3M 1010, 61010 user guide

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Instruction Manual

Manual de Instrucciones

3M™

PPS™ SUN GUN™

Color Matching Light System

Sistema de iluminación para igualación del color PPS™ SUN GUN™ de 3M™

Table of Contents

 

Safety Information. .......................................

1

Warnings ......................................................

2

Health & Safety ............................................

4

Trouble Shooting ..........................................

9

Warranty .....................................................

12

Contact Information ....................................

13

3M 1010, 61010 user guide

SAFETY INFORMATION

General Safety Rules – For all Battery Operated Tools

Please read, understand, and follow all safety information contained in these instructions prior to the use of this device. Failure to follow all instructions listed may result in electric shock, fire and/or serious personal injury. Retain these instructions for future reference.

Intended Use:

The 3M™ PPS™ SUN GUN™ Color Matching Light System provides a light source that replicates natural sunlight. The PPS™ SUN GUN™ Light is used in the Automotive Reconditioning Market as an aid in the process of matching interior and exterior paint colors. The 3M™ PPS™ SUN GUN™ Color Matching Light System is to be used only by Automotive Paint Professionals. DO NOT use or store The 3M™ PPS™ SUN GUN™ Light, 3M™ PPS™ SUN GUN™ Battery Pack, Battery Charger or Power Supply in potentially explosive or flammable environments. DO NOT use while mixing, spraying, or applying combustible or flammable materials; or in the presence of any flammable or combustible vapors. The user is responsible to know and follow applicable workplace regulations.

Explanation of Signal Word Consequences

WARNING: Indicates a potentially hazardous situation, which, if not avoided, could result in death or serious injury and/or property damage.

CAUTION: Indicates a potentially hazardous situation, which, if not avoided, may result in minor or moderate injury and/or property damage.

Explanation of Product Safety Label Symbols

Warning: Hazardous Voltage

(Power Supply Only)

Warning: DO NOT use or store the 3M™ PPS™ SUN GUN™ Light, Battery Pack, Battery Charger or Power Supply in potentially explosive or flammable environments

Caution: Hot Surface on Lamp Lens

Attention: Read Accompanying Documentation

WARNING

To reduce the risk associated with hazardous voltage:

-Periodically inspect the power supply and its power cord for damage. If either is damaged, return the power supply and battery charger to a 3M authorized service center.

-Do not attempt to service the 3M™ PPS™ SUN GUN™ Battery Charger or Power Supply – there are no user serviceable parts. For service, return both the power supply and battery charger to a 3M authorized service center.

-Do not expose the 3M™ PPS™ SUN GUN™ Battery Charger or Power Supply to a wet or damp environment.

-The 3M™ PPS™ SUN GUN™ Battery Charger and Power Supply are NOT designed or intended for use outdoors. They are intended for indoor use ONLY.

-Do not allow liquids of any kind to enter the 3M™ PPS™ SUN GUN™ Battery Charger and Power Supply.

-Do not modify the power supply or battery charger.

To reduce the risk associated with fire and explosion:

-Never use the 3M™ PPS™ SUN GUN™ Light, Battery Pack, Battery Charger or Power Supply in potentially explosive or flammable environments.

-Do not use while mixing, spraying, or applying combustible or flammable materials, or in the presence of any flammable or combustible vapors.

-Do not leave the 3M™ PPS™ SUN GUN™ Light turned on while unattended.

-Do not allow the 3M™ PPS™ SUN GUN™ Lens to come in contact with any combustible surface.

-Do not allow any flammable liquids to enter the 3M™ PPS™ SUN GUN™ Light, Battery Pack, Battery Charger or Power Supply.

-Periodically inspect the 3M™ PPS™ SUN GUN™ Battery Pack for damage – if damaged, replace the battery and dispose of the damaged battery as required by applicable law.

-Do not use a dropped 3M™ PPS™ SUN GUN™ Battery Pack. Replace battery pack if it is dropped.

-Use only the designated 3M™ PPS™ SUN GUN™ Battery Pack (PN 16398 for NiCd) or (PN 16397 for NiMH)

-Use only the 3M™ PPS™ SUN GUN™ Battery Charger and Power Supply (PN 16396)

-Always follow OSHA and other applicable governmental workplace regulations.

-Always dispose or recycle the 3M™ PPS™ SUN GUN™ Battery Pack in accordance with federal, state and local requirements. Please see detailed instructions for recycling in the Batteries section.

-Do not dispose of the 3M™ PPS™ SUN GUN™ Battery Pack in a fire.

-Do not use any cleaning solvents other than a mild soap solution on a cloth to clean the 3M™ PPS™ SUN GUN™ Light, Battery Pack, Battery Charger or Power Supply.

To reduce the risk associated with high intensity light:

-Never allow the light source to be directed towards a person’s eyes.

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CAUTION

To reduce the risk associated with hot surfaces:

- Do not touch the glass surface of the lamp assembly

- Do not replace lamp assembly when hot, allow to cool down before replacement

To reduce the risk associated with a hot battery surface:

-Do not allow the battery terminals to be short circuited

To reduce the risk associated with environmental contamination due to lead

in the solder:

-Always dispose of the 3M™ PPS™ SUN GUN™ Light, Battery Pack, Battery Charger or Power Supply in accordance with federal, state and local requirements.

To reduce the risk associated with environmental contamination due to the NiCd or NiMH battery pack:

-Recycle the 3M™ PPS™ SUN GUN™ Battery Pack according to federal, state and local requirements.

To reduce the risk associated with fire as a result of the build-up of contaminants:

-Never store the 3M™ PPS™ SUN GUN™ Light, Battery Pack or Battery Charger where there is the possibility for contaminate build-up.

To reduce the risk associated with fire:

-Do not modify the 3M™ PPS™ SUN GUN™ Light, Battery Pack, Battery Charger or Power Supply.

-Use only 3M designated bulb assembly (PN 16399)

-Do not allow any foreign materials to enter the battery pack cavity of the 3M™ PPS™ SUN GUN™ Battery Charger.

• To reduce the risk associated with cuts from a broken lamp assembly:

-Use care when replacing a broken lamp assembly

Power Supply Specifications

Power supply

Operating Condition

Units

Voltage Range

100-240

Volts AC

Frequency

50/60

Hertz

Current

0.6

Amps

Environmental Operating Conditions

Environmental

ConditionsOperating Condition

Units

Indoor use only

 

 

Altitude

2000 (max)

meters

Operating Temperature

5 – 40

C

 

40 - 104

F

Storage Temperature

(-5) - 50

C

 

25 - 120

F

Relative Humidity

20-80 (non-condensing)

%

Voltage Range

24

Volts DC

Frequency

DC

 

Current

.6

Amps

Installation/Over Voltage

Category II

 

Pollution Degree

2

 

Health and Safety Information

Device Safety Compliance

The 3M™ PPS™ SUN GUN™ Color Matching Light System complies with standard IEC/EN 61010-1 as demonstrated by the CB Scheme Certificate and test report issed by Underwriters Laboratories Inc. (UL).

The 3M™ PPS™ SUN GUN™ Color Matching Light System is listed as Laboratory Equipment and carries the UL and c-UL marks based on compliance to the standards UL 61010-1 and C22.2 No. 1010-1.92.

The 3M™ PPS™ SUN GUN™ Color Matching Light System is CE marked because it complies with the requirments of the Low Voltage Directive 73/23/EEC as confirmed in the Declaration of Conformity.

EMC Compliance

The 3M™ PPS™ SUN GUN™ Color Matching Light System complies with IEC/EN-1 61326 as confirmed in the Certificate of Compliance generated by 3M.

The 3M™ PPS™ SUN GUN™ Color Matching Light System complies with the EMC requirements of the CE mark EMC Directive 89/336/EEC.

Note: The 3M™ PPS™ SUN GUN™ Color Matching Light System has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide a reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, and can radiate radio frequency energy and, if not installed and used in accordance with this Instruction Manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference that the user will be required to correct and pay for.

This Class A digital apparatus meets all requirements of the Canadian InterferenceCausing Equipment Regulations.

Cet appareil numerique de la classe A respecte toutes les exigencies due Reglement sur le materiel brouilleur du Canada.

Battery

The RBRC™ (Rechargeable Battery Recycling Corporation) Seal on the Nickel-cadmium battery or (Battery Pack) is your indication that 3M has paid in advance the costs to recycle the battery or (Battery Pack) at the end of its useful life. In some areas it is unlawful to place nickel-cadmium batteries in the trash or municipal solid waste stream. The RBRC program provides an environmentally responsible alternative.

RBRC, in cooperation with 3M and other battery users, has established programs in the United States to facilitate the collection of used nickel-cadmium batteries. Help protect our environment and conserve natural resources by calling 1-800-822-8837 to find a location to recycle used batteries, or call your local recycling center to learn where in your area to drop off the used battery.

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Important Safety Instructions for Battery Chargers

SAVE THESE INSTRUCTIONS – This manual contains important safety instructions for the 3M™ PPS™ SUN GUN™ Battery Charger. Before using the 3M™ PPS™ SUN GUN™ Battery Charger, read all instructions and cautionary markings on the 3M™ PPS™ SUN GUN™ Light, Battery Pack, Battery Charger and Power Supply.

CAUTION: Under certain conditions, when the charger plugged into the power supply, the exposed charging contacts inside the charger can be shorted by contact with foreign material such as, steal wool, aluminum foil. These conductive materials and any buildup of metal particles should be kept away from charger cavities. Always unplug the charger from the power supply when there is no battery pack in the cavity. Unplug charger before cleaning.

Charger

The 3M™ PPS™ SUN GUN™ Battery Pack included with the 3M™ PPS™ SUN GUN™ Light can be charged in a 3M™ PPS™ SUN GUN™ Battery Charger only. Be sure to read all Safety instructions before using charger.

Charging Procedure

1.Charge the 3M™ PPS™ SUN GUN™ Battery Pack for at least eight hours prior to its first use.

2.The LED indicator on the Battery Charger operates as follows:

No Light

No battery in charger

RED

Battery in and rapid charging

GREEN

Battery in and charging complete

RED/GREEN FLASHING

Fault (low voltage or battery too hot)

3.If the 3M™ PPS™ SUN GUN™ Battery Pack is unused for long periods of time between uses, it may not accept a full charge after the first charge cycle. Depending on the time in storage and temperature during storage, several cycles may be required to return the Battery Pack to 100% usable capacity. The Ni-Cd Battery Pack recovery can take 1-3 cycles.

4.Best performance will be obtained if the battery pack is charged when the air temperature is around 75F (24C). Do not charge the battery pack below 40 degrees Farenheit (4.5C) or above 105 degrees Farenheit (40.5C)

Battery Installation and Removal

Before installing or removing the 3M™ PPS™ SUN GUN™ Battery Pack, read all instructions and cautionary markings on the 3M™ PPS™ SUN GUN™ Light, Battery Pack, Battery Charger and Power Supply.

To insert the 3M™ PPS™ SUN GUN™ Battery Pack into your 3M™ PPS™ SUN GUN™ Light, slide it into the end of the handle until it snaps securely into place. To remove the 3M™ PPS™ SUN GUN™ Battery Pack from your 3M™ PPS™ SUN GUN™ Light, depress the release buttons on each side together, then withdraw the battery pack from the 3M™ PPS™ SUN GUN™ light.

Refer to the Warning and Caution statements earlier in this manual for proper disposal information. Do not disassemble 3M™ PPS™ SUN GUN™ Battery Pack. NOTE: To prolong battery life, disconnect battery pack from the 3M™ PPS™ Sun Gun™ Light when not in use.

Switch

Note: When connecting the 3M™ PPS™ SUN GUN™ Battery Pack to the 3M™ PPS™ Sun Gun™ Light, wait one second before depressing the switch to allow the internal microprocessor to initialize. The switch operates as follows: Depressing the switch one time turns the lamp on in standard brightness mode. Depressing the switch a second time in succession boosts lamp brightness to “turbo mode.” Depressing the switch a third time in succession turns the unit off. Note: Due to the intense heat associated with halogen type lamps and as a safety precaution, the 3M™ PPS™ Sun Gun™ Color Matching Light is configured with an automatic time-out feature. If the 3M™ PPS™ Sun Gun™ Color Matching Light is left turned on in either standard or turbo mode, it will automatically turn itself off after approximately 50 seconds.

In addition, if the 3M™ PPS™ SUN GUN™ Light is operated repeatedly in a short time, heat build-up in the light may cause the fan to continue to operate for a short time after the light goes off. This is to aid in cooling the interior of the light, and the light can be used in this condition. If the light’s temperature continues to increase from continued repetitive use, it may reach a condition in which the light will shut off, and the fan will continue to run until the 3M™ PPS™ SUN GUN™ Light has cooled. During this cooldown period, the light will not restart when the switch is pressed until the fan cools the 3M™ PPS™ SUN GUN™ Light sufficiently. This may take up to 15 minutes.

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Low Battery Indicator

The 3M™ PPS™ Sun Gun™ Color Matching Light is configured with a voltage regulator to insure that the proper spectral output of the lamp is maintained. Once the supplied voltage drops to a predetermined level, the Low Battery indicator will illuminate to let the user know that the 3M™ PPS™ SUN GUN™ Battery Pack needs to be recharged. The 3M™ PPS™ SUN GUN™ Battery Pack should be recharged at this time. The lamp will continue to provide proper spectral output until the voltage regulator determines that the supplied power is inadequate. At this time the unit will shut-down and the Low Battery LED will remain illuminated. NOTE: When this occurs, the 3M™ PPS™ SUN GUN™ Battery Pack should be disconnedcted from the 3M™ PPS™ SUN GUN™ Light and inserted into the 3M™ PPS™ SUN GUN™ Battery Charger. If the battery is allowed to discharge further, the LED indicator will not illuminate and the switch will not turn on the light. The 3M™ PPS™ SUN GUN™ Light will not function until the 3M™ PPS™ SUN GUN™ Battery Pack has been fully recharged. This functionality has been implemented to insure that the 3M™ PPS™ SUN GUN™ Color Matching Light always provides the proper spectral output for its intended use.

Low Battery Indicator

Replacing the Light Bulb

To replace bulb, remove the lamp bezel by turning it counter-clockwise to release it from the lamp housing. Grasp the edge of the bulb and depress slightly while turning counter-clockwise to release the bulb from its socket. To install a new bulb, insert the bulb into the keyed socket and depress slightly while turning the bulb clockwise until it is stops and is firmly seated. Reinstall the lamp bezel by aligning it to the housing and turning clockwise until the bezel engages the hooks and snaps into place. Note: To ensure safe and proper operation, use only 3M bulb (Part number 16399) in the 3M™ PPS™ Sun Gun™ Light.

Cleaning

Only use a mild soap solution on a damp cloth to clean the 3M™ PPS™ SUN GUN™ Light, Battery Pack, Battery Charger or Power Supply. Other cleaners may contain chemicals that could cause damage to the plastic. Do not use flammable or combustible solvents (refer to warning and caution instructions). Never let liquids get inside 3M™ PPS™ SUN GUN™ Light; never immerse any part of 3M™ PPS™ SUN GUN™ Light into liquid.

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