3M 40800 User Manual

Instructions and Parts List

Important Safety

Information

BEFORE INSTALLING

™

3M-Matic

700r Type 40800

Random

Case Sealer

with

OR OPERATING THIS

EQUIPMENT

Read, understand, and

follow all safety and

operating instructions.

Spare Parts

It is recommended you

immediately order the

™

AccuGlide 3

Taping Heads

Serial No. For reference, record machine serial number here.

3M Industrial Adhesives and Tapes

3M Center, Building 220-5E-06 St. Paul, MN 55144-1000

spare parts listed in the

"Spare Parts/Service

Information" section.

These parts are expected

to wear through normal

use, and should be kept

on hand to minimize

production delays.

"3M-Matic"and "AccuGlide" are Trademarks of, 3M St. Paul, MN 55144-1000 Printed in U.S.A.

This instruction manual covers safety aspects, handling and transport, storage, unpacking, preparation, installation, operation, adjustments, maintenance, troubleshooting, repair work and servicing plus parts list of the 3M-Matic

700r Random case sealer.

3M Industrial Adhesives and Tapes 3M Center, Building 220-5E-06 St. Paul, MN 55144-1000

Edition July 2011

The manufacturer reserves the right to change the product at any time without notice.

700r-NA

2011 July

Replacement Parts and Service Information

To Our Customers:

This is the 3M-Matic™/AccuGlide™/Scotch

equipment you ordered. It has been set up and tested in the factory with Scotch® tapes. If technical assistance or replacement parts are needed, call or fax the appropriate number listed below.

Included with each machine is an Instructions and Parts List manual.

Technical Assistance / Replacement Parts and Additional Manuals:

Contact your local service provider help line 1-800-328-1390. Provide the customer support coordinator with the model/machine name, machine type, and serial number that are located on the identification plate (For example: Model 700r - Type 40800 - Serial Number 13282).

3M Industrial Adhesives and Tapes

3M Center, Building 220-5E-06 St. Paul, MN 55144-1000

Identification Plate

For Commercial Use Only

4000563

3M-Matic™, AccuGlide™ and Scotch™ are Trademarks of 3M St. Paul, MN 55144-1000 Printed in U.S.A.

THIS PAGE IS BLANK

TABLE OF CONTENTS - MANUAL 1: 700r Random Case Sealer

(For Taping Head Information - See MANUAL 2: AccuGlide 3 Taping Heads - 2 inch)

700r Random Case Sealer Page

Cover Page

Replacement Parts and Service Information ........................................................................ i - ii

Table of Contents ................................................................................................................. iii - v

Acronyms and Abbreviations ................................................................................................ vi

1. Introduction

1.1 Manufacturing Speciﬁ cations / Description / Intended Use ......................................... 1 - 2

1.2 How to Read and Use the Manual ................................................................................ 2

1.2.2 Manual Maintenance ......................................................................................... 2

1.2.3 Consulting the Manual ........................................................................................ 2

1.2.4 How to Update the Manual in Case of Modiﬁ cations ........................................... 2

2. General Information

2.1 Identiﬁ cation Data ......................................................................................................... 3

2.2 Warranty / Contents ...................................................................................................... 4

1.2.1 Importance of the Manual .................................................................................. 2

3. Safety

3.1 General Safety Information ........................................................................................... 5

3.2 Signal Words Explanation ............................................................................................. 5

3.3 Table of Warnings .......................................................................................................... 6 - 7

3.4 Operator’s Qualiﬁ cations Deﬁ nition .............................................................................. 8

3.5 Number of Operators .................................................................................................... 8

3.6 Safe Use of the Machine Instructions ........................................................................... 8

3.7 Residual Hazards .......................................................................................................... 8

3.8 Prevent Other Hazards - Recommendations and Measures ........................................ 8

3.9 Personal Safety Measures ........................................................................................... 8

3.10 Incorrect / Predictable Actions Not Allowed .................................................................. 8

3.11 Operator's Required Skill Levels .................................................................................. 9

3.12 Component Locations .................................................................................................. 10

3.13 Table of Warnings and Replacement Labels ................................................................ 11 - 13

4. Technical Specifications

4.1 Power Requirements .................................................................................................... 14

4.2 Operating Rate

4.3 Operating Conditions .................................................................................................... 14

4.4 Tape .............................................................................................................................. 14

4.5 Tape Width .................................................................................................................... 14

4.6 Tape Roll Diameter ....................................................................................................... 15

4.7 Tape Application Leg Length - Standard .......................................................................15

Tape Application Leg Length - Optional

4.8 Box Board ..................................................................................................................... 15

4.9 Box Weight and Size Capacities ................................................................................... 15

4.10 Machine Noise Levels ................................................................................................... 16

4.11 Machine Dimensions ..................................................................................................... 16

4.12 Setup Recommendations .............................................................................................. 16

............................................................................................................. 14

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iii

2011 July

THIS PAGE IS BLANK

TABLE OF CONTENTS (continued)

5. Shipment, Handling, and Storage

5.1 Packed Machine Shipment and Handling ........................................................................... 17

5.2 Overseas Shipment Packaging (Optional) .......................................................................... 17

5.3 Handling and Transportation of Uncrated Machine ............................................................. 17

5.4 Machine Storage ................................................................................................................. 17

6. Unpacking

6.1 Uncrating ............................................................................................................................. 18

6.2 Packaging Materials Disposal ............................................................................................. 18

7. Installation

7.1 Operating Conditions .......................................................................................................... 19

7.2 Space Requirements for Machine Operation and Maintenance ......................................... 19

7.3 Tool Kit Supplied with the Machine ..................................................................................... 19

7.4 Machine Positioning / Bed Height ....................................................................................... 19

7.5 Plastic Ties Removal ........................................................................................................... 20

7.6 Assembly Completion / Machine Setup ............................................................................. 20 - 22

7.7 Infeed Conveyor Assembly ................................................................................................. 23

7.8 Centering Guides ................................................................................................................ 23

7.9 Outboard Tape Roll Mounting ............................................................................................ 23

7.10 Tape Leg Length ................................................................................................................ 23

7.11 Bumper Supports ................................................................................................................. 24

7.12 Box Size Capacity .............................................................................................................. 24

7.13 Electrical Connection and Controls .................................................................................... 24

7.14 Initial Start-Up .................................................................................................................... 24

7.15 Case Sealer Components .................................................................................................. 25 - 28

7.16 Tape Loading / Threading .................................................................................................... 29

7.17 Theory of Operation ........................................................................................................... 29 - 30

7.18 Box Sealing ........................................................................................................................ 30

7.19 Taping Heads Completion ................................................................................................. 31

7.20 Outboard Tape Roll Holder ................................................................................................. 31

7.21 Preliminary Electric Inspection ............................................................................................ 31

7.22 Main Power Machine Connection and Inspection ............................................................... 31

7.23 Phases Inspection ............................................................................................................... 31

8. Theory of Operation

8.1 Working Cycle Description .................................................................................................. 32

8.2 Running Mode Deﬁ nition ..................................................................................................... 32

8.3.1 Normal Stop Procedure .............................................................................................32

8.3.2 Emergency Stop ....................................................................................................... 32

9. Controls

9.1 Electrical / Drive Belt On-Off Switch ................................................................................... 33

9.2 Emergency Stop Button (Latching) ..................................................................................... 33

9.3 Main Air On-Off Valve / Regulator / Filter ............................................................................. 33

9.4 Upper Drive Raising Switch ................................................................................................ 34

9.5 Air Pressure Regulator / Top Drive Force Adjustment ........................................................ 34

9.6 Upper Drive Assembly Actuator Switch ............................................................................... 34

9.7 Box Conveying / Tape Seat Application ............................................................................... 35

9.8 Location of Controls ............................................................................................................ 35

10. Safety devices

10.1 Blade Guards ..................................................................................................................... 36

10.2 Emergency Stop Button ..................................................................................................... 36

10.3 Electric System ................................................................................................................... 36

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2011 July

THIS PAGE IS BLANK

TABLE OF CONTENTS (continued)

11. Setup and Adjustments

11.1 Box Width Adjustment ........................................................................................................ 37

11.2 Box Height Adjustment ....................................................................................................... 37

11.3 Top Flap Compression Roller Adjustment .......................................................................... 37

11.4 Changing the Tape Leg Length .......................................................................................... 37

11.5 Run Boxes to Check Adjustment ........................................................................................ 38

12. Operation

12.1 Operator’s Correct Working Position ............................................................................... 39

12.2 Starting the Machine ........................................................................................................ 39

12.3 Starting Production .......................................................................................................... 39

12.4 Tape Replacement and Threading .................................................................................... 39

12.5 Box Size Adjustment ........................................................................................................ 39

12.6 Cleaning ........................................................................................................................... 39

12.7 Table of Adjustments / Operator Qualiﬁ cations ................................................................. 39

12.8 Safety Devices Inspection ............................................................................................... 39

12.9 Troubleshooting ............................................................................................................. 40 - 41

13. Maintenance

13.1 Safety Measures (see section 3) ..................................................................................... 42

13.2 Tools and Spare Parts Supplied with Machine ................................................................ 42

13.3 Maintenance Operations - Recommended Inspections and Frequency ........................... 42

13.4 Inspections to be Performed Before and After Every Maintenance Operation ................. 42

13.5 Safety Features (Inspection Efﬁ ciency) / Circuit Breaker................................................... 42

13.6 Machine Cleaning ............................................................................................................ 42

13.7 Cutter Blade Cleaning ...................................................................................................... 42

13.8 Drive Belt Replacement ................................................................................................... 43

13.9 Drive Pulley Ring ............................................................................................................. 44

13.10 Drive Belt Tension ............................................................................................................ 44 - 46

13.11 Special Setup Procedure - Column Bumper Installation / Machine Bed Height ............ 47 - 49

13.12 Maintenance Work Log .................................................................................................... 51

14. Additional Instructions

14.1 Machine Disposal Information ......................................................................................... 53

14.2 Fire emergency ................................................................................................................ 53

15. Enclosures and Special Information

15.1 Statement of Conformity .................................................................................................. 53

15.2 Hazardous Substances Emission .................................................................................... 53

16. Technical Documentation and Information

16.1 Electric Diagrams ............................................................................................................. 54

16.2 Pneumatic Diagrams ....................................................................................................... 55

16.3 Spare Parts / Ordering ..................................................................................................... 57 - 59

Drawings and Parts Lists ....................................................................................................... 61 - End of Manual

TAPING HEAD INFORMATION -

MANUAL 2: AccuGlide™ 3 Taping Heads - 2 inch (See MANUAL 2 for Table of Contents)

700r-NA

2011 July

ABBREVIATIONS AND ACRONYMS

LIST OF ABBREVIATIONS, ACRONYMS

3M-Matic - Trademark of 3M St. Paul, MN 55144-1000

AccuGlide - Trademark of 3M St. Paul, MN 55144-1000

Scotch - Trademark of 3M St. Paul, MN 55144-1000

Drw. - drawing

Ex. - for example

Fig. - exploded view ﬁ gure no. (spare parts)

Figure - Illustration

Max. - maximum

Min. - minimum

Nr. - number

N/A - not applicable

OFF - machine not operating

ON - machine operating

PLC - Programmable Logic Control

PP - Polypropylene

PU/PU Foam - Polyurethane Foam

PTFE - Polytetraﬂ ourethelene

PVC - Poly-vinyl chloride

W - Width

H - Height

L - Length

700r-NA

2011 July

1-INTRODUCTION

1.1 Manufacturing Specifications / Description / Intended Use

The 3M-MaticTM 700r Random Case Sealer with AccuGlideTM 3 Taping Heads is designed to apply a “C” clip of Scotch® pressure-sensitive ﬁ lm box sealing tape to the top and bottom center seam of regular slotted containers. The 700r automatically adjusts to a wide range of box sizes (see "Speciﬁ cations Section – Box Weight and Size Capacities").

3M-Matic

700r Random Case Sealer, Type 40800

Note – Shown above is the lower tape supply roll and bracket assembly in the alternate location.

700r-NA

2011 July

1-INTRODUCTION (continued)

1.1 Manufacturing Specifications / Description / Intended Use (continued)

The 3M-Matic case sealing machines have been designed in compliance with the legal requirements at the date of inception.

1.2 How to Read and Use the Instruction Manual

This instruction manual covers safety aspects, handling and transport, storage, unpacking, preparation, installation, operation, setup and adjustments, technical and manufacturing speciﬁ cations, mainte- nance, troubleshooting, repair work and servicing, electric diagrams, warranty information, disposal (ELV), a deﬁ nition of symbols, plus a parts list of the 3M-Matic 700a Adjustable case sealer 3M Industrial Adhesives and Tapes Division 3M Center, Bldg. 220-5E-06 St. Paul, MN 55144-1000 (USA) Edition July 2011 Copyright 3M 2011 All rights reserved. The manufacturer reserves the right to change the product at any time without notice. Publication © 3M 2011 44-0009-2077-5.

1.2.2 Manual Maintenance

Keep the manual in a clean and dry place near the machine. Do not remove, tear, or rewrite parts of the manual for any reason. Use the manual without damaging it. In case the manual has been lost or damaged, ask your after sale service for a new copy.

1.2.3 Consulting the Manual

The manual is composed of:

- Pages which identify the document and the machine

- Index of the subjects

- Instructions and notes on the machine

- Enclosures, drawings and diagrams

- Spare parts (last section)

All pages and diagrams are numbered. The spare parts lists are identiﬁ ed by the ﬁ gure identiﬁ cation number. All the notes on safety measures or possible dangers are identiﬁ ed by the symbol:

1.2.1 Importance of the Manual

The manual is an important part of the machine; all information contained herein is intended to enable the equipment to be maintained in perfect condition and operated safely. Ensure that the manual is available to all operators of this equipment and is kept up to date with all subsequent amendments. Should the equipment be sold or disposed of, please ensure that the manual is passed on. Electrical and pneumatic diagrams are included in the manual. Equipment using PLC controls and/or electronic components will include relevant schematics or programs in the enclosure and in addition, the relevant documentation will be delivered separately.

1.2.4 How to Update the Manual in Case of Modifications to the Machine

Modiﬁ cations to the machine are subject to manufacturer’s internal procedures. The user receives a complete and up-to-date copy of the manual together with the machine. Afterwards the user may receive pages or parts of the manual which contain amendments or improvements made after its ﬁ rst publication. The user must use them to update this manual.

700r-NA

2011 July

2-GENERAL INFORMATION

2.1 Data Identifying Manufacturer and Machine

For Commercial Use Only

4000563

700r-NA

2011 July

2-GENERAL INFORMATION (continued)

2.2 Warranty

Equipment Warranty and Limited Remedy: THE FOLLOWING WARRANTY IS MADE IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED TO, THE IMPLIED WARRANTY OF MERCHANTABILITY, THE IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE AND ANY IMPLIED WARRANTY ARISING OUT OF A COURSE OF DEALING, A CUSTOM OR USAGE OF TRADE:

™

3M sells its 3M-Matic

700a Adjustable Case Sealer, Type 40800 with the following warranties:

1. The drive belts and the taping head knives, springs and rollers will be free from all defects for ninety (90) days after delivery.

2. All other taping head parts will be free from all defects for three (3) years after delivery.

3. All other parts will be free from all defects for two (2) years after delivery.

If any part is proved to be defective within its warranty period, then the exclusive remedy and 3M’s and seller’s sole obligation shall be, at 3M’s option, to repair or replace the part, provided the defective part is returned immediately to 3M’s factory or an authorized service station designated by 3M. A part will be presumed to have become defective after its warranty period unless the part is received or 3M is notiﬁ ed of the problem no later than ﬁ ve (5) calendar days after the warranty period. If 3M is unable to repair or replace the part within a reasonable time, then 3M at its option, will replace the equipment or refund the purchase price. 3M shall have no obligation to provide or pay for the labor required to install the repaired or replacement part. 3M shall have no obligation to repair or replace (1) those parts failing due to operator misuse, carelessness, or due to any accidental cause other than equipment failure, or (2) parts failing due to non-lubrication, inadequate cleaning, improper operating environment, improper utilities or operator error.

Limitation of Liability: 3M and seller shall not be liable for direct, indirect, special, incidental or consequential damages based upon breach of warranty, breach of contract, negligence, strict liability or any other legal theory.

The foregoing Equipment Warranty and Limited Remedy and Limitation of Liability may be changed only by a written agreement signed by authorized ofﬁ cers of 3M and seller.

Contents—700r Random Case Sealer

(1) 700r Random Case Sealer, Type 40800 (1) Tool/Spare Parts Kit (1) Instruction and Parts Manual

Scotch

700r-NA

, AccuGlideTM, and 3M-MaticTM are Trademarks of 3M, St. Paul, Minnesota 55144-1000

2011 July

3-SAFETY

3.1 General Safety Information

Read all the instructions carefully before starting work with the machine; please pay particular attention to sections marked by the symbol:

Figure 3-1

3.2 Explanation of Signal Word and Possible Consequences

This safety alert symbol identiﬁ es important messages in this manual. READ AND UNDERSTAND THEM

BEFORE INSTALLING OR

OPERATING THIS EQUIPMENT.

CAUTION:

WARNING:

Indicates a potentially hazardous situation, which, if not avoided, may result in minor or moderate injury and/or property damage.

Indicates a potentially hazardous situation, which, if not avoided, could result in death or serious injury and/or property damage.

The machine is provided with a LATCHING EMERGENCY STOP BUTTON (Figure 3-1); when this button is pressed, it stops the machine at any point in the working cycle. Maintain clear access to power cord while machine is operating. Disconnect plug from power source before machine maintenance (Figure 3-1). Also disconnect air if the machine has a pneumatic system. Keep this manual in a handy place near the machine. This manual contains information that will help you to maintain the machine in a good and safe working condition.

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2011 July

3-SAFETY (continued)

3.3 Table of Warnings

WARNING

• To reduce the risk associated with mechanical and electrical hazards:

− Read, understand, and follow all safety and operating instructions before operating or servicing the case sealer.

− Allow only properly trained and qualiﬁ ed personnel to operate and service this equipment.

WARNING

• To reduce the risk associated with hazardous voltage:

− Position electrical cord away from foot and vehicle trafﬁ c.

Figure 3-2

WARNING

• To reduce the risk associated with

pinches, entanglement and hazardous voltage:

− Turn electrical and air supply off and

disconnect before performing any adjustments, maintenance or servicing the machine or taping heads.

WARNING

• To reduce the risk associated with

pinch and entanglement hazards:

− Do not leave the machine running

while unattended.

− Turn the machine off when not in use.

− Never attempt to work on any part of

the machine, load tape, or remove jammed boxes from the machine while the machine is running.

Figure 3-3

Figure 3-4

700r-NA

2011 July

3-SAFETY (continued)

WARNING

• To reduce the risk associated with

sharp blade hazards:

− Keep hands and ﬁ ngers away from

tape cutoff blades under orange blade guards. The blades are extremely sharp.

Important! Tape cutting blade. Never remove the

safety device which covers the blade on the top and bottom taping units. Blades are extremely sharp. Any error may cause serious injuries (Figure 3-5).

WARNING

• To reduce the risk associated with

fire and explosion hazards:

− Do not operate this equipment

in potentially ﬂ ammable/explosive environments.

Figure 3-5

WARNING

Sharp Blade

WARNING

• To reduce the risk associated with

muscle strain:

− Use the appropriate rigging and

material handling equipment when lifting or repositioning this equipment.

− Use proper body mechanics when

removing or installing taping heads that are moderately heavy or may be considered awkward to lift.

CAUTION

• To reduce the risk associated with

pinch hazards:

− Keep hands clear of the upper head

support assembly as boxes are transported through the machine.

− Keep hands, hair, loose clothing, and

jewelry away from box compression rollers.

− Always feed boxes into the machine by

pushing only from the end of the box.

− Keep hands, hair, loose clothing, jewelry

away from moving belts and taping heads.

Figure 3-6

Figure 3-7

Figure 3-8

700r-NA

2011 July

3-SAFETY (continued)

3.4 Operator's Qualifications

- Machine Operator

- Mechanical Maintenance Technician

- Electrical Maintenance Technician

- Manufacturer’s Technician/Specialist

3.5 Number of Operators

The operations described below have been analyzed by the manufacturer; the recommended number of operators for each operation provides the best and safest work performance.

WARNING

• To reduce the risk associated with mechanical and electrical hazards:

− Read, understand, and follow all safety and operating instructions before operating or servicing the case sealer.

− Allow only properly trained and qualiﬁ ed personnel to operate and service this equipment.

3.9 Personal Safety Measures

Note: A smaller or greater number of operators could be unsafe.

3.6 Instructions for a Safe Use of the Machine / Definition of Operator's Qualif cations

Only persons who have the skills described in the skill levels section should be allowed to work on the machine. It is the responsibility of the user to appoint the operators having the appropriate skill level and the appropriate training for each category of job.

3.7 Residual Hazards

The case sealer 700r incorporates various safety protections which should never be removed or disabled. It is essential that the operator and service personnel be warned that hazards exist which cannot be eliminated.

Safety glasses, safety gloves, safety helmet, safety shoes, air ﬁ lters, ear muffs - None is required except when recommended by the user.

3.10 Predictable Actions which are Incorrect and Not Allowed

- Never try to stop/hold the box while being driven by the belts.

- Never remove or disable the safety devices.

- Only authorized personnel should be allowed to carry out the adjustments, repairs or main tenance which require operation with reduced safety protections. During such operations, access to the machine must be restricted. When the work is ﬁ nished, the safety protections must immediately be reactivated.

- The cleaning and maintenance operations must be performed after disconnecting the electric power.

- Do not modify the machine or any part of it.

3.8 Recommendations and Measures to Prevent Other Hazards which Cannot be Eliminated

- The operator must stay on the working position shown in the Operation Section. He must never touch the running driving belts or put his hands inside any cavity.

- The operator must pay attention to the blades during the tape replacement.

700r-NA

- Clean the machine using only dry cloths or light detergents. Do not use solvents, petrols, etc.

- Install the machine following the suggested layouts and drawings.

2011 July

3-SAFETY (continued)

3.11 Operator's Skill Levels Required to Perform the Main Operations on the Machine

The Table shows the minimum operator's skill for each machine operation.

Important: The factory manager must ensure that the operator has been properly trained on all the machine functions before starting work.

Skill 1: Machine Operator

This operator is trained to use the machine with the machine controls, to feed cases into the machine, make adjustments for different case sizes, to change the tape and to start, stop and restart production.

Skill 2: Mechanical Maintenance Technician

This operator is trained to use the machine as the MACHINE OPERATOR and in addition is able to:

• Work with the safety protection disconnected

• Check and adjust mechanical parts

• Carry out machine maintenance operations/repairs He is not allowed to work on live electrical components

Operator's Skill Levels Required to Perform the Main Operations on Machine

Skill 2a: Electrical Maintenance Technician

This operator is trained to use the machine as the MACHINE OPERATOR and in addition is able to:

• Work with the safety protection disconnected

• Check and adjust mechanical parts

• Carry out machine maintenance operations / repairs / adjustments / repair electrical components

He is allowed to work on live electrical panels, connector blocks, control equipment, etc.

Skill 3: Specialist from the Manufacturer

Skilled operator sent by the manufacturer or its agent to perform complex repairs or modiﬁ cations (on agreement with the customer).

WARNING

• To reduce the risk associated with

mechanical and electrical hazards:

− Allow only properly trained and qualiﬁ ed

personnel to operate and service this machine

Operation Machine Status

Machine installation and setup Running with safety

protections disabled

Adjusting box size

Tape replacement

Blade replacement Electric power

Drive belt replacement Electric power

Ordinary maintenance Electric power

Stopped by pressing the EMERGENCY STOP button

disconnected

Required Operator

Skill

2 -2a 2

Number of

Operators

Extraordinary mechanical maintenance

Extraordinary electrical maintenance

700r-NA

Running with safety protections disabled

2a - 3 1

2011 July

3-SAFETY (continued)

3.12 Component Locations

Refer to Figure 3-9 below to acquaint yourself with the various components and controls of the case sealer. Also refer to Manual 2 for taping head components.

Upper

Taping

Head

Emergency

Stop

Switch

Machine

Bed

Upper

Head

Assembly

Power

Switch

Assembly

Figure 3-9—700r Case Sealer Components (Left Front View)

Adjustable

Side

Guides

Lower Tape

Roll Mount

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2011 July

Important Safeguards (continued)

78-8070-1421-8 (2)

78-8095-1141-9

STOP

78-8070-1319-4

78-8068-3859-1

78-8113-6768-5

78-8113-6769-3

78-8062-4266-1

700r-NA

78-8070-1329-3

Figure 3-10 – Replacement Labels/3M Part Numbers

2011 July

Important Safeguards (continued)

78-8070-1336-8 (2)

78-8070-1332-7

78-8098-8908-8

78-8070-1328-5

78-8070-1333-5

78-8070-1317-8

Figure 3-11 – Replacement Labels/3M Part Numbers

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2011 July

Important Safeguards (continued)

78-8113-6717-2

78-8113-6768-5

78-8111-1496-2

78-8137-0886-0

78-8060-8481-6 Leg Height

Adjustment Label (not shown)

78-8113-6750-3

Figure 3-12 – Replacement Labels/3M Part Numbers

700r-NA

78-8070-1339-2

3M Logo (not shown)

2011 July

4-SPECIFICATIONS

4.1 Power Requirements

Electrical: 120 Volt, 60Hz

Pneumatic: 5 bar gauge pressure [70PSIG] 110 liter/min @ 21°C, 1.01 bar [3.75 SCFM] at 15 boxes per minute A pressure regulator is included

4.2 Operating Rate

Box drive belt speed is approximately 0.5 m/s [100 feet per minute].

IMPORTANT SAFEGUARD

4.3 Operating Conditions

Use in dry, relatively clean environments at 5o C to 50o C [40o F to 120o F] with clean, dry boxes. Note: Machine should not be washed or subjected to conditions causing moisture condensation on components.

WARNING

• To reduce the risk associated with fire

and explosion hazards:

 − Do not operate this equipment in poten-

tially ﬂ ammable or explosive environments.

4.4 Tape

Scotch® pressure-sensitive ﬁ lm box sealing tapes.

4.5 Tape Width

36mm [1 1/2 inch] minimum to 48mm [2 inch] maximum

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2011 July

4-SPECIFICATIONS (continued)

Specifications

4.6 Tape Roll Diameter

Up to 405mm [16 inch] maximum on a 76mm [3 inch] diameter core.

(Accommodates all system roll lengths of Scotch® ﬁ lm tapes.)

4.7 Tape Application Leg Length – Standard

70mm ± 6mm [2 3/4 inch ±1/4 inch]

Tape Application Leg Length – Optional 50mm ± 6mm [2 inch ±. 1/4 inch] (See "Removing Taping Heads Procedure – Changing the Tape Leg Length")

4.8 Box Board

Style – regular slotted containers – RSC

125 to 275 P.S.I. bursting test, single wall or double wall B or C ﬂ ute. 23-44 lbs. per inch of width Edge Crush Test (ECT)

4.9 Box Weight and Size Capacities

A. Box Weight, ﬁ lled: 5 lbs.– 65 lbs. [2.3 kg–29.5 kg]. Contents must support ﬂ aps.

B. Box Size: Minimum Maximum

Length – 150mm [6.0 inch] Unlimited Width – 150mm [6.0 inch]* 550mm [21.5 inch] Height – 120mm [4.75 inch]** *** 620mm [24.5 inch] ***

* Cartons narrower than 250mm [10 inch] in width may require more frequent belt replacement because of limited contact area. ** 95mm [3.75 inch] height with heads adjusted to apply 50mm [2 inch] tape leg lengths. (See "Special Setup Procedure—Changing the Tape Leg Length".) *** 200mm [8.0 inch] minimum to 725 mm [28.5 inch] maximum height with columns adjusted to upper position. (See "Special Setup Procedure".)

Note: The case sealer can accommodate most boxes within the size range listed above. However, if the box

length (in direction of seal) to box height ratio is 0.6 or less, test run several boxes to ensure proper

machine performance.

DETERMINE THE BOX LIMITATIONS BY COMPLETING THIS FORMULA:

BOX LENGTH IN DIRECTION OF SEAL = SHOULD BE GREATER THAN 0.6 BOX HEIGHT

Any box ratio approaching this limitation should be test run to ensure performance.

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2011 July

4-SPECIFICATIONS (continued)

Control Side

Box Travel

Exit Conveyor

4.10 Machine Dimensions

W L H A* B C** F T

Minimum

mm 790 1180 1575 460 610*** 120 625 1640 [Inches] [31] [40 .5] [62] [18] [24] [4.75] [24.5] [64.5]

Maximum

mm 2185*** 890 [Inches] - - - - [86] - - [35] - - - - - -

* Infeed/Exit conveyors are optional ** Casters are optional *** When columns are adjusted to upper position, "B" minimum dimension is 570 mm [22.5 inch] and "H" maximum dimension is 2285 mm [90 inch]. (See "Special Setup Procedure – Box and Machine Bed Height Range".)

Infeed Conveyor

(Supplied)

Weight – 225 kg [500 lbs] crated (approximate) 200 kg [430 lbs] uncrated (approximate)

4.11 Machine Noise Level: Acoustic pressure measured at a distance of 1m from machine with Scotch PVC adhesive tape in operation; 78dB Acoustic radiation pressure at 1.6m height with Scotch PVC adhesive tape in operation; 73dB Measurement taken with appropriate instrument:(Type SPYRI-MICROPHON 11).

4.12 Setup Recommendations:

• Machine must be level.

• Customer supplied infeed and exit conveyors (if used) should provide straight and level box entry and exit.

• Exit conveyors (powered or gravity) must convey sealed boxes away from machine.

700r-NA

2011 July

5-SHIPMENT-HANDLING-STORAGE, TRANSPORT

5.1 Shipment and Handling of Packed Machine

- The machine is ﬁ xed on the pallet with four (4) bolts and can be lifted by using a fork truck.

- The package is suitable to travel by land and by air.

- Optional sea freight package is available.

Packaging Overall Dimensions (Figure 5-1)

See Speciﬁ cations.

During the shipment it is possible to stack a maximum of 2 machines (Figure 5-2).

5.2 Packaging for Overseas Shipment (Optional - Figure 5-3)

The machines shipped by sea freight are covered by an aluminum/polyester/polythene bag which contains dehydrating salts.

5.3 Handling and Transportation of Uncrated Machine

The uncrated machine should not be moved except for short distances and indoors ONLY. Without the supporting pallet, the machine is exposed to damage and may cause injuries. To move the machine use belts or ropes, paying attention to place them in the points indicated using care to not interfere with the lower taping head (Figure 5-4).

Figure 5-1

Figure 5-2

Figure 5-3

5.4 Storage of the Packed or Unpacked Machine

If the machine is not used for a long period, please take the following precautions:

- Store the machine in a dry and clean place.

- If the machine is unpacked it is necessary to protect it from dust.

- Do not stack anything over the machine.

- It is possible to stack a maximum of 2 machines (if they are in their original packing).

700r-NA

Figure 5-4

2011 July

6-UNPACKING

6.1 Uncrating

The envelope attached to the shipping box contains the uncrating instructions of the machine (Figure 6-1).

Figure 6-1

Cut straps. Cut out staple positions along the bottom of the shipping box (or remove staples with an appropriate tool - Figure 6-2).

Removal of Pallet

Using a 10mm combination wrench, remove the fasteners that secure the case sealer legs to pallet at each leg (as shown in Figure 6-4).

Figure 6-4

A package is located under the machine body. Retrieve the instruction manual for additional procedures of the setup. The package also contains parts removed for shipping, spare parts and tools (Figure 6-5).

Figure 6-2

After cutting out or removing the staples, lift the shipping box in order to clear the machine (two persons required).

Figure 6-3

Transport the machine with a fork-lift truck to the operating position. Lift the pallet at the point indicated in Figure 6-3 (weight of machine + pallet = See Specifications).

700r-NA

Figure 6-5

6.2 Disposal of Packaging Materials

The 700r package is composed of:

- Wooden pallet

- Cardboard shipping box

- Wooden supports

- Metal ﬁ xing brackets

- PU foam protection

- PP plastic straps

- Dehydrating salts in bag

- Special bag of laminated polyester/aluminium/

Polyethylene (sea freight package only)

- Polyethylene protective material

For the disposal of the above materials, please follow the environmental directives or the law in your country.

2011 July

7-INSTALLATION

7.1 Operating Conditions

The machine should operate in a dry and relatively clean environment (See Specif cations).

7.2 Space Requirements for Machine Operation and Maintenance Work

Minimum distance from wall (Figure 7-1):

A = 1000mm. B = 700mm. Minimum height = 2700mm.

Figure 7-1

7.3 Tool Kit Supplied with the Machine

WARNING

• To reduce the risk associated with

muscle strain:

− Use the appropriate rigging and

material handling equipment when lifting or repositioning this equipment.

− Use proper body mechanics when

removing or installing taping heads that are moderately heavy or may be considered awkward to lift.

7.4 Machine Positioning / Bed Height

1 - Lift the machine with belts or ropes paying attention to place the belts in the points (Figure 7-2). To set the machine bed height, do the following:

Adjust machine bed height. The case sealer is equipped with four (4) adjustable legs that are located at the corners of the machine frame. The legs can be adjusted to obtain different machine bed heights - See Specif cations.

Note – Minimum machine bed height can be reduced to 570mm [22.5 inch] by moving outer columns up one set of mounting holes. increases minimum

[4.8 inch] to 170mm [6.8 inch].

However, this change also

box height of 120 mm

A tool kit containing some tools are supplied with the machine. These tools should be adequate to setup the machine, however, other tools supplied by the customer will be required for machine maintenance.

Refer to Figure 7-3 and set the machine bed height as follows:

2. Loosen, but do not remove, two (2) M8 x 1.25 socket head screws in one leg (use M6 hex wrench). Adjust the leg length for the desired machine bed height. Retighten the two (2) screws to secure the leg. Adjust all four (4) legs equally.

M8 x 1.25mm

Socket Head

Screws

Adjustable

Legs

Figure 7-2

700r-NA

Figure 7-3

2011 July

7-INSTALLATION (continued)

7.5 Removal of Plastic Ties

Cut the plastic which attaches the top head to the frame and remove the polystyrene blocks (Figure 7-4).

Cut the plastic strap which attaches the strip and the EMERGENCY STOP cable to the frame (Figure 7-5).

Figure 7-4

Figure 7-5

Cut the plastic ties holding the lower taping head in position (Figure 7-6).

Figure 7-6

7.6 Assembly Completion / Machine Setup

1. Install the upper tape drum bracket on the top

crossbar as shown in Figure 7-7A.

2. The column guards, shown in Figure 7-7 have

been installed upside down for shipping. Remove and retain the screws and washers holding the guards on the columns for re-installation after the Bumper Supports have been mounted (see Column Bumper Installation in the Installation and Setup Section and Special Setup Procedures

Section / Figure 7-7). After the Bumpers have been installed, the Column Guards must be repositioned (rotated 180° and re-installed Figure 7-7) for safe operation of the machine. Replace existing screws and washers to secure

the guards in place.

3. Cut cable ties securing upper assembly to

machine bed on each side.

700r-NA

2011 July

+ 114 hidden pages