The information contained in this manual
pertains to the self-contained open display
merchandisers: OMC-LB, OMC-36, OMC-48,
OMC-72, and OMCSL48. These merchandisers
are ideal for showcasing prepackaged food
products in a safe manner. These display
coolers were designed to operate in an airconditioned store where the temperature is
maintained at 75°F or lower and the relative
humidity is 55% or lower.
Inspection
These display coolers were carefully factorytested, inspected and properly packed to
ensure delivery in the best possible condition.
The equipment should be uncrated and
checked for damage immediately upon
delivery. ALL CLAIMS FOR DAMAGES MUST BE
FILED WITH THE TRANSPORTATION COMPANY NOT WITH ZERO ZONE. The carrier will supply
necessary report and claim forms.
Location
Position the OMC-LB and OMC units at a
minimum of 3-1/2” from walls and other objects
that may impede the circulation of air around
the exterior of the case. The wall bumper stops
supplied for the rear of the OMC-LB and OMC
coolers must always remain attached. The
OMCSL48 is designed for placement within a
lineup of gondola shelving and does not require
wall bumper stops.
Do not locate this equipment where it will be
exposed to the direct rays of the sun or near a
source of radiant heat.
Do not install the display case near doors or
areas exposed to air currents.
Do not stack cartons or packaging around the
unit that might restrict air circulation to and from
the air-cooled condensing unit.
FAILURE TO OBSERVE THIS MAINTENANCE
PROCEDURE COULD CAUSE A SIGNIFICANT
DECREASE IN REFRIGERATION PERFORMANCE
AND INCREASED RUNNING COSTS.
Installation
OMC-LB, OMC-36, OMC-48 and OMC-72
merchandisers must be taken off of the shipping
skid and plugged into the proper electrical
receptacle. Additionally, because of its shallow
profile, the OMCSL48 must be anchored to the
shelving uprights or similar support using the
brackets shipped with the unit.
OPERATION
Operation
Table 1 on page 4 lists the case model with
power and electrical receptacle requirements.
The power switch on the OMC and OMC-LB is
located behind the lower front air grill. On the
OMCSL48 the power switch is located behind
the light box, accessible over the top of the
cabinet. The power switch should be off before
plugging or unplugging the case. Initially, the
evaporator and condenser fans (one on the
OMC-LB & OMC-72) will run without the
refrigeration compressor(s). After a delay of two
minutes, the compressor(s) will start and the
case will begin to cool.
All stock must enter the cabinet pre-chilled.
Do not operate with lower rear vent panel
removed. This panel has been specifically
designed to disperse moisture from the drain
tank.
1
OMC-LB, OMC-36, OMC-48, OMC-72, OMCSL48
03035
Drains
It is important that the condensate drainage
system be kept clear of any obstructions.
Obstructions can be in the form of foreign
objects such as loose stock items, dislodged
price tags, product labels, etc. Because this
cabinet circulates refrigerated air, the entrance
of environmental borne dust particles is
inevitable. These particles can accumulate in
the drainage system and eventually form
sludge.
Condensate water drains into a tank, which is
designed to evaporate the water. To remove
the tank, switch off the power supply, remove
the lower front air grill, unplug the electrical
socket and slide the tank out the front of the
cabinet.
WHEN CLEANING, THE TANK SHOULD NOT BE
IMMERSED IN WATER, AS ELECTRICAL
COMPONENTS COULD BE DAMAGED
It is recommended that the condensate
drainage system be thoroughly cleaned on a 6month basis. The need for this may be more
frequent, depending on environmental
conditions.
Refrigeration
All OMC cases are supplied with a selfcontained refrigeration system. The units are
factory charged with POE oil and R404a
refrigerant.
All valves and adjustments to the refrigeration
system have been preset for operation by the
factory. No additional adjustments are
necessary once the case is installed.
To protect the compressor from damage, the
condensing unit is supplied with a low-pressure
safety cut out and a high-pressure safety cut
out. The low-pressure cut out is self-resetting and
has a non-adjustable setting of 5 PSIG. The highpressure cut out is manually reset (see service
section), and has a non-adjustable setting of
410 PSIG.
High Pressure Cut-Out
On the OMC and OMC-LB, the high pressure
cut-out is located adjacent to the condenser
coil, behind the lower front air grill. To access
the control, remove the lower front air grill by
lifting up and away from the cabinet. To reset,
press the red button on the control. The highpressure control is set at 410 PSIG located in the
discharge line. On the OMCSL48, the control is
located on the side of the electrical box on top
of the cabinet behind the light box. This is
accessible from the top of the cabinet.
Temperature Control
A microprocessor controller is mounted behind
the lower front air grill and is accessed by
removing the air grill on the OMC-LB, 36, 48 and
72. The controller for the OMCSL48 is located on
the electrical box behind the light box,
accessible over the top of the cabinet.
This controller has many functions including a
temperature control and a defrost control. It
has been factory set for your application and
has different factory settings for various product
applications.
If you want to change the case operating
temperature, a qualified refrigeration technician
will be able to change the set points. There are
different operating temperatures depending on
which product is to be displayed in the case.
There are three general product operating
temperature options offered in
descriptions include; Meat, General Purpose
(Factory Setting), and Fresh Cuts.
includes all the preprogrammed parameters of
the twin probe temperature control.
provides instructions for changing these and
2
OMC-LB, OMC-36, OMC-48, OMC-72, OMCSL48
Figure 1
. The
Figure 1
Figure 2
also
03035
other parameters in the case. Figure 3 lists
descriptions of the main alarm signals.
Thermometer
The thermometer is mounted at the left-hand
lower front of the case. This allows the customer
and operator to read refrigerated air
temperature. Allow a minimum run time of 1
hour to achieve accurate temperature
readings.
Electrical
Figures 4-8 show typical wiring diagrams. The
light switch for the sign of the OMC and
OMCSL48 cases is on top of the unit. The light
switch for the OMC-LB case is located on the
bottom of the light box.
Defrost
The OMC case has an automatic defrost
control, which has been factory set. The defrost
cycle is every 4 hours and terminates on
temperature. The case uses off cycle air defrost.
The compressor is turned off and the evaporator
fans continue to run to melt frost from the coil.
The condenser fans (1 fan on OMC-LB and 72)
run during defrost except the OMCSL48
condenser fan, which does not run during
defrost.
USER INFORMATION
Cleaning
The condenser fins on the OMC, OMC-LB and
OMCSL48 cases must be cleaned a minimum of
every 3 months.
Remove the lower front air grill by lifting up and
away from the cabinet. Remove dust and lint
using a brush or vacuum cleaner. Replace grill.
On the OMCSL48, the face of the condenser is
behind the light box, accessible over the top of
the cabinet, which makes it always available for
routine cleaning. No disassembly is required for
this unit.
FAILURE TO OBSERVE THIS MAINTENANCE
PROCEDURE COULD CAUSE A SIGNIFICANT
DECREASE IN REFRIGERATION PERFORMANCE,
COMPRESSOR DAMAGE AND INCREASED
RUNNING COSTS.
To allow the refrigeration system to operate
efficiently, the OMC and OMC-LB cabinets
should be positioned with a minimum of 3-1/2”
clearance from the rear wall. The wall bumper
stops supplied for the rear of these units must
always be attached to maintain this spacing.
The OMCSL48 does not require a wall bumper
for proper performance.
The cooler should be thoroughly cleaned before
start-up and routinely thereafter to maintain a
clean appearance. Use mild detergent (NEVER
AN ABRASIVE CLEANER) and warm water to
wipe out the inside of the cooler. Clean all glass
with glass cleaner. The cooler will remain bright
and sparkling with just a few minutes of cleaning
each week. The case drain should be regularly
cleared of debris and price tags.
NOTE: Do not use high-pressure water or steam
to clean the interior.
Shelving
All OMC units have adjustable height shelves,
which can be mounted horizontally or angled
downward at front. When replacing shelves,
ensure that the rear of the shelf is locked into the
recess in the shelf bracket.
Loading
When loading the display case, the following
points must be taken into consideration:
Do not exceed the load limit as marked on
•
the case.
When restarting the display case after a
•
prolonged shut down, the case should be
left to operate empty for at least one hour
before loading with pre-cooled product.
3
OMC-LB, OMC-36, OMC-48, OMC-72, OMCSL48
03035
Leave space between the stock to allow the
•
refrigerated air to circulate.
The air inlet at the lower front of the case
•
and back wall or front grill discharge should
never be obstructed.
Product with a temperature higher than the
•
display case should not be introduced.
SERVICE
Expansion Valve
All OMC cases have an evaporator coil located
below the bottom coil cover. The OMC and
OMCSL cases also have an evaporator coil
located behind the perforated rear wall. Each
coil has its own expansion valve set for 15-20°F
superheat. Bottom TXV superheat should be
lower than top superheat.
Lamps
The lamps are located behind the sign. Before
servicing the lamps, turn off the lamp switch.
The lamps in the OMC-LB and OMC cases are
accessed by removing the screws on the top of
the case and rotating the sign forward. Rotate
the sign slowly to expose the lights. The lamps
on the OMCSL48 can be serviced by removing
the retaining bracket at the top front of the light
box and sliding the sign up and out of the box
channel.
r1 Minimum set point allowedC-40r2C/F-402424 242424
r2 maximum set point allowedCr1*19C/F903232323232
r3 Enable defrost end on time alarm(Ed)C01flag011111
r4 Value to increase set point by, when A4 (digital input)=7C020C/F300000
r5 Enable min and max temperature logging (0= no, 1+yes)C01flag011111
rtInterval of min and max temperature loggingF0199hours-----rH Max temperature monitored during period rtF-5090C/F-----rL Minimum temperature monitored during period rtF-5090C/F------
COMPRESSOR PARAMETERSTYPE MIN MAX UNITS DEFLB36 48 72 SL48
c0 Compressor start-up delay after power upC015min022222
c1 Minimum interval between two compressor startsC015min055555
c2 Minimum compressor off-timeC015min022222
c3 Minimum compressor on timeC015min022222
c4 Duty setting (compressor safety, 0=OFF, 100= ON)C0100min055555
cc Duration of continuous cycleC015hrs400000
c6 Alarm cut-off delay after continuous cycleC015hrs222222
DEFROST PARAMETERSTYPE MIN MAXUNITS
do Defrost( 0=electric, 1= hot gas, 2=water/electric by time, 3=hot gas by time) C03flag000000
dI Interval between defrostsF0199hrs844444
dt Defrost termination temperatureF-40-199C/F44343434343
dP Max duration of defrost (time protecion) if Dc =0; or defrost time=2.3F1199min306060606060
d4 Defrost on power up (0=no, 1=yes)C01flag000000
d5 Defrost delay after unit power up of multifunction inputC0199min0180 180 180 180 180
d6 Display override during defrost (0=no, 1=yes)C01flag000000
dd Dripping (drain) timeF015min200000
d8 Duration of alarm cut-out after defrost and/or opening of door F015hrs122222
d9 Defrost has priority over compressor protection (0=no, 1=yes)C01flag000000
d Defrost probe readingF0-C/F-----dC Time basis (0=hours/minutes 1= minutes/secondsC01flag000000
ALARM PARAMETERSTYPE MIN MAXUNIT
A0 Alarm and fan differentialC0.120C/F0.20.40.4 0.4 0.4 0.4
AL Low temperature alarm (deviation from set point)F0199C/F1044444
AH High temperature alarm (deviation from set point)F0199C/F103636363636
Ad Temperature alarm delayC0199min120 120 120 120 120 120
A4 Multifunction input configuration IR32S, Y and C IR32MC07-011111
A5 (must be kept at 0)05-000000
A6 Duty setting for external alarm (0= OFF,100= ON)C0100min000000
A7 External alarm delay 9A4=2, Multifunction inputC0199min000000
FAN PARAMETERSTYPE MIN MAXUNIT
(difference between ambient and evap temp.,2= Fan regulator evap
F0
temp)C02flag000000
Fan turn-off temperature if F0=1: fans are on when evap temp< (ambient
F1
temp-F1-A0) if F0=2 Fans are on if evap temp<(set point+F1-A0)F020C/F500000
F2 Cycle fans with compressor (0=no, 1= yes)C01flag100000
F3 Stop fans during defrost (0=no, 1= yes)C01flag100000
Fd fan delay (After dripping)F015min300000
OTHER SETTINGSTYPE MIN MAXUNIT
Ho Address within networkC015-000000
H1 Multifunction output (0=Auxilary, 1=Alarm n.c., 2=Alarm n.o.)C01flag100010
H2 Access locking (Keypad and IR remote)C03-311111
H3 code to permit remote programingC0199-000000
For general introduction please see Page 2. The
following is a description of the keys on the
temperature control display.
Up Key:
Increases the displayed value when setting
•
set-point and parameters.
Goes through the parameter.
•
•
If pressed for more than 5 seconds together
with the down key (*): enables/inhibits the
continuous cycle.
Down Key:
Decreases the displayed value when setting
•
set-point and parameters.
Goes through the previous parameter
•
• If pressed for more than 5 seconds: forces a
defrost cycle (only if H1=0).
• If pressed for more than 5 seconds together
with the up key(*): enables/inhibits the
continuous cycle.
(*)
: first push DOWN
NOTE
SEL
SEL Key:
Selects the set-point (see SET-POINT section)
•
Indicates the parameter value (see
•
PARAMETERS SELECTION).
• If pressed for more than 5 seconds together
with the prg key: enters the configuration
menu (see PARAMETERS SELECTION - second
level).
PRG
mute
PRG Key:
Stops the buzzer.
•
• If pressed when the control starts: resets the
default parameters (see ALARMS AND
SIGNALS).
• If pressed for more than 5 seconds: enters
the frequent parameters menu (see below).
key, then UP key
• If pressed for more than 5 seconds together
with the sel key: enters the configuration
menu (see PARAMETERS SELECTION - second
level).
Indications On The Display
COMP 1 LED to indicate compressor ON
2 LED’s to indicate Continuous
Cycle ON (**).
DEF defrost ON (H1=1); if H1=0, the LED
is on to indicate “REVERSE”
working mode.
If one or more LED’s blink: see the ALARMS AND
SIGNALS section.
(**) Not present in the controllers with serial
number lower than 10.000.
Functioning
conditions, the display shows the value
measured by the regulation probe. In case of
active alarm, the relative code blinks alternately
with the alarm code.
The following information shows how to change
the set point and differential on your case in the
event that there is a change in the product
displayed.
during normal working
:
Set-Point:
Press the SEL key for one second to display
•
the set-point value;
After two seconds, the set value blinks;
•
Press UP or DOWN to increase or decrease
•
the value;
Press the SEL key to confirm the new value.
•
Control Differential:
Follow the Parameters Modification
•
procedure. Find the “rd” parameter on the
display by pressing UP or DOWN until it
appears on the display.
Press SEL to display the Control Differential
•
parameter value.
Press UP or Down to increase or decrease the
•
value.
Press SEL to confirm temporarily the new
•
value and display its code.
6
OMC-LB, OMC-36, OMC-48, OMC-72, OMCSL48
03035
Press PRG to confirm the new value and exit
•
the parameter modification procedure.
The following are parameter setting procedures
and general information.
Parameters:
The parameters have been divided into two
sections: frequent parameters and configuration
parameters:
FIRST SECTION: frequent parameters (type=F in
the table); no password is required to enter.
Press the PRG key for more than 5 seconds
•
(in case of alarm, silence the buzzer first);
The first modifiable parameter code is
•
displayed.
To modify parameters see PARAMETERS
MODIFICATION on the following page:
SECOND SECTION: configuration parameters
(type=C in the table): a password is required to
enter.
Press PRG and SEL simultaneously for more
•
than 5 seconds;
OO is displayed.
•
Press UP and DOWN until 22 is displayed;
•
(password).
Press SEL to confirm;
•
The first modifiable parameter code is
•
displayed.
To modify the parameters see PARAMETERS
MODIFICATION below.
Parameters Modification:
Press UP or DOWN to show the code of the
•
parameter that has to be changed;
Press SEL to display the selected parameter
•
value;
Press UP or DOWN to increase or decrease
•
the value.
Press SEL to confirm temporarily the new
•
value and display its code, Repeat the
procedure from the beginning. Press UP or
DOWN.
To exit modifying the parameters with the new
values:
Press PRG to confirm the new values and exit
•
the parameters modification procedure.
To exit without modifying any parameter: Do not
press any key for at least 60 seconds (TIME OUT).
Defrost:
Press the DEF key for more than 5 seconds to
•
force a defrost cycle.
Buzzer Off:
Press the PRG (MUTE) key to silence the
•
buzzer. The alarm code remains until the
alarm condition is eliminated.
Continuous Cycle:
Press UP and DOWN simultaneously for 5
•
seconds to enable/inhibit the compressor’s
continuous cycle. (see CC & oS parameters
in the PARAMETERS TABLE).
7
OMC-LB, OMC-36, OMC-48, OMC-72, OMC-SL-48
03035
FIGURE 3
Description of the Main Alarm Signals
The following is a list of the flashing alphanumeric signals that may occur on your temperature
controller and the appropriate troubleshooting options.
FLASHING LED
Initiation of the relative function is delayed for a period while awaiting an external consent or while held
up by another process still in progress. For example, if a defrost is requested during continuous cycle
operation, the defrost will be held up until the continuous cycle is complete, and the appropriate LED
(Def) will flash.
E0 FLASHING: control probe error
Probe not working because the signal has been interrupted or there is a short-circuit.
•
Probe not compatible with the equipment.
•
Parameter /0 does not correspond to unit’s hardware set-up.
•
E1 FLASHING: evaporator probe error – (found in program mode only)
Probe not working because the signal interrupted or there is a short circuit.
•
Probe not compatible with the equipment.
•
Parameter /0 does not correspond to unit’s hardware set-up.
•
AI FLASHING: immediate Multi-function digital input
Suction problem high or low pressure safety open.
•
Check Multi-function input and parameter A4.
•
Ad FLASHING: delayed Multi-function digital input.
Check Multi-function input and parameters A4 and A7.
•
L0 FLASHING: low temperature alarm
The probe has registered a temperature further below the set value than the value given to
•
parameter AL.
Check parameters AL, Ad and A0.
•
The alarm will cease as soon as the temperature returns within the limits selected (see
•
parameter AL).
HI FLASHING: high temperature alarm
The probe has registered a temperature further above the set value than the value given to
•
parameter AH.
8
OMC-LB, OMC-36, OMC-48, OMC-72, OMC48SL
03035
FIGURE 4 – (OMC-LB)
9
OMC-LB, OMC-36, OMC-48, OMC-72, OMCSL48
03035
FIGURE 5 – (OMC-36 & OMC-48)
10
OMC-LB, OMC-36, OMC-48, OMC-72, OMCSL48
03035
FIGURE 6 – (OMC-72)
11
OMC-LB, OMC-36, OMC-48, OMC-72, OMCSL48
03035
FIGURE 7 – (OMCSL48)
12
OMC-LB, OMC-36, OMC-48, OMC-72, OMCSL48
03035
OMC-LB SPECIFICATION SHEET
Side View
Front View
MODEL
OMC-LB31037 3/455 1/838 1/16 32 3/433 5/828 1/818
MODEL
OM C-LB20163/4R404A
WEI GHT
(w/shelves)
CASE DESIGNED TO OPERATE IN AN AMBIENT AIR TEMPERATURE
OF 75°F OR LOWER AND RELATIVE HUMIDITY OF 55% OR LOWER
OUTSIDE DIMENSIONS
(INCHES)
WH D W H D
ELECTRICAL
INCOMING SUPPLY
115-1 PHASE-60 HZ.
INSIDE DIMENSIONS
(INCHES)
MIN
CIRCUIT
AMPS
All specifications are subject to change without notice.
CASE DESIGNED TO OPERATE IN AN AMBIENT OF 75 F OR LOWER
AND RELATIVE HUMIDITY OF 55% OR LOWER
MIN
CIRCUIT
AMPS
AMPS
RLA
H.P.REFRIG.
U
All specifications are subject to change without notice.
R
L
U
R
L
C
14
OMC-LB, OMC-36, OMC-48, OMC-72, OMCSL48
03035
OMCSL48 SPECIFICATION SHEET
Side View
WEI GHT
MODEL
OMCSL485854787 3/423 5/844 1/451 7/819 1/815.6
OMCSL4830241 1/2R404A
w/shelv es
(pounds)
CASE DESIGNED TO OPERATE IN AN AMBIENT AIR TEMPERATURE
OF 75°F OR LOWER AND RELATIVE HUMIDITY OF 55% OR LOWER
OUTSIDE DIMENSIONS
(INCHES)
WH D W H D
ELECTRICAL
INCOMING SUPPLY
115-1 PHASE-60 HZ.
INSIDE DIMENSIONS
(INCHES)
MIN
CIRCUIT
AMPS
All specifications are subject to change without notice.
AMPS
RLA
H.P.REF.MODEL
CUBIC
FEET
CAPACITY
Front View
U
R
U
R
L
C
L
15
OMC-LB, OMC-36, OMC-48, OMC-72, OMCSL48
03035
1. Limited Warranty. ZERO ZONE, INC. (“Seller”) hereby warrants that any products
manufactured by it and sold under this Warranty shall be free for a period of one
year from the date of shipment, from defects in material and workmanship which,
under normal use and service would render such products unusable or
unserviceable. The obligation of Seller under this Warranty shall be limited to the
repair or replacement of any parts that the Seller determines are defective. This
Limited Warranty does not cover labor, freight, transportation or other charges
incidental to replacement or repair. Parts returned to Seller must be returned
freight prepaid and replacement parts will be returned to the Buyer freight
collect.
2. Motor Compressor Extended Warranty. Seller hereby warrants with respect to any
motor compressor sold under this extended Warranty, exclusive of any and all
parts of the condensing unit assembly thereof, that such motor compressor shall
be free from defects in material and workmanship for a period of four (4) years
from the date of the expiration of the one year Warranty provided by the
manufacturer of such motor compressor, if the Buyer purchases said Warranty at the time of equipment purchase. In the event the motor compressor is not free
from defects in material and/or workmanship during such four-year period, Buyer
must purchase a replacement for the defective motor compressor and obtain
whatever salvage credit may be available from the manufacturer thereof. Upon
receipt by Seller or written notice from Buyer of compressor. Seller will issue a
purchase credit or a refund, at Seller’s option, for the difference between the
compressor replacement cost and the salvage credit. All labor and shipping
charges incurred in connection with such replacement shall be the sole
obligation of the Buyer.
3. Product Not Manufactured by Seller. The written Warranty, if any, provided by the
manufacturer of any part of the refrigeration unit sold by Seller to Buyer, but not
manufactured by Seller, is hereby assigned to Buyer. However, Seller makes no
representation or Warranty regarding the existence, validity or enforceability of
any such written Warranty.
4. LIMITATION AND EXCLUSION OF WARRANTIES. THE WARRANTIES SET FORTH HEREIN
ARE EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES AND REMEDIES
WHATSOEVER, INCLUDING BUT NOT LIMITED TO, IMPLIED WARRANTIES OF
MERCHANTABILITY AND/OR FITNESS FOR A PARTICULAR PURPOSE.
5. Consequential Damages. Notwithstanding anything to the contrary set forth in
this Warranty Certificate, Seller shall not be liable for any incidental or
consequential damages arising out of, or directly or indirectly caused by a
defective part sold by Seller, including but not limited to, costs arising from the
replacement of the part, loss of gas, loss of product, or any damage to person or
property, whether as a result of Seller’s negligence, breach of contract, breach of
Warranty or otherwise.
Model No.________________________ Serial No._______________________
16
OMC-LB, OMC-36, OMC-48, OMC-72
03035
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