3M 40800 User Manual

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Page 1

Instructions and Parts List

Important Safety

Information

BEFORE INSTALLING

™

3M-Matic

700r Type 40800

Random

Case Sealer

with

OR OPERATING THIS

EQUIPMENT

Read, understand, and

follow all safety and

operating instructions.

Spare Parts

It is recommended you

immediately order the

™

AccuGlide 3

Taping Heads

Serial No. For reference, record machine serial number here.

3M Industrial Adhesives and Tapes

3M Center, Building 220-5E-06 St. Paul, MN 55144-1000

spare parts listed in the

"Spare Parts/Service

Information" section.

These parts are expected

to wear through normal

use, and should be kept

on hand to minimize

production delays.

"3M-Matic"and "AccuGlide" are Trademarks of, 3M St. Paul, MN 55144-1000 Printed in U.S.A.

Page 2

This instruction manual covers safety aspects, handling and transport, storage, unpacking, preparation, installation, operation, adjustments, maintenance, troubleshooting, repair work and servicing plus parts list of the 3M-Matic

700r Random case sealer.

3M Industrial Adhesives and Tapes 3M Center, Building 220-5E-06 St. Paul, MN 55144-1000

Edition July 2011

The manufacturer reserves the right to change the product at any time without notice.

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2011 July

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Replacement Parts and Service Information

To Our Customers:

This is the 3M-Matic™/AccuGlide™/Scotch

equipment you ordered. It has been set up and tested in the factory with Scotch® tapes. If technical assistance or replacement parts are needed, call or fax the appropriate number listed below.

Included with each machine is an Instructions and Parts List manual.

Technical Assistance / Replacement Parts and Additional Manuals:

Contact your local service provider help line 1-800-328-1390. Provide the customer support coordinator with the model/machine name, machine type, and serial number that are located on the identification plate (For example: Model 700r - Type 40800 - Serial Number 13282).

3M Industrial Adhesives and Tapes

3M Center, Building 220-5E-06 St. Paul, MN 55144-1000

Identification Plate

For Commercial Use Only

4000563

3M-Matic™, AccuGlide™ and Scotch™ are Trademarks of 3M St. Paul, MN 55144-1000 Printed in U.S.A.

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Page 5

TABLE OF CONTENTS - MANUAL 1: 700r Random Case Sealer

(For Taping Head Information - See MANUAL 2: AccuGlide 3 Taping Heads - 2 inch)

700r Random Case Sealer Page

Cover Page

Replacement Parts and Service Information ........................................................................ i - ii

Table of Contents ................................................................................................................. iii - v

Acronyms and Abbreviations ................................................................................................ vi

1. Introduction

1.1 Manufacturing Speciﬁ cations / Description / Intended Use ......................................... 1 - 2

1.2 How to Read and Use the Manual ................................................................................ 2

1.2.2 Manual Maintenance ......................................................................................... 2

1.2.3 Consulting the Manual ........................................................................................ 2

1.2.4 How to Update the Manual in Case of Modiﬁ cations ........................................... 2

2. General Information

2.1 Identiﬁ cation Data ......................................................................................................... 3

2.2 Warranty / Contents ...................................................................................................... 4

1.2.1 Importance of the Manual .................................................................................. 2

3. Safety

3.1 General Safety Information ........................................................................................... 5

3.2 Signal Words Explanation ............................................................................................. 5

3.3 Table of Warnings .......................................................................................................... 6 - 7

3.4 Operator’s Qualiﬁ cations Deﬁ nition .............................................................................. 8

3.5 Number of Operators .................................................................................................... 8

3.6 Safe Use of the Machine Instructions ........................................................................... 8

3.7 Residual Hazards .......................................................................................................... 8

3.8 Prevent Other Hazards - Recommendations and Measures ........................................ 8

3.9 Personal Safety Measures ........................................................................................... 8

3.10 Incorrect / Predictable Actions Not Allowed .................................................................. 8

3.11 Operator's Required Skill Levels .................................................................................. 9

3.12 Component Locations .................................................................................................. 10

3.13 Table of Warnings and Replacement Labels ................................................................ 11 - 13

4. Technical Specifications

4.1 Power Requirements .................................................................................................... 14

4.2 Operating Rate

4.3 Operating Conditions .................................................................................................... 14

4.4 Tape .............................................................................................................................. 14

4.5 Tape Width .................................................................................................................... 14

4.6 Tape Roll Diameter ....................................................................................................... 15

4.7 Tape Application Leg Length - Standard .......................................................................15

Tape Application Leg Length - Optional

4.8 Box Board ..................................................................................................................... 15

4.9 Box Weight and Size Capacities ................................................................................... 15

4.10 Machine Noise Levels ................................................................................................... 16

4.11 Machine Dimensions ..................................................................................................... 16

4.12 Setup Recommendations .............................................................................................. 16

............................................................................................................. 14

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TABLE OF CONTENTS (continued)

5. Shipment, Handling, and Storage

5.1 Packed Machine Shipment and Handling ........................................................................... 17

5.2 Overseas Shipment Packaging (Optional) .......................................................................... 17

5.3 Handling and Transportation of Uncrated Machine ............................................................. 17

5.4 Machine Storage ................................................................................................................. 17

6. Unpacking

6.1 Uncrating ............................................................................................................................. 18

6.2 Packaging Materials Disposal ............................................................................................. 18

7. Installation

7.1 Operating Conditions .......................................................................................................... 19

7.2 Space Requirements for Machine Operation and Maintenance ......................................... 19

7.3 Tool Kit Supplied with the Machine ..................................................................................... 19

7.4 Machine Positioning / Bed Height ....................................................................................... 19

7.5 Plastic Ties Removal ........................................................................................................... 20

7.6 Assembly Completion / Machine Setup ............................................................................. 20 - 22

7.7 Infeed Conveyor Assembly ................................................................................................. 23

7.8 Centering Guides ................................................................................................................ 23

7.9 Outboard Tape Roll Mounting ............................................................................................ 23

7.10 Tape Leg Length ................................................................................................................ 23

7.11 Bumper Supports ................................................................................................................. 24

7.12 Box Size Capacity .............................................................................................................. 24

7.13 Electrical Connection and Controls .................................................................................... 24

7.14 Initial Start-Up .................................................................................................................... 24

7.15 Case Sealer Components .................................................................................................. 25 - 28

7.16 Tape Loading / Threading .................................................................................................... 29

7.17 Theory of Operation ........................................................................................................... 29 - 30

7.18 Box Sealing ........................................................................................................................ 30

7.19 Taping Heads Completion ................................................................................................. 31

7.20 Outboard Tape Roll Holder ................................................................................................. 31

7.21 Preliminary Electric Inspection ............................................................................................ 31

7.22 Main Power Machine Connection and Inspection ............................................................... 31

7.23 Phases Inspection ............................................................................................................... 31

8. Theory of Operation

8.1 Working Cycle Description .................................................................................................. 32

8.2 Running Mode Deﬁ nition ..................................................................................................... 32

8.3.1 Normal Stop Procedure .............................................................................................32

8.3.2 Emergency Stop ....................................................................................................... 32

9. Controls

9.1 Electrical / Drive Belt On-Off Switch ................................................................................... 33

9.2 Emergency Stop Button (Latching) ..................................................................................... 33

9.3 Main Air On-Off Valve / Regulator / Filter ............................................................................. 33

9.4 Upper Drive Raising Switch ................................................................................................ 34

9.5 Air Pressure Regulator / Top Drive Force Adjustment ........................................................ 34

9.6 Upper Drive Assembly Actuator Switch ............................................................................... 34

9.7 Box Conveying / Tape Seat Application ............................................................................... 35

9.8 Location of Controls ............................................................................................................ 35

10. Safety devices

10.1 Blade Guards ..................................................................................................................... 36

10.2 Emergency Stop Button ..................................................................................................... 36

10.3 Electric System ................................................................................................................... 36

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TABLE OF CONTENTS (continued)

11. Setup and Adjustments

11.1 Box Width Adjustment ........................................................................................................ 37

11.2 Box Height Adjustment ....................................................................................................... 37

11.3 Top Flap Compression Roller Adjustment .......................................................................... 37

11.4 Changing the Tape Leg Length .......................................................................................... 37

11.5 Run Boxes to Check Adjustment ........................................................................................ 38

12. Operation

12.1 Operator’s Correct Working Position ............................................................................... 39

12.2 Starting the Machine ........................................................................................................ 39

12.3 Starting Production .......................................................................................................... 39

12.4 Tape Replacement and Threading .................................................................................... 39

12.5 Box Size Adjustment ........................................................................................................ 39

12.6 Cleaning ........................................................................................................................... 39

12.7 Table of Adjustments / Operator Qualiﬁ cations ................................................................. 39

12.8 Safety Devices Inspection ............................................................................................... 39

12.9 Troubleshooting ............................................................................................................. 40 - 41

13. Maintenance

13.1 Safety Measures (see section 3) ..................................................................................... 42

13.2 Tools and Spare Parts Supplied with Machine ................................................................ 42

13.3 Maintenance Operations - Recommended Inspections and Frequency ........................... 42

13.4 Inspections to be Performed Before and After Every Maintenance Operation ................. 42

13.5 Safety Features (Inspection Efﬁ ciency) / Circuit Breaker................................................... 42

13.6 Machine Cleaning ............................................................................................................ 42

13.7 Cutter Blade Cleaning ...................................................................................................... 42

13.8 Drive Belt Replacement ................................................................................................... 43

13.9 Drive Pulley Ring ............................................................................................................. 44

13.10 Drive Belt Tension ............................................................................................................ 44 - 46

13.11 Special Setup Procedure - Column Bumper Installation / Machine Bed Height ............ 47 - 49

13.12 Maintenance Work Log .................................................................................................... 51

14. Additional Instructions

14.1 Machine Disposal Information ......................................................................................... 53

14.2 Fire emergency ................................................................................................................ 53

15. Enclosures and Special Information

15.1 Statement of Conformity .................................................................................................. 53

15.2 Hazardous Substances Emission .................................................................................... 53

16. Technical Documentation and Information

16.1 Electric Diagrams ............................................................................................................. 54

16.2 Pneumatic Diagrams ....................................................................................................... 55

16.3 Spare Parts / Ordering ..................................................................................................... 57 - 59

Drawings and Parts Lists ....................................................................................................... 61 - End of Manual

TAPING HEAD INFORMATION -

MANUAL 2: AccuGlide™ 3 Taping Heads - 2 inch (See MANUAL 2 for Table of Contents)

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ABBREVIATIONS AND ACRONYMS

LIST OF ABBREVIATIONS, ACRONYMS

3M-Matic - Trademark of 3M St. Paul, MN 55144-1000

AccuGlide - Trademark of 3M St. Paul, MN 55144-1000

Scotch - Trademark of 3M St. Paul, MN 55144-1000

Drw. - drawing

Ex. - for example

Fig. - exploded view ﬁ gure no. (spare parts)

Figure - Illustration

Max. - maximum

Min. - minimum

Nr. - number

N/A - not applicable

OFF - machine not operating

ON - machine operating

PLC - Programmable Logic Control

PP - Polypropylene

PU/PU Foam - Polyurethane Foam

PTFE - Polytetraﬂ ourethelene

PVC - Poly-vinyl chloride

W - Width

H - Height

L - Length

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1-INTRODUCTION

1.1 Manufacturing Specifications / Description / Intended Use

The 3M-MaticTM 700r Random Case Sealer with AccuGlideTM 3 Taping Heads is designed to apply a “C” clip of Scotch® pressure-sensitive ﬁ lm box sealing tape to the top and bottom center seam of regular slotted containers. The 700r automatically adjusts to a wide range of box sizes (see "Speciﬁ cations Section – Box Weight and Size Capacities").

3M-Matic

700r Random Case Sealer, Type 40800

Note – Shown above is the lower tape supply roll and bracket assembly in the alternate location.

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1-INTRODUCTION (continued)

1.1 Manufacturing Specifications / Description / Intended Use (continued)

The 3M-Matic case sealing machines have been designed in compliance with the legal requirements at the date of inception.

1.2 How to Read and Use the Instruction Manual

This instruction manual covers safety aspects, handling and transport, storage, unpacking, preparation, installation, operation, setup and adjustments, technical and manufacturing speciﬁ cations, mainte- nance, troubleshooting, repair work and servicing, electric diagrams, warranty information, disposal (ELV), a deﬁ nition of symbols, plus a parts list of the 3M-Matic 700a Adjustable case sealer 3M Industrial Adhesives and Tapes Division 3M Center, Bldg. 220-5E-06 St. Paul, MN 55144-1000 (USA) Edition July 2011 Copyright 3M 2011 All rights reserved. The manufacturer reserves the right to change the product at any time without notice. Publication © 3M 2011 44-0009-2077-5.

1.2.2 Manual Maintenance

Keep the manual in a clean and dry place near the machine. Do not remove, tear, or rewrite parts of the manual for any reason. Use the manual without damaging it. In case the manual has been lost or damaged, ask your after sale service for a new copy.

1.2.3 Consulting the Manual

The manual is composed of:

- Pages which identify the document and the machine

- Index of the subjects

- Instructions and notes on the machine

- Enclosures, drawings and diagrams

- Spare parts (last section)

All pages and diagrams are numbered. The spare parts lists are identiﬁ ed by the ﬁ gure identiﬁ cation number. All the notes on safety measures or possible dangers are identiﬁ ed by the symbol:

1.2.1 Importance of the Manual

The manual is an important part of the machine; all information contained herein is intended to enable the equipment to be maintained in perfect condition and operated safely. Ensure that the manual is available to all operators of this equipment and is kept up to date with all subsequent amendments. Should the equipment be sold or disposed of, please ensure that the manual is passed on. Electrical and pneumatic diagrams are included in the manual. Equipment using PLC controls and/or electronic components will include relevant schematics or programs in the enclosure and in addition, the relevant documentation will be delivered separately.

1.2.4 How to Update the Manual in Case of Modifications to the Machine

Modiﬁ cations to the machine are subject to manufacturer’s internal procedures. The user receives a complete and up-to-date copy of the manual together with the machine. Afterwards the user may receive pages or parts of the manual which contain amendments or improvements made after its ﬁ rst publication. The user must use them to update this manual.

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2-GENERAL INFORMATION

2.1 Data Identifying Manufacturer and Machine

For Commercial Use Only

4000563

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2-GENERAL INFORMATION (continued)

2.2 Warranty

Equipment Warranty and Limited Remedy: THE FOLLOWING WARRANTY IS MADE IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED TO, THE IMPLIED WARRANTY OF MERCHANTABILITY, THE IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE AND ANY IMPLIED WARRANTY ARISING OUT OF A COURSE OF DEALING, A CUSTOM OR USAGE OF TRADE:

™

3M sells its 3M-Matic

700a Adjustable Case Sealer, Type 40800 with the following warranties:

1. The drive belts and the taping head knives, springs and rollers will be free from all defects for ninety (90) days after delivery.

2. All other taping head parts will be free from all defects for three (3) years after delivery.

3. All other parts will be free from all defects for two (2) years after delivery.

If any part is proved to be defective within its warranty period, then the exclusive remedy and 3M’s and seller’s sole obligation shall be, at 3M’s option, to repair or replace the part, provided the defective part is returned immediately to 3M’s factory or an authorized service station designated by 3M. A part will be presumed to have become defective after its warranty period unless the part is received or 3M is notiﬁ ed of the problem no later than ﬁ ve (5) calendar days after the warranty period. If 3M is unable to repair or replace the part within a reasonable time, then 3M at its option, will replace the equipment or refund the purchase price. 3M shall have no obligation to provide or pay for the labor required to install the repaired or replacement part. 3M shall have no obligation to repair or replace (1) those parts failing due to operator misuse, carelessness, or due to any accidental cause other than equipment failure, or (2) parts failing due to non-lubrication, inadequate cleaning, improper operating environment, improper utilities or operator error.

Limitation of Liability: 3M and seller shall not be liable for direct, indirect, special, incidental or consequential damages based upon breach of warranty, breach of contract, negligence, strict liability or any other legal theory.

The foregoing Equipment Warranty and Limited Remedy and Limitation of Liability may be changed only by a written agreement signed by authorized ofﬁ cers of 3M and seller.

Contents—700r Random Case Sealer

(1) 700r Random Case Sealer, Type 40800 (1) Tool/Spare Parts Kit (1) Instruction and Parts Manual

Scotch

700r-NA

, AccuGlideTM, and 3M-MaticTM are Trademarks of 3M, St. Paul, Minnesota 55144-1000

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3-SAFETY

3.1 General Safety Information

Read all the instructions carefully before starting work with the machine; please pay particular attention to sections marked by the symbol:

Figure 3-1

3.2 Explanation of Signal Word and Possible Consequences

This safety alert symbol identiﬁ es important messages in this manual. READ AND UNDERSTAND THEM

BEFORE INSTALLING OR

OPERATING THIS EQUIPMENT.

CAUTION:

WARNING:

Indicates a potentially hazardous situation, which, if not avoided, may result in minor or moderate injury and/or property damage.

Indicates a potentially hazardous situation, which, if not avoided, could result in death or serious injury and/or property damage.

The machine is provided with a LATCHING EMERGENCY STOP BUTTON (Figure 3-1); when this button is pressed, it stops the machine at any point in the working cycle. Maintain clear access to power cord while machine is operating. Disconnect plug from power source before machine maintenance (Figure 3-1). Also disconnect air if the machine has a pneumatic system. Keep this manual in a handy place near the machine. This manual contains information that will help you to maintain the machine in a good and safe working condition.

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3-SAFETY (continued)

3.3 Table of Warnings

WARNING

• To reduce the risk associated with mechanical and electrical hazards:

− Read, understand, and follow all safety and operating instructions before operating or servicing the case sealer.

− Allow only properly trained and qualiﬁ ed personnel to operate and service this equipment.

WARNING

• To reduce the risk associated with hazardous voltage:

− Position electrical cord away from foot and vehicle trafﬁ c.

Figure 3-2

WARNING

• To reduce the risk associated with

pinches, entanglement and hazardous voltage:

− Turn electrical and air supply off and

disconnect before performing any adjustments, maintenance or servicing the machine or taping heads.

WARNING

• To reduce the risk associated with

pinch and entanglement hazards:

− Do not leave the machine running

while unattended.

− Turn the machine off when not in use.

− Never attempt to work on any part of

the machine, load tape, or remove jammed boxes from the machine while the machine is running.

Figure 3-3

Figure 3-4

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3-SAFETY (continued)

WARNING

• To reduce the risk associated with

sharp blade hazards:

− Keep hands and ﬁ ngers away from

tape cutoff blades under orange blade guards. The blades are extremely sharp.

Important! Tape cutting blade. Never remove the

safety device which covers the blade on the top and bottom taping units. Blades are extremely sharp. Any error may cause serious injuries (Figure 3-5).

WARNING

• To reduce the risk associated with

fire and explosion hazards:

− Do not operate this equipment

in potentially ﬂ ammable/explosive environments.

Figure 3-5

WARNING

Sharp Blade

WARNING

• To reduce the risk associated with

muscle strain:

− Use the appropriate rigging and

material handling equipment when lifting or repositioning this equipment.

− Use proper body mechanics when

removing or installing taping heads that are moderately heavy or may be considered awkward to lift.

CAUTION

• To reduce the risk associated with

pinch hazards:

− Keep hands clear of the upper head

support assembly as boxes are transported through the machine.

− Keep hands, hair, loose clothing, and

jewelry away from box compression rollers.

− Always feed boxes into the machine by

pushing only from the end of the box.

− Keep hands, hair, loose clothing, jewelry

away from moving belts and taping heads.

Figure 3-6

Figure 3-7

Figure 3-8

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3-SAFETY (continued)

3.4 Operator's Qualifications

- Machine Operator

- Mechanical Maintenance Technician

- Electrical Maintenance Technician

- Manufacturer’s Technician/Specialist

3.5 Number of Operators

The operations described below have been analyzed by the manufacturer; the recommended number of operators for each operation provides the best and safest work performance.

WARNING

• To reduce the risk associated with mechanical and electrical hazards:

− Read, understand, and follow all safety and operating instructions before operating or servicing the case sealer.

− Allow only properly trained and qualiﬁ ed personnel to operate and service this equipment.

3.9 Personal Safety Measures

Note: A smaller or greater number of operators could be unsafe.

3.6 Instructions for a Safe Use of the Machine / Definition of Operator's Qualif cations

Only persons who have the skills described in the skill levels section should be allowed to work on the machine. It is the responsibility of the user to appoint the operators having the appropriate skill level and the appropriate training for each category of job.

3.7 Residual Hazards

The case sealer 700r incorporates various safety protections which should never be removed or disabled. It is essential that the operator and service personnel be warned that hazards exist which cannot be eliminated.

Safety glasses, safety gloves, safety helmet, safety shoes, air ﬁ lters, ear muffs - None is required except when recommended by the user.

3.10 Predictable Actions which are Incorrect and Not Allowed

- Never try to stop/hold the box while being driven by the belts.

- Never remove or disable the safety devices.

- Only authorized personnel should be allowed to carry out the adjustments, repairs or main tenance which require operation with reduced safety protections. During such operations, access to the machine must be restricted. When the work is ﬁ nished, the safety protections must immediately be reactivated.

- The cleaning and maintenance operations must be performed after disconnecting the electric power.

- Do not modify the machine or any part of it.

3.8 Recommendations and Measures to Prevent Other Hazards which Cannot be Eliminated

- The operator must stay on the working position shown in the Operation Section. He must never touch the running driving belts or put his hands inside any cavity.

- The operator must pay attention to the blades during the tape replacement.

700r-NA

- Clean the machine using only dry cloths or light detergents. Do not use solvents, petrols, etc.

- Install the machine following the suggested layouts and drawings.

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3-SAFETY (continued)

3.11 Operator's Skill Levels Required to Perform the Main Operations on the Machine

The Table shows the minimum operator's skill for each machine operation.

Important: The factory manager must ensure that the operator has been properly trained on all the machine functions before starting work.

Skill 1: Machine Operator

This operator is trained to use the machine with the machine controls, to feed cases into the machine, make adjustments for different case sizes, to change the tape and to start, stop and restart production.

Skill 2: Mechanical Maintenance Technician

This operator is trained to use the machine as the MACHINE OPERATOR and in addition is able to:

• Work with the safety protection disconnected

• Check and adjust mechanical parts

• Carry out machine maintenance operations/repairs He is not allowed to work on live electrical components

Operator's Skill Levels Required to Perform the Main Operations on Machine

Skill 2a: Electrical Maintenance Technician

This operator is trained to use the machine as the MACHINE OPERATOR and in addition is able to:

• Work with the safety protection disconnected

• Check and adjust mechanical parts

• Carry out machine maintenance operations / repairs / adjustments / repair electrical components

He is allowed to work on live electrical panels, connector blocks, control equipment, etc.

Skill 3: Specialist from the Manufacturer

Skilled operator sent by the manufacturer or its agent to perform complex repairs or modiﬁ cations (on agreement with the customer).

WARNING

• To reduce the risk associated with

mechanical and electrical hazards:

− Allow only properly trained and qualiﬁ ed

personnel to operate and service this machine

Operation Machine Status

Machine installation and setup Running with safety

protections disabled

Adjusting box size

Tape replacement

Blade replacement Electric power

Drive belt replacement Electric power

Ordinary maintenance Electric power

Stopped by pressing the EMERGENCY STOP button

disconnected

Required Operator

Skill

2 -2a 2

Number of

Operators

Extraordinary mechanical maintenance

Extraordinary electrical maintenance

700r-NA

Running with safety protections disabled

2a - 3 1

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3-SAFETY (continued)

3.12 Component Locations

Refer to Figure 3-9 below to acquaint yourself with the various components and controls of the case sealer. Also refer to Manual 2 for taping head components.

Upper

Taping

Head

Emergency

Stop

Switch

Machine

Bed

Upper

Head

Assembly

Power

Switch

Assembly

Figure 3-9—700r Case Sealer Components (Left Front View)

Adjustable

Side

Guides

Lower Tape

Roll Mount

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Important Safeguards (continued)

78-8070-1421-8 (2)

78-8095-1141-9

STOP

78-8070-1319-4

78-8068-3859-1

78-8113-6768-5

78-8113-6769-3

78-8062-4266-1

700r-NA

78-8070-1329-3

Figure 3-10 – Replacement Labels/3M Part Numbers

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Important Safeguards (continued)

78-8070-1336-8 (2)

78-8070-1332-7

78-8098-8908-8

78-8070-1328-5

78-8070-1333-5

78-8070-1317-8

Figure 3-11 – Replacement Labels/3M Part Numbers

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Important Safeguards (continued)

78-8113-6717-2

78-8113-6768-5

78-8111-1496-2

78-8137-0886-0

78-8060-8481-6 Leg Height

Adjustment Label (not shown)

78-8113-6750-3

Figure 3-12 – Replacement Labels/3M Part Numbers

700r-NA

78-8070-1339-2

3M Logo (not shown)

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4-SPECIFICATIONS

4.1 Power Requirements

Electrical: 120 Volt, 60Hz

Pneumatic: 5 bar gauge pressure [70PSIG] 110 liter/min @ 21°C, 1.01 bar [3.75 SCFM] at 15 boxes per minute A pressure regulator is included

4.2 Operating Rate

Box drive belt speed is approximately 0.5 m/s [100 feet per minute].

IMPORTANT SAFEGUARD

4.3 Operating Conditions

Use in dry, relatively clean environments at 5o C to 50o C [40o F to 120o F] with clean, dry boxes. Note: Machine should not be washed or subjected to conditions causing moisture condensation on components.

WARNING

• To reduce the risk associated with fire

and explosion hazards:

 − Do not operate this equipment in poten-

tially ﬂ ammable or explosive environments.

4.4 Tape

Scotch® pressure-sensitive ﬁ lm box sealing tapes.

4.5 Tape Width

36mm [1 1/2 inch] minimum to 48mm [2 inch] maximum

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4-SPECIFICATIONS (continued)

Specifications

4.6 Tape Roll Diameter

Up to 405mm [16 inch] maximum on a 76mm [3 inch] diameter core.

(Accommodates all system roll lengths of Scotch® ﬁ lm tapes.)

4.7 Tape Application Leg Length – Standard

70mm ± 6mm [2 3/4 inch ±1/4 inch]

Tape Application Leg Length – Optional 50mm ± 6mm [2 inch ±. 1/4 inch] (See "Removing Taping Heads Procedure – Changing the Tape Leg Length")

4.8 Box Board

Style – regular slotted containers – RSC

125 to 275 P.S.I. bursting test, single wall or double wall B or C ﬂ ute. 23-44 lbs. per inch of width Edge Crush Test (ECT)

4.9 Box Weight and Size Capacities

A. Box Weight, ﬁ lled: 5 lbs.– 65 lbs. [2.3 kg–29.5 kg]. Contents must support ﬂ aps.

B. Box Size: Minimum Maximum

Length – 150mm [6.0 inch] Unlimited Width – 150mm [6.0 inch]* 550mm [21.5 inch] Height – 120mm [4.75 inch]** *** 620mm [24.5 inch] ***

* Cartons narrower than 250mm [10 inch] in width may require more frequent belt replacement because of limited contact area. ** 95mm [3.75 inch] height with heads adjusted to apply 50mm [2 inch] tape leg lengths. (See "Special Setup Procedure—Changing the Tape Leg Length".) *** 200mm [8.0 inch] minimum to 725 mm [28.5 inch] maximum height with columns adjusted to upper position. (See "Special Setup Procedure".)

Note: The case sealer can accommodate most boxes within the size range listed above. However, if the box

length (in direction of seal) to box height ratio is 0.6 or less, test run several boxes to ensure proper

machine performance.

DETERMINE THE BOX LIMITATIONS BY COMPLETING THIS FORMULA:

BOX LENGTH IN DIRECTION OF SEAL = SHOULD BE GREATER THAN 0.6 BOX HEIGHT

Any box ratio approaching this limitation should be test run to ensure performance.

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4-SPECIFICATIONS (continued)

Control Side

Box Travel

Exit Conveyor

4.10 Machine Dimensions

W L H A* B C** F T

Minimum

mm 790 1180 1575 460 610*** 120 625 1640 [Inches] [31] [40 .5] [62] [18] [24] [4.75] [24.5] [64.5]

Maximum

mm 2185*** 890 [Inches] - - - - [86] - - [35] - - - - - -

* Infeed/Exit conveyors are optional ** Casters are optional *** When columns are adjusted to upper position, "B" minimum dimension is 570 mm [22.5 inch] and "H" maximum dimension is 2285 mm [90 inch]. (See "Special Setup Procedure – Box and Machine Bed Height Range".)

Infeed Conveyor

(Supplied)

Weight – 225 kg [500 lbs] crated (approximate) 200 kg [430 lbs] uncrated (approximate)

4.11 Machine Noise Level: Acoustic pressure measured at a distance of 1m from machine with Scotch PVC adhesive tape in operation; 78dB Acoustic radiation pressure at 1.6m height with Scotch PVC adhesive tape in operation; 73dB Measurement taken with appropriate instrument:(Type SPYRI-MICROPHON 11).

4.12 Setup Recommendations:

• Machine must be level.

• Customer supplied infeed and exit conveyors (if used) should provide straight and level box entry and exit.

• Exit conveyors (powered or gravity) must convey sealed boxes away from machine.

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2011 July

Page 27

5-SHIPMENT-HANDLING-STORAGE, TRANSPORT

5.1 Shipment and Handling of Packed Machine

- The machine is ﬁ xed on the pallet with four (4) bolts and can be lifted by using a fork truck.

- The package is suitable to travel by land and by air.

- Optional sea freight package is available.

Packaging Overall Dimensions (Figure 5-1)

See Speciﬁ cations.

During the shipment it is possible to stack a maximum of 2 machines (Figure 5-2).

5.2 Packaging for Overseas Shipment (Optional - Figure 5-3)

The machines shipped by sea freight are covered by an aluminum/polyester/polythene bag which contains dehydrating salts.

5.3 Handling and Transportation of Uncrated Machine

The uncrated machine should not be moved except for short distances and indoors ONLY. Without the supporting pallet, the machine is exposed to damage and may cause injuries. To move the machine use belts or ropes, paying attention to place them in the points indicated using care to not interfere with the lower taping head (Figure 5-4).

Figure 5-1

Figure 5-2

Figure 5-3

5.4 Storage of the Packed or Unpacked Machine

If the machine is not used for a long period, please take the following precautions:

- Store the machine in a dry and clean place.

- If the machine is unpacked it is necessary to protect it from dust.

- Do not stack anything over the machine.

- It is possible to stack a maximum of 2 machines (if they are in their original packing).

700r-NA

Figure 5-4

2011 July

Page 28

6-UNPACKING

6.1 Uncrating

The envelope attached to the shipping box contains the uncrating instructions of the machine (Figure 6-1).

Figure 6-1

Cut straps. Cut out staple positions along the bottom of the shipping box (or remove staples with an appropriate tool - Figure 6-2).

Removal of Pallet

Using a 10mm combination wrench, remove the fasteners that secure the case sealer legs to pallet at each leg (as shown in Figure 6-4).

Figure 6-4

A package is located under the machine body. Retrieve the instruction manual for additional procedures of the setup. The package also contains parts removed for shipping, spare parts and tools (Figure 6-5).

Figure 6-2

After cutting out or removing the staples, lift the shipping box in order to clear the machine (two persons required).

Figure 6-3

Transport the machine with a fork-lift truck to the operating position. Lift the pallet at the point indicated in Figure 6-3 (weight of machine + pallet = See Specifications).

700r-NA

Figure 6-5

6.2 Disposal of Packaging Materials

The 700r package is composed of:

- Wooden pallet

- Cardboard shipping box

- Wooden supports

- Metal ﬁ xing brackets

- PU foam protection

- PP plastic straps

- Dehydrating salts in bag

- Special bag of laminated polyester/aluminium/

Polyethylene (sea freight package only)

- Polyethylene protective material

For the disposal of the above materials, please follow the environmental directives or the law in your country.

2011 July

Page 29

7-INSTALLATION

7.1 Operating Conditions

The machine should operate in a dry and relatively clean environment (See Specif cations).

7.2 Space Requirements for Machine Operation and Maintenance Work

Minimum distance from wall (Figure 7-1):

A = 1000mm. B = 700mm. Minimum height = 2700mm.

Figure 7-1

7.3 Tool Kit Supplied with the Machine

WARNING

• To reduce the risk associated with

muscle strain:

− Use the appropriate rigging and

material handling equipment when lifting or repositioning this equipment.

− Use proper body mechanics when

removing or installing taping heads that are moderately heavy or may be considered awkward to lift.

7.4 Machine Positioning / Bed Height

1 - Lift the machine with belts or ropes paying attention to place the belts in the points (Figure 7-2). To set the machine bed height, do the following:

Adjust machine bed height. The case sealer is equipped with four (4) adjustable legs that are located at the corners of the machine frame. The legs can be adjusted to obtain different machine bed heights - See Specif cations.

Note – Minimum machine bed height can be reduced to 570mm [22.5 inch] by moving outer columns up one set of mounting holes. increases minimum

[4.8 inch] to 170mm [6.8 inch].

However, this change also

box height of 120 mm

A tool kit containing some tools are supplied with the machine. These tools should be adequate to setup the machine, however, other tools supplied by the customer will be required for machine maintenance.

Refer to Figure 7-3 and set the machine bed height as follows:

2. Loosen, but do not remove, two (2) M8 x 1.25 socket head screws in one leg (use M6 hex wrench). Adjust the leg length for the desired machine bed height. Retighten the two (2) screws to secure the leg. Adjust all four (4) legs equally.

M8 x 1.25mm

Socket Head

Screws

Adjustable

Legs

Figure 7-2

700r-NA

Figure 7-3

2011 July

Page 30

7-INSTALLATION (continued)

7.5 Removal of Plastic Ties

Cut the plastic which attaches the top head to the frame and remove the polystyrene blocks (Figure 7-4).

Cut the plastic strap which attaches the strip and the EMERGENCY STOP cable to the frame (Figure 7-5).

Figure 7-4

Figure 7-5

Cut the plastic ties holding the lower taping head in position (Figure 7-6).

Figure 7-6

7.6 Assembly Completion / Machine Setup

1. Install the upper tape drum bracket on the top

crossbar as shown in Figure 7-7A.

2. The column guards, shown in Figure 7-7 have

been installed upside down for shipping. Remove and retain the screws and washers holding the guards on the columns for re-installation after the Bumper Supports have been mounted (see Column Bumper Installation in the Installation and Setup Section and Special Setup Procedures

Section / Figure 7-7). After the Bumpers have been installed, the Column Guards must be repositioned (rotated 180° and re-installed Figure 7-7) for safe operation of the machine. Replace existing screws and washers to secure

the guards in place.

3. Cut cable ties securing upper assembly to

machine bed on each side.

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7-INSTALLATION (continued)

Machine Setup (continued)

4. Pneumatic connection.

a. Read and remove safety tag from pneumatic "On/Off" valve.

b. Connect the main air supply line to the inlet

side of the on/off valve using the barbed ﬁ tting and hose clamp provided (See Figure 7-7B).

The customer supplied air hose (8mm [5/16 inch] ID) must be clamped tightly to the barbed ﬁ tting.

If another type of connector is desired, the barbed ﬁ tting can be removed and replaced with

the desired 1/4-18 NPT threaded connector.

Always turn the air valve "Off" when the air supply line is being connected or disconnected.

5. Turn the air supply on be turning the air on/off valve to SUP (On).

6. Raise and latch upper drive assembly in

full "Up" position.

Important – Use care when working with compressed air.

The case sealer requires a 5 bar gauge pressure 110 litre/min [70 PSIG], @21°C, 1.01 bar [3.75 SCFM] compressed air supply. As shown in Figure 7-14, an on/off valve, pressure regulator, and ﬁ lter are provided to service the air supply.

Note – A precision regulator is used to balance the top drive assembly. Due to the self relieving feature of this regulator a small amount of air will continually vent to the atmosphere. This is normal and amounts to approximately 3 litre/min. [0.1 SCFM].

Note – The air valve has provisions for Lockout/ Tagout according to plant regulations.

WARNING

• To reduce the risk associated with mechanical and electrical hazards:

− Allow only properly trained and qualiﬁ ed personnel to operate and/or service this equipment

WARNING

• To reduce the risk associated with

impact hazards:

− Always use appropriate supporting

means when working under the upper drive assembly

Note – Read "Operation – Mechanical Latch" before raising and latching upper drive assembly.

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7-INSTALLATION AND SETUP (continued)

Column Guards

Buff ng

Roller

Cable

Tie

Note: Column Guards are removed before Installing the Bumper Supports (see Figure 2-6 and Figure 6-1).

Column Guards are then reinstalled (as shown in a rotated 180° position)

Figure 7-7 – 700r Frame Setup

7. Hold taping head BUFFING ROLLER and cut and remove cable tie that holds applying/bufﬁ ng arms retracted (Applying/bufﬁ ng rollers are held retracted for shipment - See Figure 7-6). Allow bufﬁ ng/applying arms to extend slowly.

Also cut and remove cable tie at rear of

lower taping head.

WARNING

• To reduce the risk associated with sharp blade hazards:

− Keep hands and ﬁ ngers away from tape cutoff blades under orange blade guards. The blades are extremely sharp

8. Check for free action of both upper and lower

taping heads. Push bufﬁ ng roller into head to check for free, smooth action of taping heads.

700r-NA

9. Ensure that the tape drum bracket assembly, located on the lower taping head, is mounted straight down, as shown in Figure 7-8A. The tape drum bracket assembly can be pivoted to provide tape roll clearance in certain cases.

2011 July

Page 33

7-INSTALLATION AND SETUP (continued)

7.7 Infeed Conveyor Assembly

1. Remove the conveyor and the package of parts from the carton.

2. Verify that the package contains two right angled cover plates, twelve (12) M8 x 15 hex head screws, and eight (8) M8 ﬂ at washers.

3. To assemble the infeed conveyor, refer to

Figure 7-9 and locate four bolt holes on the infeed end of the case sealer frame.

4. Insert a M8 x 15 screw in each hole so that only a few threads take hold. Do not use washers with these screws.

5. Attach the infeed conveyor over the screws using the inverted keyholes in the end of the conveyor. Tighten all four (4) screws with a 13mm wrench.

6. Refer to Figure 7-10. Set the cover plates over the joint between the conveyor and the frame on each side and secure them with four (4)

M8 x 15 screws and M8 washers.

7.8 Centering Guides

1. Remove the two centering guides and four (4) M6 x 20 socket head screws from the package.

2. Using a 5mm hex key wrench, attach the centering guides to the rails with four (4)

M6 x 20 screws (two [2] in each guide as shown in Figure 7-11).

Figure 7-9 – Infeed Conveyor

7.9 Outboard Tape Roll Mounting

(Lower Taping Head)

Remove the tape drum bracket assembly, spacer and fasteners from the lower taping head. Install and secure on the infeed end of the lower frame, as shown in Figure 7-8.

7.10 Tape Leg Length

Taping heads are pre-set to apply 70mm [2.75 inch] long tape legs. To change tape leg length to 50mm [2.0 inch], see "Special Setup Procedure – Changing the Tape Leg Length."

Figure 7-8

Lower Taping Head Mounting

Figure 7-10 – Cover Plates

Figure 7-11 – Centering Guides

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7-INSTALLATION AND SETUP (continued)

WARNING

• To reduce the risk associated with impact hazards:

− Always use appropriate supporting means when working under the upper

drive assembly

• To reduce the risk associated with

mechanical and electrical hazards:

− Allow only properly trained and qualiﬁ ed personnel to operate and/or service this equipment

7.11 Bumper Supports (Upper Drive Assembly)

With the Safety Guard removed (see Installation and Setup / Figure 7-7):

• Raise and lock the upper drive assembly in the raised position. See "Operation – Mechanical Latch."

• Turn off air supply and electric power.

• Remove the Column Bumper and set screw parts package from the carton.

• Using set screws provided, install Column

Bumper (the recommended position is shown Below).

7.12 Box Size Capacity of Case Sealer

At its factory setting, the case sealer handles box sizes up to 620mm [24.5 inch] maximum height (See Specif cations Section). If larger capacity is needed, the machine can be adjusted to accommodate boxes up to 725mm [28.5 inch] high. Refer to "Special Setup Procedure – Box and Machine Bed Height Range."

Note – Adjusting machine to accommodate 725mm [28.5 inch] high boxes also increases minimum box size to 170mm [6.8 inch] - See Parts list.

7.13 Electrical Connections and Controls

The electrical control box and "On/Off" switch are located on the lower left side of the machine frame (Figure 7-13). If desired, for operator convenience, the "On/Off" switch can be relocated to the right side of the machine frame. The receptacle providing this service shall be properly grounded. Before the power cord is plugged in, make sure that all packaging materials and tools are removed from the machine.

Do not plug electrical cord into outlet until ready to run machine.

• Re-install Safety Guard.

* Note - Important - Some bumper positions may:

1) Allow upper and lower taping heads to come into

contact with each other.

2) Create added stress to the bumper.

3) Cause a malfunction of the machine.

These events can potentially cause damage to the machine. For more information on bumper settings, contact your 3M service representative.

Do Not Use Bottom Holes

WARNING

• To reduce the risk associated

with hazardous voltage:

− Position electrical cord away from foot and/or vehicle trafﬁ c

7.14 Initial Start-Up of Case Sealer

After completing the "Installation and Setup" procedure, continue through "Operation" for tape loading and start-up to be sure case sealer is properly adjusted to run boxes.

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2011 July

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7-INSTALLATION AND SETUP (continued)

7.15 Case Sealer Components

WARNING

• To reduce the risk associated with mechanical and electrical hazards:

− Read, understand and follow all safety and operating instructions before operating or servicing the case sealer

Refer to Figure 7-13 and 7-14 below to acquaint yourself with the various components and controls of the case sealer. Also see Figures in Manual 2 for taping head components.

Column Guards

Upper Drive Belt Covers and Belts

Upper

Taping

Head

Upper Drive

Assembly

Release Knob

Emergency Stop Switch

Upper Drive Assembly Switch

Lower Taping Head

Centering Guide Air Pressure Regulator

Pneumatic

Controls

Electrical

Control Box

w/Circuit Breaker

and Contactor

Electrical

On/Off Switch

Box Centering Guides

Figure 7-13 – 700r Case Sealer Components (Left Front View)

Box Drive Belts

Box Side Guides Centering Switch

Infeed End

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2011 July

Page 36

7-INSTALLATION AND Setup (continued)

Note: Function of these Controls are Explained Below.

Indicator,

Air Pressure

Emergency

Stop Switch

Raising Switch,

Upper Drive Assembly

Mechanical Latch,

Upper Drive Assembly

Main Air Pressure

Gauge

Main Air On/Off Valve/

Pressure Regulator/Filter

Air Pressure Regulator,

Top Drive Assembly Force

Electrical On/Off Switch

Figure 7-14 – Controls, Valves and Switches

1. Electrical "On/Off" Switch

The box drive belts are turned on and off

("Off" button is red) with the electrical switch on the side of the machine frame.

Note – The case sealer has a circuit breaker located

in the electrical enclosure on the lower left side of the machine frame. If circuit becomes over loaded and circuit machine electrical of overload. After two minutes, remove the electrical control box cover and reset the circuit breaker by pressing the "Reset" button and then the "Start" button on the circuit breaker. Replace the control box cover, plug machine electrical cord into outlet and restart machine by pressing green "On" button.

breaker trips, unplug the

cord and determine cause

Centering Switch

Box Centering Guides

Air Pressure Regulator,

Centering Guide Force

Always turn the air "Off" when machine is not in use,

when servicing the machine, or when connecting or disconnecting air supply line.

Note – The air valve has provisions for Lockout/

Tagout according to plant regulations.

Up to

Adjust

Down

to Lock

Air On/Off

Valve

2. Main Air "On/Off" Valve/Pressure Regulator/ Filter – Figure 7-15

This set of pneumatic components controls,

regulates and ﬁ lters plant air supply to the two separate control circuits of the case sealer.

"On/Off" Valve – "On" turn to "SUP" – "Off"

turn to "EXH". Note – Turning air supply "Off" automatically bleeds air pressure from the case sealer air circuits.

700r-NA

Regulator

Air Supply

Filter

Figure 7-15 – "On/Off" Valve/Regulator/Filter

Connector

2011 July

Page 37

7-INSTALLATION AND Setup (continued)

Pressure Regulator regulates main air

pressure to the machine to adjust pressure, pull knob up and turn – push down to lock setting.

Filter removes dirt and moisture from plant air before it enters the case sealer pneumatic circuits. If water collects in bottom of bowl, lift up on the valve on the bottom of bowl to drain.

3. Emergency Stop Switch

The machine electrical supply can be turned

off by pressing the latching emergency stop switch. To restart machine, rotate emergency stop switch (releases switch latch) and then restart machine by pressing green (On) button on side of machine frame.

4. Raising Switch, Upper Drive Assembly

This switch, when touched by the leading

edge of a box, pneumatically raises the upper frame to allow insertion of the box under the drive belts. As the box moves under the switch, releasing it, the upper drive assembly descends on the box and the drive belts convey the box through the machine. When switch is actuated by hand, the upper drive assembly rises to its maximum height. Released, the upper drive assembly descends to its rest position.

Figure 7-16– Air Regulator, Centering Guides

5. Centering Switch, Box Centering Guide

This pneumatic switch controls the box

centering guides. When switch is activated

by a box entering the case sealer, the centering guides close (centering the box),

and released (after box passes over switch), the guides open.

6. Air Pressure Regulator, Centering Guide Force Adjustment – Figure 7-16

This regulator is used to adjust centering

guides according to weight of boxes. Pressure should be adequate to center boxes, but low enough to allow easy pushing of boxes under taping head.

The regulator setting can be locked by

tightening the phillips screw as shown.

7. Air Pressure Regulator/Gauge, Top Drive Assembly Force Adjustment – Figure 7-17

Set nominally to control "down" movement of top drive assembly and the pressure exerted against the box.

The regulator setting is changed as necessary for the boxes being sealed to provide adequate drive belt pressure against the box to positively convey the boxes through the machine. If the boxes stop or hesitate

while being conveyed, decrease the regulator pressure which will increase the drive belt force on the box for more friction between the box and drive belts. Adjust setting as necessary to get continuous movement of boxes through machine.

Figure 7-17 – Air Regulator/Gauge, Top Drive Assembly

Locking Nut

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2011 July

Page 38

7-INSTALLATION AND Setup (continued)

For boxes which are fully packed with products

that support the top ﬂ aps, the adjustment of this regulator is not critical since the boxes can support the pressure of the upper frame (drive belts) at a wide range of regulator settings. However, if under-ﬁ lled or fragile boxes are sealed, this regulator can be used to set the upper frame pressure to a minimum that is still adequate to positively convey the box and to prevent damage of boxes. The regulator setting can be locked by securing the lock nut on the regulator shaft as shown in Figure 7-17.

Note – A precision regulator is used to balance the top drive assembly. Due to the self-relieving feature of this regulator a small amount of air will continually vent to the atmosphere. This is normal and amounts to approximately 3 liter/min [0.1 SCFM ].

Figure 7-18 – Mechanical Latch, Upper Drive Assembly

8. Main Air Pressure Gauge

Indicates main air regulator pressure setting.

Air regulator should be adjusted so gauge reads 5 bar gauge pressure [70 PSIG].

9. Mechanical Latch, Upper Drive Assembly – Figure 7-18

The mechanical latch is provided to hold the

upper drive assembly at the fully raised position for tape threading and maintenance.

To raise and latch the upper drive assembly:

1. Push and hold the upper frame-raising

switch "A".

2. Push and hold latching knob "B".

3. Release switch "A".

4. Release knob "B".

5. Shut off air supply.

To release and lower the upper drive assembly:

1. Turn on air supply.

2. Push and release switch "A".

10. Indicator, Air Pressure An "Optical Warning Indicator" for the

compressed air circuit of the machine is

located on the upper drive assembly just

behind the red "Stop" button.

When indicator is "Red", air circuit is on.

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2011 July

Page 39

7-INSTALLATION AND Setup (continued)

Important – Before turning drive belts on, be sure no tools or other objects are on the conveyor bed.

7.16 Tape Loading/Threading

See Manual 2. Note – If lower tape drum is mounted in alternate lower outboard position, remove taping head from machine bed by pulling straight up, insert threading needle in taping head and replace taping head. Install tape roll on drum (adhesive on tape leg up), thread tape under knurled roller on outboard mount, then attach tape to threading needle and pull tape through taping head with threading needle.

WARNING

• To reduce the risk associated with muscle strain:

− Use proper body mechanics when removing or installing taping heads that are moderately heavy or may be considered awkward to lift

7.17 Theory of Operation

Box Centering Switch

Figure 7-19 – Box Centering Switch

2. Once the box is centered by the guides, the operator pushes the box against the raising switch on the upper drive assembly, as shown in Figure 7-20, causing the upper taping head to be raised by two air cylinders. The upper taping head will continue to rise above the box height so the operator can insert the box underneath the upper drive belts.

CAUTION

• To reduce the risk associated with pinch and entanglement hazards:

− Always feed boxes into the machine by pushing only from the end of the box

− Keep hands clear of the upper head support assembly as boxes are transported through the machine

• To reduce the risk associated with

pinch and impact hazards:

− Keep away from the pneumatically controlled upper drive assembly and box centering guides when air and electric supplies are on.

The air supply powers movement of the centering guides and upper drive assembly to automatically adjust the case sealer to the box size being sealed as follows:

1. A box centering switch in the center of the infeed roller conveyor actuates movement of the centering guides. When the operator pushes a box onto the infeed conveyor, as shown in

Figure 7-19, the lever is depressed causing the

air cylinder powered centering guides to move inward, thereby centering the box.

CAUTION

• To reduce the risk associated with pinch and entanglement hazards:

− Keep hands, hair, loose clothing, and jewelry away from moving belts and taping heads

Raising Switch

Figure 7-20 – Drive Assembly Raising Switch

Page 40

7-INSTALLATION AND SETUP (continued)

7.16 Tape Loading and Threading

See Manual 2

CAUTION

• To reduce the risk associated with pinch and entanglement hazards:

− Keep hands, hair, loose clothing, and jewelry away from moving belts and taping heads

7.17 Theory of Operation

4. Once the box is pushed under the upper taping head, the upper drive assembly raising switch is released causing the upper drive assembly to descend onto the box top, as shown in

Figure 7-21, allowing the drive belts to convey

the box through the upper and lower taping heads for application of the tape seals.

5. As the box is conveyed through the machine, the box centering switch is released causing the centering guides to return to their full open position, ready for insertion of the next box.

6. Once the box is conveyed from under the upper taping head, the upper drive assembly descends to its rest position, ready for insertion of the next box.

At this point it is recommended that the centering guides and upper drive assembly switches be manually actuated to understand the functions described above. Depressing the box centering switch causes the guides to close, releasing the switch causes the guides to open. Depressing the upper drive assembly raising switch causes the upper drive assembly to rise, releasing the switch causes the drive assembly to descend.

Figure 7-21 – Drive Belts

Notes –

1. Machine or taping head adjustments are described in the "Adjustments" Section for machine or Manual 2 for taping heads.

2. Box drive motors are designed to run at a moderate temperature of 50°C [120°F]. In some cases, they may feel hot to the touch.

7.18 Box Sealing

1. Turn main air valve to "SUP" (On).

2. Press green electrical push button on side of machine frame to start drive belts.

3. Feed boxes to machine allowing previous box to exit machine BEFORE feeding next box.

4. Turn air and electrical supplies "Off" when machine is not in use.

5. Reload and thread tape as necessary.

6. Be sure machine is cleaned and lubricated according to recommendations in "Maintenance" section of this manual.

700r-NA

2011 July

Page 41

7-INSTALLATION (continued)

7.19 Completion of Taping Heads

See Manual 2 for Complete Instructions:

Important – Do not cut against the apply roller - roller damage could occur.

7.20 Outboard Tape Roll Holder

If you intend to use the outboard tape roll holder, proceed as follows:

1 - Remove the lower taping head from the machine. 2 - Remove the tape drum bracket assembly, stud spacer, and fasteners from the lower taping head. 3 - Install alternative wrap roller and bracket on the head in place of tape bracket. Replace lower head into machine. 4 - Install and secure tape drum bracket assembly on the entry end of the lower frame (as shown in Figure 7-22).

7.21 Preliminary Electric Inspection

Before connecting the machine to the mains please carry out the following operations:

7.21.1 Make sure that the socket is provided with

an earth protection circuit and that both the mains voltage and the frequency match the speciﬁ cations on the name plate.

7.21.2 Check that the connection of the machine

to the mains meets the safety regulations in your country.

7.21.3 The machine is ﬁ tted with a main switch.

The user will be responsible for testing the short-circuit current in its facility and should check that the short-circuit amperage setting of the machine is compatible with all the components of the mains system.

Figure 7-22

7.22 Machine Connection to the Mains

- Push the LATCHING EMERGENCY STOP BUTTON.

- The main switch is normally turned OFF.

Connect the power cord supplied with the machine to a wall socket using a plug which complies with the safety regulations of your country.

7.23 Inspection of Phases (For Three-Main Phases Only)

N/A for this machine.

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2011 July

Page 42

8-THEORY OF OPERATION

8.1 Description of the Working Cycle

After having closed the top ﬂ aps of the carton, the operator pushes it under the top infeed end in order to avoid the opening of the top ﬂ aps. Further pushing causes the two top and bottom belts to drive the box through the taping heads which automatically seal the top and bottom seams. The carton is then expelled on the exit conveyor.

8.2 Definition of Running Mode

The case sealer 700r has only one (automatic) operating mode with:

- The EMERGENCY STOP BUTTON unlocked

(Figure 8-1)

- The main start switch “ON” (I)

(Figure 8-2)

Figure 8-1

8.3.1 Normal Stop Procedure

When the main switch is turned OFF (O), the machine stops immediately at any point of the working cycle. The same thing happens in case of electrical failure or when the machine is disconnected from the mains.

8.3.2 Emergency Stop

The LATCHING EMERGENCY STOP BUTTON is located on the top center of the machine

(Figure 8-1).

Figure 8-2

E-Stop Location

Belt Direction

700r-NA

Figure 8-3

2011 July

Page 43

9-CONTROLS

9.1 Electrical/Drive Belt On/Off Switch

Figure 9-1

E-Stop Location

9.2 Latching Emergency Stop Button

9.3 Main Air On-Off Valve-Regulator-Filter

Up to

Adjust

Down

to Lock

Figure 9-2

Figure 9-3

Air On/Off

Valve

Regulator

Filter

Air Supply Connector

2011 July700r-NA

Page 44

9-CONTROLS (continued)

9.4 Upper Drive Raising Switch

Pneumatic Valve Drive

Assembly Raising Switch

Figure 9-4

9.5 Air Pressure Regulator / Top Drive

Force Adjustment

9.6 Upper Drive Assembly Actuator Switch

Figure 9-5

Upper Drive

Actuator Switch

700r-NA

Figure 9-6

2011 July

Page 45

9-CONTROLS (continued)

9.7 Box Conveying / Tape Seal Application

9.8 Location of Controls

Column Guards

Figure 9-7

Figure 9-8

Upper

Taping

Head

Upper Drive

Assembly

Release Knob

Centering Guide Air Pressure Regulator

Pneumatic

Controls

Electrical

Control Box

w/Circuit Breaker

and Contactor

Upper Drive Belt Covers and Belts

Emergency Stop Switch

Upper Drive Assembly Switch

Lower Taping Head

Box Drive Belts

Box Side Guides Centering Switch

Infeed End

Electrical

On/Off Switch

Box Centering Guides

700r-NA

2011 July

Page 46

10-SAFETY DEVICES OF THE MACHINE

10.1 Blade Guards

Both the top and bottom taping units have a blade guard (See Manual 2:

AccuGlide™ 3 Taping Heads - 2 inch).

WARNING

• To reduce the risk associated with sharp

blade hazards:

− Keep hands and ﬁ ngers away from tape

cutoff blades under orange blade guards. The blades are extremely sharp.

10.2 Emergency Stop Button

The box drive belts are turned on and off with the electrical switch on the side of the machine frame.

The machine electrical supply can be turned off by pressing the latching emergency stop switch. To restart machine, rotate the emergency stop switch clockwise to release the switch latch. Restart machine by pushing the Start button

(Figure 10-1)

WARNING

10.3 Electric System / Circuit Breaker

The electric system is protected by a ground wire whose continuity has been tested during the ﬁ nal inspection. The system is also subject to insulation and dielectric strength tests.

Circuit Breaker

The case sealer is equipped with a circuit breaker which trips if the motors are overloaded. Located inside the electrical enclosure on the side of the machine frame just below the machine bed, the circuit breaker has been preset and requires no

further maintenance.

Important!

All adjustments and tape loading require that the machine is stopped and the emergency stop button is locked.

Main electric switch "OFF" (O). Severe injury to personnel could result by lack of observing these elementary rules

WARNING

• To reduce the risk associated with mechanical and electrical hazards:

− Allow only properly trained and qualiﬁ ed

personnel to operate and service this equipment.

• To reduce the risk associated with

hazardous voltage:

− Position electrical cord away from foot

and vehicle trafﬁ c.

Figure 10-1

700r-NA

If circuit is overloaded and circuit breaker trips, unplug machine from electrical power:

1. Determine cause of overload and correct.

2. Plug in machine.

3. Press machine "On" (I) button to resume case sealing.

Important: The use of an extension cord is not

recommended. However, if one is needed for temporary use, it must:

• Have a wire size of 1.5mm diameter [AWG 16]

• Have a maximum length of 30.5m [100 ft]

• Be properly grounded.

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11 - SET UP AND ADJUSTMENTS

11.1 Box Width Adjustment

Boxes are automatically centered by the Side Guides (Figure 11-1). The Side Guides are triggered by the Centering Guide Switch which is located on the machine bed. Side Guides air pressure adjustments can be made using the Centering Guide Air Pressure Regulator (See Figure 9-8).

11.2 Box Height Adjustment

Box Height is automatically determined when the Upper Drive Assembly Actuator Switch is engaged which is located on the front of the Upper Drive Assembly (See Figure 11-2). .The Upper Drive air pressure adjustments can be made using the Centering Guide Air Pressure Regulator

(See Figure 9-8).

11.3 Adjustment of Top Flap Compression Rollers

(Not Applicable to this Machine)

11.4 Changing the Tape Leg Length

Taping heads are preset to apply 70mm [2.75 inches] long tape legs. To change tape leg length to 50mm [2.0 inches], refer to Instructions below and also to Manual 2, "Removing Taping Heads Procedure Changing the Tape Leg Length".

With upper drive assembly in raised position:

Figure 11-2

Upper Drive

Actuator Switch

1. Remove tape from upper taping head.

2. Pivot up the clamp that secures the upper taping head.

3. Hold upper taping head applying and bufﬁ ng arms from under upper assembly, slide head forward and down to remove. See Figure 11-3.

4. Lift the lower taping head, shown in Figure 11-4, straight up to remove it from the case sealer bed.

5. Refer to Manual 2, "Adjustments – Changing Tape Leg Length," for taping head Setup.

6. Replace taping heads reverse of disassembly. Turn on air supply and electric power, unlatch upper drive assembly and allow it to return to its rest position.

Figure 11-3 – Remove Upper Taping Head

Figure 11-1

700r-NA

Figure 11-4 – Remove Lower Taping Head

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11 - SET UP AND ADJUSTMENTS (continued)

11.5 Run Boxes to Inspect Adjustment

(Figure 11-5)

Important: Before starting the machine, verify that no tools or other objects are on the conveyor bed.

Turn electrical and air pressure switches to On. This starts the drive belts and engages the pneumatic air pressure system. Move box forward until it contacts the Side Guides Centering Switch in the machine bed which automatically center the box. Continue moving the box forward until it contacts the Upper Drive Assembly Actuator Switch. The Upper Drive Height adjustment adjusts automatically as the box is taken away by the drive belts. Always push at the end of the box. If the box is not centered correctly or the Upper Drive Assembly does not contact the top of the box correctly, see pressure adjustment settings and/or the Troubleshooting Section.

Figure 11-5

CAUTION

• To reduce the risk associated with

pinch hazards:

 Keep hands clear of the upper head support

assembly as boxes are transported through the machine.

 Keep hands, hair, loose clothing, and jewelry

away from box compression rollers.

 Always feed boxes into the machine by

pushing only from the end of the box.

 Keep hands, hair, loose clothing, and jewelry

away from moving belts and taping heads.

Note – The upper head has a unique feature for overstuffed boxes. The head will raise up to 13mm [0.5 inches] to compensate for this condition.

Important – If drive belts are allowed to slip on

box, excessive belt wear will occur.

Note - For belt replacement and tension speciﬁ cations - refer to

Section 13 / Maintenance and Repairs.

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12-OPERATION

12.1 Operator's Correct Working Position and

Operational Flow (Figure 12-1).

Figure 12-1

Hand Position

Once the box has been ﬁ lled, close its top ﬂ aps and push it between the top and bottom drive belts. Always keep hands in position as shown in

Figure 12-2.

12.3 Starting Production

Let the machine run without cartons and check its safety devices. Then start the working cycle.

12.4 Tape Replacement and Threading

Skill 1 - Operator

See Manual 2:

AccuGlide™ 3Taping Heads - 2 inch.

Press the LATCHING EMERGENCY STOP BUTTON.

WARNING

• To reduce the risk associated with sharp

blade hazards:

− Keep hands and ﬁ ngers away from tape

cutoff blades under orange blade guards. The blades are extremely sharp.

12.5 Box Size Adjustment

The box will be automatically sealed with adhesive tape on the top and bottom box seams. Then the box will be expelled on the exit conveyor.

12.2 Starting the Machine

Important: Before starting the machine, verify that

no tools or other objects are on the conveyor bed.

Push the main rotary switch ON (I) after the EMERGENCY BUTTON is released (Figure 12-3).

Figure 12-2

Repeat all the operations shown in

Section 11 - Setup and Adjustments.

12.6 Cleaning

Before carrying out any cleaning or maintenance operation stop the machine by turning the OFF (O) rotary switch on the main and disconnect the electric power (Figure 12-3).

12.7 Table of Operation Adjustments Operator Qualifications

1 Tape loading and threading 1 2 Tape web alignment 1 3 Adjustment of one way tension roller 1 4 Adjustment to box size (H and W) 1 5 Top ﬂ ap compression rollers 1 6 Adjustment of tape applying spring 1 7 Conveyor bed height adjustment 1 8 Special Adjustment-Changing tape leg length 2 9 Special Adjustment-Column re-positioning 2

Figure 12-3

700r-NA

12.8 Safety Devices Inspection

1 Taping units blade guard 2 Latching emergency stop button 3 STOP/OFF (O) main rotary switch

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Troubleshooting

The Troubleshooting Guide lists some possible machine problems, causes and corrections. Also see Manual 2 "Troubleshooting" for taping head problems.

12.9 Troubleshooting Guide

Problem

Drive belts do not convey boxes

Drive belts do not turn

Cause

Narrow boxes

Worn drive belts

Top taping head does not apply enough pressure

Taping head applying spring holder missing

Taping head applying spring set too high

Worn or missing friction rings

Drive belt tension too low

Electrical disconnect

Correction

Check machine speciﬁ cations. Boxes are narrower than recommended, causing slippage and premature belt wear.

Replace drive belts

Adjust the upper drive assembly force adjust regulator to increase the fore against the top of the box. Turn air regulator counterclockwise

Replace spring holder

Reduce spring pressure

Replace friction rings

Adjust belt tension

Check power and electrical plug

Upper and lower applying mechanisms interfere with each other

Drive belts break

Squeaking noise as boxes pass through machine

Tape not centered on box seam

Motor not turning

Machine's minimum height stop does not match tape head leg length setting

Worn belt

Dry compression rollers

Dry column bearings

Defective column bearings

Tape drum not centered

Centering guides not centered

Box ﬂ aps not of equal length

Evaluate problem and correct

Check manual to make sure taping heads match machine setting

Replace belt

Lubricate compression rollers

Lubricate column bearings

Replace column bearings

Reposition tape drum

Adjust centering guides

Check box speciﬁ cations

(continued on next page)

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Troubleshooting (continued)

Troubleshooting Guide

Problem

Upper drive assembly does not move up or moves up slowly

Upper taping head does not move down at the end of the taping cycle

Cause

Lower air pressure

Defective head raising valve

Worn head raising valve actuator

Clogged or damaged exhaust mufﬂ ers on the upper ends of the head raising cylinders

Defective head power valve

Upper drive assembly force adjust regulator set too light

Defective top drive assembly force adjust regulator

Defective one-way valve

Correction

Disconnect the air supply. Make sure main pressure regulator reads zero. Reconnect air supply and adjust regulator to read 70 PSIG [5 bar].

Clean or replace the head raising valve

Replace valve

Clean or replace exhaust mufﬂ ers

Clean or replace the head power valve

Adjust the upper drive assembly force adjust regulator to increase the force against the top of the box. Turn air regulator counterclockwise.

Replace regulator

Upper drive assembly comes down too fast or too hard

Centering guides move slower than normal

Defective head power valve

Upper drive assembly force adjust regulator set too heavy

Defective upper drive assembly force adjust regulator

Cushion screw wrongly adjusted

Cushion screw missing

Centering guide force adjust regulator set too low

Centering guide cylinder speed controls not in correct adjustment

Defective centering guide power valve

Clean or replace valve

Adjust upper drive assembly force adjust regulator to decrease force against top of box. Turn regulator clockwise.

Replace regulator

Adjust cushion screw at base of cylinder

Replace screw

Adjust regulator

Adjust speed controls mounted on centering guide cylinder

Clean or replace valve

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13-MAINTENANCE AND REPAIRS

13.1 Safety Measures (see Section 3)

Carrying out maintenance and repairs may imply the necessity to work in dangerous situations.

13.3 Recommended Frequency of Inspection and Maintenance Operations

Operation Frequency Qualification Sections

Inspection safety features daily 1 13.4 Cleaning of machine weekly 1 13.5 Cleaning of cutter blade weekly 2 13.6 Oiling of felt pad weekly 2 13.7 Lubrication monthly 2 13.7-13.8 Blade replacement when worn 2 See Manual 2 Drive belt replacement when worn 2 13.10

13.4 Inspections to be Performed Before and

After Every Maintenance Operation

Before every maintenance operation, turn the main switch OFF (O) and disconnect. During the maintenance operation, only properly trained and qualiﬁ ed personnel must work on the machine. At the end of every maintenance operation check the safety devices.

13.2 Tools and Spare Parts Supplied with the Machine

See Spare Parts Order Section.

13.7 Cleaning of Cutter Blade

Qualification 2

Should tape adhesive buildup occur, carefully wipe clean with oily cloth or brush (Figure 13-1).

Oil prevents the build-up of tape adhesive.

(See Manual 2).

13.5 Check Efficiency of Safety Features

1. Blade guard assembly upper taping head

2. Blade guard assembly lower taping head

3. Latching Emergency stop button with mechanical

lock (interrupt supply of electrical power)

4. Turn the main switch STOP/OFF

5. Safety guards top drive belts

13.6 Cleaning of Machine

Qualification 1

A weekly cleaning with dry rags or diluted detergents is necessary. Cardboard boxes produce a signiﬁ cant quantity of dust and paper chips when processed or handled in case sealing equipment. If this dust is allowed to build up on machine components, it can cause component wear and overheating of drive motors. The dust buildup is best removed from the machine with a vacuum cleaner. Depending on the number of cartons processed, this cleaning should be done weekly. Excessive buildup that cannot be removed by vacuuming should be removed with a damp cloth.

WARNING

• To reduce the risk associated with mechanical and electrical hazards:

− Read, understand, and follow all safety and

operating instructions before operating or servicing the case sealer.

− Allow only properly trained and qualiﬁ ed

personnel to operate and service this equipment.

• To reduce the risk associated with

pinches, entanglement and hazardous voltage:

− Turn electrical and air supply supply

off and disconnect before performing any adjustments, maintenance or servicing the machine or taping heads.

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Maintenance (continued)

WARNING

• To reduce the risk associated with mechanical and electrical hazards:

− Turn electrical and air supply off and disconnect before performing any adjustments,

maintenance or servicing the machine or taping heads

• To reduce the risk associated with impact hazards:

− Always use appropriate supporting means when working under the upper drive assembly

13.8 Box Drive Belt Replacement

Note – 3M recommends the replacement of

drive belts in pairs, especially if belts are unevenly worn.

Lower Drive Belts Figure 13-4

1. Remove and retain center plates (A) and four (4)

screws.

2. Remove and retain side cover (B) and fasteners.

3. Loosen, but do not remove lock nut (C).

4. Loosen tension screw (D) until all belt tension is

removed.

5. Pull belt splicing pin (E) out and remove belt.

6. Place new belt over pulleys with laced splice at top. Insert splicing pin. Note – Pin must not extend beyond edge of belt.

7. Adjust belt tension as explained in "Adjustments – Box Drive Belt Tension".

8. Replace side cover and center plates and secure with original fasteners.

Figure 13-4 – Lower Drive Belt Replacement

Upper Drive Belts Figure 13-5

1. Remove and retain center plate (A) and four screws and plain washers.

2. Loosen, but do not remove lock nut (B).

3. Loosen tension screw (C) until all tension is removed from belt.

4. Remove four (4) screws on side of belt guard (D) and slide belt guard out to expose belt.

5. Pull belt splicing pin (E) out and remove belt.

6. Place new belt over pulleys with laced splice at top. Insert splicing pin.

Note – Pin must not extend beyond edge of belt.

7. Adjust belt tension as explained in "Adjustments – Box Drive Belt Tension".

8. Replace front cover and belt guard(s) and secure with original fasteners.

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Figure 13-5 – Upper Drive Belt Replacement

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13-MAINTENANCE AND REPAIRS (continued)

13.9 Drive Pulley Rings

Before installing a new belt, check the orange plastic drive pulley rings for wear. If torn, broken, or worn smooth, replace the rings (Figure 13-6).

Figure 13-6

WARNING

• To reduce the risk associated with mechanical and electrical hazards:

  Turn electrical and air supply off and disconnect before performing any adjustments,

maintenance or servicing the machine or taping heads.

13.10 Box Drive Belt Tension

The four (4) continuously moving drive belts convey boxes through the tape applying mechanism. The box drive belts are powered by an electric gear motor.

Tension adjustment of these belts may be required during normal operation. Belt tension must be adequate to positively move the box through the machine and the belts should run fully on the surface of the pulleys at each end of the frame. The idler pulleys on the infeed end are adjusted in or out to provide proper belt tension. Each belt is adjusted separately.

Belt tension is obtained by tightening the adjustment screw so that a moderate pulling force of 3.5kg [7 lbs.] applied at the mid-span, as shown in Figure 13-7, will deﬂ ect the belt 25mm [1 inch]. This will assure positive contact between the belt and the drive pulley on the discharge end of the drive assembly.

Box Drive Belt

Discharge End Infeed End

3.5kg (7 lbs) Pull Force with 25mm (1 inch) at Mid-span

Figure 13-7 Box Drive Belt Tension Adjustment

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Adjustments (continued)

WARNING

• To reduce the risk associated with mechanical and electrical hazards:

− Turn electrical and air supply off and disconnect before performing any adjustments, maintenance or servicing the machine or taping heads

Refer to Figure 13-8 and 13-9 and adjust belt tension as follows:

1. Remove and retain center plates/front cover and four (4) screws.

2. Loosen, but do not remove, M10 lock nut with a 17mm open-end wrench.

3. Reset the tension on the drive belts as needed. Adjust the M8 tension screws in (clockwise) to increase tension or out (counterclockwise) to decrease tension. Tighten lock nut to secure tension setting.

4. Replace center plates/front cover and secure with original screws.

M10 Lock Nut

Box Drive Belts

Center Plates

M5 x 10 Flat Hd Screw (4)

Belt Tension Screw, M8 Hex Head

Infeed End

M6 Hex Wrench - Special

Figure 13-8 – Box Drive Belt Tension Adjustment, Lower Belts (Infeed End)

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Adjustments (continued)

WARNING

− Turn electrical and air supply off and disconnect before performing any adjustments, maintenance or servicing the machine or taping heads

• To reduce the risk associated with mechanical and electrical hazards:

M5 x 10 Screw (4)

Front Cover

Belt Tension Screw, M8 Hex Head

Infeed End

13mm Box Wrench

M10 Lock Nut

Figure 13-9 – Box Drive Belt Tension Adjustment, Upper Belts (Infeed End)

Taping Head Adjustments – Refer to Manual 2

WARNING

• To reduce the risk associated with sharp blade hazards:

− Keep hands and ﬁ ngers away from tape cutoff blades under orange blade guards.

The blades are extremely sharp

TAPE WEB ALIGNMENT – Manual 2

TAPE DRUM FRICTION BRAKE – Manual 2

APPLYING MECHANISM SPRING – Manual 2

ONE-WAY TENSION ROLLER – Manual 2

TAPE LEG LENGTH ADJUSTMENT – Manual 2

EXTENDED PLATE BUMPER - Manual 2

WARNING

− Turn electrical and air supply off and disconnect before performing any adjustments, maintenance or servicing the machine or taping heads

• To reduce the risk associated with mechanical and electrical hazards:

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Special Setup Procedure - Column Bumper Installation

13.11 Special Setup Procedure - Column Bumper Installation

Purpose of Column Bumper Special Setup Procedure: Installing Column Bumpers restrict the operating range of the upper assembly in proportion to the size of boxes to be sealed. This installation results in an increase to the operating speed.

WARNING

• To reduce the risk associated with mechanical and electrical hazards:

− Turn electrical and air supply off and disconnect before performing any adjustments, maintenance or servicing the machine or taping heads

− Allow only properly trained and qualiﬁ ed personnel to operate and/or service this equipment

Installation Instructions - Column Bumper

(A parts package is included with the unit for installation purposes).

The Column Bumper will be located on the column according to the size of the box that is to be taped (Refer to Figure 13-10A).

1. Raise and Lock the Upper Drive Assembly. Important: This procedure is for authorized personnel ONLY!

2. Turn off air supply and electric power.

3. Remove Guard (see Installation and Setup / Figure 7-7), the existing holes for installing Column Bumper should be visible.

4. Remove Column Bumper and set screw parts package from the carton.

5. Position Bumper as needed (the recommended position is shown in Figure 13-10A).

6. After the new Bumper is installed, re-install the Safety Guard (see Installation and Setup Section/Figure 7-7).

7. Turn on air supply and electric power.

* Note - Important: See Figure 15104 for Plate Change. When Column Adjusted to "Raised" Position - Parts #40 and #41 are removed and replaced by Part #42.

Also: DO NOT Use the Bottom Set of Bumper Holes.

These Holes are Used in Special Applications ONLY!!!

Important: Some bumper positions may:

1) Allow upper and lower taping heads to come into contact with each other.

2) Create added stress to the bumper.

3) Cause a malfunction of the machine. These events can potentially cause damage to the machine

Shown is after-

Safety Guard is Removed

Safety Guard

Box Ht. Range

4.75"/120mm Box Ht. Range

8.00"/2000mm Box Ht. Range

11.25"/285mm Box Ht.Range

14.50"/ 375mm

700r-NA

Safety Guard

Set Screws

& Washers

Figure 13-10 – Case Sealer Frame Changes

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Special Setup Procedure (continued)

WARNING

• To reduce the risk associated with mechanical and electrical hazards:

− Turn electrical and air supply off and disconnect before performing any adjustments, maintenance or servicing the machine or taping heads

Box and Machine Bed Height Range – Refer to Figure 13-11 Moving the outer columns up one set of mounting holes increases the maximum box size handled by the

700r case sealer and decreases the minimum machine bed height.

Important – When raising the column, the existing Safety Plates (2) must be replaced by a new Safety Plate (included in the parts kit) as shown in Figure 15104. Note – This also increases the minimum box height from 120mm [4.8 inch] to 170mm [6.8 inch].

To move the outer columns up one set of mounting holes:

1. Lift the upper taping head/drive assembly up and place a 200 - 250mm [8 - 10 inch] block at the front and rear

of the upper drive assembly. Important – Blocks (front and rear) must be same height in order to keep upper drive assembly parallel with machine bed. Also, block both columns up with solid spacers between outer columns and ﬂ oor. See Figure 13-11A.

2. Remove and retain the six screws and plain washers that fasten each column to the frame - Figure 13-11B.

3. Lift the outer columns up one set of mounting holes, (100mm [4 inch]) and place 100mm [4 inch] spacers

between the blocks on the ﬂ oor and each column. See Figure 13-11C.

WARNING

• To reduce the risk associated with muscle strain:

− Use the appropriate rigging and material handling equipment when lifting or repositioning this equipment

• To reduce the risk associated with impact hazards:

− Always use appropriate supporting means when working under the upper drive assembly

4. Install and tighten the six (6) screws and plain washers in each column that were removed in Step 2. Turn on air supply, raise and lock upper drive assembly in fully raised position and remove all blocks and spacers.

If desired, the bed height can now be decreased to 570mm [22.5 inch] by adjusting legs upward. (See "Installation and Setup – Machine Bed Height.")

8 -10 Inch

[200-255mm

Solid Block (2)

Frame

Spacer (2)

Figure 13-11 – Box and Machine Bed Height Range

700r-NA

Outer Column

4 Inches [100mm]

4 Inch [100mm] Spacer (2)

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Special Setup Procedure (continued)

WARNING

• To reduce the risk associated with mechanical and electrical hazards:

− Turn electrical and air supply off and disconnect before performing any adjustments, maintenance or servicing the machine or taping heads

Box Height Range – (Refer to Figure 13-11 / Section 7.4 / and Specif cations)

The operating range of the upper drive assembly can be adjusted to minimize its movement (which increases the operating speed) and in conjunction with adjusting the bed height, to change the range of box heights being sealed.

WARNING

• To reduce the risk associated with muscle strain:

− Use the appropriate rigging and material handling equipment when lifting or repositioning this equipment

After establishing the minimum box height to be sealed, position the stop bumpers as follows:

1. Latch upper drive assembly in upper position, turn off air and electric.

2. Remove and relocate the stop bumper assembly to the desired position on both side columns. Be sure that the stop bumpers are reassembled as shown and secure (See Figure 13-11 and Figure 15104).

3. Turn on the air and electrical power to the case sealer. The upper taping head will now descend only part-way thus increasing operating speed.

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13-MAINTENANCE AND REPAIRS (continued)

13.12 List of the Maintenance Operations

Date: Description of Operation

________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________

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14-ADDITIONAL INSTRUCTIONS 15-ENCLOSURES / SPECIAL INFO.

14.1 Information for Disposal of Machine

The machine is composed of the following materials:

- Steel structure

- Nylon rollers

- Drive belts in PVC

- Nylon pulleys

For machine disposal, follow the regulations published in each country.

14.2 Emergency Procedures

In case of danger/ﬁ re: Disconnect plug of power cable from power supply.

(Figure 14-1)

IN CASE OF FIRE

Use a ﬁ re extinguisher containing CO2 (Figure 14-2).

15.1 Statement of Conformity

See Section 1.1.

15.2 Emission of Hazardous Substances

Nothing to report

15.3 List of Safety Features

List of components/assemblies with safety functions

- LATCHING EMERGENCY STOP BUTTON

- Thermal cut-out relay

- Fixed guards upper drive belts

- Blade guard assemblies on both taping heads

- Important: Install earth wire protection on electrical installation.

All safety features/components must be explained and highlighted to all operators and to the person responsible for spare parts in order to ensure that these components are always on hand or ordered as a priority procedure.

Figure 14-1

Figure 14-2

ONLY USE ORIGINAL REPLACEMENT PARTS

15.4 Copies of Test Reports, Certifications (etc.) Required by User

Electrical tests

1 - Earth continuity 2 - Insulation resistance 3 - High voltage test

Reference; EN60204-1 par. 20.2.,3.,4.

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16-TECHNICAL DIAGRAMS

16.1 Electric Diagram

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16-TECHNICAL DIAGRAMS (continued)

16.2 Pneumatic Diagram

• To reduce the risk associated with mechanical and electrical hazards:

− Turn electrical and air supply off and disconnect before performing any adjustments, maintenance or servicing the machine or taping heads

WARNING

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16-TECHNICAL DOCUMENTATION AND INFORMATION (continued)

16.3 Spare Parts Order

Replacement Parts Ordering Information and Service

Refer to the ﬁ rst page of this instruction manual "Replacement Parts and Service Information".

Order parts by quoting the following information: (Refer to the Identiﬁ cation Plate on the Machine)

• MACHINE MODEL

• SERIAL NUMBER

• FIGURE NO.

• POSITION

• 3M PART NO. (11 DIGITS)

• DESCRIPTION

• QUANTITY

Refer to Manual 2 for recommended taping head spare parts.

Important!

The machine is constantly revised and improved by our designers. The spare parts catalogue is also periodically updated. It is very important that all the orders of spare parts make reference to the serial number of the machine (located on the identiﬁ cation plate on the machine).

The manufacturer reserves the right to modify the machine at any time without notice.

It is suggested that the following spare parts be ordered and kept on hand.

700r

Qty. 3M-Part Number Description

2 78-8070-1531-4 Belt-Drive W/Hook

(See Manual 2 / Taping Heads)

Tool Kit

A tool kit, part number TBA, is available as a stock item. The kit contains the necessary open-end and hex socket wrenches for use with the metric fasteners on the case sealer. The threading tool, part number 78-8076-4726-4, contained in above kit is also available as a replacement stock item.

Labels

In the event that any labels are damaged or destroyed, they must be replaced to ensure operator safety. See Section 3 - Safety.

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700r Random Case Sealer, Type 40800 Frame Assemblies

To Order Parts:

1. Refer to ﬁ rst illustration, Frame Assemblies, for the Figure Number that identiﬁ es a speciﬁ c portion of the

machine.

2. Refer to the appropriate Figure or Figures to determine the parts required and the parts reference number.

3. The Parts List that follows each illustration, includes the Reference Number, Part Number and Part Description for the parts on that illustration.

Note – The complete description has been included for standard fasteners and some commercially available components. This has been done to allow obtaining these standard parts locally, if desired.

4. Order parts by Part Number, Part Description and Quantity required. Also include the model/machine name, machine type, and serial number that are located on the identiﬁ cation plate.

5. Refer to the ﬁ rst page of this instruction manual “Replacement Parts and Service Information” for replacement parts ordering information.

Important – Not all the parts listed are normally stocked items. Some parts or assemblies shown are available only on special order. Contact 3M/Tape Dispenser Parts to conﬁ rm item availability.

Options and Accessories

For additional information on the options and accessories listed below, contact your 3M Representative.

Part Number Option/Accessory

78-8 Caster Kit Attachment

78-8069-3924-1 Conveyor Extension Attachment (exit only) 78-8069-3926-6 Low Tape Sensor Kit 70-0064-4965-9 AccuGlide 3 High Speed 2 Inch Upper Taping Head 70-0064-4964-2 AccuGlide 3 High Speed 2 Inch Lower Taping Head 78-8095-4854-4 2 Inch Tape Edge Fold Attachment, Upper Head 78-8095-4855-1 2 Inch Tape Edge Fold Attachment, Lower Head

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Page 71

700r Random Case Sealer

Figure 5919

Figure 15104Figure 10440

Figure 15239

Figure 15238

Figure 5920

Figure 3439

Frame Assemblies

700r-NA

Figure 5921Figure 3437Figure 5670

2011 July

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700r

8 20

16 18

700r-NA

Figure 10440

2011 July

Page 73

700r

Figure 10440

Ref. No. 3M Part No. Description

10440-1 78-8076-4633-2 Tape Roll Bracket Assembly

10440-2 78-8070-1565-2 Tape Drum Bracket Assembly

10440-3 78-8070-1566-0 Bracket – Tape Drum

10440-4 78-8070-1395-4 Bracket – Bushing Assembly

10440-5 78-8070-1568-6 Cap – Bracket

10440-6 78-8076-4519-3 Shaft – Tape Drum

10440-7 78-8017-9169-6 Nut – M18 x 1

10440-8 78-8098-8827-0 Tape Drum Sub-Assembly - 2 inch

10440-9 78-8098-8749-6 Tape Drum

10440-10 78-8098-8817-1 Leaf Spring

10440-11 26-1002-5753-9 Screw – Self Tapping

10440-12 78-8060-8172-1 Washer – Friction

10440-13 78-8052-6271-0 Washer – Tape Drum

10440-14 78-8100-1048-4 Spring – Core Holder

10440-15 78-8017-9077-1 Nut – Self Locking, M10 x 1

10440-16 78-8032-0375-7 Screw – Hex Hd, M6 x 16

10440-17 78-8070-1215-4 Spacer – Stud

10440-18 26-1000-0010-3 Washer – Flat, M6

10440-19 78-8010-7169-3 Screw – Hex Hd, M6 x 12

10440-20 78-8098-8814-8 Tape Drum Assembly – 2 inch Head

10440-21 26-1004-5510-9 Washer - Plain, M10

10440-22 78-8098-8816-3 Latch - Tape Drum

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2011 July

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700r

28 26

22 21

34 24

Figure 3437

= 2, 3, 4, 5

Caster

Option*

OPTIONAL

Optional

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700r

Figure 3437

Ref. No. 3M Part No. Description

3437-1 78-8091-0320-9 Conveyor Bed Assembly 3437-2 78-8091-0321-7 Bed – Conveyor 3437-3 78-8091-0307-6 Support – Drive 3437-4 26-1003-5842-8 Screw – Hex Hd, M8 x 20 3437-5 78-8017-9318-9 Washer – Plain, 8 mm 3437-6 78-8076-5381-7 Leg Assembly – Inner, W/Stop 3437-7 78-8076-5382-5 Leg – Inner 3437-8 78-8060-8480-8 Pad – Foot 3437-9 78-8055-0867-4 Screw – Hex Hd, M8 x 30 3437-10 78-8017-9313-0 Nut – Self Locking, M8 3437-11 78-8076-5383-3 Stop – Leg 3437-12 26-1003-7963-0 Screw – Soc Hd, M8 x 16 3437-13 78-8060-8481-6 Label – Height 3437-14 78-8052-6677-8 Clamp – Inner 3437-15 78-8052-6676-0 Clamp – Outer 3437-16 78-8076-4535-9 Bracket 3437-17 78-8076-4625-8 Screw – Special, M5 x 16 3437-19 78-8010-7209-7 Screw – Soc Hd, M6 x 12 3437-20 78-8119-6578-5 Plane – Conveyor Bed, L/H W/English Label 78-8119-6577-7 Plane – Conveyor Bed, R/H W/English Label 3437-21 78-8060-8486-5 Bushing 3437-22 78-8010-7211-3 Screw – Soc Hd, M6 x 25 3437-23 78-8060-8487-3 Cover – Switch 3437-24 78-8060-8087-1 Screw – M5 x 10 3437-25 78-8010-7417-6 Nut – M5 3437-26 78-8060-8488-1 Screw – Hex Hd, M5 x 20 3437-27 78-8046-8217-3 Washer – Special 3437-28 78-8005-5741-1 Washer – Plain, M5 3437-29 78-8076-4537-5 Screw – Soc Hd, M3 x 25 3437-30 78-8076-4538-3 Washer – Flat, M3 3437-31 78-8059-5517-2 Nut – Self Locking, M3 3437-32 78-8076-4517-7 End Cap – /22 x 1 3437-33 78-8076-4701-7 Cap – /28 3437-34 78-8060-8184-6 Cap – /35 x 1,5 3437-35 78-8076-4536-7 Cap – /45 x 1,5 3437-43 78-8091-0717-6 Support – R/H, Filter Assembly 78-8091-0612-9 Support - L/H, Filter Assembly (Not Shown) 3437-44 78-8091-0613-7 Shaft – Valve 3437-45 26-1000-0010-3 Washer – Flat, M6 3437-46 78-8010-7418-4 Nut – Hex, M6

Caster Option

15015-48 78-8098-9076-3 Caster 15015-49 78-8129-6105-6 Bracket - Wheel 15015-50 78-8129-6104-9 Set Screw - M8x8 15015-51 78-8017-9059-9 Washer – Spring, Helical, M12 15015-52 78-8060-7532-7 Nut – M12

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2011 July

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700r

19 20

C B

A E

Figure 3439

700r-NA

GGHHI

2011 July

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700r

Figure 3439

Ref. No. 3M Part No. Description

3439-1 78-8076-4663-9 Cylinder – Air /32 x 580 + 20 3439-2 78-8094-6457-7 Cap – 1/8 Inch 3439-3 78-8091-0313-4 Elbow – 3199.08.10 3439-4 78-8076-4680-3 Screw – Cushioning, Cyl/32 3439-5 26-1005-6358-9 Valve – R/O-3-M5 26-1005-6359-7 Fitting - Barb N-M5-Pk3 3439-6 78-8076-4664-7 Union – Female 3439-7 78-8076-4665-4 Indicator – Visual 3439-8 26-1005-5909-0 Elbow 3439-9 78-8054-8838-0 Gauge – Air 3439-10 78-8076-4672-0 Union – Straight, Female 3439-11 78-8091-0350-6 Union – Special 3439-12 78-8091-0314-2 Filter – EAW 2000, W/O Gage 3439-13 26-1014-4558-8 Filter – Regulator, W/Metal Bowl 3439-14 78-8060-7899-0 Nipple – RA 012 1/4 - 1/4 3439-15 78-8076-4669-6 Valve – On/Off 3439-16 78-8076-4670-4 Reduction – 3/8 - 1/8 3439-17 26-1005-6890-1 Mufﬂ er 3439-18 78-8091-0315-9 Elbow – 3199.08.13 3439-19 78-8060-7900-6 Union – RA 002 1/4 - 1/4 3439-20 26-1005-6897-6 Hose Connector 3439-21 78-8091-0430-6 Clamp – /14-24 3439-22 78-8060-7853-7 Union – Straight MR12-04-18 3439-23 78-8076-4671-2 Gauge – Pressure 3439-24 78-8076-4673-8 Regulator – Pressure 3439-25 26-1005-6901-6 Union – Straight 3439-26 78-8076-4674-6 Nipple – 1/4 - 1/8 3439-27 78-8059-5633-7 Air Distributor 3439-28 78-8091-0316-7 Union – Straight, 3101.08.10 3439-29 26-1005-6893-5 Elbow – 90

3439-30 78-8076-4675-3 Regulator – 0,5-7 Bar 3439-31 78-8076-4676-1 Union 3439-32 78-8057-5735-4 Fitting – Reducer MR25-04-06 3439-33 78-8055-0756-9 Union – Rotating MR41-06-14 3439-34 78-8076-4677-9 Valve – V2A 5120-01 3439-35 78-8017-9426-0 Elbow – 90o, 1/8 M x 1/8 M 3439-36 78-8076-4678-7 Valve – One-Way 3439-37 78-8091-0317-5 Union – Tee, 3198.08.10 3439-38 26-1005-6910-7 Union – Straight 3439-39 78-8057-5732-1 Fitting – Elbow MR41-04-05 3439-40 78-8060-7690-3 Cap – B-1/8 3439-41 78-8076-4679-5 Union – Tee 3439-42 78-8119-8666-6 Tube – Air, 4 mm O.D. x 2.5 mm I.D. 3439-43 78-8119-8667-4 Tube – Air, 6 mm O.D. x 4 mm I.D. 3439-44 78-8119-8668-2 Tube – Air, 8 mm O.D. x 5 mm I.D. 3439 78-8060-8175-4 Repair Kit for Cylinder /32

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2011 July

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700r

18a

18b

Figure 5670

700r-NA

2011 July

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700r

Figure 5670

Ref. No. 3M Part No. Description

5670-1 78-8094-6379-3 Support – Box

5670-2 78-8113-6759-4 Box – W/English Language Label

5670-3 78-8094-6381-9 Screw – Soc Hd, Hex Hd, M4 x 15

5670-4 78-8005-5740-3 Washer – Plain, 4 mm

5670-5 26-1003-6914-4 Nut – Plastic Insert, M4

5670-6 78-8076-4715-7 Cord Grip

5670-7 78-8076-5211-6 Set Nut – GMP 13.5

5670-9 78-8094-6382-7 Guide – Mounting

5670-10 78-8028-8208-0 Screw – 6P x 9,5

5670-11 78-8017-9018-5 Washer – Plain, M4

5670-12 78-8094-6383-5 Contactor – Allen Bradley 110V, 60HZ

5670-13 78-8076-5378-3 Circuit Breaker-Allen Bradley 1.6 – 2.5A

5670-14 78-8094-6384-3 Ground Clamp – VGPE 4/6

5670-15 78-8076-4968-2 Terminal

5670-16 78-8028-7909-4 Power Cord w/Plug - USA

5670-17 78-8076-5176-1 Cable – FROR 07 3X0.75, 5 Mt

5670-18A 78-8076-5273-6 Cable – 3X1, 5Mt

5670-18B 78-8060-8052-5 Cable – 4X1.5 5Mt 3 Ph

78-8091-0433-0 Cable – 3X1.5 1 Ph, 5 Mt

5670-19 26-1003-7957-2 Screw – Soc Hex Hd, M6 x 16

5670-20 26-1000-0010-3 Washer – Flat, M6

5670-21 78-8076-5194-4 Box – E-Stop, Yellow

5670-22 78-8137-0823-3 Switch - ON/Off

5670-23 78-8100-1039-3 Support – On/Off Switch

5670-24 78-8017-9257-9 Screw – Phillips Head, M4 x 10

5670-25 78-8017-9066-4 Screw - Metric, M5X12

5670-26 78-8060-7758-8 Grommet

5670-27 78-8137-0609-6 E-Stop

5670-28 78-8091-0538-6 Screw - Hex. Hd. M4X20

5670-29 78-8076-4716-5 Star Washer – M4

5670-30 78-8010-7416-8 Nut – Hex, M4

5670-31 78-8100-1234-0 Collar

5670-32 78-8094-6384-3 Clamp

5670-33 78-8114-4896-4 Box – On/Off, Grey

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700r

700r Random Case Sealer

66 67

24 23

71 (R/H)

72 (L/H)

700r-NA

Figure 15238 / 1

2011 July

Page 81

700r

Figure 15238 / 1

Ref. No. 3M Part No. Description

15238-1 78-8100-1150-8 Bottom Drive Assembly – W/O Motor

15238-2 78-8070-1580-1 Frame – Drive

15238-3 78-8070-1514-0 Spacer

15238-4 26-1003-5829-5 Screw – Hex Hd, M6 x 12

15238-7 78-8052-6710-7 Roller – Idler

15238-8 78-8052-6709-9 Washer – Special

15238-9 78-8010-7435-8 Washer – Lock, M6

15238-10 26-1003-7957-2 Screw – Soc Hd Hex Hd, M6 x 16

15238-11 78-8070-1518-1 Spacer – Shaft

15238-12 26-1003-6918-5 Nut – Plastic Insert, Hex Flange, M10

15238-13 78-8070-1519-9 Screw – Soc Hd Hex Hd, M8 x 70

15238-14 78-8017-9318-9 Washer – Plain, 8 mm

15238-15 78-8070-1520-7 Guide – Drive Belt

15238-16 26-1005-4757-4 Screw – Flat Hd, Soc Dr, M5 x 20

15238-17 78-8137-0939-7 Support – Gearbox

15238-18 26-1003-7964-8 Screw – Soc Hd, Hex Soc Dr, M8 x 20

15238-19 78-8070-1522-3 Gearmotor – 115V, 60HZ

15238-20 26-1011-8828-7 Capacitor – 115V Gearmotor

15238-21 78-8070-1523-1 Screw – 1/4 - 28 X 1/2 SHCS

5915-22 78-8042-2919-9 Washer – Triple, M6

15238-23 78-8137-0936-3 Sprocket – 3/8 Z=17

15238-24 78-8137-0940-5 Screw – Set W/End Cup, M6 x 10

15238-25 78-8070-1598-3 Cover – Chain

15238-26 78-8010-7209-7 Screw – Soc Hd, M6 x 12

15238-27 26-1000-0010-3 Washer – Flat, M6

15238-28 78-8076-4562-3 Cover – Bottom

15238-29 26-1003-5820-4 Screw – Hex Hd, M5 x 12

15238-30 78-8005-5741-1 Washer – Flat, M5

15238-31 78-8070-1527-2 Shaft With Drive Pulleys

15238-32 78-8070-1528-0 Shaft – Gearbox

15238-33 78-8057-5811-3 Key – 6 x 6 x 20 mm

15238-34 78-8054-8986-7 Sprocket – 3/8 Pitch, 28 Teeth

15238-35 78-8054-8984-2 Bushing

15238-36 78-8070-1529-8 Support – Shaft

15238-37 78-8070-1530-6 Bearing – 6205-2RS

15238-38 78-8057-5739-6 Key – M5 x 5 x 30 mm

15238-39 78-8076-5105-0 Pulley Assembly Drive

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700r

69 14

Figure 15238 / 2

700r-NA

71 72

(R/H) (L/H)

73 74

(R/H) (L/H)

2011 July

Page 83

700r

Figure 15238 / 2

Ref. No. 3M Part No. Description

15238-40 78-8052-6713-1 Ring – Polyurethane

15238-41 78-8060-8416-2 Nut – Special, M20 x 1

15238-42 78-8054-8987-9 Chain – 3/8 Inch P=57

15238-43 78-8070-1531-4 Belt – Drive With Hook

15238-44 78-8070-1585-0 Cover – Drive, Rear

15238-45 26-0001-5862-1 Screw – Flat Hd Soc, M5 x 12

15238-46 26-1005-5316-8 Screw – Flat Hd Hex Dr, M5 x 16

15238-47 78-8070-1534-8 Stud – Side Plate

15238-48 78-8060-8488-1 Screw – Hex Hd, M5 x 20

15238-49 78-8076-4555-7 Spacer

15238-50 78-8076-4556-5 Support – Valve

15238-51 26-1003-7951-5 Screw – Soc Hd Hex Soc, M5 x 20

15238-52 78-8054-8757-2 Pin – Spring Holder

15238-53 26-1005-6859-6 Nut – Self Locking, M5

15238-54 78-8076-4774-4 Spring

15238-55 26-1003-7947-3 Screw – Soc Hd Hex Soc, M4 x 35

15238-56 78-8054-8758-0 Spacer – Valve Holder

15238-57 78-8059-5607-1 Plate – Threaded

15238-58 78-8076-4557-3 Lever – Front

15238-59 78-8076-4558-1 Cam – Valve

15238-60 78-8054-8756-4 Shaft – 6 x 46 mm

15238-61 26-1002-4955-1 Screw – Self Tapping, 8P x 13

15238-62 78-8100-1151-6 Actuator – Side Guide

15238-63 78-8054-8752-3 Shaft – 6 x 33 mm

15238-64 78-8076-4560-7 Cover – Right

15238-65 78-8113-6891-5 Cover – Left, W/English Language Label

15238-66 78-8076-4715-7 Cord Grip

15238-67 78-8076-5211-6 Set Nut – GMP 13,5

15238-68 78-8060-7885-9 End Cap – /25x1,2

15238-69 26-1003-5841-0 Screw – M8 x 16

15238-70 78-8076-4500-3 Stud – Mounting

15238-71 78-8100-1236-5 Belt Tensioning Assembly – R/H

15238-72 78-8100-1237-3 Belt Tensioning Assembly – L/H

15238-73 78-8100-1238-1 Belt Tensioning – R/H

15238-74 78-8100-1239-9 Belt Tensioning – L/H

700r-NA

2011 July

Page 84

700r

47 11

16 =

17 + 18 + 19

20 + 21

Figure 15104

* NOTE - IMPORTANT: - Some bumper positions may:

1) Allow upper and lower taping heads to come into contact with each other.

2) Create added stress to the bumper.

3) Cause a malfunction of the machine. These events can potentially cause damage to the machine. For more information on bumper settings, contact your 3M service representative.

* NOTE - IMPORTANT:

- Parts #40 & 41 are for "NORMAL" Position. For "RAISED" Position, Remove #40 & 41 and Replace with #42.

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2011 July

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700r

Figure 15104

Ref. No. 3M Part No. Description

15104-1 78-8076-4539-1 Column - Outer 15104-2 78-8076-4540-9 Pin - Air Cylinder 15104-3 78-8060-8035-0 E-Ring 7 DIN 6799 15104-4 78-8054-8821-6 End - Cap 15104-5 26-1003-7964-8 Screw Soc. Hd. Hex. Soc. Dr., M8 X 20 15104-6 78-8137-0830-8 Plate - Bumper Support 15104-7 78-8137-0831-6 Bumper 15104-8 78-8076-4543-3 Bushing - Height Stop 15104-9 78-8017-9169-6 Nut - M18 X 1 15104-10 78-8076-4544-1 Stud - Height Stop 15104-11 78-8076-4545-8 Spring 15104-12 78-8100-0954-4 Knob 15104-13 78-8076-4547-4 Cap /18 15104-14 78-8137-0832-4 Cap - Column 15104-15 78-8005-5740-3 Washer Plain - Metric 4MM Nick. 15104-16 78-8137-0833-2 Column Assy - Inner 15104-17 78-8137-0834-0 Column - Inner 15104-18 78-8054-8617-8 Bearing Special 15104-19 78-8017-9106-8 Screw - Bearing Shoulder 15104-20 78-8054-8589-9 Screw Special 15104-21 26-1003-6916-9 Nut Locking Platic Insert M6 15104-22 78-8076-4551-6 Mounting - Rod 15104-23 78-8054-8823-2 Washer - Bumper 15104-24 78-8076-4552-4 Ring Nut - Rod 15104-25 78-8059-5617-0 Set Screw M6 X 8 15104-26 78-8076-4553-2 Crossmember 15104-27 78-8060-7886-7 Screw - Hex Hd. M6X16 Special 15104-28 26-1000-0010-3 Washer - Flat M6 15104-29 78-8070-1504-1 Cover 15104-30 78-8010-7157-8 Screw - Hex Hd. M4 X 10 15104-31 78-8070-1505-8 Cap - Inner Column

15104-32 78*XDUG&ROXPQ

15104-33 78-8076-5477-3 Washer - Special / 6.5 X 20 X 4 15104-34 26-1001-9843-6 Screw Flat Soc.Hd.M6 X 16 15104-35 78-8137-0835-7 Plate - Column Mounting 15104-36 26-1004-5507-5 Washer M8 15104-37 78-8100-1153-2 Collar - Height Locking 15104-38 78-8010-7210-5 Screw - Soc. Hd. Hex. Soc.M6 X 20 15104-39 78-8100-1154-0 Washer - / 30 - 15 - 05 15104-40 78-8137-0836-5 Safety Plate - Column (Plate used in "Normal" Position ONLY) 15104-41 78-8137-0837-3 Safety Plate - Inner Column (Plate used in "Normal" Position ONLY) 15104-42 78-8137-0838-1 Plate - Inner Columnn (Plate Replaces #40 & 41 in "RAISED" Position ONLY) 15104-43 78-8137-0839-9 Cover - Inner Column 15104-44 26-1005-4759-0 Screw M6 x 12 15104-45 26-1005-4758-2 Screw M4 X 10 15104-46 78-8129-6124-7 Screw M8 X 16 15104-47 78-8017-9066-4 Screw M5 X 12 15104-48 78-8137-0741-7 Washer - Flat M5

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700r

Figure 15239 / 1

700r-NA

68 69

(R/H) (L/H)

70 71

(R/H) (L/H)

2011 July

Page 87

700r

Figure 15239 / 1

Ref. No. 3M Part No. Description

15239-1 78-8100-1155-7 Upper Drive

15239-2 78-8070-1588-4 Frame – Drive, Upper

15239-3 78-8070-1520-7 Guide – Drive Belt

15239-4 26-1005-4757-4 Screw – Flat Hd, M5 x 20

15239-5 78-8070-1589-2 Clamp – Upper Head

15239-6 78-8070-1590-0 Shaft – Roller

15239-7 26-1003-7948-1 Screw – Soc Hd, M5 x 10

15239-8 78-8076-4655-5 Spacer – Valve

15239-9 78-8010-7169-3 Screw – Hex Hd, M6 x 12

15239-10 26-1000-0010-3 Washer – Flat, M6

15239-11 78-8100-1130-0 Tube – Roller

15239-12 78-8076-4656-3 Roller

15239-13 78-8076-4657-1 Link – Actuator, Valve

15239-14 78-8100-1131-8 Shaft – Roller

15239-15 78-8100-1132-6 Nut – Special, M8

15239-16 78-8017-9318-9 Washer – Plain, 8 mm

15239-17 78-8076-4658-9 Shaft

15239-18 78-8052-6566-3 Washer – Friction

15239-19 78-8016-5855-6 E-Ring – 100 mm

15239-20 78-8076-4659-7 Plate – Valve

15239-21 78-8010-7163-6 Screw – Hex Hd, M5 x 10

15239-22 26-1003-7946-5 Screw – Soc Hd, M4 x 25

15239-23 78-8059-5607-1 Plate – Threaded

15239-26 78-8052-6710-7 Roller – Idler

15239-27 78-8052-6709-9 Washer – Special

15239-28 78-8010-7435-8 Washer – Lock, M6

15239-29 26-1003-7957-2 Screw – Soc Hd, M6 x 16

15239-30 78-8070-1518-1 Spacer – Shaft

15239-31 26-1003-6918-5 Nut – Hex, Plastic Insert, M10

15239-32 78-8070-1594-2 Screw – Hex Hd, M8 x 60

15239-33 78-8070-1527-2 Shaft – With Drive Pulleys

15239-34 78-8070-1528-0 Shaft – Gearbox

15239-35 78-8057-5811-3 Key – 6 x 6 x 20 mm

15239-36 78-8054-8986-7 Sprocket – 3/8" Pitch 28 Teeth

15239-37 78-8054-8984-2 Bushing

Assembly – W /O Motor

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700r Random Case Sealer

700r

Figure 15239 / 2

700r-NA

2011 July

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700r

Figure 15239 / 2

Ref. No. 3M Part No. Description

15239-38 78-8070-1529-8 Support – Shaft

15239-39 78-8070-1530-6 Bearing – 6205-2RS

15239-40 78-8057-5739-6 Key – M5 x 5 x 30 mm

15239-41 78-8076-5105-0 Pulley Assembly – Drive

15239-42 78-8052-6713-1 Ring – Polyurethane

15239-43 78-8060-8416-2 Nut – Special, M20 x 1

15239-44 78-8137-0938-9 Support – Drive

15239-45 26-1003-5842-8 Screw – Hex Hd, M8 x 20

15239-46 78-8070-1522-3 Gearmotor – 115V, 60HZ

15239-47 78-8076-4515-1 Capacitor – 115V Gearmotor

15239-48 78-8137-0936-3 Sprocket – 3/8" Z=24

15239-49 78-8137-0940-5 Set Screw – W/End Cup, M6 x 10

15239-50 78-8070-1523-1 Screw – 1/4-28 x 1/2 SHCS

15239-51 78-8100-1042-7 Washer – /15 x 6.35 x 2

15239-52 78-8137-0937-1 Chain – 3/8" P=65

15239-53 78-8070-1598-3 Cover

15239-54 26-1002-4955-1 Screw – Self Tap 8P x 13

15239-55 78-8005-5740-3 Washer – Plain, 4 mm

15239-56 78-8070-1596-7 Union – Elbow, PG 13,5

15239-57 78-8076-4622-5 Cover – Rear Upper

15239-58 78-8060-8087-1 Screw – M5 x 10

15239-59 78-8005-5741-1 Washer – Flat, M5

15239-60 78-8070-1531-4 Belt – Drive, W/Hook

15239-61 78-8113-6890-7 Cover – Upper, Front, W/English Language Label

15239-62 78-8113-6889-9 Guard – Belt, R/H, W/English Language Label

15239-63 78-8113-6888-1 Guard – Belt, L/H, W/English Language Label

15239-64 78-8076-4625-8 Screw – Special, M5 x 16

15239-65 78-8054-8821-6 End – Cap

15239-66 78-8076-4702-5 Grommet – /28

15239-67 78-8076-4500-3 Stud – Mounting

15239-68 78-8100-1236-5 Belt Tensioning Assembly – R/H

15239-69 78-8100-1237-3 Belt Tensioning Assembly – L/H

15239-70 78-8100-1238-1 Belt Tensioning – R/H

15239-71 78-8100-1239-9 Belt Tensioning – L/H

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2011 July

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700r 700r Random Case Sealer

Figure 5919

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2011 July

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700r

Figure 5919

Ref. No. 3M Part No. Description

5919-1 78-8091-0660-8 Housing – Wire

5919-2 78-8076-4702-5 Grommet – /28

5919-3 26-1003-7963-0 Screw – Soc Hd, M8 x 16

5919-4 78-8076-4636-5 Strap – Wire

5919-5 78-8010-7163-6 Screw – Hex Hd, M5 x 10

5919-6 78-8005-5741-1 Washer – Plain, M5

5919-7 78-8010-7417-6 Nut – Hex, M5

5919-8 78-8100-1135-9 Bracket – Strap

5919-9 78-8076-4520-1 Union – PG13, Sleeve /16

5919-10 78-8076-4521-9 Sleeving – Wire, 900 mm /16

5919-11 78-8076-4638-1 Union – PG13.5, Sleeve /14

5919-12 78-8076-4640-7 Sleeving – Wire, 1100 mm /14

5919-13 78-8060-8029-3 Clamp – 140 x 3,5

5919-14 78-8076-4641-5 Cover

5919-15 78-8010-7157-8 Screw – Hex Hd, M4 x 10

5919-16 78-8017-9018-5 Washer – Plain, M4 Special

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2011 July

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700r

700r Random Case Sealer

Figure 5920

700r-NA

2011 July

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700r

Figure 5920

Ref. No. 3M Part No. Description

5920-1 78-8100-1156-5 Infeed Conveyor Assembly 5920-2 78-8100-1157-3 Frame – Infeed 5920-3 78-8076-4566-4 Frame 5920-4 78-8076-4518-5 Spacer – Bearing 5920-5 78-8023-2551-0 Bearing – 6005-2RS 5920-6 78-8076-4567-2 Pivot – Infeed 5920-7 78-8076-4568-0 Key – 7 x 8 x 25 5920-8 78-8100-1158-1 Lever – Infeed 5920-9 78-8076-4570-6 Key – 6 x 6 x 15 5920-10 78-8054-8588-1 Washer – 8,5/40 x 6 5920-11 78-8054-8567-5 Screw – Soc Hd, Special 5920-12 78-8076-4571-4 Sprocket – Z = 20 5920-13 78-8023-2479-4 Screw – Set W/End Cup, M6 x 10 5920-14 78-8060-8416-2 Nut – Special, M20 x 1 5920-15 78-8076-4572-2 Stud – Joint 5920-16 78-8076-4573-0 Pin – Air Cylinder 5920-17 78-8091-0555-0 Nut – Special, M12 5920-18 78-8076-4575-5 Cylinder – Air, /40 x 155 5920-19 78-8057-5747-9 Mount – Cylinder Rod End 5920-20 78-8656-3965-8 External Retaining Ring – M8 5920-21 78-8091-0510-5 Regulator– Speed 5920-22 78-8076-4653-0 Screw – Cushioning Cyl./40 5920-23 78-8076-4576-3 Chain – 3/8 P=25 5920-24 78-8076-4577-1 Chain – 3/8 P=45 5920-25 78-8054-8787-9 Link – Chain 5920-26 78-8054-8788-7 Connector – Chain 5920-27 78-8054-8786-1 Connector – Chain 5920-28 78-8060-7520-2 Screw – M3 x 20 5920-29 78-8060-7519-4 Screw – M3 x 25 5920-30 78-8054-8783-8 Washer – Special 5920-31 78-8059-5517-2 Nut – Self Locking, M3 5920-32 78-8054-8784-6 Block – Chain 5920-33 78-8656-3945-0 E-Ring – M4 5920-34 78-8054-8785-3 Rod – Threaded Right/Left 5920-35 78-8010-7418-4 Nut – Hex, M6 5920-36 26-1003-7963-0 Screw – Soc Hd, M8 x 16 5920-37 78-8076-4578-9 Cover – Chain 5920-38 26-1002-5753-9 Screw – Self Tapping 5920-39 78-8005-5740-3 Washer – Plain, 4 mm 5920-40 26-1003-7943-2 Screw – Soc Hd, M4 x 12 5920-41 78-8100-1159-9 Cover 5920-42 78-8100-1160-7 Roller – /32 x 438, W/O Shaft 5920-43 78-8100-1161-5 Shaft – Roller 5920-44 78-8076-5385-8 Spring 5920-45 78-8076-4648-0 Guide Assembly 5920-46 78-8076-4649-8 Guide – Infeed 5920-47 78-8076-4650-6 Plate – Guide 5920-48 26-1002-5830-5 Screw – Soc Hd, M6 x 12 5920-49 78-8054-8779-6 End – Cap 5920-50 78-8010-7210-5 Screw – Soc Hd Hex Soc, M6 x 20 5920-51 78-8100-1162-3 Strap – Safety 5920-52 78-8094-6145-8 Screw – Phillips, M5 x 12 5920-53 78-8076-4651-4 Plate – Infeed 5920-54 78-8054-8821-6 End – Cap 5920-55 78-8060-7885-9 End – Cap, /25 x 1,2 5920-56 26-1003-7964-8 Screw – Soc Hd Hex Soc Dr, M8 x 20 5920-57 78-8076-4652-2 Support – Bracket 5920-58 78-8060-8484-0 Shaft – Roller 5920-59 78-8060-8485-7 Roller 5920-60 78-8032-0375-7 Screw – Hex Hd, M6 x 16 5920-61 26-1003-7957-2 Screw – Soc Hd Hex Hd, M6 x 16 5920-62 26-1000-0010-3 Washer – Flat, M6 5920 78-8060-8435-2 Repair Kit – Cylinder/40

700r-NA

2011 July

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700r

700r Random Case Sealer

Figure 5921

700r-NA

2011 July

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700r

Figure 5921

Ref. No. 3M Part No. Description

5921-1 78-8100-1163-1 Conveyor Assembly – Infeed

5921-2 78-8129-6224-5 Plate – Reinforcement

5921-3 78-8100-1164-9 Plate

5921-4 78-8076-4625-8 Screw – Special, M5 x 16

5921-5 78-8076-4579-7 Roller – /32 x 492

5921-6 78-8100-1166-4 Plate – Roller

5921-7 78-8010-7157-8 Screw – Hex Hd, M4 x 10

5921-8 78-8005-5740-3 Washer – Plain, 4 mm

5921-9 78-8076-4511-0 Cap – Front, R/H

5921-10 78-8076-4512-8 Cap – Front, L/H

5921-11 78-8032-0375-7 Screw – Hex Hd, M6 x 16

5921-12 78-8010-7418-4 Nut – Hex, M6

5921-13 78-8076-4514-4 Bracket – Infeed Conveyor

5921-14 26-1003-5841-0 Screw – M8 x 16

5921-15 78-8017-9318-9 Washer – Plain, 8 mm

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2011 July

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Page 97

Instructions and Parts List

™

3M-Matic

™

Accuglide 3

Upper and

Lower

Important Safety

Information

BEFORE INSTALLING

OR OPERATING THIS

EQUIPMENT

Read, understand, and

follow all safety and

operating instructions.

High Speed

Taping Heads

2 Inch

Type 10800

Serial No._____________________________________

For reference, record taping head(s) serial number(s) here.

3M Industrial Adhesives and Tapes

3M Center, Building 220-5E-06 St. Paul, MN 55144-1000

Spare Parts

It is recommended you

immediately order the

spare parts listed in the

"Spare Parts/Service

Information" section.

These parts are expected

to wear through normal

use, and should be kept

on hand to minimize

production delays.

AccuGlide™ is a Trademark of 3M, St. Paul, MN 55144-1000 Printed in U.S.A.

Page 98

Page 99

Replacement Parts and Service Information

To Our Customers:

This is the 3M-Matic™/AccuGlide™/Scotch

equipment you ordered. It has been set up and tested in the factory with Scotch® tapes. If technical assistance or replacement parts are needed, call or fax the appropriate number listed below.

Included with each machine is an Instructions and Parts List manual.

Technical Assistance / Replacement Parts and Additional Manuals:

Call the 3M-Matic™ Help line at 1-800 328-1390. Provide the customer support coordinator with the model/machine name, machine type, and serial number that are located on the identification plate (For example: Model 200a - Accuglide 3 - 2 inch - Type 10800 - Serial Number 13282).

United States -

Identification Plate

3M Tape Dispenser Parts

241 Venture Drive

1-800-344-9883

Amery, WI 54001-1325

Fax: 1-715-268-8153

Minimum billing on parts orders will be $25.00. Replacement part prices available on request.

$10.00 restocking charge per invoice on returned parts

Note : Outside the U.S., contact the local 3M subsidiary for

parts ordering information.

4000563

3M Industrial Adhesives and Tapes

3M Center, Building 220-5E-06 St. Paul, MN 55144-1000

3M-Matic™, AccuGlide™ and Scotch™ are Trademarks of 3M St. Paul, MN 55144-1000 Printed in U.S.A.

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