3M 12DC2 User Manual

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3M
Filter Housings
3M™ DC series filter housings, constructed of durable 304L stainless steel, meet general­purpose industrial and commercial filtration needs. All wetted welded surfaces are stain­less steel. External surfaces of these filter housings are electro-polished for a consistent, easy care finish.
The filter housings are available in a variety of sizes to accommodate from 4 to 88 filter cartridges (Single length equivalents) with lengths to 40 inches (see Ordering Guide). The housing handles liquids at pressures and temperatures of up to 150 psig (10.3 bar) at 250°F (121°C), see Table 1.
Specifications
Table 1 gives standard model specifications for 3M DC series filter housings. Note that maximum operating pressure and temperature is the rating for the housing only. Actual housing operating temperature depends on temperature and chemical capability of the filter cartridge and gasket used in the housing.
DC Series
Cartridge Filter Housings
Cartridge Requirements
3M DC series filter housings accept both single and multiple length filter cartridges. Table 2 lists the number of filter cartridges for each model housing.
Features & Benefits
304L stainless steel construction.
n Provides excellent corrosion protection for rugged, long-lasting service.
Accepts varying length cartridges.
n Allows use of 9¾," to 10" modular cartridges for greater flexibility.
Shouldered seal plates.
n Solid fit into cartridge core ensures positive seal and prevents bypass.
V-Band Clamp and Swing bolt designs.
n Optimizes cartridge change-out.
Removable cartridge posts.
n Easy cleaning reduces maintenance.
Housing drains located on dirty and clean chambers.
n Allows full drainage of chambers for optimized filter change-out.
Air Vent.
n Allows venting before start-up and draining for safe filter operation.
Pedestal cup fitting.
n Allows for use of both DOE or SOE cartridges.
Applications
Chemicals & Petrochemicals
Food & Beverage
Healthcare
Industrial Processes
Paint & Coatings
Industrial Water Treatment
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Picture 1: Spring Seal Assembly
Double
Open-end
Cartridge
Single
Open-end
Cartridge
with
Locating Spear
Flow Rates
Table 3 lists the maximum water f low rates in gallons per minute (GPM) for each model filter housing.
Use the data in Table 3 only as a guide in establishing the maximum housing flow capac­ity; do not use it for filter sizing. Once a f low rate for a selected cartridge is known, use Table 3 to check whether the housing’s flow rate falls within the recommended guidelines.
When sizing a filter, the amount of contaminant load needs to be considered in addition to the flow rate and desired pressure drop. Low initial pressure drop enhances filter cartridge life.
Cartridge Seal Assemblies
The 12DC and 22DC housings include spring seal assemblies (Picture 1) that permit the use of filter cartridges with single length equivalents of 9 3/4 to 10 inches.
4DC and 5DC models use pressure plate assemblies while 12DC and 22DC models use pressure plate with individual spring and seal assemblies.
Standard housings are configured to accept double open end style cartridges. To adapt the housing to accept single open end, double o-ring cartridges with locating spear, remove the housing cartridge posts and the spring & seal assembles. Replace the standard pres­sure plate and the center rod with the SOE pressure plate and center rod (order separately).
Standard Model Dimensions
To find a selected dimension, refer to Table 4 to locate the model in the left column and the selected dimension symbol (A-D) in the top row. These dimensions can be used for rough plumbing. For critical installations, request a certified drawing.
Table 3: Maximum Housing Flow Rate
Housing Water (GPM/LPM)
4DC 65/246
5DC 105 /397
12DC 230/871
22DC 400 /1,514
Table 1: Standard Model Specifications
Max. Operating Pressure & Temperature* 150 psi @ 250°F (10.3 bar @ 121°C)
Flow Rate (GPM) See Table 3
Connection Sizes See Ordering Guide
Vent & Drain Connections 1/4" NPT Vent, 3/4" NPT Drains
Cartridge Sizes 9 3/4"-10" modular cartridges, 1-, 2-, 3-, or 4-high configurations
Standard Cover Gasket Nitrile
Options Cover gasket is available in EPR, Fluorocarbon or Silicone
*Models 12 DC, 22 DC, maximum operating pressure & temperature is 150 psi @ 212°F (10.3 bar @ 100°C)
Table 2: Cartridge Requirements
Housing Model Single Length (9 3/4 9 7/8, or 10") Cartridge Capacity
4DC1 4
4DC2 8
4DC3 12
5DC1 5
5DC2 10
5DC3 15
5DC4 20
12DC2 24
12DC3 36
12DC4 48
22DC3 66
22DC4 88
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tO
Figure 1: 3M™ DC Series Configurations
Models 4DC & 5DC Mo del 12DC Model 22 DC
InletOutlet
D
Inlet
A*
Outlet
A
B
Inle
D
A
B
utlet
B*
C*
C
Table 4: Standard Model Dimensions
Housing Model A* (in / mm) B* (in / mm) C* (in / mm) D (in / mm)
4DC1 19 1/ 2 / 495.3
4DC2 29 1/2 / 74 9.3 46 / 1168.4 24 / 10.9 34 / 15.4
6 3/4 /171.4 2 7/8 / 73 12 / 304.8
Cartridge Removal Clearance (in / mm)
26 / 660.4 19 / 8.6 29 / 13.1
4DC3 39 1/2 / 1003.3 66 / 1676.4 28 / 12.7 39 / 17.7
5DC1 19 1/ 2 / 495.3
5DC2 29 1/2 / 74 9.3 46 / 1168.4 25 / 11.3 35 / 15.9
5DC3 39 1/2 / 1003.3 66 / 1676.4 29 / 13.1 40 / 18.1
6 3/4 / 171.4 2 7/ 8 / 73 12 / 304.8
26 / 660.4 20 / 9.0 30 / 13.6
5DC4 49 1/2 / 1257.3 86 / 2184.4 33 / 15.0 45 / 20.4
12DC2 48 1/8 /1 222.4
12DC3 58 / 1473.2 82 / 2082.8 170 / 77 195 / 88.5
27 9/16 / 700 13 25/ 32 / 350 19 11/16 / 500
62 / 1574.8 150 / 68 175 / 79.4
12DC4 67 13/16 / 1722.4 102 / 2590.8 190 / 86.2 215 / 97.5
22DC3 67 / 170 1.8
22DC4 76 3/4 / 1949.5 102 / 2590.8 275 / 124.7 300 / 136.1
*Add 3/4" for leg installation on 4DC and 5DC housings
27 9/16 / 700 13 25/ 32 / 350 25 5/8 / 650
82 / 2082.8 230 / 104.3 255 / 115.7
Housing Weight (lbs / kg)
Approx. Shipping Weight (lbs / kg)
C
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3M™ DC Series Ordering Guide
Plant Code 01 Product Code 020
3M™ DC Series Filter Housing
Model (304L SS) Connection Type Catalog Number
4DC1 1 1/2" NPT (Male per ASME B1.20.1) 4808701
4DC2 2" NPT (Male per ASME B1.20.1) 4808702
4DC3 2" NPT (Male per ASME B1.20.1) 4808703
5DC1 1 1/2" NPT (Male per ASME B1.20.1) 4808801
5DC2 2" NPT (Male per ASME B1.20.1) 4808802
5DC3 2" NPT (Male per ASME B1.20.1) 4808803
5DC4 2" NPT (Male per ASME B1.20.1) 4808804
12DC2 3" 150 # RF WN FLG (ANSI B16.5) 4808901
12DC3 3" 150 # RF WN FLG (ANSI B16.5) 4808902
12DC4 3" 150 # RF WN FLG (ANSI B16.5) 4808903
22DC3 4" 150# RF WN FLG (ANSI B16.5) 4809001
22DC4 4" 150# RF WN FLG (ANSI B16.5) 4809002
Optional Kit for Single Open End Cartridge Use
Kit Part Number Fits Housing Model
9885501 4DC
9885502 5DC
9885504 12DC2
9885505 12 DC 3
9885506 12D C4
9885509 22DC3
9885510 22DC4
All units supplied with center rods, posts, pressure plates, spring and seal assemblies for double opened ended (DOE ) style cartridges. To convert units to use single open ended (SOE) style cartridges, order the appropriate optional kit.
Gasket Ordering Guide
Housing Model Nitrile EPR Fluorocarbon Silicone
4DC, 5DC 3792031 3756437 3756434 3756440
12DC
22DC 3756459 4808703 3756461 3756462
Supplied with Nitrile vessel gasket. Ethylene Propylene Rubber ( EPR); Fluorocarbon or Silicone.
3756455 4808702 3756457 3756458
Important Notice
The information described in this literature is accurate to the best of our knowledge. A variety of factors, however, can affect the performance of the Product(s) in a particular application, some of which are uniquely within your knowledge and control. INFORMATION IS SUPPLIED UPON THE CONDITION THAT THE PERSONS RECEIVING THE
SAME WILL MAKE THEIR OWN DETERMINATION AS TO ITS SUITABILITY FOR THEIR USE. IN NO EVENT WILL 3M PURIFICATION INC. BE RESPONSIBLE FOR DAMAGES OF ANY NATURE WHATSOE VER RESULTING FROM THE USE OF OR RELIANCE UPON INFORMATION.
It is your responsibility to determine if additional testing or information is required and if this product is fit for a particular purpose and suitable in your specific application.
3M PURIFICATION INC. MAKES NO REPRESENTATIONS OR WARRANTIES, EITHER EXPRESS OR IMPLIED INCLUDING WITHOUT LIMITATION ANY WARRANTIES OF MERCHANTABILITY, FITNESS FOR A PARTICULAR PURPOSE OR OF ANY OTHER NATURE HEREUNDER WITH RESPECT TO INFORMATION OR THE PRODUCT TO WHICH INFORMATION REFERS.
Limitation of Liability
3M Purification Inc. will not be liable for any loss or damage arising from the use of the Product(s), whether direct, indirect, special, incidental, or consequential, regardless of the legal theory asserted, including warranty, contract, negligence or strict liability. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation may not apply to you.
3M Purification Inc.
400 Research Parkway Meriden, CT 06450 U.S.A. Phone (800) 243-6894 ( 20 3) 23 7-5 541 Fax (203) 630-4530 www.3Mpurification.com
Your Local Distributor:
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70-0201-8757-4 REV 1011b
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