zortrax DSS User Manual

User Guide

Zortrax DSS

Table of content

Introduction

1

Intended use of the Zortrax DSS Station

1

General Safety Information

2

Health and Safety at Work

2

Electrical Safety

3

Mechanical Safety

3

Risk of Burns

4

Warning and Safety Labels on Zortrax Devices

4

Safe Storage and Transport Guidance

4

Electromagnetic Compatibility (EMC)

5

What’s in the Box

6

Main Components

6

Zortrax DSS Station Glossary

9

First Use Preparations

10

Basic Maintenance and Service Work

17

Support and Troubleshooting

19

Specification

21

Recycling

22

Waste electrical and electronic equipment

22

Certification

22

are registered trademarks of Zortrax and are subject to legal protection.

1

Introduction

Read this User Guide carefully and thoroughly before operating Zortrax products for the

first time. The User Guide includes basic information about the Zortrax DSS station, safety

and protection guidelines as well as advice on preparing the machine for the first use

and basic maintenance work. Ignorance and non-compliance with these instructions may

result in property damage, injuries, device failures or improper work of the device. It is also

necessary to ensure that every user knows, fully understands and follows the instructions

provided in this User Guide.

The Manufacturer makes every effort to ensure that Zortrax products are safe in transpor-

tation, installation, usage, storage and disposal.

However, due to the lack of direct and ad hoc control as well as other conditions influen-

cing the device and those that are beyond the Manufacturer’s knowledge, the Manufac-

turer is not responsible for damages, injuries, failures and costs resulting from improper

transportation, installation, usage, storage and disposal. Furthermore, the users should

take into consideration the risk of possible faults of the device resulting from material and

production defects.

Intended use of the Zortrax DSS Station

The Zortrax DSS station is an innovative device dedicated to the Zortrax Inventure. The

Zortrax DSS station’s work is based on a fast and easy support material dissolving sys-

tem. The material is dissolved in warm water so that removing the support structures

is remarkably effortless. What is more, the whole process is fully automated and does

not demand manual work. The water is heated inside the station thanks to two heating

elements. Furthermore, the Zortrax DSS station is equipped with a rotor that ensures a

continuous water circulation. Thanks to this solution, it is possible to remove the support

material from hard-to-reach areas due to the constant movement of the model and the

water. The Zortrax DSS station guarantees high effectiveness of the dissolving process,

however, it is the user’s responsibility to adjust proper temperature and time settings

during the support material dissolving process, depending on the material that was used

to print the model.

Due to the size and specificity, Zortrax devices are not intended for use by children under

the age of 14 and by people with reduced manual, motor and psychomotor skills. The

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2

Manufacturer recommends providing assistance and guidance to people with disabilities

and older adults who wish to operate the Zortrax DSS station.

General Safety Information

This User Guide contains important safety directions that should be followed during

installation and operation of the Zortrax DSS station. It also mentions situations which

require special attention and includes warnings against negligence and misuse that could

cause damages or injuries.

The Zortrax DSS station operates at high temperatures and has easily accessible movable

components, therefore, you must be particularly careful when handling or operating the

device. While operating the Zortrax DSS station, it is extremely important to avoid situ-

ations that may lead to burns or interference in proper functioning. Use safety gloves

when removing the top cover during operation of the device in order to avoid potential

burns.

Do not leave the machine unattended during the process of dissolving the support ma-

terial - check the device periodically for proper functioning in order to avoid potential

accidents or breakdowns. Turn off the Zortrax DSS station once the process is finished.

Monitor your device for wear and tear regularly. Contact our Support Center at: http://

support.zortrax.com/ for assistance while replacing worn or broken parts.

Keep the Zortrax DSS station away from heat sources, fire, flammable materials, humidity

as well as water and other liquids. Place the machine away from any equipment emitting

radiation. To prevent any inadvertent use, keep the device out of reach of children and ani-

mals. It is forbidden to shake or drop the Zortrax DSS station as it may cause breakdowns.

The equipment is not intended for use in a potentially explosive environment.

Health and Safety at Work

All service and maintenance activities as well as device operation require wearing safety

gloves included in the Starter Kit. Wearing safety gloves is also advised while removing a

model from the Zortrax DSS station. Food and beverages should be kept away from both

the Zortrax DSS station and 3D printed objects.

While operating Zortrax devices, all measures regarding health and safety provided in this

User Guide as well as in separate regulations should be taken into account.

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3

Electrical Safety

Each Zortrax DSS station has been tested for compliance with Low Voltage Directive. In

order to ensure the highest safety standards, including protection against short circuit,

overload, overvoltage and printer overheating, do not attempt to modify the printer and

do not use electronic replacement parts other than those recommended by the Manufac-

turer.

Replace electronic units according to the instructions and be particularly careful while

using the tools supplied with the device.

Before plugging the power cable into the outlet, make sure that the power supply voltage

in the outlet matches the required value provided on the nameplate at the back of the

Zortrax DSS station. Avoid overloading the outlet with too many devices.

The Zortrax DSS station must be well-grounded. Always make sure that the ground com-

plies with local and national regulations.

Use only the original power cable supplied with the machine. Do not damage, cut or repair

the cable. A damaged cable should be immediately replaced with a new one.

All maintenance and repair work should be carried out while the device is off and unplug-

ged. Do not expose the device to moisture and liquids. Modifications such as soldering of

electronic subunits are forbidden.

Mechanical Safety

The Zortrax DSS station has a movable component in the form of a rotor. Therefore, it is for-

bidden to reach into the device or put anything inside the device when it is running, about to

start running or at rest. This may lead to serious injuries or damages.

Tools and accessories from the Starter Kit box should be used with special care for intended

purposes only. Improper use may cause serious injuries.

Before inserting a model with support material into the Zortrax DSS station, make sure that

the device contains a rinsing basket that protects the 3D printed object from coming into

direct contact with the rotor and the heater.

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4

The unit is hot and contains hot liquid. Allow to cool before handling.

Hot surface. Allow to cool before touching

This warning symbol indicates that special care should be taken when repairing the device. Also, it points out an important step to carry out.

Risk of Burns

There is a high risk of burns while operating the Zortrax DSS station as the water heated

in the device may reach up to 80⁰ C [176⁰ F]. Do not touch the top cover with bare hands

as it may be hot. In order to remove a model from the Zortrax DSS station, use the pliers

which are specially adapted for this purpose.

Do not ignore the warning labels placed on the devices.

Moreover, constructional modifications of the DSS station’s operating temperature are

not permitted as it may cause serious injuries or bring damage to the device.

Warning and Safety Labels on Zortrax Devices

Safe Storage and Transport Guidance

The Zortrax DSS station must be stored between 0 and 35⁰ C [32 and 95⁰ F]. The storage

space should be free of moisture and other extreme conditions.

Transport Instructions

When stacking several devices on a pallet, follow the instructions provided on the packaging.

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5

One device may weigh 9 kg [19 lbs]. It is therefore advisable to provide safe pallet storage but not higher than 1,7 m [5’7”]. It should be noted that the packages must not project

beyond the outline of the pallet. Packages stacked on the pallet should be then bound

together and wrapped in foil. The pallet prepared as above can be then forwarded to the

shipping company.

Pallet stacking and destacking should be carried out by two people. The package with the

device should be lifted or moved using special handles.

Electromagnetic Compatibility (EMC)

Each Zortrax DSS station complies with Part 15 of the FCC rules. Operation is subject to

the following two conditions: (1) this device may not cause harmful interference, and (2)

this device must accept any interference received, including interference that may cause

undesired operation.

This equipment generates, uses, and can radiate radio frequency energy and, if not instal-

led and used in accordance with this instruction manual, may cause harmful interference

to radio communications. Operation of this equipment in a residential area is likely to

cause harmful interference, in which case the user will be required to correct the interfe-

rence at his own expense.

are registered trademarks of Zortrax and are subject to legal protection.

6

What’s in the Box

Main Components

1. Frontview:

Rubber Gloves Brush

Drain Pipe

Power Cable

Quick Start Guide

Rinsing Basket

Temperature Display

Temperature Buttons

Time Display

Time Buttons

zortrax DSS User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual