Zero Zone 01D1E1 Installation Manual

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6200 Porter Road ● Sarasota, FL

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www.st

By Commercial Refrigerator Door Compan

leline.com

HEAVY DUTY ENTRANCE DOOR

INSTALLATION GUIDE

FORM HDED080721IG

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NPACK THE FRAME

1. Remove the cardboard from both sides of the frame crate.

2. Orders are sent with frame mounting screws, shims and Installation and Troubleshooting
Manual. Remove and save for later use. Note that hinge adjustment instructions and
adjustment tools are attached to the door in a separate package.

3. Remove the screws holding the frame into the crate.

4. Remove the frame from the crate.

5. Remove the packaging material holding lamps and/or lamp assembly to the frame (if
present) and store lamps and/or lamps flat in an appropriate, out of the way area. Be careful
not to damage any of the lamps or lamp assemblies.

BE CAREFUL NOT TO DAMAGE PINS

ON T-8 FLORESCENT LAMPS.

CAUTION

34240

UNPACK THE DOOR(S)

1. Remove the cardboard from both sides of the door crate.

2. Orders are sent with hinge adjustment instructions and adjustment tools attached to the
door. Remove and save for later use.

3. Remove the door(s) from the crate.

CAUTION

DO NOT LIFT THE DOOR

WITH THE PUSHBAR.

PREPARING FOR INSTALLATION

1. Check NCO (Net Cooler Opening) dimensions to insure that the rough opening is correct
(see chart below). The Model Number is available on serial plate.

Model Number

(First Six Characters)

01R1E1, 01R1E2 or 01R1S1
01D1E1, 01D1E2 or 01D1S1
02R1E1, 02R1E2 or 02R1S1
02D1E1, 02D1E2 or 02D1S1
01R2E1, 01R2E2 or 01R2S1
01D2E1, 01D2E2 or 01D2S1
02R2E1, 02R2E2 or 02R2S1
02D2E1, 02D2E2 or 02D2S1
01R3E1, 01R3E2 or 01R3S1
01D3E1, 01D3E2 or 01D3S1
02R3E1, 02R3E2 or 02R3S1
02D3E1, 02D3E2 or 02D3S1

Note not all RM or SD doors used as Beer Cave entrance doors are ADA compliant.

Door Size

(W x H)

26” x 80” 1 27-7/8” x 81-5/8”

26” x 80” 2 54-1/2” x 81-5/8”

30” x 80” 1 31-7/8” x 81-5/8”

30” x 80” 2 62-3/8” x 81-5/8”

36” x 80” 1 37-7/8” x 81-5/8”

36” x 80” 2 74-1/2” x 81-5/8”

Number

of Doors

NCO

(W x H)

To minimize the amount of caulking required, the NCO should not be more than ¼” larger
than the NCO specified above.

NCO shimming may be required to properly install the frame.

2. Additional items to check:

a. Is the floor in the threshold area level? If this area is not level, shimming is required

beneath the threshold to support the frame and keep the threshold from distorting.

b. Is the opening square? Check all corners with a framing square. Double-check by

comparing diagonal measurements. Excessively out-of-square openings will require
significant shimming in appropriate areas. Failure to correctly shim may result in door
operation problems.

c. Is the opening plumb?

If the opening is excessively out-of-plumb, door may bind on

floor and or fail to close correctly.

d. Are all the cooler panels in the same plane? The wall must be straight and in line

without any “warps” or “jogs”. Conditions of this sort may result in twisting of skewing
of the door frame, ultimately affecting operation. These types of conditions may also
result in aesthetic form and fit issues.

CORRECT INSTALLATION OF ANY ENTRANCE

DOOR IS CRITICAL TO CORRECT OPERATION.

NOTE

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Page 2 Heavy Duty Door Installation Guide