25R(1) U25RT(1) Pink(2) Pink(2) 42H(2) (1)
W241(2)
W241(3)
W243(2)
W243(3)
BG(3)
BG(4)
BG(4)
W166(4) 250(2) A29R(2) U29RT(3) Yellow(2) Yellow(2) 62(2) (2)
– – A30R(2) U30RT(3) – White(3) 66(3) (3)
– – A31R(2) U31RT(3) – Red(4) 71H(4) –
– – A32R(2) U32RT(3) – Blue(4) 76H(4) –
– – A34R(2) U34RT(3) – Brown(4) 87H(4) –
– – – U36RT(3) – Green(4) 94H(4) –
2/0(1)
2/0(2)
3/0(1)
3/0(2)
4/0(1)
4/0(2)
4/0(2)
A26R(1)
A26R(2)
A27R(1)
A27R(2)
A28R(2)
Y35, Y39,
Y45*, Y46*
U26RT(2)
U26RT(3)
U27RT(2)
U27RT(3)
U28RT(2)
U28RT(3)
U28RT(3)
TBM 5 TBM 8 TBM 15
Black(2)
Black(3)
Orange(2)
Orange(3)
Purple(2)
Purple(3)
Purple(3)
Black(2)
Black(3)
Orange(2)
Orange(3)
Purple(2)
Purple(3)
Purple(3)
45(1)
45(2)
50(1)
50(2)
54H(2)
54H(3)
54H(3)
Square D Co.
Anderson Div.
VC6–3,
VC6–FT**
(1)
(2)
(2)
(3)
(2)
(3)
(3)
Y39, Y45,
750 1/2 31172 – – –
1000 1/2 31178 – – –
* Y45 and Y46 accept all Y35 dies (“U” series). For Y45 use PT6515 adapter. For Y46 use PUADP adapter.
** Anderson VC6–3 and VC6–FT require no die set.
78-8113-5098-8 Rev F 17
Y46
U39RT(5)
Y45:
S44RT(6)
Y46:
P44RT(6)
– – 106H(4) –
– – 125H(4) –
Tooling Index
Lug and Crimping Information for 3M™ Scotchlok™ Copper/Aluminum Lugs
40016 thru 40079
One hole
40132 thru 40178
Two hole
™
Burndy Corporation Thomas & Betts Corporation
kcmil
Cable Size AWG/
6 5/16 40016 W161(1) 6AWG(1) A6CAB(1) U6CABT(1) (1) Grey(1) Grey(1) – 29(1) (1) – BY19(3) J(3)
4 5/16 40020 W162(3) 4AWG(1) A4CAB(1) U4CABT(1) (1) Green(2) Green(2) – 37(1) (1) – BY53(3) P(3)
2
1
1/0
2/0
3/0
4/0
250
300
350
400 1/2 40160 – – – U32ART(4) (1) – – 94H(4) 94H(4) – (2) – –
500
600 1/2 40170 – – – U36ART(4) (1)
750
1000
™
Stud Size (in.)
3/8
40024
1/2
40025
3/8
40028
1/2
40029
40032
3/8
40033
1/2
40132
3/8
1/2
40037
1/2
40137
1/2
40041
1/2
40141
40045
1/2
40046
5/8
40145
1/2
40049
1/2
40050
5/8
40149
1/2
1/2
40053
1/2
40153
40056
1/2
40057
5/8
40156
1/2
5/8
40067
1/2
40166
5/8
40073
1/2
40172
5/8
40079
1/2
40178
Scotchlok
Lug Number
3M
MD6 MY29 Y34A
W163(3)
W163(3)
W163(3)
W163(3)
W241(3)
W241(3)
W241(3)
BG(4)
BG(4)
W166(4)
W166(4)
W660(4)
W660(4)
W660(4)
W249(3)
W249(3)
W249(3)
– –
– – –
– – –
– – –
– – –
2AWG(1)
2AWG(1)
1AWG(1)
1AWG(1)
1/0(1)
1/0(1)
1/0(1)
2/0(1)
2/0(1)
3/0(1)
3/0(1)
4/0 (2)
4/0 (2)
4/0 (2)
–
A2CAB(1)
A2CAB(1)
A1CAR(1)
A1CAR(1)
A25AR(1)
A25AR(1)
A25AR(1)
A26AR(2)
A26AR(2)
A27AR(2)
A27AR(2)
A28AR(2)
A28AR(2)
A28AR(2)
A29AR(2)
A29AR(2)
A29AR(2)
A30AR(2)
A30AR(2)
* Y45 and Y46 accept all Y35 dies (“U” series). For Y45 use PT6515 adapter. For Y46 use PUADP adapter.
** Anderson VC6–3, VC6–FT, VC8C and Burndy Y1000 require no die set.
Crimping Tool-Die Sets (Minimum Number Of Crimps)
Y35, Y39,
Y45*, Y46*
U2CABT(1)
U2CABT(1)
U1CART(1)
U1CART(1)
U25ART(1)
U25ART(1)
U25ART(1)
U26ART(2)
U26ART(2)
U27ART(2)
U27ART(2)
U28ART(2)
U28ART(2)
U28ART(2)
U29ART(2)
U29ART(2)
U29ART(2)
U30ART(2)
U30ART(2)
U31ART(2)
U31ART(2)
U31ART(2)
U34ART(4)
U34ART(4)
U39ART(4)
U39ART(4)
S44ART(4)
S44ART(4)
Y1000** TBM 5 TBM 8 TBM 12 TBM 15
(1)
Pink(2)
Pink(2)
(1)
Pink(2)
Pink(2)
(1)
Gold(2)
Gold(2)
(1)
Gold(2)
Gold(2)
Tan(2)
Tan(2)
(1)
Tan(2)
Tan(2)
(1)
Tan(2)
Tan(2)
(1)
(1)
Olive(2)
Olive(2)
(1)
Olive(2)
Olive(2)
(1)
Ruby(2)
Ruby(2)
(1)
Ruby(2)
Ruby(2)
(1)
(1)
(1)
(1)
(1)
(1)
(1)
(1)
(1)
(1)
(1)
(1)
(1)
(1)
(1)
(1)
(1)
White(4)
–
White(4)
White(4)
– –
– –
– –
– –
– – – 115H(3) – (3) – –
– – –
– – –
106H(4)
106H(4)
–
–
–
–
–
–
71H(4)
71H(4)
71H(4)
76H(4)
76H(4)
87H(4)
87H(4)
87H(4)
42H(2)
42H(2)
45(1)
45(1)
50(1)
50(1)
50(1)
54H(2)
54H(2)
60(2)
60(2)
66(4)
66(4)
66(4)
71H(2)
71H(2)
71H(2)
76H(2)
76H(2)
87H(3)
87H(3)
87H(3)
106H(3)
106H(3)
125H(4)
125H(4)
140H(4)
140H(4)
Square D Co.
Anderson Div.
VC6–3**
VC6–FT**
(1)
(1)
(1)
(1)
(1)
(1)
(1)
(2)
(2)
(2)
(2)
(2)
(2)
(2)
(3)
(3)
(3)
(3)
(3)
(3)
(3)
(3)
–
–
–
ITT
Blackburn
Co.
VC8C** OD58 TYPE O
BY23(3)
–
BY23(3)
BY23(3)
–
BY23(3)
BY25(3)
–
BY25(3)
BY25(3)
BY31C(3)
–
BY31C(3)
– –
BY35C(4)
–
BY35C(4)
BY35C(4)
– – –
– – –
– – –
(2)
(2)
(3)
(3)
(3)
(3)
– –
– –
– –
Kearny
Nat’l
Div.
1/2(3)
1/2(3)
1/2(3)
1/2(3)
5/8–1(3)
5/8–1(3)
5/8–1(3)
5/8–1(3)
5/8–1(3)
737(3)
737(3)
840(4)
840(4)
840(4)
18 78-8113-5098-8 Rev F
Tooling Index
Crimping Information for
3M™ Stem Connectors
Copper/Aluminum
Conductor Size
AWG & kcmil
Stranded Solid
2, 1
4
1/0
2/0
3/0
4/0
* Y45 and Y46 accept all Y35 dies (“U” series). For Y45 use PT6515 adapter. For Y46 use PUADP adapter.
** Anderson VC6 is dieless and does not require a die set.
1, 1/0
2
2/0
3/0
4/0
–
3M
™
Number
Connector
SC0001
SC0002
SC0010
SC0020
SC0030
SC0040
Manufacturer Mech. Tool
Burndy MD6 BG(4), W243(4) Y35, Y39, Y45* U25ART(2), U243(2)
Kearny 0–51, 0–52 5/8–1 (4) 12, 20, 40, Ton 5/8–1(4)
T & B TBM 5 Tan(2) – –
T & B TBM 8 Olive(2) TBM 15 50(2)
Anderson – – VC6 Universal(2)
Burndy MD6 W669(0) 840(5) Y35, Y39, Y45* U28ART(2)
Kearny 0–51, 0–52 840(5) WH–1, WH–2 840(2)
T & B TBM 8 White(4) TBM 15 66H(3)
Anderson – – VC6 Universal(2)
Crimping Table For 3M
Recommended Crimping Tools
Die (Minimum No.
Crimps)
™
Stem Type Connector
Hydraulic
Die (Minimum No.
Crimps)
78-8113-5098-8 Rev F 19
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special, incidental or consequential loss or damage arising from this 3M product, regardless of the legal theory asserted.
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78-8113-5098-8 Rev F
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