Zip HT4787Z2-91295, HT2787Z4-91295, HT4787Z9-91295, HT4787Z5, HT4787Z4-91295 Installation Guide

804052 - CS Residential- Installation Instructions - Sept 2016 - v3.01 Page 1 of 20

Zip HydroTap G4

Installation Instructions

Filtered Boiling, Chilled and Sparkling drinking water for Residential kitchens and tea rooms.

®

Affix Model Number Label

Here

804052

CS Residential

Page 2 of 20 804052 - CS Residential- Installation Instructions - Sept 2016 - v3.01

Tap options

Arc / Cube Tap

Celsius Tap

Classic Tap

Elite Tap

The HydroTap appliance series offers a range of interchangeable taps to suit the customer’s needs (See

options below). For ease of installation, it is recommended to fit the tap before installing the undersink unit.

The installation procedure for each of the taps is detailed in a separate tap installation instruction book No.

803341, supplied with the tap.

For all operational features of the HydroTap, please refer to the CS User manual No.801981.

804052 - CS Residential- Installation Instructions - Sept 2016 - v3.01 Page 3 of 20

HydroTap Specifications

Installation check list ....................................................................................................................4

General product features .............................................................................................................5

Important Safety Instructions .......................................................................................................6

Warnings and Regulatory Information ..........................................................................................7

Major components and Accessories ............................................................................................8

Technical Specification ................................................................................................................8

Before Installation and site requirements .....................................................................................9

STEP 1 -

Measure and cut all the tap holes before fitting the taps

Section 1 - See Tap Installation instructions, (supplied with the tap ) No. 803341

STEP 2 - Check for adequate ventilation

Section 2 - Ventilation

2.1 - Ventilation - All Models .............................................................................................10

2.2 - Ventilation diagram - CS Models ..............................................................................10-12

STEP 3 -

Fit the CO

2

Gas cylinder

Section 3 - CO

2

Cylinder and Regulator

3.1 - Connect, secure and test the CO2 gas cylinder .......................................................13

3.2 - Connect the regulator ...............................................................................................13

3.3 - Connect the gas hose to the regulator ......................................................................13

STEP 4

- Install the underbench unit

Section 4 - Underbench unit installation

4.1- Hose and Tube fittings ; J.G. Fittings .........................................................................14

4.2- Connect the gas hose to the undersink unit ...............................................................14

4.3- Test for gas leaks .......................................................................................................15

4.4- Installation and connection ........................................................................................15

4.5- Chilled Sparkling Models CS175 ...............................................................................16

4.6- Celsius Chilled Sparkling Model CSHA175 ...............................................................16

STEP 5

- Commission the HydroTap

Section 5 - Commissioning

5.1- Select the language ...................................................................................................17

5.2- CO Purge ...................................................................................................................17

5.3- Filter Flush .................................................................................................................18

Trouble Shooting

Trouble Shooting Table ................................................................................................................19

End of life disposal .......................................................................................................................19

Contact details .............................................................................................................................20

Index

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Before Installation:

A. Read the instructions and check if there is adequate space to mount all of the components.

B. Note: Not all fittings are supplied with the appliance kit. Isolation valves and special tools are

not supplied (See Technical Specifications for details).

C. Check the mains water pressure is between 250 - 700kPa

D. Check the water quality to determine if extra filtration will be required.

Note: This product must be fitted to a potable water supply.

E. Check the appliance rating plate and ensure correct power is available for the appliance.

F. Check the under counter cupboard supporting the appliance is adequate for

the total weight of the appliance, when full of water.

Before Commissioning:

1. Check the unit has been installed correctly.

2. Flush the supply line before connecting to the undersink unit.

3. Check all plumbing fittings have been tightened.

4. Ensure the outlet and vent pipes are positioned to drain correctly.

5. Ensure there is adequate ventilation.

6. Check all tubes from the underbench unit to the tap, have a constant rise and there are no

sags or kinks in the hoses.

7. Check all electrical connections are correct and there are no loose wires.

Commission: (See section 5)

8. Turn on the gas and water and check for leaks.

9. Turn on the power.

10. Purge the CO

2.

11. Flush the filter.

12. Where applicable, programme the unit to suit the customer’s requirements.

Installation checklist

Thank you for purchasing a Zip HydroTap. Please read and follow these instructions carefully to ensure safe

and trouble free service. If service is required, please call 1800 638 633

804052 - CS Residential- Installation Instructions - Sept 2016 - v3.01 Page 5 of 20

What is the Zip HydroTap ?

The Zip HydroTaps are electronically controlled, filtered, Boiling, Chilled and Sparkling water, drinking

systems for kitchens and tea rooms. The HydroTap units are under bench drinking water appliances with

a dispensing tap mounted on a sink or bench, which may be used for residential applications. These units

utilise a conventional refrigerant compressor to chill the water and (for BCS) an immersion heating element to

boil the water and all utilise a CO

2

gas cylinder to carbonate the chilled water. Depending on the model, these

units will dispense boiling water (factory set to 98°C) chilled water (factory set to 5-10°C) These units are

NOT designed to be used for sanitary fixtures.

The boiling water units are fitted with a tap mounted, child safety lock. In addition, there are various energy

saving options accessible via the main menu. Each boiling unit is equipped with a self-calibrating program

which caters for altitude adjustment. The 2kg CO

2

bottle and the water filter are disposable items. Both will

require periodic replacement and are covered by a limited OEM warranty.

It is important that the Installation be done safely, correctly and completely, in order to utilise all the benefits

the HydroTap can provide. Each Classic and AIO HydroTap can be ordered with the Tap Head Assembly for

Disabled use. The disabled levers are supplied with Braille caps for the visually impaired.

General Product Features

HydroTap CS and CSHA undersink unit

Usage:

The Zip HydroTap is intended for use in residential household and similar applications such as, Rural and

urban residential Kitchens, Hotels, Motels, Bed and Breakfast and other residential type environments

ON-OFF Switch

Command centre

Page 6 of 20 804052 - CS Residential- Installation Instructions - Sept 2016 - v3.01

Important Safety Instructions

This manual contains important safety, Installation instructions for the Zip HydroTap G4.

Safety

This appliance is not intended for use by persons (including children) with reduced physical,

sensory or mental capabilities, or lack of experience and knowledge, unless they have been

given supervision or instruction concerning use of the appliance by a person responsible for

their safety. Children should be supervised to ensure that they do not play with the appliance.

For products sold in Europe, this appliance can be used by children aged from 8 years and above and

persons with reduced physical, sensory or mental capabilities or lack of experience and knowledge if they

have been given supervision or instruction concerning use of the appliance in a safe way and understand

the hazards involved. Children shall not play with the appliance. Cleaning and user maintenance shall not be

made by children without supervision.

Refrigerant

The Zip HydroTap unit contains R134A refrigerant under pressure. Maintenance of the refrigeration unit must

be carried out by an accredited service provider or qualified refrigeration technician.

Qualifications

If the power cable is damaged it must be repaired only by a qualified technician. To avoid hazards, all

Installation procedures must be carried out by a suitably qualified tradesperson. The power cable and power

outlet must be in a safe visible position for connection.

Venting

Ensure the tap body is located so the tap outlet safely dispenses into the sink bowl area.

Lifting

Take care when lifting the Zip HydroTap unit. Some units may exceed safe lifting limits. If you feel this is

beyond your personal capabilities, please seek assistance with the lift. The weights of the units are marked

on the packaging. Do not lift the unit by the front cover or any connections at the top rear of the unit. Refer to

the technical specifications for the weight of your product.

Airflow

The ambient operating temperatures, when installed in a cupboard, must be between 5ºC - 35ºC. The

system will operate satisfactorily only if proper air ventilation is provided and only if the recommended air

gaps of 50mm on each side are provided. See section 2 for correct ventilation details.

Positioning

It is important to ensure the underbench unit is positioned in an accessible area close to the floor level. The

unit must have it’s base mounted in a horizontal position with all inlets and outlets facing up. The Tap must be

located above the underbench unit. See section 4 for details.