Zephyr BSI-E36AS, BVE-E36AS, BMI-E36AS Use, Care And Installation Manual

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brisaS
by
Brisas
BMI-E36AG BMI-E36AS BSI-E36AS BVE-E30AS BVE-E36AS
Model number:
Serial Number:
Use, Care, and Installation Guide
SEP08.0101 © Zephyr Corporation
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SAFETY NOTICE ................................................................. 2-3
LIST OF MATERIALS ....................................................... 4
INSTALLATION
Ducting Calculation Sheet
....................................... 5
Mounting Height & Clearance Ducting Options Hood Speci cations
........................................................... 7
................................................... 8-10
Mounting the Hood BMI & BSI
Mounting the Hood BVE................................. 12
Ductless Recirculating
.............................................. 13
FEATURES & CONTROLS
Touch Controls
............................................................. 14
MAINTENANCE
Hood and Filter Cleaning Lights
................................................................................ 16
TROUBLESHOOTING
................................................................ 17
......................................... 15
LIST OF PARTS AND ACCESSORIES
................................ 6
.............................. 11
Table of Contents
.............................. 18
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READ AND SAVE THESE INSTRUCTIONS
WARNING
TO REDUCE THE RISK OF FIRE OR ELECTRIC SHOCK, DO NOT USE THIS FAN WITH ANY SOLID-STATE CONTROL DEVICE.
WARNING
TO REDUCE THE RISK OF FIRE ELECTRIC SHOCK, OR INJURY TO PERSONS, OBSERVE THE FOLLOWING:
a. Use this unit only in the manner intended by the manufacturer, if you have questions, contact the manufacturer. b. Before servicing or cleaning unit, switch power off at service panel and lock panel to prevent power from being switched on accidentally.
When the service disconnecting means cannot be locked, securely fasten a prominent warning device, such as a tag, to the service panel.
CAUTION
For general ventilating use only. Do not use to exhaust hazardous or explosive materials and vapors. Take care when using cleaning agents or detergents. Suitable for use in household cooking area.
WARNING
TO REDUCE THE RISK OF RANGE TOP GREASE FIRE:
a. Never leave surface units unattended at high settings. Boilovers cause smoking and greasy spillovers that may ignite. Heat oils slowly
on low or medium settings. b. Always turn hood ON when cooking at high heat or when flaming food c. Clean ventilating fans frequently. Grease should not be allowed to accumulate on fan or filter.
Important Safety Notice
d. Use proper pan size. Always use cookware appropriate for the size of the surface element. e. Keep fan,filters and grease laden surfaces clean. f. Use high setting on hood only when necessary. g. Don’t leave hood unattended when cooking. h. Always use cookware and utensils appropriate for the type of and amount of food being prepared.
WARNING
TO REDUCE THE RISK OF INJURY TO PERSONS IN THE EVENT OF A RANGE TOP FIRE, OBSERVE THE FOLLOWING:
a. SMOTHER FLAMES with a close-fitting lid, cookie sheet, or metal tray, then turn off the burner. BE CAREFUL TO PREVENT BURNS.
If the flames do not go out immediately, EVACUATE AND CALL THE FIRE DEPARTMENT. b. NEVER PICK UP A FLAMING PAN – You may be burned. c. DO NOT USE WATER, including wet dishcloths or towels – a violent steam explosion will result. d. Use an extinguisher ONLY if:
1. You know you have a Class ABC extinguisher, and you already know how to operate it.
2. The fire is small and contained in the area where it started.
3. The fire department is being called.
4. You can fight the fire with your back to an exit
WARNING
TO REDUCE THE RISK OF FIRE, ELECTRIC SHOCK OR INJURY TO PERSONS, OBSERVE THE FOLLOWING:
a. Installation work and electrical wiring must be done by qualified person(s) in accordance with all applicable codes and standards.
Including fire-rated construction. b. Sufficient air is needed for power combustion and exhausting of gases through the flue (chimney) of fuel burning equipment to prevent
back-drafting. Follow the heating equipment manufacturer’s guideline and safety standards such as those published by the National
Fire Protection Association (NFPA) and the American Society for Heating, Refrigeration and Air Conditioning Engineers (ASHRAE) and
the local code authorities. c. When cutting or drilling into wall or ceiling, do not damage electrical wiring and other hidden utilities. d. Ducted fans must always vent to the outdoors. e. If this unit is to be installed over a tub or shower, it must be marked as appropriate for the application and be connected to a GFI
(Ground Fault Interrupter protected branch circuit). g. NEVER place a switch where it can be reached from a tub or shower. h. Make sure the power is off before installing, wiring or maintenancing.
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WARNING
TO REDU CE TH E RI SK OF FI RE, USE ONLY M ETA L D UCTWO RK.
CAUTION
To reduce risk of re and to properly exhaust air outside - Do not vent exhaust air into spaces within walls, ceilings, atti cs, crawl spaces o r garages.
OPERATION
Alw ays leave safet y grilles and lt ers in p lace. Wit hou t these comp onents, op erat ing bl owers could catch onto hai r, nger s and loose clothing.
The manu factu rer declines all responsibi lit y in the event of failure t o observe th e in struct ions given her e for i nstallat ion, maint enance and suit able u se of t he prod uct . The manu fact urer furt her decl in es all responsibi lit y for injury due t o negli gen ce and the warrant y of the unit automat icall y expires due to im proper m ain tenance.
*NOTE: Please check www.zephyronline.com for revisions before doing any custom work.
ELECTRICAL REQUIREMENTS
Important:
Observe all governing codes and ordinances.
It i s t he cu sto me r ’s resp on si b i lit y:
- To con tact a qu alied el ectri cal i nstall er.
- To assure that the electrical installation is adequate and in conformance with National Electrical Code,ANSI/NFPA 70 lat est edi tion* or CSA standards C22.1-94, Can adian Electri cal Code, Part 1 and C22.2 No.0-M91 - latest edit ion** and all local codes and ordinances.
If codes permit and a separate ground wire is used, it is recommended that a qualied electrician determine that the ground path is adequate.
Do not ground to a gas pipe.
Check with a qu alied el ectrician if yo u are n ot sur e the range h ood is properly g roun ded .
Do not have a fuse in the neutral or ground circuit.
*National Fire Protect ion Association Batt erymarch Park, Quincy, Massachusett s 02269 ** CSA Internati onal 8501 East Pleasant Valley Ro ad, Cl eveland, Ohio 44131-5575
This appliance requires a 120V 60Hz electrical supply and con nect ed t o an ind ivi dual properly g rounded branch circuit pr otect ed by a 15 or 20 amp ere cir cuit breaker or tim e delay fu se. Wiring m ust b e 2 wi re w it h gr ound. Please also refer t o Elect rical Diag ram o n pr odu ct.
A cable l ocki ng con nect or (not suppli ed) m ight al so be required by local codes. Check wi th local requirement s, purchase and instal l ap pro priat e con nect or if necessary.
BMI-E30AG - 400 Watts, 3.3Amps
BMI-E90AS - 400 Watts, 3.3Amps
BSI-E36AS - 400 Watts, 3.3Amps
BVE-E30AS - 400 Watt s, 3.3 Amps
BVE-E36AS - 400 Watt s, 3.3 Amps
Important Safety Notice
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MODELS: BMI-E30AS BMI-E30AG BSI-E30AG BVE-E30AS BVE-E36AS
PARTS SUPPLIED
1 - Hood with internal blower 1 - Duct cover wall bracket 1 - Duct cover assembly (top and bottom) 1 - Hardware package 1 - 6” round backdraft damper (pre-installed) 2 - 50W GU-10 halogen light bulbs 2 - Metal mesh filters
List of Materials
1 - Canopy, glass or stainless steel (for BMI and BSI models only)
HARDWARE PACKAGE CONTENTS
(4) 3/16” x 8
(BMI & BSI Only)
(1) Suction Cup
(3) M4 x 1-1/2”
(3) Wire Nuts
(2) M4 x 1”
PARTS NOT SUPPLIED
- Ducting, conduit and all installation tools
- Cable connector (if required by local codes)
- Duct cover extension accessory
- Recirculating kit accessory
(4) M3.5 x 8 (BMI & BSI)
(2) M4 x 8 (BVE)
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Duct pieces
3-1/ 4” x 10” Rect., straight
Equivalent number length x used =
1 Ft. x ( ) =
To t a l
Ft.
Duct pieces
6”- 8” Round wall cap with damper
Equivalent number length x used =
30 Ft. x ( ) =
To t a l
Ft.
7” Round, straight
8” Round, straight
3-1/ 4” x 10”
0
Rect. 90 elbow
3-1/ 4” x 10”
0
Rect. 45 elbow
3-1/ 4” x 10”
0
Rect. 90 flat elbow
3-1/ 4” x 10” Rect. wall cap with damper
3-1/ 4” x 10” Rect. to 6” round transition
3-1/ 4” x 10” Rect. to 6” round transition
0
90
elbow
6” Round,
0
90
elbow
1 Ft. x ( ) =
1 Ft. x ( ) =
15 Ft. x ( ) =
9 Ft. x ( ) =
24 Ft. x ( ) =
30 Ft. x ( ) =
5 Ft. x ( ) =
20 Ft. x ( ) =
15 Ft. x ( ) =
Ft.
Ft.
Ft.
Ft.
Ft.
Ft.
Ft.
Ft.
Ft.
6”- 8” Round, roof cap
6” round to 3-1/ 4” x 10” rect. transition
6” round to 3-1/ 4” x 10” rect. transition
0
elbow
90
7” or 8”
Round,
0
elbow
90
7” or 8”
Round,
0
45
elbow
7” or 8”
Round
wall cap with damper
7” or 8” Round, roof cap
7” round to 3 1/ 4” x 10” rect. transition
7” round to 3-1/ 4” x 10” rect. transition
0
elbow
90
30 Ft. x ( ) =
1 Ft. x ( ) =
16 Ft. x ( ) =
15 Ft. x ( ) =
9 Ft. x ( ) =
30 Ft. x ( ) =
30 Ft. x ( ) =
8 Ft. x ( ) =
23 Ft. x ( ) =
Ft.
Ft.
Ft.
Ft.
Ft.
Ft.
Ft.
Ft.
Installation – Ducting Calculation Sheet
Ft.
6” Round,
0
elbow
45
9 Ft. x ( ) =
Subtotal column 1 =
Maximum Duct Length: For satisfactory air movement,
the total duct length of a 3 1/ 4” x 10” rectangular 6” or 7” diameter round duct should not exceed 100 equivalent feet.
Ft.
Ft.
Subtotal column 2 =
Subtotal column 1 =
Total ductwork =
Ft.
Ft.
Ft.
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Minimum mount height between range top to hood bottom should be no less than 24”.
* Min. ducted (A)
Min. recirc. (B)
Max. (C)
32”.
It is important to install the hood at the proper mounting height. Hoods mounted too low could result in heat damage and fire hazard; while hoods mounted too high will be hard to reach and will loose its performance and efficiency.
Maximum mount height should be no higher than
Min 24” - Max. 32”
Min 91”
Max 121”
If available, also refer to range manufacturer’s height clearance requirements and recommended hood mounting height above range. Always check your local codes for any differences.
36”
Chart A
BMI BSI BVE
A 23” 23” 27-1/2”
* Refer to chart A on this page for heights
B 26-1/2” 26-1/2” 32”
C 42” 42” 42-1/2”
DUCTING
A minimum of 6” round duct must be used to maintain maximum airflow efficiency.
Always use rigid type metal ducts only. Flexible ducts could restrict airflow by up to 50%.
Use calculation worksheet to compute total duct
Installation – Mounting Height & Clearance
work (Page 5).
ALWAYS, when possible, reduce the number of
Duct cover extension kit available for ceiling heights up to 12 feet. Turn to page 18 for part number and ordering information.
DAMAGE-SHIPMENT / INSTALLATION:
• Please fully inspect unit for damage before
• If the unit is damaged in shipment, return the
• If the unit is damaged by the customer, repair
transitions and turns. If a long duct run is required, increase duct size from 6” to 7” or 8”.
• If the unit is damaged by the installer (if other
If turns or transitions are required: Install as far away from duct opening and as far apart between the two transitions as possible.
installation.
unit to the store in which it was bought for repair or replacement.
or replacement is the responsibility of the customer.
than the customer), repair of replacement must be made by arrangement between customer and installer.
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WARNING FIRE HAZARD
NEVER exhaust air or terminate duct work into spaces between walls, crawl spaces, ceiling, attics or garages. All exhaust must be ducted to the outside, unless using the recirculating option.
Use single wall rigid Metal ductwork only.
Fasten all connections with sheet metal screws and tape all joints w/ certified Silver Tape or Duct Tape.
Some Ducting Options
Roof Pitch w/ Flashing & Cap
(blower housing)
(blower housing)
ductless recirculating
(blower housing)
Soffit or crawl space
side wall cap w/ gravity damper
side wall cap w/ gravity damper
(blower housing)
Installation – Ducting Options
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Installation – BMI Hood Specifi cations
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Page 11
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Installation – BSI Hood Speci¿cation
7
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Installation – BVE Hood Specifi cation
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!
CAUTION: At least two installers are required due to the weight and size of the hood.
1. Measure from range top to hood bottom and mark line A. (24” minimum from range top) .
2. Plum and mark center line.
3. Mark mount ing height line B. (15-3/8” from line A)
4. Mar k m ou nting spread f rom C/L. (8-7/8” )
5. Fasten (2) M4 x 1-1/2” screws into studs on line B b ut do not tighten all the way. Note: Wood blocking may
need to be added behind the drywall if no studs are present. Wall anchors may also be used but check local codes before using wall anchors.
6. Remove the (2) metal mesh lters.
7. Remove t he (2) charcoal lter brackets located inside the hoood behind the metal mesh lters. Each bracket is secured wi t h (4) 3/16 x 6 Philips head screws. Note: If
you are not recirculating the hood you may discard the charcoal brackets.
8. Hang hood onto the mounting screws and hand tighten each screw. ( Fig.A) Secure t hird M4 x 1-1/2” screw through inside of hood into wall for extra support. ( Fig.A2)
9. Center and attach duct cover mounting bracket to wall just below the ceiling or sof t using (2) M4 x 1” screws.
10. Install electrical and duct work. Seal duct work with aluminum duct tape.
11. Power up hood and check for leaks around duct tape.
12. Place telescopic duct covers onto hood and extend inner (top) duct cover upwards and secure to duct cover bracket using (2) M3.5 x 8 screws. Secure bottom duct cover to h ood body b y al so usin g (2) M3.5 x 8 screws.
* If using hood in recirculating mode you must secure the air
diverter plate onto wall before installing duct work and duct covers. Turn to page 13 for more details.
8-7/8”
15-3/8”
24” min
Brackets are
pre-installed
Fi g . A
Fi g . A2
Installation – Mounting the Hood - BMI & BSI
WARNING: Electrical wiring must be done by a qualified person(s) in
!
accordance with all applicable codes and standards. This range hood must be properly grounded. Turn off electrical power at service entrance before wiring.
Cable Lock
A cable locking connector (not suppl ied) might be required by local codes. Check with local requirements and codes, purchase and install appropriate connect or if necessary.
Cable Lock
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!
CAUTION: At least two installers are required due to the weight and size of the hood.
C/L
1. Measure from range top to hood bottom and mark lineA. (24” minimum from range top) .
2. Plum and mark center line.
3. Mark mount ing height line B. (12” from line A)
4. Mar k m ou nting spread f rom C/L on li ne B. (4”)
5. Fast en (2) M4 x1- 1/4” screw s in to st ud s on li ne B. Do no t fasten screws all the way. note: wood blocking may
need to be added behind the drywall if no studs are present. Wall anchors may also be used, check local codes before using wall anchors.
6. Hang hood onto screws and hand tighten. (Fig.A) Use the last M4x1-1/4” screw to further secure the hood to the wall from inside the hood.
7. Center and attach duct cover bracket to wall below ceiling or sof t using (2) M4x1” screws.
8. Inst all electrical.
9. *Install duct work and duct tape.
10. Power up hood and check for leaks around duct tape.
11. Place telescopic duct covers onto hood and extend inner (top) duct cover upwards and secure to duct cover bracket using (2) M4x3/ 8” screws.
*i f using hood in recir culat ing mode you must secur e air
Installation – Mounting the Hood - BVE
diverter plate onto wall before installing duct work and duct covers. Turn to page 13 for more details.
Duct Cover Bracket
4"
B
12"
A
24" min
C/L
Fig. A
WARNING: Electrical wiring must be done by a qualified person(s) in
!
accordance with all applicable codes and standards. This range hood must be properly grounded. Turn off electrical power at service entrance before wiring.
Cable Lock
A cable locking connector (not suppl ied) might be required by local codes. Check with local requirements and codes, purchase and install appropriate connect or if necessary.
Cable Lock
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Ductless recirculation is intended for applications where an exhaust duct work is not possible to be installed. When converted, the hood functions as a recirculating hood rather than an exhaust hood. Fumes and exhaust from cooking are drawn and filtered by a set of optional charcoal filters. The air is then purified and re­circulated back within the home.
We recommend to ALWAYS exhaust air outside of the home by employing existing or installing new duct work, if possible. The hood is most effective and efficient as an exhaust hood. Only when the exhaust option is not possible should you recourse to converting the hood into a recirculating hood.
When converted to be a recirculating hood, a set of charcoal filters are required on top of its standard Metal Filter set. Order according to its part number below. The standard metal filters are intended to capture residue from cooking and the optional charcoal filters help to purify fumes exhausted from cooking for re­circulation.
RECIRCULATING KIT (REQUIRED IF NO DUCTING IS USED)
Kit includes charcoal filters and air diverter plate.
Hood Model Part No. Filters in Pkg.
BMI & BSI models BRC-0002 2 BVE models BRC-0001 2
1. Purchase recirculating kit per the part number above
2. Secure air diverter plate to wall below duct cover bracket. (FIG. B) Run 6” ducting from top of hood and secure to air diverter plate. See manual included with recirculating kit for more detailed instructions.
3. Remove metal mesh filters from hood. Secure the charcoal filter bracket onto the inside of the hood behind mesh filters with (4) M3.5 x 8 screws. Clip charcoal filters onto each charcoal filter bracket. (FIG. C)
4. Re-Install metal mesh filters.
5. Charcoal filters must be replaced after every 120 hours of use (or approximately every 3 to 4 months based on the average of 1 - 2 hrs. of daily cooking time).
Charcoal Filter Replacements
Hood Model Part No. Qty to Order
All Brisas Models Z0F-C002 2
DO NOT WASH CHARCOAL FILTERS. Charcoal filters may need to be changed more often depending on cooking habits.
E
(blower housing)
FIG. B
front of the hood
Installation – Ductless Recirculating
Charcoal Filter Dimensions: 9in x 6-3/8in 228mm x 162mm
D
back of the hood
Install charcoal filter (plastic side exposed) into charcoal filter bracket. Insert tab cut-out side D of charcoal filter into bracket first. Lock charcoal filter into place by pushing down on side E with locking tabs.
FIG. C
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Features & Controls - Touch Controls
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SURFACE MAINTENANCE:
Clean periodically with hot soapy water and clean cotton cloth. Do not use corrosive or abrasive detergent , or steel wool/scouring pads which will scratch and damage surface.
For heavier soil use liquid degreaser.
After cleaning it is recommended that you use non-abrasive stainless steel polish/cleaners, to polish and buff out the stainless luster and grain. Always scrub lightly, with clean cotton cloth, and with the grain.
Do not use any product containing chlorine bleach. Do not use “orange” cleaners.
Metal Mesh Filters
The metal mesh filters installed by the factory are intended to filter out residue and grease from cooking. They need not be replaced on a regular basis but are required to be kept clean.
Remove and clean by hand or in dishwasher on low heat. Spray degreasing detergent and leave to soak if heavily soiled.
Dry filters and re-install before using hood.
Removing Metal Mesh Filters
1. Push in on spring loaded handle
2. Pull down on filter hande to remove filter
15
Maintenance – Hood and Filter Cleaning
Page 18
REPLACING LIGHT BULBS
CAUTION: Light bulb becomes extremely hot when turned on.
DO NOT touch bulb until switched off and cooled. Touching hot bulbs could cause serious burns.
Make sure all power is turned off and bulbs are not hot.
Remove by turning bulb counter clockwise. Note: Bulb does not unscrew; it turns 60 degrees, stops and falls out.
If bulbs are dif cult to turn due to prolonged use, firmly attach a glass suction cup approximately the diameter of the bulb or use a rubber/latex glove and turn counter clockwise.
Replacement bulbs are available at specialty lighting stores. Purchase type GU-10 50W halogen.
For Zephyr part numbers please turn to page 18 of the manual.
Maintenance – Lights
pg uif
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TROUBLESHOOTING PROCEDURES FOR BRISAS
Issue Cause What to do
After installation, the unit doesn’t work.
Light works, but motor is not turning.
The unit is vibrating.
The motor is working, but the lights are not.
The hood is not venting out properly.
Metal Filter is vibrating.
1. The power source is not turned ON. 1. Make sure the circuit breaker and the unit’s
2. The power line and the cable locking connector is not connecting properly.
3. The switch board and control board wirings are disconnected.
4. The switch board or control board is defective. 4. Change the switch board or control board.
1. The motor is defective, possibly seized. 1. Change the motor.
2. The thermally protected system detects if the motor is too hot to operate and shuts the motor down.
3. Damaged capacitor. 3. Change the capacitor.
4. The switch board or control board is defective. 4. Change defective part.
1. The motor is not secure in place. 1. Tighten the motor in place.
2. Damaged blower wheel. 2. Replace the blower.
3. The hood is not secured in place. 3. Check the installation of the hood.
4. The switch board or control board is defective. 4. Change defective part.
1. Defective halogen bulb. 1. Change the halogen bulb.
2. The light bulb is loose. 2. Tighten the light bulb.
1. The hood might be hanging to high from the cook top.
2. The wind from the opened windows or opened doors in the surrounding area are affecting the ventilation of the hood.
3. Blockage in the duct opening or ductwork. 3. Remove all the blocking from the duct work or
4. The direction of duct opening is against the wind. 4. Adjust the duct opening direction.
5. Using the wrong size of ducting. 5. Change the ducting to at least 6” or higher
1. Metal filter is loose. 1. Change the metal filter.
power is ON.
2. Check the power connection with the unit is connected properly.
3. Make sure the wirings between the switch board and control board are connected properly.
2. The motor will function properly after the thermally protected system cool down.
1. Adjust the distance between the cook top and the bottom of the hood within 24” and 32” range.
2. Close all the windows and doors to eliminate the outside wind ow.
duct opening.
for the internal blower and 8” or higher for the external blower.
Troubleshooting
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Page 20
DESCRIPTION PART#
Replacement Parts
Light Bulb GU-10 50W (each) Z0B-0020S
Optional Accessories
Recirculating Kit BRC-0002 (for BMI & BSI) BRC-0001 (for BVE) Replacement Charcoal Filter Z0F-C002 Duct Cover Extension B1C-00MI (for BMI & BSI) B1C-00VE (for BVE)
List of Materials
18
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