Zte ZXR10 T8000 Hardware Installation Manual

ZXR10T8000

Carrier-ClassRouter

HardwareInstallationGuide(Cluster)

Version:1.00.10

ZTECORPORATION
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LEGALINFORMATION

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RevisionHistory

RevisionNo.RevisionDateRevisionReason

R2.02011-10-15Thirdrelease,thedocumentarchitectureischanged.

R1.12010-07-28Secondrelease

R1.02010-04-30Firstrelease

SerialNumber:SJ-20110901 170352-005

PublishingDate:2011-10-15(R2.0)

Contents

AboutThisManual.........................................................................................I

Chapter1IntroductiontoCluster.............................................................1-1

1.1OverviewofCluster............................................................................................1-1

1.2HardwareCompositionofCluster........................................................................1-2

1.3PhysicalParametersofCluster...........................................................................

1-5

1.4ClusterInstallationFlow......................................................................................1-8

Chapter2InstallationofClusterin1+4Mode.........................................2-1

2.1InstallationPreparations.....................................................................................

2-1

2.2InstallationofCascadeConnectionCables..........................................................

2-1

2.2.1InstallingCascadeDataCables.................................................................2-1

2.2.2InstallingCascadeControlCables.............................................................2-4

2.2.3InstallingCascadeClockCables...............................................................

2-5

Chapter3InstallationofClusterin2+8Mode.........................................3-1

3.1InstallationPreparations.....................................................................................3-1

3.2InstallationofCascadeConnectionCables..........................................................3-1

3.2.1InstallingCascadeDataCables.................................................................3-1

3.2.2InstallingCascadeControlCables.............................................................3-3

3.2.3InstallingCascadeClockCables...............................................................3-4

Chapter4InstallingSignalCables............................................................

4-1

Chapter5EquipmentPower-OnandPower-Off......................................5-1

5.1CheckBeforePower-On.....................................................................................5-1

5.1.1CheckingEquipmentInstallation................................................................5-1

5.1.2PowerCableandGroundingCheck...........................................................5-3

5.1.3CableInstallationCheck...........................................................................

5-3

5.2EquipmentPower-On.........................................................................................5-4

5.3CheckAfterEquipmentPower-On.......................................................................5-4

5.4EquipmentPower-Off.........................................................................................

5-4

AppendixAEquipmentOperationEnvironmentRequirements...........A-1

A.1EquipmentRoomBuilding..................................................................................A-1

A.2T emperature,HumidityandAltitude.....................................................................A-2

A.3EquipmentRoomCleanliness.............................................................................A-3

A.4Anti-poisonousGas............................................................................................

A-3

I

A.5ESDAntistaticSafety.........................................................................................A-4

A.6ElectromagneticEnvironment.............................................................................A-5

A.7LightningProtectionGround...............................................................................A-6

AppendixBLabelSpecication...............................................................B-1

B.1LabelSpecicationIntroduction..........................................................................B-1

B.1.1LabelMakingRequirements.....................................................................B-1

B.1.2LabelPastePrecautions...........................................................................B-1

B.1.3EquipmentLabels....................................................................................B-2

B.2Knife-shapedLabel............................................................................................

B-2

B.2.1LabelShapeandPastePosition...............................................................B-2

B.2.2ElectricalCableLabel...............................................................................

B-3

B.2.3PowerCableLabel...................................................................................B-5

B.2.4FiberCable..............................................................................................B-6

B.2.5EthernetCableEngineeringLabel.............................................................B-8

B.3RectangularLabel..............................................................................................B-8

B.3.1HorizontalEnglishLabelforPanelorPlug.................................................

B-8

B.3.2LaserPrintWrappingLabel(TypeII).........................................................

B-9

B.3.3LabelPastedonCable.............................................................................

B-9

B.4CableLengthLabel..........................................................................................B-13

B.5LabelCheck....................................................................................................B-13

Figures.............................................................................................................I

Tables............................................................................................................III

Glossary.........................................................................................................V

II

AboutThisManual

Purpose

Withthecomprehensivedeploymentofhighbandwidthopticalaccessnetworksand
rapiddevelopmentofhigh-denitionvideoservices,itisurgentlydemandedthatIP
bearernetworksbeevolvedinthedirectionoflargecapacity,highreliability,andstrong
convergence.ZXR10T8000makesafullynewinterpretationforthisevolution.

FocusingontherequirementsofcorenodesoftheInternet,Pnodesofbackbonenetworks,
andcoreegressnodesoflargeMetropolitanAreaNetworks(MANs),ZXR10T8000is
committedtoconstructingaatnetworkandemphasizingthelong-termevolutionofa
uniedbearernetwork.Thus,ZXR10T8000isanidealchoicefornetworkoperatorsto
buildtheircompetitivenetworks.

ThismanualexplainstheconceptandcompositionofaZXR10T8000cluster .Italso
describeshowtoinstallthetwotypicalclusters(cluster1+4andcluster2+8)andhowto
connectrelatedcascadecables.

IntendedAudience

lInstallationsupervisionengineer
lInstallationengineer

WhatIsinThisManual

Thismanualcontainsthefollowingchapters:

ChapterSummary

Chapter1Introductionto

Cluster

Describestheconceptandhardwarecompositionofacluster.

Chapter2Installationof

Clusterin1+4Mode

Describesthepreparationsfortheinstallationofcluster1+4andhowto

connectrelatedcascadecables.

Chapter3Installationof

Clusterin2+8Mode

Describesthepreparationsfortheinstallationofcluster2+8andhowto

connectrelatedcascadecables.

Chapter4InstallingSignal

Cables

Describestheprocedureforinstallingsignalcables.

Chapter5Equipment

Power-OnandPower-Off

Describesthemethodandprocedureforequipmentpower-on.

AppendixAEquipment

OperationEnvironment

Requirements

Liststherequirementsfortheequipmentoperation,includingthe

equipmentrooms'sbuildingconditions,temperature,humidity ,

altitude,cleanliness,anti-poisonousgasprotection,ESDprotection,

electromagneticenvironment,andlightningprotectivegrounding.

I

ChapterSummary

AppendixBLabel

Specication

Describeshowtomakeandsticklabels,andhowtouseaknife-shaped

labelandrectangularlabel.

Conventions

ZTEdocumentsemploythefollowingtypographicalconventions.

TypefaceMeaning

ItalicsVariablesincommands.Itmayalsoreferstootherrelatedmanualsanddocuments.

BoldMenus,menuoptions,functionnames,inputelds,optionbuttonnames,checkboxes,

drop-downlists,dialogboxnames,windownames,parametersandcommands.

CAPSKeysonthekeyboardandbuttonsonscreensandcompanyname.

Constant

width

Textthatyoutype,programcodes,lenames,directorynames,functionnames.

[]Optionalparameters.

{}Mandatoryparameters.

|Separatesindividualparameterinseriesofparameters.

Danger:Indicatesanimminentlyhazardoussituation,whichifnotavoided,willresultin

deathorseriousinjury.

Warning:Indicatesahazardthat,ifnotavoided,couldresultinseriousinjuries,

equipmentdamagesorinterruptionsofmajorservices.

Caution:Indicatesapotentialhazardthat,ifnotavoided,couldresultinmoderate

injuries,equipmentdamagesorpartialserviceinterruption.

Note:Providesadditionalinformationaboutacertaintopic.

Checkpoint:Indicatesthataparticularstepneedstobecheckedbeforeproceeding

further.

Tip:Indicatesasuggestionorhinttomakethingseasierormoreproductiveforthe

reader.

II

Chapter1

IntroductiontoCluster

TableofContents

OverviewofCluster....................................................................................................1-1

HardwareCompositionofCluster...............................................................................1-2

PhysicalParametersofCluster..................................................................................1-5

ClusterInstallationFlow.............................................................................................

1-8

1.1OverviewofCluster

Background

Withthediversicationofnetworkservices,single-machineroutersneedendless
expansiontosatisfythegrowingnetworkservicerequirements.Theexpansionof
single-machineroutersrequiresthereplacementofmajorcomponents(suchasmain
controlboards,linecards,switchingnetworkcards),andthusdramaticallyincreases
thenetworkconstructioncost.Inaddition,theenvironment(suchaspower,space,and
cooling)oftheequipmentroomshouldalsobetakenintoconsideration.

Iftheexpansionisrealizedbysimplyaddingmoreload-sharedrouters,theproblemof
expandabilityandmaintenanceefciencyshouldalsobesolved.Anotherproblemisthe
complexityofthestructureofegresscorenodes,whichmakesitdifculttodesignandplan
theroutingpoliciesandthusthelinktrafccanhardlybeadjustedproperlyamongegress
corenodes.

ConceptandFunctionsofCluster

Throughcentralizedandintegratedcoordinationandmanagement,arouterclustercan
makeallsingle-machineservicerouterswithintheclustersystemtoworkinacoordinated
manner.Comparedwithasingle-machinerouter,arouterclusterdramaticallyexpands
theforwardingcapabilityofrouters.

Withsimpliednetworktopology,arouterclusterseemslikeoneroutertoexternal
entities.Arouterclusteralsosavesthenumberofinterconnectedportsusedbyinternal
nodes.Asdatacanbeforwardedbetweenshelvesthroughaswitchingmatrix,arouter
clusterprovideshigherefciencythansingle-machinerouters.Arouterclusteralsohas
theseadvantages:easiertoadjustroutesandtrafc,morepowerfulmanageability ,higher
expandability,availabilityandmaintenanceefciency .

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ZXR10T8000HardwareInstallationGuide(Cluster)

TwoTypicalClusterModes

ZXR10T8000cluster1+4andcluster2+8somewhatresembleeachother.Bothofthem
usethree-levelCLOSswitchingnetworks,thesametypesofboards,andthesamemodels
ofinterconnectionopticalcables.

However,cluster1+4andcluster2+8ofZXR10T8000arestilldifferentintermsof:

lMaximumswitchingcapacity:TheswitchingcapacityofaZXR10T8000

single-machinerouteris1.92Tbps,sotheswitchingcapacityofacluster1+4system
canbeexpandedto7.68Tandthatofacluster2+8systemcanbeexpandedto

15.36T.

lMaximumnumberoflinecards:AZXR10T8000single-machinerouterprovidesup

to16linecards,soacluster1+4systemcanprovideupto64linecardsandacluster
2+8systemcanprovide128linecards.

Thedifferenceinswitchingcapacitycanalsobeseenfromtheperspectiveof
equivalentinterfacequantity.Forexample,asinglemachinesupports1640G
interfaces,soacluster1+4systemcanhaveupto6440Ginterfaces,andacluster
2+8systemcanhaveupto12840Ginterfaces.

1.2HardwareCompositionofCluster

CentralSwitchingShelfandLineCardShelf

Inaclustersystem,ZXR10T8000devicescanbedividedintocentralswitchingshelves
andlinecardshelvesbyfunctionality.Theyholddifferenttypesofboards.

TheappearanceofacentralswitchingshelfandalinecardshelfisasshowninFigure1-1.

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Chapter1IntroductiontoCluster

Figure1-1ZXR10T8000CentralSwitchingShelfandLineCardShelf

Theslotallocationwithinacentralswitchingshelfandalinecardshelfisasshownin

Figure1-2.

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ZXR10T8000HardwareInstallationGuide(Cluster)

Figure1-2SlotAllocationWithinaCentralSwitchingShelfandLineCardShelf

Cluster1+4

ZXR10T8000Cluster1+4iscomposedofonecentralswitchingshelfandupto4linecard
shelves.

TheoverallcascadeconnectionsofZXR10T8000cluster1+4areasshowninFigure1-3.

Figure1-3OverallCascadeConnectionsofZXR10T8000Cluster1+4

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Chapter1IntroductiontoCluster

Cluster2+8

ZXR10T8000Cluster2+8iscomposedoftwocentralswitchingshelvesandupto8line
cardshelves.

TheoverallcascadeconnectionsofZXR10T8000cluster2+8areasshowninFigure1-4.

Figure1-4OverallCascadeConnectionsofZXR10T8000Cluster2+8

1.3PhysicalParametersofCluster

PhysicalParametersofaLineCardShelf

FortheparametersofalinecardshelfoftheZXR10T8000clustersystem,seeT able1-1.

Table1-1PhysicalParametersofaLineCardShelfoftheZXR10T8000ClusterSystem

PhysicalParameterZXR10T8000

Size(WidthxHeightxDepth)442mmx1686mmx740mm

Shelf(includingbackplane)64kg

Weight

Fullconguration240kg

Totalnumberofslots22

NumberofMPUslots2

NumberofSFUslots4

Numberofslots

NumberofPFUslots16

Perslot120Gbps

Switchingcapacity

Permachine1.92Tbps

Perslot40G

Portthroughput

Permachine640G

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ZXR10T8000HardwareInstallationGuide(Cluster)

PhysicalParameterZXR10T8000

Perslot100Mpps

Packetforwarding

capacity

Permachine1600Mpps

Backupmode1+1

Ratedpowerpermachine6000W

Ratedvoltage-48V

Maximumvoltagerange-60V--40V

Ratedinputcurrent75A/channel(for2subareapowersupply)

DCpowersupply

Aircircuitbreaker100A(fullconguration,supporting2

subareapowersupply)

Backupmode4+4

Ratedpowerpermachine6000W

Ratedinputvoltage200V-240V

Inputfrequencyrange50Hz-60Hz

Ratedoutputvoltage-53.5V

RatedoutputcurrentNA

ACpowersupply

Ratedoutputpowerper

module

2000W/module

Numberofhorizontalfan

modules

2

Numberoffansinhorizontal

fanmodules

9

Backupmode1+1

VariableratecontrolmodeSupported

Coolingsystem

Heatdissipation14469BTU/hour

Temperature-5°C-50°C

Humidity5%-90%

Operational

environment

requirements

Altitude<5000m

Temperature-40°C-+70°C

Storageenvironment

requirements

Humidity0-95%

Groundingresistance

Thegroundingresistanceincaseofjoint

groundingislessthan5Ω.

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Chapter1IntroductiontoCluster

Note:

Ifthealtitudeisbelow1800m,thelong-termoperatingtemperatureis40°Candthe
short-termoperatingtemperatureis50°C.

Ifthealtitudeisabove1800m,themaximumtemperatureoftheoperatingenvironment
decreasesby0.5°Cforevery100-meterincreaseinaltitude.Themaximumsupported
altitudeis5000m.

PhysicalParametersofaCentralSwitchingShelf

FortheparametersofacentralswitchingshelfoftheZXR10T8000clustersystem,see

Table1-2.

Table1-2PhysicalParametersofaCentralSwitchingShelfoftheZXR10T8000Cluster
System

PhysicalParameterZXR10T8000

Size(WidthxHeightxDepth)442mmx1686mmx740mm

Shelf(includingbackplane)64kg

Weight

Fullconguration240kg

Totalnumberofslots22

NumberofMPUslots2

NumberofCSFUslots16

Numberofslots

NumberofCESUslots4

SwitchingcapacityPermachine7.68Tbps

Backupmode1+1

Ratedpowerpermachine5100W

Ratedvoltage-48V

Maximumvoltagerange-60V--40V

Ratedinputcurrent75A/channel(for2subareapowersupply)

DCpowersupply

Aircircuitbreaker100A(fullconguration,supporting2

subareapowersupply)

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ZXR10T8000HardwareInstallationGuide(Cluster)

PhysicalParameterZXR10T8000

Backupmode4+4

Ratedpowerpermachine5100W

Ratedinputvoltage200V-240V

Inputfrequencyrange50Hz-60Hz

Ratedoutputvoltage-53.5V

RatedoutputcurrentNA

ACpowersupply

Ratedoutputpowerper

module

2000W/module

Numberofhorizontalfan

modules

2

Numberoffansinhorizontal

fanmodules

9

Backupmode1+1

VariableratecontrolmodeSupported

Coolingsystem

Heatdissipation13923BTU/hour

Temperature-5℃-50℃

Humidity5%-90%

Operational

environment

requirements

Altitude<5000m

Temperature-40°C-+70°C

Storageenvironment

requirements

Humidity0-95%

Groundingresistance

Thegroundingresistanceincaseofjoint

groundingislessthan5Ω.

Note:

Ifthealtitudeisbelow1800m,thelong-termoperatingtemperatureis40°Candthe
short-termoperatingtemperatureis50°C.

Ifthealtitudeisabove1800m,themaximumtemperatureoftheoperatingenvironment
decreasesby0.5℃forevery100-meterincreaseinaltitude.Themaximumsupported
altitudeis5000m.

1.4ClusterInstallationFlow

ThistopicdescribeshowtoinstallZXR10T8000cluster1+4andcluster2+8.The
installationowofthetwoclustersisbasicallythesame,asshowninFigure1-5.

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Chapter1IntroductiontoCluster

Figure1-5ZXR10T8000ClusterInstallationFlow

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Thispageintentionallyleftblank.

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Chapter2

InstallationofClusterin1+4
Mode

TableofContents

InstallationPreparations.............................................................................................2-1

InstallationofCascadeConnectionCables.................................................................2-1

2.1InstallationPreparations

BeforeinstallingZXR10T8000cluster1+4,checktheinstallationenvironmentand
preparerelatedtechnicaldocumentation,tools,andqualiedinstallationpersonnel.For
details,refertosection"InstallationPreparations"intheZXR10T8000Carrier-Class
RouterInstallationManual(SingleMachine).

Beforeclusterconnection,ensurethateachZXR10T8000singlemachineisinstalled
completely,includingthecabinet,componentswithinthecabinet,protectiveearthwires
andpowercords.Fordetailedinstallationprocedureandcaveats,refertotheZXR10
T8000Carrier-ClassRouterInstallationManual(SingleMachine).

Inaddition,ensurethatsufcientclusterdedicatedbersarereadyandrelatedcluster
boardsareinstalled.

2.2InstallationofCascadeConnectionCables

2.2.1InstallingCascadeDataCables

DataCableCascadingMethod

ThecascadedatacablesintheZXR10T8000clustersystemareopticalcables.Itis
requiredthatthecascadeinterfacesofeachcascadeswitchingnetworkboard(MSPU)
onalinecardshelf(LCC)beconnectedtothecascadeinterfacesofacentralswitching
networkboard(CSFU)onthecentralswitchingshelf,soastoformathree-levelCLOS
switchingarchitecture.Thus,networkprocessingboards(PFUs)ondifferentlinecard
shelvescanswitchdatasmoothly.

EachMSFUonanLCCprovides8cascadeinterfaces.OneLCCprovidesupto4MSFUs.
Thatis,oneLCCprovidesupto32cascadeinterfaces.EachCSFUonaCFCprovides8
cascadeinterfaces.OneCFCprovidesupto16CSFUs.Thatis,oneCFCprovidesupto
128cascadeinterfaces.

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ZXR10T8000HardwareInstallationGuide(Cluster)

ThedataplanecascadeconnectionsoftheZXR10T8000cluster1+4systemareasshown
inFigure2-1.TheinterfacesonanLCCareconnectedtotheinterfacesofthesamecolor
andnumberontheCFC.

Figure2-1ZXR10T8000DataPlaneCascadeConnectionsofCluster1+4

InstallingCascadeFibers

Beforeinstallingcascadebers,reserveacablingpathandspace,andpreparesufcient
cascadebers.

Toinstallclusterdedicatedbers,followthesesteps:

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Chapter2InstallationofClusterin1+4Mode

1.Inserttheberconnectorintoaninterfaceoftherelatedboard.

2.Tightenthescrewontheberconnectorclockwise.

3.Sticklabelsonbothsidesofthebertodescribetheinformationabouttheber.

4.Usecablestrapstoorganizeandbindthebersincompliancewithrelated
specications.

ThedataplanecascadebersoftheZXR10T8000clustersystemareasshowninFigure

2-2.

Figure2-2DataPlaneCascadeFibers

Figure2-3showssomerowsofbersconnectedintheclusterinstallation.

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