ZTE ZXSDRR8860C206 User Manual

ZXSDRR8860

CDMARemoteRadioUnit-8860

InstallationManual

ZTECORPORATION
ZTEPlaza,KejiRoadSouth,
Hi-TechIndustrialPark,
NanshanDistrict,Shenzhen,
P .R.China
518057
Tel:[phone]
Fax:[phone]
URL:http://ensupport.zte.com.cn
E-mail:[e-mail]

LEGALINFORMATION

Copyright©2006ZTECORPORATION.

Thecontentsofthisdocumentareprotectedbycopyrightlawsandinternationaltreaties.Anyreproductionordistributionof
thisdocumentoranyportionofthisdocument,inanyformbyanymeans,withoutthepriorwrittenconsentofZTECORPO­RATIONisprohibited.Additionally ,thecontentsofthisdocumentareprotectedbycontractualcondentialityobligations.

Allcompany ,brandandproductnamesaretradeorservicemarks,orregisteredtradeorservicemarks,ofZTECORPORA TION
oroftheirrespectiveowners.

Thisdocumentisprovided“asis”,andallexpress,implied,orstatutorywarranties,representationsorconditionsaredis­claimed,includingwithoutlimitationanyimpliedwarrantyofmerchantability ,tnessforaparticularpurpose,titleornon-in­fringement.ZTECORPORATIONanditslicensorsshallnotbeliablefordamagesresultingfromtheuseoforrelianceonthe
informationcontainedherein.

ZTECORPORATIONoritslicensorsmayhavecurrentorpendingintellectualpropertyrightsorapplicationscoveringthesubject
matterofthisdocument.ExceptasexpresslyprovidedinanywrittenlicensebetweenZTECORPORA TIONanditslicensee,
theuserofthisdocumentshallnotacquireanylicensetothesubjectmatterherein.

ZTECORPORATIONreservestherighttoupgradeormaketechnicalchangetothisproductwithoutfurthernotice.

UsersmayvisitZTEtechnicalsupportwebsitehttp://ensupport.zte.com.cntoinquirerelatedinformation.

TheultimaterighttointerpretthisproductresidesinZTECORPORATION.

RevisionHistory

RevisionNo.RevisionDateRevisionReason

R1.0

08/30/2008FirstEdition

SerialNumber:sjzl20082714

Contents

Preface...............................................................i

SafteyDescription.............................................1

SafetySpecicationsGuide..............................................1

SafetySymbols..............................................................2

SafetyInstructions.........................................................3

InstallationOverview........................................7

ComponentstobeInstalled.............................................7

InstallationFlow.............................................................7

InstallationPreparation...................................................8

EngineeringConditionInspection..................................8

ToolsandInstrumentsPreparation................................9

On-siteDocuments...................................................10

UnpackingAcceptance................................................11

CountingGoods................................................11

CrateUnpacking...............................................11

CartonUnpacking.............................................12

AcceptanceandGoodsHandover.........................12

CabinetInstallation.........................................15

EngineeringIndices.......................................................15

InstallationModeInstruction...........................................16

Pole-mountedInstallationMode.......................................17

ComponentsUsedinPole-mountInstallation.................17

InstallingT woZXSDRR8860C806Pole-mountCabinets

(WithoutWaveT rap)..........................................19

InstallingT woZXSDRR8860C806Pole-mountCabinets

(WithWaveT rap)...............................................22

InstallingThreeZXSDRR8860C806CabinetsonPole

(WithoutWaveT rap)..........................................25

InstallingThreeZXSDRR8860C806CabinetonPole

(WithWaveT rap)...............................................27

Wall-mountedInstallationMode.......................................33

ComponentsUsedinWall-MountInstallation.................33

InstallingCabinetonWall(Wall-Mount)........................34

FloorGantry-mountedInstallationMode...........................37

ComponentsUsedingantry-mountInstallation..............37

InstallingCabinetonGantry(WithoutWaveT rap)..........41

InstallingCabinetonGantry(WithWaveT rap)...............44

SimpliedCabinetIntegratedInstallationMode.................54

ComponentsUsedinIntegratedInstallation..................54

InstallingIntegratedCabinet.......................................57

InstallingSunshield......................................................65

ExternalCableInstallation..............................67

ExternalCableLayout....................................................67

ExternalCableInstallationFlow.......................................69

InstallingPowerCable....................................................70

InstallingGroundingCable..............................................71

InstallingFiberbetweenBBUandRRU..............................72

InstallingFiberbetweenRRUandRRU..............................73

InstallingEnvironmentMonitoringCable...........................75

InstallingAISGControlCable..........................................76

InstallingFrequencyPointExtensionCable........................77

InstallingJumper...........................................................78

MainAntennaFeederSystemInstallation........79

MainAntennaFeederSystemStructure............................79

MainAntennaFeederSystemInstallationPreparation.........85

MainAntennaFeederSystemInstallationFlow..................86

AntennaInstallation.......................................................87

AntennaInstallationT echnicalSpecications.................87

AntennaInstallationPosition.......................................88

DirectionalAntennaInstallation...................................88

OmniAntennaInstallation..........................................91

ConnectJumperandAntenna......................................91

FeederInstallation.........................................................92

FeederCuttingPrinciple..............................................92

FeederInstallationonT opofBuilding...........................93

FeederInstallationonT ower.......................................94

FeederLayoutPrinciples.............................................96

FeederFixingProcedures............................................97

FeederGroundingPrinciple.........................................97

FeederGroundingClipsInstallation..............................99

ConnectJumperandFeeder......................................102

InstallingFeederHermetic-window................................102

FeederIndoorIngoing..................................................104

FeederIndoorArrangementPrinciple..........................104

LeadingMainFeederintoRoom................................105

InstallingTop-equipmentJumper...............................107

PerformingAntennaFeederSystemTest.........................108

PerformingOutdoor-connectorWaterproofProcess-

ing....................................................................109

PerformingFeederHermetic-windowWaterproof

Processing..........................................................111

CabinetJumperInstallationDescription..........................114

VSWRTest..................................................................115

HardwareInstallationInspection..................117

CheckingCabinetInstallation........................................117

CheckingCableInstallation...........................................117

CablesInstallationGeneralSpecication.....................117

PowerandGroundingCablesInstallationCheck...........119

OpticalFiberInstallationCheck.................................120

CheckingMainAntennaSystemInstallation....................120

Poweronandoff...........................................123

PoweronPreparation...................................................123

PowerON...................................................................123

PowerOFF..................................................................123

Cabinet-combinedInstallation......................125

ComponentsUsedinCabinet-combiningInstallation.........125

PerformingCabinet-combination....................................127

CascadingCabinetInstallation......................129

ComponentsUsedinCascadingInstallation.....................129

PerformingCabinetCascading.......................................130

OAU...............................................................131

OAUTechnicalIndices..................................................131

OAUAppearanceandInterface......................................132

OAUPoleInstallation...................................................134

OAUOn-wallInstallation...............................................140

OAUCableInstallation.................................................143

OLP48-2........................................................149

OLP48-2TechnicalIndices............................................149

OLP48-2AppearanceandInterface................................149

OLP48-2InstallationDescription....................................151

ILP48-3.........................................................157

ILP48-3TechnicalIndices.............................................157

ILP48-3AppearanceandInterface.................................158

ILP48-3InstallationDescription.....................................159

ACLightningArrester....................................161

ACLightningT echnicalIndices.......................................161

ACLightningAppearanceandInterface..........................162

ACLightningInstallationDescription..............................163

ShieldedGroundingKitInstallation................................168

PDM...............................................................173

PDMAppearanceandInterface......................................173

PDMInstallation..........................................................174

Figures..........................................................177

Tables...........................................................183

ListofGlossary..............................................185

PrerequisiteSkill

andKnowledge

WhatisinThis

Preface

PurposeZXSDRR8860isanoutdoorremoteRFunit.Composinganinte-

gratedBTS,ZXSDRR8860andBBUimplementwirelesstransmis­sionwithincoverageareas,controlofwirelesschannelaswellas
communicationwithBSC.

Thismanualprovidesbasicinstallationguideforengineeringper­sonnelwhoperformZXSDRR8860hardwareinstallation.Atthe
sametime,itservesforthereferencematerialforthepersonnel
responsibleforoperationandmaintenance.

Intended
Audience

Manual

Thisdocumentisintendedforengineersandtechnicianswhoper­forminstallationactivitiesonZXSDRR8841C804remoteradio
unit.

Tousethisdocumenteffectively ,usersshouldhaveageneralun­derstandingofZXSDRR8860equipmentanditscomponents.Fa­miliaritywiththefollowingishelpful:

�cdma2000fundamental

�ZXSDRR8860hardwarestructure

Thismanualcontainsthefollowingchaptersandappendixes:

Chapter

Chapter
1Safety
Instruction

Chapter2
Installation
Overview

Chapter
3Cabinet
Installation

Chapter4
External
Cable
Installation

Chapter
5Main
Antenna
Feeder
System
Installation

Chapter6
Hardware
Installation
Inspection

Summary

DescribesprecautionsinZXSDRR8860installationor
operationmaintenanceaswellasthemeaningsof
varioussafetysymbols.

DescribestherequirementsforZXSDRR8860
installationpersonnel,theinstallationowsand
installationpreparation.

DescribesfourinstallationmodesofZXSDRR8860
cabinetandinstallationsituations.

DescribestheinstallationmethodsofvariousZXSDR
R8860externalcables.

Describestheinstallationowsandinstallationmethods
ofZXSDRR8860mainantennafeedersystem.

Describestheinspectionmethodsofcabinetandcables
afterinstallationcompletion.

ConfidentialandProprietaryInformationofZTECORPORATIONi

ZXSDRR8860InstallationManual

Chapter

Chapter7
Poweron
andoff

Appendix
ACabinet­combined
Installation

AppendixB
Cascading
Cabinet
Installation

AppendixC
OutdoorAC
UnitOAU

AppendixD
OutdoorDC
Lightning
Box
(OLP48–2)

AppendixE
IndoorDC
Lightning
Box
(ILP48–3)

Summary

DescribesthemethodsandprecautionsofZXSDR
R8860poweronandoff.

DescribesthemethodofZXSDRR8860cabinet­combinedinstallation.

DescribesthemethodofZXSDRR8860cascading
cabinetinstallation.

Describestechnicalindices,appearanceinterfaces,
installationintroductionandcableconnectionofOAU.

Describestechnicalindices,appearanceinterfaceand
installationintroductionofoutdoorDClightningbox.

Describestechnicalindices,appearanceinterfaceand
installationintroductionofindoorDClightningbox.

Appendix
FAC

Describesappearanceinterfacesandcableconnection

ofAClightningbox.
Lightning
Box

Appendix
GPower

Describesappearance,interfaceandinstallation

introductionofPDM.
Distribution
Box(PDM)

iiConfidentialandProprietaryInformationofZTECORPORATION

Chapter1

SafteyDescription

TableofContents:

SafetySpecicationsGuide..................................................1

SafetySymbols..................................................................2

SafetyInstructions.............................................................3

SafetySpecificationsGuide

Thesesafetyinstructionsmustbeconsideredassupplementaryfor
localsafetyregulations.Theprioritymustbegiventolocalsafety
regulationsifthereisanyconictbetweenthetwo.

Themaintenancepersonnelmusthavetheknowledgeofsafety
operationsandmaintenancewithrequiredqualicationandtech­nicalbackground.

Warning:

Thisdevicecomplieswithpart15oftheFCCRules.Operationis
subjecttothefollowingtwoconditions:(1)Thisdevicemaynot
causeharmfulinterference,and(2)thisdevicemustacceptany
interferencereceived,includinginterferencethatmaycauseunde­siredoperation.Changesormodicationsnotexpresslyapproved
bythepartyresponsibleforcompliancecouldvoidtheuser’sau­thoritytooperatetheequipment.

Alltheoperationandmaintenancepersonnelmustfollowthe
safetyprecautionsandinstructionsprovidedbyZTECorporation
toavoidanyaccident.

Note:

ZTECorporationdoesnotbearanyliabilitiesincurredbecauseof
violationoftheuniversalsafetyoperationrequirements,orviola­tionofsafetystandardsfordesigning,manufacturingandusing
theequipment.

ConfidentialandProprietaryInformationofZTECORPORATION1

ZXSDRR8860InstallationManual

SafetySymbols

Table1listssafetysymbols.Theyaretoprompttheuserofthe

safetyprecautionstobeobservedduringZXSDRR8860operation
andmaintenance.

TABLE1SAFETYSYMBOLSDESCRIPTION

SafetySymbols

Meaning

Nosmoking:Smokingisforbidden

Noflammables:Noflammablescanbestored.

Notouching:Donottouch.

Universalalertingsymbol:Generalsafety
attentions.

Electricshock:Riskofelectricshock.

Electrostatic:Thedevicemaybesensitiveto
staticelectricity.

Microwave:Bewareofstrongelectromagnetic
field.

Laser:Bewareofstronglaserbeam.

Scald:Bewareofscald.

Amongstthesesafetysymbols,theuniversalalarmsymbolsare
classiedintothreelevels:danger ,warning,andcaution.The
formatsandmeaningsofthethreelevelsaredescribedasbelow:

Danger:

Indicatesapotentiallyhazardoussituationwhich,ifnotavoided,
willresultindeathorseriousinjuryofpeople,orequipmentdam­agesandbreakdown.

2ConfidentialandProprietaryInformationofZTECORPORATION

Chapter1SafteyDescription

Warning:

Indicatesapotentiallyhazardoussituationwhich,ifnotavoided,
couldresultindeathorseriousinjury.

Caution:

Indicatesapotentiallyhazardoussituationwhich,ifnotavoided,
couldresultinseriousinjuries,equipmentdamagesorinterruption
ofpartservices.

SafetyInstructions

ElectricalSafety

Thissectiondescribesthesafetyinstructionsrelatedtoelectrical
safety,antistatic,heavyobjectsandboards.

Thefollowingaretheelectricalsafetyinstructionsabouttools,high

Instructions

voltage,powercables,holesandlightning:

�Tools

Usespecialtoolsratherthancommontoolsforhigh-voltage
andACoperations.

�HighVoltage

Danger:

Highvoltageishazardous.Directorindirectcontactwithhigh
voltageormainsupplyusingawetobjectcouldresultindeath.

�StrictlyfollowlocalsafetyrulestoinstallACpowerequip-

ments.

�Installationstaffmustbequaliedforperforminghigh-volt-

ageandACoperations.

�Donotwearanywatch,handchain,bracelet,ringorany

otherconductiveobjectduringsuchoperations.

�Preventmoisturefromaccumulatingontheequipmentdur-

ingoperationsinadampenvironment.

�PowerCable

ConfidentialandProprietaryInformationofZTECORPORATION3

ZXSDRR8860InstallationManual

Neverinstalloruninstallpowercableswhiletheyarelive.Oth­erwise,thepowercable,whencontactingaconductor ,mayre­sultinsparksorelectricarccausingareorevendamageto
eyes.

�Makesuretoshutoffpowersupplybeforeinstallingordis-

�Beforeconnectingthepowercable,makesurethatthecon-

�DrillingHoles

Itisnotallowedtodrillcabinetholeswithoutpermission.

Warning:

connectingapowercable.

nectingcableanditslabelisappropriatefortheactualin­stallationrequirements.

Warning:

AntistaticSafety

�Unqualieddrillingcoulddamagewiringandcablesinside

thecabinet.Additionally,metalpiecesinsidethecabi­netcreatedbythedrillingcouldresultinashortedcircuit
board.Useinsulationprotectionglovesandmovecables
withinthecabinetawayrstwhendrillingisnecessaryon
acabinet.

�Protecteyesduringdrillingasdustoryingdebrismay

damageeyes.

�Cleananydebrisintimeafterdrilling.

�Lightning

Danger:

Donotperformhigh-voltage,AC,irontowerormastoperations
inathunderstorm.

Thunderstormswouldgiverisetoastrongelectromagnetic
eldintheatmosphere.Therefore,theequipmentmustbe
groundedandprotectedintimeagainstlightningstrikes.

Instructions

Electrostatic:

Staticelectricityproducedbyhumanbodycandamagestatic-sen­sitivecomponentsoncircuitboard,suchaslarge-scaleintegrated
circuits.

�Frictioncausedbyhumanbodyactivitiesistherootcauseof

electrostaticchargeaccumulation.Staticvoltagecarriedbya
humanbodyinadryenvironmentcanbeupto30kV ,and
canremaininthereforalongtime.Anoperatorwithstatic

4ConfidentialandProprietaryInformationofZTECORPORATION

HoistingHeavy

Chapter1SafteyDescription

electricitymaydischargeelectricitythroughacomponentwhen
he/shetouchestheconductorandcausingdamage.

�Wearanantistaticwriststrap(theotherendofwriststrapmust

bewellgrounded)beforetouchingtheequipmentorholding
aplug-inboard,circuitboard,IntegratedCircuit(IC)chipor
otherdevices,topreventhumanstaticelectricityfromdamag­ingsensitivecomponents.

�Aresistorover1MΩshouldbeconnectedinseriesonthecable

betweentheantistaticwriststrapandthegroundingpoint,to
protecttheoperatoragainstaccidentalelectricshock.Resis­tanceover1MΩislowenoughtodischargestaticvoltage.

�Theantistaticwriststrapusedmustbesubjecttoregular

check.Donotreplacethecableofanantistaticwriststrap
withanyothercable.

�Donotcontactstatic-sensitiveboardswithanyobjectthateas-

ilygeneratesstaticelectricity.Forexample,frictionofpackage
bag,transferboxandtransferbeltmadefrominsulationplas­ticmaycausestaticelectricityoncomponents.Dischargeof
staticelectricitymaydamagecomponentswhentheycontact
ahumanbodyortheground.

�Boardshouldonlycontactmaterialssuchasantistaticbag.

Keepboardsinantistaticbagsduringstorageandtransporta­tion.

�Dischargestaticelectricityofthetestdevicebeforeuse,that

is,groundthetestdevicerst.

�DonotplacetheboardnearastrongDCmagneticeld,such

asthecathode-raytubeofamonitor .Keeptheboardatleast
10cmaway.

Objects

Warning:

Whenhoistingheavyobjects,ensurethatnobodyisstandingor
walkingunderthehoistedobject.

�Ensurethehoistercanmeethoistingrequirementswhendis-

assemblingheavyequipment,ormovingandreplacingequip­ment.

�Theoperatormustbedulytrainedandqualiedforhoisting

operations.

�Hoistingtoolsmustbeinspectedandcompletebeforeservice.

�Makesurethathoistingtoolsarexedrmlyonasufciently

securedobjectorwallbeforethehoistingoperation.

�Givebrieforalinstructionsduringhoistingoperationstopre-

ventanymishap.

Unplugging/Plug-

gingaBoard

�Neverplugaboardwithexcessiveforce,toensurethatthe

pinsonthebackplanedonotgetdeformed.

�Plugtheboardrightintotheslotandmakesureboardcircuit

facesdonotcontacteachotherlestanyshortcircuitmayoccur .

�Keephandsofftheboardcircuit,components,connectorsand

cabletroughwhenholdingaboard.

ConfidentialandProprietaryInformationofZTECORPORATION5

ZXSDRR8860InstallationManual

OtherSafety

Instructions

Donotperformmaintenanceordebuggingindependently,unless
aqualiedpersonispresent.

�Replacinganypartsormakinganychangestotheequipment

mightresultinanunexpecteddanger .Therefore,besurenot
toreplaceanypartsorperformanychangestotheequipment
unlessauthorizedotherwise.

�ContactZTEofceifyouhaveanyquestion,toensureyour

safety.

Note:

6ConfidentialandProprietaryInformationofZTECORPORATION

Chapter2

InstallationOverview

TableofContents:

ComponentstobeInstalled.................................................7

InstallationFlow.................................................................7

InstallationPreparation.......................................................8

ComponentstobeInstalled

ForZXSDRR8860,thefollowingcomponentswillbeinstalled:

�ZXSDRR8860cabinetandcomponents

Note:

Theinnercablesandfunctionalmodules/boardsinthecabinet
arealreadyinstalledbeforeequipmentdelivery.

�Sunshield(usedfortheoutdoorZXSDRR8860installation)

�Cables

�Antennafeedersystemincludingantenna,jumpersandfeeder

InstallationFlow

TheinstallationowofZXSDRR8860isdemonstratedinFigure1
.However ,itisnotrequiredtostrictlyfollowthestepsshowedin
thisow.Theactualinstallationproceduresdependontheonsite
requirements.

ConfidentialandProprietaryInformationofZTECORPORATION7

ZXSDRR8860InstallationManual

FIGURE1INSTALLATIONFLOW

InstallationPreparation

EngineeringConditionInspection

Beforeinstallingdevices,followtherequirementsofEnvironment
AcceptanceReportandcheckinstallationenvironment.Thefol-

lowingcontentisjustasareference.

Installation

Position

Inspection

Temperature

andHumidity

Inspection

ZXSDRR8860installationpositionshouldaccordwiththerequire­mentsofengineeringdesign,thespeciedrequirementsasfol­lows:

�Avoiddusty,harmful-gasorexplosive-goodsenvironment;

�Avoidtheplaceswithbigshockorstrongnoise;

�Farawaysubstation;

�Farawaypollutionsource;

�Avoidanindustrialboilerandheatingboiler;

�Farawayhigh-powerwirelessinterferencesource.

ZXSDRR8860temperatureandhumidityinworkenvironment
shouldmeettherequirements,asshownin

8ConfidentialandProprietaryInformationofZTECORPORATION

Chapter2InstallationOverview

PowerSupply

Inspection

TherequirementsofZXSDRR8860powersupplyaredescribedas
follows.

1.DCpowersupply:ZXSDRR8860is–48VDCpowersupplyand
thevoltageofpowersupplyis–40VDC~–57VDC.

2.IndirectACpowersupply:adoptanoutdoorACunit(OAU);
theOAUcanprovide220VACpowersupplyforoneZXSDR
B8200C100andoneZXSDRR8860atthesametime.

Lightning

Inspection

TheZXSDRR8860lightningrequirementsaredescribedasfollows.

�OutdoorInstallation

i.ForDCpowersupply,congureanoutdoorDClightningbox

OLP48-2.IftheDCpowerisexportedfromtheequipment
room,thelengthofpowercableismorethan10m(less
than50m)andtheoutputendofindoorDCpowerisnot
conguredwithB-levelorabovelightningdevices,itisre­quiredtocongureanindoorDClightningboxILP48–3in
theequipmentroom.

ii.ForindirectACpowersupply,itisrequiredtocongurean

AClightningbox(ZXPCScombinedarrester).

�Forindoorinstallation,ifthepowercableisdistributedout-

doors,congurethepowerlightningboxaccordingtothecon­ditionsofoutdoorinstallation.

Grounding

Inspection

OtherInspections1.Thecorollarydevicesorcomponentsshouldaccordwiththe

ZXSDRR8860adoptsanassociatedgroundingmode.Thevalue
ofgroundingresistanceisnotmorethan5ohm.

requirementsofZXSDRR8860engineeringdesigndrawing.

2.ThetransmissiondevicesinterconnectedwithBBUshouldhave
beenprepared.

ToolsandInstrumentsPreparation

Table2showstoolsandmeterslistrequiredduringinstallation.

TABLE2TOOLANDMETERLIST

Category

Special-purposetools

Concretedrillingtools

Name

Onefeederconnectorknife

Onewirestripper

Onecrimpingpliers

Onemulti-functionalcrimpingpliersEarth
resistancetester

Oneelectricpercussiondrill

Auxiliaryandsamplebits

Onevacuumcleaner

Powersocket(two-phaseandthree-phase
socket,withcurrentcapacitygreaterthan15
A)

ConfidentialandProprietaryInformationofZTECORPORATION9

ZXSDRR8860InstallationManual

Category

General-purposetools

Measurementtools

Protectiontools

Clamptools

Auxiliarytools

Name

Crossscrewdrivers(4”,6”and8”each)

Flatheadscrewdrivers(4” ,6”and8”each)

Adjustablewrenches(6’ ,8’ ,10’and12’)

Dual-purposespanners(17”and19”each)

Onesetofsocketwrench

5kg(11lb)nailhammer

One300Wiron

One40Wiron

Solderwires

Hotblower

Oilpaintbrush

Pliers

Scissor

Paperknife

One50m(164feet)tapemeasure

One5m(16feet)steeltape

One400mm(16inches)levelbar

Oneanglemeter

Onecompass

Plumb

Antistaticwriststrap

Safetyhelmet

Pairofgloves

Onehacksaw(withseveralsawblades)

Onepairofsharp-nosepliers(8″)

Onepairofdiagonalpliers(8″)

Onepairofslipjointpliers(8″)

Onepairofvices(8″)

Crowbar

Chainwheel

Rope

Ladder

Forklift

On-siteDocuments

ZXSDRR8860installationneedsthefollowingtechnicaldocuments
tobeready.

10ConfidentialandProprietaryInformationofZTECORPORATION

Chapter2InstallationOverview

�ZXSDRR8860EngineeringExplorationReport

�ZXSDRR8860EnvironmentAcceptanceReport

ZXSDRR8860manualkitincludes:

�ZXSDRR8860CommissioningandCongurationManual

�ZXSDRR8860OperationandMaintenanceManual

�ZXSDRR8860TechnicalManual

UnpackingAcceptance

CountingGoods

PrerequisiteThetransportedcargoshouldhavereachedtheinstallationsite.

ContextTherepresentativeofcustomerandtheprojectsupervisormustbe

presentonsiteduringcountingofgoodsreceived.Ifanypartyis
notpresentatthattime,transportermustholdtheresponsibility
foranydiscrepanciesingoods.

Thestepsinvolvedincountinggoodsareasfollows:

Steps1.CheckDeliveryChecklistofZTECorporation.Checktotalnum-

berofgoods,intactnessofpackingboxes,andcheckwhether
arrivalplaceistheactualinstallationplaceagainstpackinglist
numberattachedtopackingboxes.Ifgoodsareintact,start
tounpackandinspectthem.

Note:

Itisrecommendedtounpackthegoodsafterabout30minutes
ofreceivingthecargo,sincethereisapossibilityofmoisture
contentduetotemperaturevariationsifany .

2.Equipmentinspectionlistandunpackingacceptancereportare
presentintherstpackingcarton.Firstly,openrstpacking
cartonandtakeouttheUnpackingAcceptanceReporttocheck
whetherthegoodsreceivedareinaccordancewiththeinspec­tionlist.

3.Duringthecountingandunpackinginspectionprocess,ifany
materialisfoundshort,orgoodsdamaged,thenll-inUnpack-
ingAcceptanceFeedbackTableandcontactZTEpromptly.

ENDOFSTEPS.

CrateUnpacking

PrerequisitePreparetheappropriatetoolssuchasstraightscrewdriver ,pliers,

andcrowbar .

ContextPerformthefollowingstepstoopenthecrate:

ConfidentialandProprietaryInformationofZTECORPORATION11

ZXSDRR8860InstallationManual

Steps1.Insertastraightscrewdriverintotheslitbetweencrateand

frontcoverboardtomakeitloose;theninsertcrowbartoun­clenchcoverboard.

2.Pullthecoverboardoutfromthecrate.

3.Removetheotherboardsofthecrate.

ENDOFSTEPS.

CartonUnpacking

PrerequisitePreparetheappropriatetoolssuchasstraightscrewdriver ,diago-

nalpliers,andpaperknife.

ContextPerformthefollowingstepstounpackthecarton:

Steps1.Usediagonalplierstocutpackingstraps.

2.Useapaperknifetocutadhesivetapealongtheslitsoncarton
cover ,avoiddamaginggoodsinside.

3.Openthecarton,andremovethefoamboard.

4.Checkthegoodswithinthecarton.

Note:

�Avoiddamagingtheantistaticbag(Itcanbeusedinthe

futureforstorageofspareparts)duringunpacking.

�Whiletheequipmentismovedtoahotteranddamper

place,waitfor30minutesbeforeunpackingtheequipment.
Otherwise,moisturemaycondenseonthesurfaceofthe
equipmentandcausedamage.

�Properlydisposeofrecycledesiccants.

ENDOFSTEPS.

AcceptanceandGoodsHandover

ContextPerformthisprocedureforacceptinggoods,andhandingthem

overtooperators.

Steps1.Acceptance

Baseduponthename,categoryandnumbermentionedonthe
shippinglist,carefullycheckthegoodspiecebypiece.Make
surethatgoodsfullthefollowingconditions:

i.Makesurethattherearenobubbly ,peeling,nickandlth

markonthesurfaceofthechassis.

ii.Ensurethatoilpaintonthechassissurfaceisintact.

iii.Ensureclampingscrewsaretightandintact.

iv.Allthecomponentsareproperlyinstalledattheirrespective

positions.

12ConfidentialandProprietaryInformationofZTECORPORATION

Chapter2InstallationOverview

v.Laydowntheinspectedgoodsaccordingtocategories.

2.Handover

Aftercompletingtheunpackingprocedure,representativeof
customerandprojectsupervisorshouldapproveandsignUn-
packingforInspectionReport.Eachpartyshouldhaveacopy
ofUnpackingforInspectionReport.Ifthegoodsarestillun­derthesupervisionoftheoperatorevenafteracceptance,then
goodswillnotbehandedovertotheoperatoruntilbothparties
signonthereport.

ENDOFSTEPS.

ConfidentialandProprietaryInformationofZTECORPORATION13

ZXSDRR8860InstallationManual

Thispageisintentionallyblank.

14ConfidentialandProprietaryInformationofZTECORPORATION

Chapter3

CabinetInstallation

TableofContents:

EngineeringIndices...........................................................15

InstallationModeInstruction...............................................16

Pole-mountedInstallationMode...........................................17

Wall-mountedInstallationMode...........................................33

FloorGantry-mountedInstallationMode...............................37

SimpliedCabinetIntegratedInstallationMode.....................54

InstallingSunshield..........................................................65

EngineeringIndices

Table3describestheengineeringindicesofZXSDRR8860.

TABLE3ZXSDRR8860ENGINEERINGINDICES

Item

OverallDimensionWidthxHeightxDepth:320mmx500mm

UpperEnclosure
Dimension

LowerEnclosure
Dimension

Weight<22kg

Power

WorkTemperature

WorkHumidity

PowerConsumptionof
NormalWorkUnder-48V
DCPowerSupply

x172mm

WidthxHeightxDepth:320mmx370mm
x72mm

WidthxHeightxDepth:320mmx500mm
x100mm

-48VDC;-40V~-57V
220VAC:150V~285V/45Hz~65
Hz(viaexternalAC-to-DCconversion
lightningbox)

-40℃to55℃-40℉to131℉

5%RH~95%RH

�1Carrier

–OutputPower:20W/C/S
–PowerConsumption:170W

�2Carrier

–OutputPower:20W/C/S
–PowerConsumption:200W

�3Carrier

–OutputPower:20W/C/S
–PowerConsumption:230W

Indices

ConfidentialandProprietaryInformationofZTECORPORATION15

ZXSDRR8860InstallationManual

ThetechnicalindicesoftheindoorDClightningbox,exemplied
byJD40K085C20H2–K1Z,arelistedinT able4,whichissubjectto
theactualeldtechnicalspecicationsforpracticalapplication.

TABLE4JD40K085C20H2–K1ZDCLIGHTNINGBOXTECHNICALINDICES

Item

Dimensions

NominalWorking
Voltage

InstallationModeIndoorwall-mountinstallation

WorkingTemperature

WorkingHumidity

WidthxHeightxDepth:400mmx450
mmx100mm(Theheightoftopcoverbox
lockexcluded)

–48V

-5℃to70℃

≤95%RH

Index

ThetechnicalindicesoftheexternalAC-to-DCconversionlightning
box,exempliedbyGPAD501M54-1A,arelistedinT able5,which
issubjecttotheactualeldtechnicalspecicationsforpractical
application.

TABLE5GPAD501M54-1AEXTERNALAC-TO-DCCONVERSIONLIGHTNING
BOXTECHNICALINDICES

Item

Dimensions

Weight4.65kg

InputVoltageMin.value:150V

InputFrequency

InstallationModePole-mountandwall-mountinstallation

WorkingTemperature

WorkingHumidity

WidthxHeightxDepth:217mmx288
mmx127mm

Typicalvalue:220V
Max.value:285V

Min.value:45Hz
Typicalvalue:50Hz
Max.value:65Hz

-40℃+65℃

5%95%

Index

InstallationModeInstruction

Accordingtodifferentinstallationenvironments,therearethree
modesofZXSDRR8860installation:

�Pole-mountinstallation

�Wall-mountinstallation

�Gantry-mountinstallation

�Simplied-cabinetintegrativeInstallation

16ConfidentialandProprietaryInformationofZTECORPORATION

Chapter3CabinetInstallation

Pole-mountedInstallation Mode

ComponentsUsedinPole-mount Installation

Themaincomponentsusedinpole-mountinstallationinclude:

�Poleanchorclampcomponents;

�Polexingbracketcomponents.

Thepoleanchorclampcomponentsareusedforpole-mountin­stallationofoneortwoZXSDRR8860s.Thepolexingbracket
componentsareusedforpole-mountinstallationofthreeZXSDR
R8860s.

Themainpoleanchorclampcomponentsusedinpole-mountin­stallationforsingleZXSDRR8860arelistedinT

able6

TABLE6MAINCOMPONENTLIST1

Name

Shortanchorclamp

Longanchorclamp

Standardspringwasher10

M10×120hexagonheadbolt(full
thread)

I-typecommonM10hexagonal
nut

Flatwasher10

Standardspringwasher8

M8×40hexagonheadbolt

Bigwasher8

Themainpoleanchorclampcomponentsusedinpole-mountin­stallationfortwoZXSDRR8860arelistedinT

TABLE7MAINCOMPONENTLIST2

Name

Quantity

2

2

4

4

4

4

4

4

4

able7

Quantity

Longanchorclamp

Standardspringwasher10

M10×120hexagonheadbolt(full
thread)

M10×80hexagonheadbolt(full
thread)

ConfidentialandProprietaryInformationofZTECORPORATION17

4

4

4

4

ZXSDRR8860InstallationManual

Name

I-typecommonM10hexagonal
nut

Flatwasher10

Standardspringwasher8

M8×40Hexagonheadbolt

Bigwasher8

Quantity

4

4

8

8

8

Themainpolexingbracketcomponentsusedinpole-mountin­stallationforthreeZXSDRR8860arelistedinTable8

TABLE8MAINCOMPONENTLIST3

Name

Polefixingbracket

Standardspringwasher10

M10×120hexagonheadbolt(full
thread)

I-typecommonM10hexagonal
nut

Flatwasher10

Standardspringwasher8

M8×40hexagonheadbolt

Bigwasher8

Quantity

4

4

4

4

4

12

12

12

Figure2illustratespoleanchorclampcomponents.Figure3illus-

tratespolexingbracketcomponents.

FIGURE2POLEANCHORCLAMPCOMPONENTS

18ConfidentialandProprietaryInformationofZTECORPORATION

Chapter3CabinetInstallation

FIGURE3POLEFIXINGBRACKETCOMPONENTS

Note:

ThepoleanchorclampcomponentsshowninFigure2isadoptedin
onepole-mountinstallation.Thepoleanchorclampcomponents
usedintwopole-mountinstallationonlychangestwoshortanchor
clampsintotwolonganchorclamps,thespeciclistdescribedin

Table7

InstallingTwoZXSDRR8860C806
Pole-mountCabinets(WithoutWave
Trap)

Steps1.Fixanchorclampsbacktobackontothepole,andalignthe

holesandscrewdownabitwithbolts.Adjustspacebetween
anchorclampsbasedonthescrews’positionofsupporting
panelasshowninFigure4.

ConfidentialandProprietaryInformationofZTECORPORATION19

ZXSDRR8860InstallationManual

FIGURE4POLE-MOUNTINSTALLATION(1)

1.I-typecommonM10hexago-

nalnut

2.Standardspringwasher10

3.Bigatwasher10

4.Longanchorclamp

5.M10×120hexagonheadbolt
(fullthread)

Tip:

DuringtwoZXSDRR8860cabinetinstallation,thesuggested
polediameteris60to120mmandtherearetwokindsofbolt
lengths:

�Usetheboltoflength80mmforpolediameterof60mm

to90mm;

�Usetheboltoflength120mmforpolediameterof90mm

to120mm.

2.FixtwosupportingpanelsontheanchorclampwithM8bolts
andscrewM10boltstightly ,asshowninF

igure5.

20ConfidentialandProprietaryInformationofZTECORPORATION

FIGURE5POLE-MOUNTINSTALLATION(2)

Chapter3CabinetInstallation

1.M8×40Hexagonheadbolt

2.Standardspringwasher8

3.Bigatwasher8

4.Insulationange

5.Supportingpanel

6.Insulationboard

7.Longanchorclamp

3.MountthetwoZXSDRR8860cabinetsonthesupportingpanel
andfastenthecabinetwithfourM6X20hexagonsocketcap
screwsasshowninF

FIGURE6POLE-MOUNTINSTALLATION(3)

igure6.

ConfidentialandProprietaryInformationofZTECORPORATION21

ZXSDRR8860InstallationManual

ENDOFSTEPS.

InstallingTwoZXSDRR8860C806
Pole-mountCabinets(WithWave
Trap)

ContextWhileinstallingtheZXSDRR8860C806pole-mountinstallation

withtwowavetraps,adoptanchorclamps;forthepole-mount
installationofthreewavetraps,adoptxingbrackets.

Steps1.Fixanchorclampsbacktobackontothepole,aligntheholes

andscrewdownabitwithbolts.Adjustspacebetweenanchor
clampsasshowninF

FIGURE7POLE-MOUNTINSTALLATION(1)

igure7.

1.I-typecommonM10hexago­nalnut

2.Standardspringwasher10

3.Flatwasher10

4.Longanchorclamp

5.M10×120hexagonheadbolt
(fullthread)

22ConfidentialandProprietaryInformationofZTECORPORATION