Zilog ZAURCT User Manual

ZAURMAG1A1A
ZAURCTG1A00
ZAURA™ RF Wireless Lighting Control
Installation Guide
UM022903-0311
Copyright ©2011 Zilog
www.zilog.com
®
. All rights reserved.
ZAURA™ RF Wireless Lighting Control
Warning:
Installation Guide
DO NOT USE THIS PRODUCT IN LIFE SUPPORT SYSTEMS.
LIFE SUPPORT POLICY
ZILOG’S PRODUCTS ARE NOT AUTHORIZED FOR USE AS CRITICAL COMPONENTS IN LIFE SUPPORT DEVICES OR SYSTEMS WITHOUT THE EXPRESS PRIOR WRITTEN APPROVAL OF THE PRESIDENT AND GENERAL COUNSEL OF ZILOG CORPORATION.
As used herein
Life support devices or systems are devices which (a) are intended for surgical implant into the body, or (b) support or sustain life and whose failure to perform when properly used in accordance with instructions for use provided in the labeling can be reasonably expected to result in a significant injury to the user. A critical component is any component in a life support device or system whose failure to perform can be reasonably expected to cause the failure of the life support device or system or to affect its safety or effectiveness.
ii
Document Disclaimer
©2011 Zilog, Inc. All rights reserved. Information in this publication concerning the devices, applications, or technology described is intended to suggest possible uses and superseded. ZILOG, INC. DOES NOT ASSUME LIABILITY FOR OR PROVIDE A REPRESENTATION OF ACCURACY OF THE INFORMATION, DEVICES, OR TECHNOLOGY DESCRIBED IN THIS DOCUMENT. ZILOG ALSO DOES NOT ASSUME LIABILITY FOR INTELLECTUAL PROPERTY INFRINGEMENT RELATED IN ANY MANNER TO USE OF INFORMATION, DEVICES, OR TECHNOLOGY DESCRIBED HEREIN OR OTHERWISE. The information contained within this document has been verified according to the general principles of electrical and mechanical engineering.
ZAURA is a trademark of Zilog, Inc. All other product or service names are the property of their respective owners.
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ZAURA™ RF Wireless Lighting Control
Installation Guide

Revision History

Each instance of revision history reflects a change to this document from its previously published version. For more details, refer to the corresponding pages or appropriate links listed in Table 1.
Table 1. History of this Document
Date Revision Level Description Page No.
Mar 2011 03 Expanded for clarity, comprehensiveness, FAQs All Dec 2010 02 Updated Configuration Tool sections; replaced images All Oct 2010 01 Original issue N/A
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UM022903-0311 Revision History

Safeguards

Caution:
The following precautions must be observed when working with the devices described in this document:
When replacing a ZAURA™ Starter, it is necessary to turn of f the main power to the lu­minaries.
• Be sure to match starter wattage with lamp wattage.
• Install and use the devices described herein in accordance with applicable electrical codes and regulations.
• Risk of damage can occur if the battery is replaced by an incorrect battery type.
• Removal of the lens can cause irreversible damage to the sensor and void the warranty of the ZAURA Detector.
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Table of Contents

Revision History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .iii
Safeguards. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .iv
General Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
System Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Physical Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
ZAURA Master Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
ZAURA Starter Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
ZAURA Configuration Tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
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ZAURA System Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
ZAURA Master/Range Extender Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Motion Sensor for Occupancy Detection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Light Sensor for Daylight Harvesting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
ZAURA Starter Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Configuration Tool Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
ZAURA System Installation and Configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Installation Summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Assessing Room Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Determine Master and Range Extender Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Determine Luminary Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Inventory Parts and Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Mount Base Plates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Configuring ZAURA Masters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Install Batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Set Up and Install ZAURA Virtual Dimming Luminaries . . . . . . . . . . . . . . . . . . . . . . 26
Set Up and Install ZAURA Standard Luminaries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Mount Master/Range Extenders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Configuring ZAURA Range Extenders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Reconfiguration of Masters and Starters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Changing the Master Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Changing a Master to Range Extender Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Changing a Range Extender to Master Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Moving a Master to a New Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Deassociating a Starter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 5
Luminary Method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Configuration Tool Method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
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Deassociating a Range Extender . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Master Method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Range Extender Method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Frequently Asked Questions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Technical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Room Configuration Examples. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Customer Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
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General Description

Note:
Zilog’s ZAURA RF Wireless Communications Technology for Fluorescent Lighting is an occupancy detector energy management system designed to save energy in starter-based lighting. Upon easy plug-and-play installation, the system will detect occupancy in a room and switch the starter-based lighting on and off without the use of control wiring.
The ZAURA RF Wireless Lighting Control System can detect occupancy in rooms of approximately 100 square meters in size. Larger rooms can be controlled through the use of additional occupancy detectors.

System Overview

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The ZAURA system provides power savings in conventional fluorescent lamp installa­tions by turning off lamps when the room is unoccupied or when sufficient natural light is available. ZAURA consists of three unit types: Masters, Starters and an optional ZAURA Configuration Tool.
Masters are battery-powered, perform occupancy and natural light detection, and com­mand ZAURA starters via wireless communication. A Master can be configured as a Stan­dard Master which controls the ZAURA starters, or as a Range Extender which provides additional occupancy detection information to a Standard Master so that the occupancy detection range of the Standard Master is extended.
Starters control fluorescent lamps in standard ballast systems (L, C) based on wireless commands from the Master. A ZAURA Starter can be configured as one of two types: as a ZAURA Starter or as a ZAURA Virtual Dimming Starter. The latter is intended to be installed near windows and is commanded to extinguish lamps if sufficient natural light exists. ZAURA Starters are typically associated wirelessly to their Master.
Non-ZAURA (original) starters can also be used, for example, to allow selected lamps to remain on 100% of the time for safety reasons.
The ZAURA Configuration Tool is typically used to change existing ZAURA Starter associations, though it can also be used to place the ZAURA Starter into for an initial association, e.g., if difficulties are encountered with wireless association.
Associate mode

Applications

The ZAURA RF Wireless Lighting Control System is designed for use in schools, offices, industrial buildings and similar applications. It is optimized for ceiling heights from 2.5 to
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ZAURA™ RF Wireless Lighting Control
Installation Guide
3.5 meters. The product is designed for installation within minutes without drilling or wir­ing. One ZAURA Master can control up to 128 lights with superior low power, long range and radio frequency communication.
Figure 1 shows an out-of-the-box version of the ZAURA Detector including the Master/ Range Extender, the Starter and the ZAURA Configuration Tool; Figure 2 offers a glimpse into the components of the ZAURA Detector.
2
Figure 1. The ZAURA Master Unit/Range Extender and the ZAURA Starter
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Figure 2. A Components Breakout of the ZAURA System

Physical Dimensions

The dimensions of the three ZAURA system components are discussed in this section.
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ZAURA™ RF Wireless Lighting Control

ZAURA Master Unit

The images in Figure 3 show the height and width of the ZAURA Master Unit.
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Figure 3. ZAURA Master Unit Dimensions

ZAURA Starter Unit

Figure 4 shows the dimensions of the ZAURA Starter Unit.
Figure 4. Starter Component Dimensions
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ZAURA™ RF Wireless Lighting Control

ZAURA Configuration Tool

Figure 5 shows the dimensions of the ZAURA Configuration Tool.
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Figure 5. ZAURA Configuration Tool Dimensions
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ZAURA™ RF Wireless Lighting Control

ZAURA System Operation

System communication is performed wirelessly. In order for a Master and its Starters and Range Extenders to communicate with each other, they must be associated (bound) to each other. (To learn more about master/starter association, refer to the Associating a
ZAURA Starter with a Master section on page 30.) If any device in the system loses
power, then after power is restored, there can be a delay of up to several minutes before its communication is restored.
This chapter also describes the operation of the ZAURA Configuration Tool.

ZAURA Master/Range Extender Operation

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This section describes the operation of the Motion and Light Sensor features of the ZAURA Master/Range Extender.

Motion Sensor for Occupancy Detection

The Master/Range Extender utilizes Zilog’s high-performance Z8 Encore! XP® Micro­controller combined with a lens and Passive Infrared (PIR) sensor that have been opti­mized to detect occupancy. If occupancy has not been detected based on a user­configurable time delay setting, the lights in the room are turned off to conserve power.

Light Sensor for Daylight Harvesting

For many installations, natural light is available during daytime and adequate lighting can be provided even when certain lamps are turned off. The daylight harvesting feature of this system saves power by automatically turning off luminaries connected to V irtual Dim- ming Starters when a predetermined brightness level (virtual dimming threshold) of natu­ral light is exceeded. Luminaries connected to ZAURA starters remain on.
ZAURA Virtual Dimming Starters should be installed to control luminaries in areas that receive relatively strong natural light. A certain amount of hysteresis can exist such that the starting of dimming and stopping of dimming occur at different natural light levels in order to avoid on/off oscillation.
Natural light levels are also evaluated before lamp ignition. For example, when all lumi­naries are initially off and motion is detected, the Virtual Dimming luminaries are not ignited if the natural light in the room exceeds the dimming threshold. All luminaries can be turned off if the measured light level is 3 times greater than the virtual dimming thresh­old, as shown in Figure 6. This feature can optionally be disabled using a DIP Switch inside the Master Unit.
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ZAURA™ RF Wireless Lighting Control
Dimming Starter Non-Dimming Starter
Dimming Threshold
3X Dimming Threshold
Natural Light Level
Lamp Status
On
Off
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Figure 6. Daylight Harvesting

ZAURA Starter Operation

When the Master is operating, ZAURA Starters respond to commands from the Master. If the room’s light switch is set to the OFF position, all lamps will be turned OFF irrespec­tive of Master commands. When the light switch is set to the ON position, all lamps will initially be turned ON. After communication is reestablished between the Master and its associated ZAURA Starters, Master control of the ZAURA Starters resumes.
In the absence of a Master, or when the Master contains either no battery or a low battery, the ZAURA starters perform traditional ON/OFF behavior based on the position of the light switch.
When commanded by its Master to ignite or extinguish a lamp, the ZAURA Starter will perform a limited number of attempts. This behavior prevents excessive ignite and extin­guish strikes on lamps near the end of their life cycles. The ZAURA Starter will again attempt to ignite and extinguish a lamp if the lamps are cycled by either the Master using ON/OFF commands or by manual power cycling the lamps OFF for one minute, then ON using the light switch.
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For safety reasons, non-ZAURA (original) starters can be used to allow selected lamps to
Note:
remain ON whenever the switch is ON.

Configuration Tool Operation

The ZAURA Configuration Tool, though its use can be relatively infrequent, can be employed for the following reasons:
A Starter is required to be associated to a different Master
A Starter is required to be changed from non-dimming to dimming, or vice versa
A Starter is required to be associated outside of a luminary
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Typically, one or two configuration tools are sufficient for a facility. The ZAURA Config­uration Tool can be used with any ZAURA Starter, but is not required to be associated with a Master. Refer to the Configuration Tool Method details.
section on page 36 for more
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ZAURA™ RF Wireless Lighting Control

ZAURA System Installation and Configuration

This chapter describes room requirements assessment, battery installation, starter installa­tion and association, and how to configure and mount your ZAURA masters and range extenders. The chapter begins with an Installation Summary section, which provides a blueprint suitable for installers who have previously performed a ZAURA installation.

Installation Summary

The steps in this section summarize the sequence of a typical ZAURA System installation. Links to additional sections of this document have been added to provide more detailed assistance.
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1. Determine the location of Standard Masters (and Range Extenders, if required). For additional assistance with this step, see the the Determine Master and Range Extender
Locations section on page 11.
2. Determine luminary configuration. For additional assistance with this step, see the the
Determine Luminary Configuration
configuring your luminaries are:
Which luminaries, if any, will be using their original starters (consider safety con-
cerns)
Which luminaries will contain ZAURA Starters Which luminaries will contain ZAURA Virtual Dimming Starters (typically for
placement near windows)
3. Inventory your parts (Masters/Range Extenders, Starters, etc.) and tools to ensure that you have sufficient quantities for the required installation. For additional assistance with this step, see the the Inventory Parts and Tools
4. Mount base plate(s) to the ceiling in the location(s) you determined in Step 1 using the screws or the double-sided tape provided. see the the Mount Base Plates
5. Configure the ZAURA Masters. For additional assistance with this step, see the the
Configuring ZAURA Masters
section on page 13. Items to consider when
section on page 15.
1
. For additional assistance with this step,
section on page 15.
section on page 18.
1. Zilog recommends using the screws provided with the ZAURA System when mounting the Master base plate; however, double-sided tape is provided with the installation hardware. Simply press the double-sided tape to the base plate, then mount the base plate securely to the mounting surface to ensure good adherence. Depending on the mounting surface, however, caution should be used when removing the base plate when it has been affixed with the double-sided tape, because damage to the Master housing and/or to the mounting surface could occur.
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a. Set the Master type switch to the Standard (OFF, OFF) position. b. Make sure the mode is set to Normal Operation (i.e., DIP switches 1, 2 and 3 are
in the OFF position).
c. Set the turn-off delay to the required value (the recommended setting is 5 min-
utes).
d. Adjust light and movement sensitivity, if required. For additional assistance with
this step, see the the Occupancy Detection Adjustment
Light Detection Adjustment
section on page 23.
section on page 22 and the
e. Install one battery. For additional assistance with this step, see the Install Batteries
section on page 24.
6. Configure the Range Extenders (if required). For additional assistance with this step, see the Configuring ZAURA Range Extenders
section on page 33. a. Set the Master type switch to Range Extender (OFF, ON) position. b. Set DIP switches 1 through 8 to match the Master. c. Adjust the Occupancy sensitivity POT, if required. d. Install the batteries. e. Associa te the Range Extender(s) to the appropriate Master.
10
7. Set the Virtual Dimming Luminaries (if no Virtual Dimming luminaries are required, skip to Step 8). For additional assistance with this step, see the Set Up and Install
ZAURA Virtual Dimming Luminaries section on page 26.
a. Replace the original starters with ZAURA Starters. b. Associate the ZAURA Virtual Dimming Starters to the Master. c. Verify the association of all ZAURA Virtual Dimming Starters.
8. Set the Standard Luminaries to be controlled by the Master. For additional assistance with this step, see the Set Up and Install ZAURA Standard Luminaries
section on
page 29. a. Replace the original starters with ZAURA Starters in the remaining luminaries to
be controlled by the Master.
b. Associate ZAURA Starters to the Master. For additional assistance with this step,
see the Associating a ZAURA Starter with a Master
section on page 30.
c. Verify association of all ZAURA Starters.
9. Mount the Master to the previously installed base plate closest to the center of the room. Mount the Range Extenders (if any) to their designated base plates. For additional assistance with this step, see the Mount Master/Range Extenders
section on
page 31.
10. The room is complete.
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ZAURA Starters and Virtual Dimming Starters are physically identical; however, they
Notes:
behave differently depending upon how they are associated. Zilog highly recommends installing the ZAURA RF Wireless Lighting Control System one room at a time to avoid possible communication issues during the association process.

Assessing Room Requirements

Before installing and configuring your ZAURA System, you’ll first want to establish where you will install your ZAURA detectors based on the lighting needs of the room.

Determine Master and Range Extender Locations

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Typically, the ZAURA Master is located in the center of a room; however, differing levels of expected activity in a room should be considered when determining the Master’s even­tual mounting placement.
For example, a university lecture hall full of students will pose different lighting require­ments than that same lecture hall when only the professor is occupying the room, grading papers; i.e., the general seating area will not require lighting but the area surrounding the professor’s lectern must continue to remain illuminated. By placing the Master closer to the professor’s lectern, you can ensure maximum sensitivity to the professor’s movement and reduce the chance that the lights turn off while the professor is alone in the room.
Figures 7 and 8 can help to determine whether installation is sufficiently covered by the occupancy detection range of a single Master unit. If the situation requires, add Range Extenders to achieve coverage. When placing multiple Range Extenders, locate the Master toward the center of the grouping.
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Figure 7. Master Detection Radius vs. Ceiling Height
Figure 8. Detector Coverage Area
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