Gravely 992221 - PRO-RIDE 260, 992220 - PRO-RIDE 254, 992222, 992221, 992222 - PRO-RIDE 266 User Manual

...
5 (1)

Pro-Ride

Parts Manual

Model

992220 - Pro-Ride 254

992221 - Pro-Ride 260

992222 - Pro-Ride 266

Gasoline containing up to 10% ethanol (E10) or up to 10% MTBE (methyl tertiary butyl ether) is acceptable for use in this machine. The use of any gasoline exceeding 10% ethanol (E10) or 10% MTBE will void the product warranty.

Il est possible d’utiliser de l’essence contenant jusqu’à 10% d’éthanol (E10) ou 10% de MTBE (éther méthyl-tertiobutylique) sur cette machine. L’utilisation d’une essence contenant plus de 10% d’éthanol (E10) ou de 10% de MTBE annulent la garantie.

En esta máquina puede utilizarse gasolina con hasta un 10% de etanol (E10) o hasta un 10% de MTBE (éter de metil butil terciario).

El uso de cualquier otro tipo de gasolina con un porcentaje superior al 10% de etanol (E10) o al 10% de MTBE invalidará la garantía del producto.

04283000 2/11 Printed in USA

THE MANUAL

Before you operate your unit, carefully and completely read manuals supplied with the unit. The contents will provide you with an understanding of safety instructions and controls during normal operation and maintenance.

For your safety and the safety of others always read, understand, and follow all DANGER, WARNING, and CAUTION messages found in manuals and on safety decals.

Hardware descriptions are given in decimals.

Decimals to Fractions

.063

1/16

 

.563

9/16

 

 

 

 

 

.125

1/8

 

.625

5/8

 

 

 

 

 

.188

3/16

 

.688

11/16

 

 

 

 

 

.250

1/4

 

.750

3/4

 

 

 

 

 

.313

5/16

 

.813

13/16

 

 

 

 

 

.375

3/8

 

.875

7/8

 

 

 

 

 

.438

7/16

 

.938

15/16

 

 

 

 

 

.500

1/2

 

1.00

1

 

 

 

 

 

SERVICE AND REPLACEMENT PARTS

When ordering replacement parts or making service inquiries, know the Model and Serial numbers of your unit and engine.

Numbers are located on the product registration card in the unit literature package. They are printed on a serial number label, located on the frame of your unit.

Record Unit Model and Serial numbers here:

Record Engine Model and Serial numbers here:

UNAUTHORIZED REPLACEMENT PARTS

Use only Gravely replacement parts. The replacement of any part on this vehicle with anything other than a Gravely authorized replacement part may adversely affect the performance, durability, or safety of this unit and may void the warranty. Gravely disclaims liability for any claims or damages, whether warranty, property damage, personal injury or death arising out of the use of unauthorized replacement parts.

PRODUCT REGISTRATION

The Gravely dealer must register the product at the time of purchase. Registering the product will help the company process warranty claims or contact you with the latest service information. All claims meeting requirements during the limited warranty period will be honored, whether or not the product registration card is returned. Keep a proof of purchase if you do not register your unit.

Customer Note: If Dealer does not register your product, please fill out, sign and return the product registration card to Gravely or go to www.gravely.com.

YOUR SATISFACTION IS IMPORTANT

Questions? Please follow these helpful steps:

1.Refer to the manuals supplied with your unit.

They will guide you through safe and proper operation and maintenance.

They contain specifications on your unit.

If your questions are not answered in these manuals, go to step number two.

2.Contact Your Dealer.

Our dealers will be happy to supply any service or advice required to keep your unit operating at peak efficiency.

A factory trained staff is available to support your equipment needs. They stock genuine Gravely parts and lubricants manufactured with the same precision and skill as the original.

If your questions are not resolved by the support staff, ask for the manager or owner.

When contacting your Dealer supply your model and serial numbers.

TO SPEED PARTS ORDERING:

1.Know the model and serial numbers of your unit.

2.Know the part number required.

3.Know the quantity required.

4.Know the part description.

2

MODELS

Domestic

Model 992220 (Pro-Ride 254)

27hp Kawasaki with 54” Mower Serial No. 000101 and up

Model 992221 (Pro-Ride 260)

31hp Kawasaki with 60” Mower Serial No. 000101 and up

Model 992222 (Pro-Ride 266)

31hp Kawasaki with 66” Mower Serial No. 000101 and up

TABLE OF CONTENTS

DECALS

Decals – Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Decals – Style . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

MAIN FRAME AND TRANSAXLES

Seat, Foot Plate and Bumper. . . . . . . . . . . . . . . . . . . 6

Hydraulics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

OPERATOR CONTROLS

Wheels and Brake . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Lift Rod. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Front Axle, Casters and Wheels . . . . . . . . . . . . . . . 16

Steering Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

FUEL TANKS AND ENGINE

Engine and Exhaust . . . . . . . . . . . . . . . . . . . . . . . . . 20

Fuel Tanks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

ROPS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Clutch and Belt. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

ELECTRICAL SYSTEM

Electrical System . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Electrical Schematic. . . . . . . . . . . . . . . . . . . . . . . . . 28

MOWER DECKS

Deck Mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Mower Deck Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Mower Deck, Anti-Scalp Wheels and Belt Covers . . 32

Belts, Idlers and Blades . . . . . . . . . . . . . . . . . . . . . . 34

Discharge Chute . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

Fuel Tanks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

3

© Copyright 2011 Ariens Company

Gravely 992221 - PRO-RIDE 260, 992220 - PRO-RIDE 254, 992222, 992221, 992222 - PRO-RIDE 266 User Manual

DECALS – SAFETY

Model 992220, 221, 222

 

1

O N

O F F

 

 

 

 

 

O F F

 

 

 

 

R U N

 

 

 

 

S TA RT

 

 

P T O

C H O K E

 

 

 

 

 

 

E N

 

 

 

 

G I N E

 

 

12

BELT ROUTING - PUMPS

 

 

 

PUMP

PUMP

 

 

 

 

IDLER

 

 

 

 

ENGINE

 

 

 

 

 

180779

15

RIGHT

 

LEFT

 

TANK

 

TANK

 

 

 

07735400B

 

 

OFF

11

14

DECK RELEASE LEVER

DEPRESS FOOT BEFORE RELEASING

8

 

 

 

 

BELT ROUTING

 

 

 

DECK BELT

DECK DRIVE BELT

 

SPRING TENSION LENGTH

 

 

 

5 9/16" END TO END

 

 

 

 

 

180776

 

10

 

 

 

C

 

 

Item

Part No.

Qty.

Description

2

DANGER !

4

 

 

 

 

 

 

5

 

 

 

 

 

 

 

 

+

ATTENTION

 

 

 

 

 

 

 

+

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

- Hydraulic Oil -

POUR EVITER LES BLESSURES GRAVES OU LA MORT

PARA EVITAR DANOS SERIOS O LA MUERTE

 

SAE 20W50 SJ/CD

 

Regardez

 

vous reculez.

Ne transportez jamais

Antes y

retroceso mirar hacia abajo y detras.

Nunca

 

 

d’enfant. Tondez toujours de haut en bas et inversement jamais le long des pentes.

monten

Suba y baje pendientes, no transversalmente.

=

Fill Until Oil Covers

Si la machines s’arrete en montee. Debrayez le lame et redescendez doucement.

Si la maquina se detiene subiendo cuesta, desactive le cuchilla

Evitez les

. Maintenez

place tous les elements de

y beje lentamente. Evite viradas subitas. Mantenga artefactos de

Top Of Baffle

securite (protecteus, interrupteurs, etc.)

bon fonctionnement du

seguridad (defensas, protectores, interruptores, etc.) en su lugar y

180996

systeme de

avant utilisation tel

le manuel d’utilisation.

trabajando.

Verifique en el manual el sistema de engranar antes de

 

 

Comprenez bien

et la situation de chacun des leviers et boutons

usar. Tenga conocimiento de funciones y localizaciones de todos los

 

Use Of Non-Recommended

commande. Ne jamais permettre l’utilisation par des personnes n’ayant pas recu

controles.

No permitir que personal sin la necesaria formacion use

 

la formation necessaire. Desenclencher la PdF, arreter la machine et le

la maquina.

Desactivar la TDF, detener a unidad, apagar el motor,

 

Oils Could Cause Damage

serrer frein de stationnement et enlever la cle

avant de

accionar el freno de estacionamiento y quitar la llave antes de realizer

 

 

toute verification, reparation, etc.

 

 

cualquier inspeccion, reparacion, etc.

07800040

181014

 

 

 

7

 

 

6

TO AVOID SERIOUS INJURY OR DEATH

 

 

 

 

Read the operator’s manual.

Avoid sudden turns.

 

 

Keep children and others away from unit while operating.

Keep safety devices (guards, shields, switches, ect. )

P

Never direct discharge toward other people.

in place and working.

 

Thrown objects can cause injury.

Check interlock system per manual before use.

 

Look down and behind before and while backing.

Understand location and function of all controls.

Never carry children.

Never allow operation by untrained persons.

 

PARK BRAKE

Go up and Down slopes, not across.

Disengage PTO, stop unit and engine, set parking brake

If machine stops going uphill, stop blade and

and remove key before making any inspections, repairs,

U.S. PAT. NO. 6,434,917 B1

back down slowly.

etc.

07800039

181003

 

 

 

3

 

 

 

 

 

 

 

13

LUBRICATION INTERVALS

 

4

56

1

 

10

 

 

8

REF

DESCRIPTION

FREQUENCY

 

 

 

 

9

1

BLADE SPINDLES (3)

25 HOURS

 

 

 

 

 

2

DECK PIVOT IDLER (1)

25 HOURS

 

 

 

 

 

3

PUMP DRIVE TENSION (1)

25 HOURS

 

 

 

 

 

4

FRONT WHEEL AXLES (2)

40 HOURS

 

 

 

 

 

5

LIFT LINK PIVOTS (2)

40 HOURS

 

 

 

 

 

6

FRONT AXLE PIVOT (1)

40 HOURS

 

 

 

 

 

7

DRAG LINK PIVOTS (2)

40 HOURS 7

 

 

 

 

 

8

HYDRAULIC FLUID LEVEL

DAILY

 

 

 

 

 

9

ENGINE OIL LEVEL

DAILY

 

 

 

 

3

10

WHEEL FORK PIVOTS (2)

YEARLY

 

 

 

 

 

 

 

 

10

4

5

2

1

181253

9

3

ProZoom_safety_decal_G

07731400E

1

07800042

1

Decal, Control Panel - 03971800 (Serial Number 101 – 2499)

 

03971800

1

Decal, Control Panel - 03971800 (Serial Number 2500 and up)

2

00180996

2

Decal, Danger - Battery

3

05236900

1

Decal, Danger Belt Rotation

4

00181254

1

Attention, Hydraulic Reservoir

5

07800040

1

Decal, Safety French/Spanish

6

07800039

1

Decal, Safety English

7

00181003

2

Decal, Park Brake

8

00180776

1

Decal, Belt Routing

9

07731400

2

Decal, Mower Pan Danger

10

07742300

1

Decal, Warning

11

00180693

1

Decal, HOC Index

12

00180779

1

Decal, Pump Belts

13

00181253

1

Decal, Lubrication Intervals

14

00180946

1

Decal, Deck Release Lever

15

07735400

1

Decal, Fuel

4

DECALS – STYLE

Model 992220, 221, 222

2

1

3

05239900

Item Part No. Qty. Description

4

ProZoom_style_decal_G

1

07800311

1

Decal, Pro-Ride 254 (992220)

 

07800312

1

Decal, Pro-Ride 260 (992221)

 

07800313

1

Decal, Pro-Ride 266 (992222)

2

08000526

1

Decal, Gravely Heritage, Large

3

05239900

1

Decal, 9.5” Gravely (Serials 101 – 2499)

4

04058900

1

Decal, Deck Size 54” (992220)

 

03818400

1

Decal, Deck Size 60” (992221)

 

07800038

1

Decal, Deck Size 66” (992222)

5

SEAT, FOOT PLATE AND BUMPER

Model 992220, 221, 222

 

 

 

 

24

25

29

 

31

 

 

9

 

 

 

 

 

 

13

 

 

 

20

 

 

10

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

9

 

 

35

 

 

 

 

 

 

 

 

 

 

 

 

9

 

 

13

 

 

 

 

 

 

9

 

 

 

30

 

 

 

28

 

 

 

 

 

 

 

23

 

 

 

33

 

 

 

 

 

 

 

22

 

 

 

 

 

25

 

 

 

 

 

 

 

 

34

 

 

13

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

19

12

5

32

37

 

 

 

 

 

 

36

 

 

 

 

 

9

16

 

 

 

 

 

21

 

9

15

 

 

26

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

14

 

 

 

 

 

 

14

 

 

 

 

 

 

 

 

16

 

 

18

 

 

 

 

 

 

17

 

 

 

 

 

 

 

 

 

 

 

 

4

 

 

 

 

27

 

11

7

 

 

 

2

 

18

 

 

13

 

15

3

 

 

 

 

 

 

 

 

6

 

 

 

 

 

 

 

9

15

8

1

 

Seat and Engine Guard Plate_G

6

 

 

 

SEAT, FOOT PLATE AND BUMPER

 

 

 

Model 992220, 221, 222

Item

Part No.

Qty.

Description

1

56496000

1

Assembly, Frame with Decals (992220) (Serials 101 – 2499)

 

56496008

1

Assembly, Frame with Decals (992220) (Serials 2500 and up)

 

56496001

1

Assembly, Frame with Decals (992221) (Serials 101 – 2499)

 

56496009

1

Assembly, Frame with Decals (992221) (Serials 2500 and up)

 

56496002

1

Assembly, Frame with Decals (992222) (Serials 101 – 2499)

 

56496011

1

Assembly, Frame with Decals (992222) (Serials 2500 and up)

2

AA968100

4

Rivet, 3/16 x .500 Pop

3

00180390

4

Bumper, Rubber .625 x 1.50 DIA

4

00180391

1

Bar, Seat Lock

5

03817453

1

Plate, Seat

6

00962903

2

Set Screw, 3/8-16 x 3/4 ALHD CUP

7

00180658

3

Traction Tape, 4 x 18

8

00180659

1

Traction Tape, 2.5 x 21.5

9

06508000

18

Nut, Locking, Flange .375-16

10

03947200

1

Seat, Full Suspension (Includes items 12, 19, 20 and 28 - 33)

11

03817353

1

Foot Plate

12

02754100

1

Seat Switch S/O

13

05948700

4

Bolt, 3/8-16 x 1.00 Hex 5

14

05958000

1

Bolt, 3/8-16 x 1.25 Hex 5

15

06529400

4

Nut, 3/8-16 STD Hex

16

06435700

6

Washer, Flat, Steel .38 x .875 x .083

17

06530800

4

Nut, Crown .312-18

18

06435900

2

Washer, Flat, Steel .438 x 1.00 x .083

19

59208000

1

Kit, Seat Knob

20

59210400

2

Kit, RH Armrest Assembly

21

06814800

1

Pin, Clevis .38 x .75

22

03817253

1

Plate, Hitch

23

03771853

2

Arm, Hitch Support

24

03792253

1

Plate, Rear Bumper (Serials 101 – 2499)

 

04307553

1

Plate, Gravely Bumper (Serials 2500 and up)

25

06309300

2

Washer, Locking .44 x .109 Regular

26

07070119

2

Bolt, Shoulder .5 x .106 x .38-16

27

00967353

1

Ring, Rue

28

59210500

1

Kit, LH Armrest Assembly

29

59208800

1

Kit, Back Cushion - Light Grey

30

59208900

1

Kit, Seat Cushion - Light Grey

31

59208100

1

Kit, Seat Back

32

59207900

1

Kit, Seat Slide

33

59207800

1

Kit, Seat Spring and Saddle

34

05918400

2

Bolt, Hex .44-20 x .75

35

00181572

2

Assembly, Seat Belt

36

03841451

1

Seat Latch

37

00160176

1

Spring, Com .600 x .056 x .875

7

HYDRAULICS

Model 992220, 221, 222

 

16

15

 

 

 

 

 

10

 

 

23

 

7

 

 

 

 

 

 

 

22

 

 

11

3

 

 

 

11

20

 

17

 

 

 

 

4

 

2

 

 

10

 

 

 

 

 

 

 

 

 

21

18

11

 

 

 

16

 

17

 

 

 

11

 

 

 

 

 

5

 

 

 

 

6

9

 

15

 

1

 

 

 

 

 

 

 

 

 

 

 

17

 

 

 

 

19

 

 

 

 

5

5

 

 

17

 

 

12

 

 

 

 

8

 

 

 

18

14

12

 

 

 

5

 

 

 

 

 

 

 

 

 

 

14

 

13

 

 

 

 

hyd. EXPLODED schematic_G

8

HYDRAULICS

Model 992220, 221, 222

Item

Part No.

Qty.

Description

1

00180236

1

Motor, Left Hand Wheel

2

00180237

1

Motor, Right Hand Wheel

3

00181210

1

Cap, Oil Reservoir Breather

4

03819851

1

Weldment, Oil Tank

5

00180652

4

Hose, Hydraulic 5/8 x 18.75

6

00180831

1

Pump, LH BDP16A

7

00180832

1

Pump, RH BDP16A

8

00180908

1

Head, Filter

9

00180909

1

Filter, 25 MICRON

10

00180935

2

Hose, Hydraulic 3/8 x 12.5 Long

11

00180947

4

Clamp, .690 OD Hose PINCH

12

00181031

2

Fitting, #6 Male OR x #8 Female 37° JIC

13

00181032

1

Fitting, Bulk Head #8 JIC Tee

14

00181035

2

Hose, #8 TOC W/ # 8 SWL 37°JIC

15

D24028

2

Fitting, 9/16 MOR x 3/8 Hose 90º

16

D14196

2

Fitting, HYD Elbow 3/4 O-RING, 3/4JIC

17

00313290

4

Adapter, 3/4-16MOR x 7/8-14JIC

18

00313392

4

Adapter, 7/8-14MOR x 7/8-14JIC

19

AA963000

2

Bolt, 1/4-20 x .500 WSH 5

20

00180993

2

Fan, BDP16 Plastic Cooler

21

00180994

2

Hub, BDP16 Fan

22

00180995

2

Washer, .375 x 1.25 x .072 Bellville

23

00964066

2

Locknut, .38-24 Crown

Not Shown:

 

 

24

00181371

AR

Lever, S/O

25

00181066

AR

Kit, Motor Seal - DF280 S/O

9

PUMP

Model 992220, 221, 222

2 9

17 3 1

19 20

 

 

15

 

18

 

16

11

 

4

14

 

 

 

7

 

6

 

 

10

5

 

12

 

13

 

 

 

8

 

 

Pump Components_G

10

PUMP

Model 992220, 221, 222

Item

Part No.

Qty.

Description

1

00181228

1

Band, 18”

2

03799751

2

Weldment, Fan Shield Mounting

3

00181341

2

Grill, 7” Fan

4

00180956

2

Yoke, 1/4-20 RH Adjustable

5

00180957

2

Spring, Compression .784 x .092 x 1.50

6

00180967

2

Pump Control Rod

7

06531000

4

Nut, Locking, Nylon .250-20

8

00967393

2

Bolt, 1/4-20 x 2.75 SOC 8

9

05961400

4

Bolt, 3/8-16 x 2.75 Hex 5

10

05962800

4

Bolt, 7/16-14 x 1.50 Hex

11

06529500

1

Nut, 5/16-24 STD Hex

12

06547200

1

Nut, 5/16-24 Hex LH

13

06435800

2

Washer, Flat, Steel .312 x .734 x .065

14

06435900

4

Washer, Flat Steel .438 x 1.00 x .083

15

00967350

2

Ring, Rue .250 x .041 x .844

16

06818500

2

Pin, CVS .250 x 1.00 x .859

17

06508000

8

Nut, Locking, Flange .375-16

18

06508200

4

Nut, Locking, Crown .437-14

19

05959400

6

Bolt, .38-16 x .750 Hex

20

06435700

6

Washer, Flat, Steel .38 x .875 x .083

11

WHEELS AND BRAKE

Model 992220, 221, 222

13 3

18

15

11

19

9

4

12

20

14 6

5

18

8 15

10

17

2

16

7

1

21

Brake and Hub Components_G

 

12

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