Tempest I
AK7000AS
AK7036AS
AK7042AS
www.zephyronline.com
Model number:
Serial Number:
Date of Purchase:
Sales Dealer:
Use, Care, and Installation Guide
MAY12.0701 © 2012 Zephyr Corporation
READ AND SAVE THESE INSTRUCTIONS
www.zephyronline.com
SAFETY NOTICE ................................................................. 2-3
LIST OF MATERIALS ....................................................... 4
INSTALLATION
Ducting Calculation Sheet
Mounting Height & Clearance
Ducting Options
Specifi cations
........................................................... 7
............................................................... 8
Mounting the Range Hood
Horizontal Conversion
PBD-1100A Dual Blower
ACCESSORY INSTALLATION
Heat Lamp Kit
............................................................... 15
FEATURES & CONTROLS
Touch Controls & Features
MAINTENANCE
Cleaning, Filters & Recirculating
Lights
................................................................................ 20
TROUBLESHOOTING
................................................................ 21
....................................... 5
................................ 6
...................................... 9-10
............................................... 11-12
.......................................... 13-14
Table of Contents
..................................... 16-18
.......................... 19
LIST OF PARTS AND ACCESSORIES
.............................. 22
1
READ AND SAVE THESE INSTRUCTIONS
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WARNING
TO REDUCE THE RISK OF FIRE OR ELECTRIC SHOCK, DO NOT USE THIS FAN WITH ANY SOLID-STATE CONTROL DEVICE.
WARNING
TO REDUCE THE RISK OF FIRE ELECTRIC SHOCK, OR INJURY TO PERSONS, OBSERVE THE FOLLOWING:
a. Use this unit only in the manner intended by the manufacturer, if you have questions, contact the manufacturer.
b. Before servicing or cleaning unit, switch power off at service panel and lock panel to prevent power from being switched on accidentally.
When the service disconnecting means cannot be locked, securely fasten a prominent warning device, such as a tag, to the service
panel.
CAUTION
For general ventilating use only. Do not use to exhaust hazardous or explosive materials and vapors. Take care when using cleaning
agents or detergents. Suitable for use in household cooking area.
WARNING
TO REDUCE THE RISK OF RANGE TOP GREASE FIRE:
a. Never leave surface units unattended at high settings. Boilovers cause smoking and greasy spillovers that may ignite. Heat oils slowly
on low or medium settings.
b. Always turn hood ON when cooking at high heat or when fl aming food
c. Clean ventilating fans frequently. Grease should not be allowed to accumulate on fan or fi lter.
Important Safety Notice
d. Use proper pan size. Always use cookware appropriate for the size of the surface element.
e. Keep fan, fi lters and grease laden surfaces clean.
f. Use high setting on hood only when necessary.
g. Don’t leave hood unattended when cooking.
h. Always use cookware and utensils appropriate for the type of and amount of food being prepared.
WARNING
TO REDUCE THE RISK OF INJURY TO PERSONS IN THE EVENT OF A RANGE TOP FIRE, OBSERVE THE FOLLOWING:
a. SMOTHER FLAMES with a close-fi tting lid, cookie sheet, or metal tray, then turn off the burner. BE CAREFUL TO PREVENT BURNS.
If the fl ames do not go out immediately, EVACUATE AND CALL THE FIRE DEPARTMENT.
b. NEVER PICK UP A FLAMING PAN – You may be burned.
c. DO NOT USE WATER, including wet dishcloths or towels – a violent steam explosion will result.
d. Use an extinguisher ONLY if:
1. You know you have a Class ABC extinguisher, and you already know how to operate it.
2. The fi re is small and contained in the area where it started.
3. The fi re department is being called.
4. You can fi ght the fi re with your back to an exit
WARNING
TO REDUCE THE RISK OF FIRE, ELECTRIC SHOCK OR INJURY TO PERSONS, OBSERVE THE FOLLOWING:
a. Installation work and electrical wiring must be done by qualifi ed person(s) in accordance with all applicable codes and standards.
Including fi re-rated construction.
b. Suffi cient air is needed for power combustion and exhausting of gases through the fl ue (chimney) of fuel burning equipment to prevent
back-drafting. Follow the heating equipment manufacturer’s guideline and safety standards such as those published by the National
Fire Protection Association (NFPA) and the American Society for Heating, Refrigeration and Air Conditioning Engineers (ASHRAE) and
the local code authorities.
c. When cutting or drilling into wall or ceiling, do not damage electrical wiring and other hidden utilities.
d. Ducted fans must always vent to the outdoors.
e. NEVER place a switch where it can be reached from a tub or shower.
f. Make sure the power is off before installing, wiring or maintenancing.
2
WARNING
TO REDUCE THE RISK OF FIRE, USE ONLY METAL DUCTWORK.
CAUTION
To reduce risk of fi re and to properly exhaust air outside - Do not vent exhaust air into spaces within walls, ceilings,
attics, crawl spaces or garages.
No for use over an outdoor grill.
OPERATION
Always leave safety grilles and fi lters in place. Without these components, operating blowers could catch onto hair, fi ngers
and loose clothing.
The manufacturer declines all responsibility in the event of failure to observe the instructions given here for installation,
maintenance and suitable use of the product. The manufacturer further declines all responsibility for injury due to
negligence and the warranty of the unit automatically expires due to improper maintenance.
*NOTE: Please check www.zephyronline.com for revisions before doing any custom work.
ELECTRICAL REQUIREMENTS
Important:
Observe all governing codes and ordinances.
It is the customer’s responsibility:
- To contact a qualifi ed electrical installer.
- To assure that the electrical installation is adequate and in conformance with National Electrical Code, ANSI/NFPA 70
latest edition* or CSA standards C22.1-94, Canadian Electrical Code, Part 1 and C22.2 No.0-M91 - latest edition** and
all local codes and ordinances.
If codes permit and a separate ground wire is used, it is recommended that a qualifi ed electrician determine that the
ground path is adequate.
Do not ground to a gas pipe.
Check with a qualifi ed electrician if you are not sure the range hood is properly grounded.
Do not have a fuse in the neutral or ground circuit.
*National Fire Protection Association Batterymarch Park, Quincy, Massachusetts 02269
** CSA International 8501 East Pleasant Valley Road, Cleveland, Ohio 44131-5575
This appliance requires a 120V 60Hz electrical supply and connected to an individual properly grounded branch circuit
protected by a 15 or 20 ampere circuit breaker or time delay fuse. Wiring must be 2 wire with ground. Please also refer to
Electrical Diagram on product.
A cable locking connector (not supplied) might also be required by local codes. Check with local requirements, purchase
and install appropriate connector if necessary.
Important Safety Notice
3
MODELS: AK7000AS, AK7036AS, AK7042AS
PARTS SUPPLIED
1 - Hood
2 - Baffl e fi lters (3 - AK7036AS and AK7042AS)
2 - Halogen light bulbs (pre-installed)
1 - Single internal blower and blower plate w/damper (pre-installed)
1 - Rectangular starting collar (for single blower horizontal ducting)
1 - 6” round to rectangular transition (for single blower horizontal ducting)
1 - 6” round metal cap (for single blower horizontal ducting)
2 - Blower brackets (for single blower horizontal ducting)
List of Materials
1 - Hardware package
HARDWARE PACKAGE CONTENTS
Light Bulb Removal
Suction Cup (1)
M4 x 1-1/2” (4)
M4 x 1” (4)
M4 x 2” (4)
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M4 x 8 (8)
Wire Caps (3)
PARTS NOT SUPPLIED
- Ducting, conduit and all installation tools
- Cable connector (if required by local codes)
- Heat lamp kit accessory *
- Dual blower kit (PBD-1100A)**
- Recirculating kit accessory ***
*Requires single internal blower pre-installed in Tempest I to complete installation.
**Heat lamp kit and dual blower kit may only be used together in model AK7042AS.
***Recirculating kit only compatible with single internal blower, not with dual internal blower.
M3.5 x 8 (7)
10 x 3/16” (4)
4
Duct pieces
3-1/ 4” x 10”
Rect.,
straight
Equivalent number
length x used =
1 Ft. x ( ) =
To t a l
Ft.
Duct pieces
6” Round
wall cap
with damper
Equivalent number
length x used =
30 Ft. x ( ) =
To t a l
Ft.
6” Round,
straight
7”-10” Round,
straight
3-1/ 4” x 10”
0
Rect.90
elbow
3-1/ 4” x 10”
0
Rect.45
elbow
3-1/ 4” x 10”
0
Rect.90
flat elbow
3-1/ 4” x 10”
Rect.
wall cap
with damper
3-1/ 4” x 10”
Rect.to
6” round
transition
3-1/ 4” x 10”
Rect.to
6” round
transition
0
90
elbow
6” Round,
0
90
elbow
1 Ft. x ( ) =
1 Ft. x ( ) =
15 Ft. x ( ) =
9 Ft. x ( ) =
24 Ft. x ( ) =
30 Ft. x ( ) =
5 Ft. x ( ) =
20 Ft. x ( ) =
15 Ft. x ( ) =
Ft.
Ft.
Ft.
Ft.
Ft.
Ft.
Ft.
Ft.
Ft.
6” Round,
roof cap
6” round to
3-1/ 4” x 10”
rect.
transition
6” round to
3-1/ 4” x 10”
rect.
transition
0
90
elbow
7” - 10”
Round,
0
90
elbow
7” - 10”
Round,
0
elbow
45
7” - 10”
Round
wall cap
with damper
7” - 10”
Round,
roof cap
7” round to
3 1/ 4” x 10”
rect.
transition
7” round to
3-1/ 4” x 10”
rect.
transition
0
90
elbow
30 Ft. x ( ) =
1 Ft. x ( ) =
16 Ft. x ( ) =
15 Ft. x ( ) =
9 Ft. x ( ) =
30 Ft. x ( ) =
30 Ft. x ( ) =
8 Ft. x ( ) =
23 Ft. x ( ) =
Ft.
Ft.
Ft.
Ft.
Ft.
Ft.
Ft.
Ft.
Installation – Ducting Calculation Sheet
Ft.
6” Round,
0
45
elbow
9 Ft. x ( ) =
Subtotal column1 =
Maximum Duct Length: For satisfactory air movement,
the total duct length should not exceed 100 equivalent feet.
Ft.
Ft.
Subtotal column2 =
Subtotal column1 =
Total ductwork =
Ft.
Ft.
Ft.
5
26” min.
36” max.
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Minimum mount height between range top to hood
bottom should be no less than 26”.
Maximum mount height should be no higher than
36”.
It is important to install the hood at the proper
mounting height. Hoods mounted too low could
result in heat damage and fi re hazard; while hoods
mounted too high will be hard to reach and will
lose its performance and effi ciency.
If available, also refer range manufacturer’s height
clearance requirements and recommended hood
mounting height above range.
36”
DUCTING
A minimum of 6” round or 3-1/4” x 10” rectangular
duct must be used to maintain maximum air fl ow
effi ciency for single blower and 10” round duct for
dual blower.
Installation – Mounting Height & Clearance
Always use rigid type metal ducts only. Flexible
ducts could restrict air fl ow by up to 50%.
Also use calculation (on page 5) to compute total
available duct run when using elbows, transitions
and caps.
ALWAYS, when possible, reduce the number or
transitions and turns. If long duct run is required,
increase duct size from 6” to 7” or 8”.
Vertical Ducting:
6” round minimum (singe blower)
10” round minimum (dual blower)
Horizontal Ducting:
3-1/4”x10” minimum (single blower)
No horizontal option available for dual blower
DAMAGE-SHIPMENT / INSTALLATION:
• Please fully inspect unit for damage before
• If the unit is damaged in shipment, return the
• If the unit is damaged by the customer, repair
• If the unit is damaged by the installer (if other
installation.
unit to the store in which it was bought for
repair or replacement.
or replacement is the responsibility of the
customer.
than the customer), repair of replacement must
be made by arrangement between customer
and installer.
If turns or transitions are required; install as far
away from hood duct output and as far apart,
between the two as possible.
6
WARNING FIRE HAZARD
NEVER exhaust air or terminate duct work into spaces between walls, crawl spaces, ceiling, attics or garages.
All exhaust must be ducted to the outside.
Use metal ductwork only.
Fasten all connections with sheet metal screws and tape all joints with certifi ed Silver Tape or Duct Tape.
Some Ducting Options
Ductless
Recirculating
Side wall cap
w/ gravity damper
Installation – Ducting Options
Roof Pitch w/
Flashing & Cap
Rear Ducting
7
”
1/8
1
27
33
39
7/8”
7/8
” (36”)
13/16”
13
3/16
www.zephyronline.com
(30”)
(42”)
”
”
9/16
8
Installation – Specifi cations
”
3/16
1
”
9/16
8
”
5 9/16”
7/16
6
3”
29
35
41
”
3/16
1
ø5
C
L
15/16”
15/16”
15/16”
top
27
7/8”
7/8
33
39
13/16”
C
15/16”
9
7/8”
(30”)
(36”)
(42”)
(30”)
” (36”)
(42”)
L
”
3/16
2
elec
k/o
”
3/4
2
2”
3”
12”
11”
22
1/2
3”
”
side
ø 9
15/16”
14
3/16”
10
3/8
”
”
5/16
15
29
15/16”
35
15/16”
41
15/16”
back with 10” dual blower transition
(30”)
(36”)
(42”)
8
ELECTRICAL
WARNING
All Electrical work must by performed by qualifi ed electrician or person with similar technical know
how and background.
For personal safety, remove house fuse or open circuit breaker before beginning installation. Do not use
extension cord or adapter plug with this appliance.
Follow national electrical codes or prevailing local codes and ordinances.
Electrical Supply:
This appliance requires a 120V 60Hz electrical supply, and connected to an individual, properly grounded
branch circuit, protected by a 15 or 20 ampere circuit breaker or time delay fuse. Wiring must be 2 wire w/
ground. Please also refer Electrical Diagram labeled on product.
Cable Lock:
A cable locking connector (not supplied) might also be required by local codes. Check with local requirements
and codes, purchase and install appropriate connector if necessary.
Cable Lock
Installation – Mounting the Range Hood
9
For dual blower installation instructions please refer to
page 13.
www.zephyronline.com
If recirculating range hood refer to the manual
included with ZRC-07xx recirculating kit or on our
website prior to installing hood. Recirculating kit
compatible with 600cfm single internal blower only.
For Mounting Under a Kitchen Cabinet
1. Select preferred duct location (vertical or horizontal).
2. Begin installation by removing the baffl e fi lters.
3. Reinforce cabinet with 1”x2” wood strips if additional
strengthening is required or if cabinets are framed.
4. Temporarily position the range hood in the desired
mounting location. Measure and mark the mounting
holes, duct and electrical locations with a pencil.
NOTE: If using single internal blower a 6” round duct
opening is necessary. If using a dual internal blower,
please refer to page 14 for cut-out dimensions.
5. Drill/cut out the required openings for duct and
electrical access; make sure the duct opening is large
enough to apply duct tape.
6. Fasten hood onto cabinet with (4) M4 wood screws
provided.
7. Install electrical.
8. Install duct work and duct tape.
9. Reinstall baffl e fi lters.
10. Power up hood and check for leaks around duct tape.
Installation – Mounting the Range Hood
5. Duct
opening
cutout
duct/silver
tape
3. Add 1x2
wood strips
2. Baffle
filters
For Mounting to a Wall
1. Select preferred duct location (vertical or horizontal).
2. Begin installation by removing the baffl e fi lters.
3. Temporarily position the range hood in the desired
mounting location. Measure and mark the mounting
holes, duct and electrical locations with a pencil.
4. Drill/cut out required openings.
5. Fasten hood onto wall with screws provided.
6. Install electrical.
7. Install duct work and duct tape.
8. Reinstall baffl e fi lters.
9. Power up hood and check for leaks around duct tape.
10
2. Baffle
filters
This range hood is equipped standard with a 6” round vertical duct option. To convert from 6” round vertical to
3-1/4” x 10” horizontal ducting please following the instructions below.
NOTE: Horizontal ducting is only available for the single internal blower.
VERTICAL TO HORIZONTAL DUCTING CONVERSION
1. Disconnect blower wire.
3. Unscrew (4) screws holding blower to blower
plate and remove blower.
5. Re-attach blower plate to hood by following
removal instructions in reverse.
2. Remove support screw from top of hood near
the back. Remove 2 screws holding blower plate
to hood and pull blower towards front of hood to
release from internal bracket.
Installation – Horizontal Conversion
4. Cover round blower opening on blower plate
with 6” round metal cap. Attach with (3) 3.5x8
screws.
11
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6. On the back of the hood, remove the (6) screws
holding the rectangular cap.
Installation – Horizontal Conversion
8. Picture of round to rectangular transition adapter
installed in hood.
7. Place round to rectangular transition adapter
inside hood and line it up with the rectangular
opening. Attach with (4) M4x8 screws from the
outside.
9. Attach blower brackets to blower using (2)
10x3/16” screws on each bracket.
10. Place blower inside round end of round to
rectangular transition adapter. Attach blower
with brackets to blower plate using (2) 3.5x8
screws on each bracket.
11. Attach rectangular starting collar using the (6)
screws removed from rear rectangular cap in
step 6.
12
DUAL BLOWER INSTALLATION*
*IMPORTANT: Dual blower and heat lamps may only be used together in 42” models.
30” and 36” models will only accommodate one or the other, not both at the same time.
1. Disconnect single blower wire.
3. Remove (4) screws holding blower to blower
plate and remove blower. Remove capactor
from blower plate. Remove and discard metal
damper and blower plate.
2. Remove support screw from top of hood near the
back. Remove 2 screws holding blower plate to
hood to release blower plate from hood body.
Installation – PBD-1100A Dual Blower
4. Picture of PBD-1100A dual blower kit.
5. Place recently removed single blower into PBD1100A blower plate and secure with (4) screws.
6. Secure capacitor box to the side of the PBD1100A plate. Connect 6 pin male molex
connector from capacitor to 6 pin female molex
connector on dual blower capacitor box.
13
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7. Secure dual blower plate to hood by following
removal instructions in reverse. Attach blower
wire to hood.
NOTE: To secure the 10” transition adapter to top of hood a cut out of 14 1/4” width x 10 1/4” depth will need
Installation – PBD-1100A Dual Blower
to be made in the cabinet bottom.
If internal cabinet dimensions prevent this size of a cut out then the 10” transition adapter may be mounted
to the cabinet bottom rather than the top of the hood. Cut out dimensions for this type of installation are
13 1/4” width x 6 1/4” depth.
8. Place 10” round adapter (included with PBD1100A) on top of hood and secure with (4)
M4x8 screws. Connect 10” duct work.
The 10” round adapter is fi tted with a metal
damper to prevent outside airfl ow from
entering the kitchen.
The 6” round single blower is also fi tted with
a metal damper. If using the PBD-1100A dual
blower kit, the metal damper from the 6”
round single blower must be removed prior
to instaling the 10”round adapter. See
installation step 3 on page 13.
14
HEAT LAMP KIT INSTALLATION*
*IMPORTANT: Dual blower and heat lamps may only be used together in 42” models.
30” and 36” models will only accommodate one or the other, not both at the same time.
1. Remove nuts from each of the (4) screws
around the bottom panel. Remove bottom
panel.
3. Place heat lamp housings over the (4) prethreaded screw posts inside the hood. Attach
with screws provided.
2. Replace bottom panel with heat lamp bottom
panel. Re-attach screws and nuts.
Accessory Installation – Heat Lamp Kit
4. Install heat lamp wire cover over wire from heat
lamp housing and screw shut. Repeat for each
heat lamp housing.
5. Plug heat lamp wire from hood into wire from
heat lamp housing.
Rocker Switches
6. Install heat lamp bulbs and operate heat lamps
using rocker switches located in each corner
behind the halogen bulbs.
15
F
Lights On/Dim/Off
4
5
Display
(Speed level, Delay Off Indicator)
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3
5 Min Delay Off
2
Adjust 3 Speed Levels
1
Blower On/Off
By pressing , the blower is switched On and Off. When switched on, the blower turns on at the same
speed it was switched off at. When switched off the entire hood powers off, including the lights.
2
Speed Selection
The 3 speed levels are selected by pressing to decrease and to increase speed level. The
display indicates speed level selected. Pressing when the hood is off will also turn it on.
Delay Off
3
This is used for programmed shut down of blower and lights 5 minutes after the function is
activated. Press once, a dot displays in the lower right hand side of display indicating
the function is on. The hood will change to speed 1 and shut down after 5 minutes.
Lights On/Dim/Off
4
Switch lights On by pressing once, again to dim and again to switch Off.
Display
5
Displays blower speed level, delay off status and filter clean/replace notification.
1
Blower On/Off
Heat Lamps On/Off
Located on the right and left side light panel are manual power on/off toggle switches. These
switches are used to turn the heat lamps on/off. Toggle between I (on) or 0 (off).
Baffle Filter Clean Reminder
After every 30 hours of use the display will start flashing an reminding you to clean the baffle filters
from residue and possible clogs.
Features & Controls – Touch Controls & Features
Clean Air Feature
Clean Air is a feature that turns the blower on every 4 hours for 10 minutes to remove stagnant air in
the kitchen. This feature is disabled by default and must be enabled by the user.
The standard baffle filters are required to be cleaned frequently and as recommended in order to maintain blower
efficiency. If improperly maintained, residue from cooking will sift through filters and cause damage to hood blowers and
other sensitive components; and possibly clog duct work and create a fire hazard.
16
Charcoal Filter Change Reminder (charcoal filter, if installed)
C
C
C
C
C
C
C
When your hood is installed as a recirculating unit, it is fitted with a set of charcoal filters to purify exhaust
and fumes from cooking, then re-circulates the air within the home. These charcoal filters are required to
be replaced after every 120 hours of use. The charcoal filters should never be cleaned or placed in a dish
washer.
The filter change reminder function in the microprocessor needs to be switched on. When switched on, the
microprocessor will elapse and count usage time and indicate by a flashing when charcoal filter
replacements are needed.
Setting the Filter Change Reminder
When off, hold for approximately 5 seconds.
The display will change from (exhaust mode) to
(recirculating mode) this indicates that the
elapse timer function is switched on and charcoal
filters are used.
Filter Replace Indicator
When the display starts flashing, the charcoal
filters need to be replaced.
Re-setting Function
Once filters are replaced, with hood off, press and
hold the display will appear; hold for apprimately
5 seconds until on displays disappears .
The filter change reminder is now re-set and a new
120 hour elapse cycle is initiated.
Set Mode
hold 5 sec. display from < - > to < C >
Set Mode
Change FIlters
display < C > flashes
To Reset
hold 5 sec. display from < C > to < >
Features & Controls – Touch Controls & Features
17
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F
F
F
F
F
A
-
1
-
A
A
-
A
-
A
Baffle Filter Clean Reminder
Whether your hood is installed as an exhaust or purifying unit, a set if baffle filters are fitted by the factory,
These baffle filters are intended to filter out residue from cooking. They need not be replaced on a regular
basis but are required to be kept clean. The filter clean reminder function in the microprocessor will
automatically indicate by a flashing when the baffle filters need to be cleaned after every 30 hours of
use. Filters can be cleaned by hand with non-abrasive soap or in a dishwasher. Heavily soiled filters
should also be soaked in grease cutting detergent prior to cleaning.
Baffle Filter Clean Indicator
When flashes on display, the baffle filters
installed are required to be cleaned. This will occur
after every 30 hours of use.
Re-setting Function
Reset the filter clean reminder timer when filters are
cleaned and re-installed (with hood off). Press and
hold for approximately 5 seconds, the display will
appear; hold for approximately 5 seconds until on
display disappears . The filter clean reminder
function is now reset and a new 30 hours elapse
cycle is initiated.
Clean Air Feature
Clean Air is a feature that turns the fan on every 4 hours for 10 minutes to remove stagnant air in the kitchen.
This feature is disabled by default and must be enabled by the user. When the clean air function is enabled,
the blower will turn on speed 1, the display will flash between and until the 10 minute cycle has
elapsed and the blower shuts down.
Clean Filters
display < F > flashes
To R ese t
hold 5 sec. display from < F > to < >
To enable Clean Air Feature
With hood off, press and hold for approximately 5
Features & Controls – Touch Controls & Features
seconds until the display shows then .
To disable Clean Air Feature
With hood off, press and hold for approximately 5
seconds until the display shows then .
To Enable
hold 5 sec. display from < - > to < A >
-
To Disable
hold 5 sec. display from < A > to < - >
18
SURFACE MAINTENANCE:
Clean periodically with hot soapy water and clean cotton cloth. Do not use corrosive or abrasive detergent,
or steel wool/scouring pads which will scratch and damage surface. Do not use products containing chlorine
bleach or orange cleaners.
For heavier soil use liquid degreaser.
After cleaning, you may use non-abrasive stainless steel polish/ cleaners, to polish and buff out the stainless
luster and grain. Always scrub lightly using a micro fi ber or clean cotton cloth and with grain.
Stainless Steel Baffl e Filters
The stainless steel baffle filters are intended to trap residue and grease from cooking. Although the fi lters
should never need replacing, they are required to be cleaned every 30 days or more often depending on
cooking habits.
Filters may be placed in dishwasher at low heat or soaked in hot soapy water Dry fi lters and re-install before
using hood.
Removing Baffl e Filters, Fig.01
1. Push fi lter toward back of range hood using handles.
2. Pivot front of fi lter downward.
3. Remove fi lter by pulling away from hood.
Replacing Baffle Filters
Hood Model: Part No. Qty. to Order.
AK7000AS 50210004 2
AK7036AS 50210004 3
AK7042AS 50210004 3
Recirculating Kit (includes charcoal fi lters and air diverter)
Hood Model: Part No. Qty. to Order.
AK7000AS ZRC-7000 1
AK7036AS ZRC-7036 1
AK7042AS ZRC-7042 1
Replacement Charcoal Filters also available by ordering
part number Z0F-C002.
See manual included with recirculating kit for more information.
2
Fig.01
1
3
Maintenance – Cleaning , Filters and Recirculating
19
REPLACING LIGHT BULBS
CAUTION: Light bulb becomes extremely hot when turned on.
DO NOT touch bulb until switched off and cooled. Touching hot bulbs could cause serious burns.
Make sure all power is turned off and bulbs are not hot.
Remove by turning bulb counter clockwise. Note: Bulb does not unscrew; it turns 60 degrees, stops and falls
out.
If bulbs are diffi cult to turn due to prolonged use, fi rmly attach the provided glass suction cup or use a rubber/
latex glove and turn counter clockwise.
Replacement bulbs are available at specialty lighting stores. Purchase type MR16 (GU-10) 35W halogen.
For Zephyr part numbers please turn to page 22 of the manual.
Maintenance – Lights
www.zephyronline.com
20
TROUBLESHOOTING PROCEDURES FOR TEMPEST I
Issue Cause What to do
After installation,
the unit doesn’t
work.
Lights work, but
blower is not
turning.
The unit is
vibrating.
The blower is
working, but the
lights are not.
The hood is
not venting out
properly.
Heat lamp is not
working.
Metal fi lter is
vibrating.
The blower turns
on by itself.
1. The power source is not turned ON. 1. Make sure the circuit breaker and the unit’s
power is ON.
2. The power line and the cable locking connector
is not connecting properly.
3. The switch board and control board wirings are
disconnected.
4. The wires on control board are loose. 4. Make sure the wires on the control board are
5. The switch board or control board is defective. 5. Change the switch board or control board.
1. The blower wire is not connected. 1. Make sure the blower wire is plugged into the
2. Blower molex plug pin is not making contact. 2. Disconnect the blower molex plug, check pins
3. The blower is defective, possible seized. 3. Change the blower.
4. The thermally protected system detects if the
blower is too hot to operate and shuts the blower
down.
5. Damaged capacitor. 5. Change the capacitor.
1. The blower is not secure in place. 1. Tighten the blower in place.
2. Damaged blower wheel. 2. Change the blower.
3. The hood is not secured in place. 3. Check the installation of the hood.
1. The light bulb plug is disconnected. 1. Connect the light bulb plug.
2. Defective halogen bulb. 2. Change the halogen bulb.
3. The light bulb is loose. 3. Tighten the light bulb.
1. The hood might be hanging to high from the
cook top.
2. The wind from the opened windows or opened
doors in the surrounding area are affecting the
ventilation of the hood.
3. Blockage in the duct opening or duct work. 3. Remove all the blocking from the duct work or
4. The direction of duct opening is against the wind. 4. Adjust the duct opening direction.
5. Using the wrong size of ducting. 5. Change the ducting to correct size.
1. Toggle switch is not in the on position. 1. Make sure the heat lamp power is ON.
2. Heat lamp bulb is defective. 2. Change the heat lamp bulb.
3. Heat lamp bulb is loose. 3. Tighten the heat lamp bulb.
1. Metal fi lter is loose. 1. Change the metal fi lter.
2. Spring clip is broken. 2. Change the spring clip.
1. The clean air function has been enabled turning
the blower on every 4 hours.
2. Check the power connection with the unit is
connected properly.
3. Make sure the wirings between the switch
board and control board are connected
properly.
connected properly.
molex connector.
inside plug to see if pin is pushed inside the
plug too far. Reseat pin if needed.
4. The blower will function properly after the
thermally protected system cool down.
1. Adjust the distance between the cook top and
the bottom of the hood within 26” and 36”
range.
2. Close all the windows and doors to eliminate
the outside wind fl ow.
duct opening.
1. Disable the clean air function by following the
steps on page 18.
Troubleshooting
21
www.zephyronline.com
DESCRIPTION PART #
Replacement Parts
Light Bulb MR16 (GU10) 35W (each) Z0B-0023
Baffl e Filter (each) 50210007
Optional Accessories
*Dual Internal Blower (w/ 1 blower) PBD-1100A*
Heat Lamp Kit (30”) * AK0700AS
Heat Lamp Kit (36”) * AK0706AS
Heat Lamp Kit (42”) * AK0702AS
Back Splash (30”) AK0710
Back Splash (36”) AK0716
Back Splash (42”) AK0712
Recirculating Kit (30”) ** ZRC-0700
Recirculating Kit (36”) ** ZRC-0736
Recirculating Kit (42”) ** ZRC-0742
To order parts, visit us online at http://store.zephyronline.com or call us at 1.888.880.8368
*IMPORTANT: Dual blower and heat lamp kits may only be used together in 42” models.
30” and 36” models will only accommodate one of the other, not both at the same time.
List of Parts and Accessories
**Recirculating kit only compatible with single internal blower, not dual internal blower.
22
STAPLE YOUR RECEIPT HERE
Proof of the original purchase
date is needed to obtain
Limited Warranty
TO OBTAIN SERVICE UNDER WARRANTY OR FOR ANY SERVICE RELATED QUESTIONS, please call:
service under warranty
1-888-880-8368
Zephyr Corporation (referred to herein as “we” or “us”) warrants to the original consumer purchaser (referred to herein
as “you” or “your”) of Zephyr products (the “Products”) that such Products will be free from defects in materials or workmanship as follows:
Ten Year Limited Warranty for Parts: For ten years from the date of your original purchase of the Products, we will
provide, free of charge, Products or parts to replace those that failed due to manufacturing defects. We may choose, in
our sole discretion, to repair or replace parts before we elect to replace the Products.
One Year Limited Warranty for Labor: For one year from the date of your original purchase of the Products, we will
provide, free of charge, the labor cost associated with repairing the Products or parts to replace those that failed due to
manufacturing defects. After the first year from the date of your original purchase, you are responsible for all labor costs
associated with this warranty.
Warranty Exclusions: This warranty covers only repair or replacement, at our option, of defective Products or parts
and does not cover any other costs related to the Products including but not limited to: (a) normal maintenance and
service required for the Products and consumable parts such as light bulbs, metal and carbon filters and fuses; (b) any
Products or parts which have been subject to freight damage, misuse, negligence, accident, faulty installation or installation contrary to recommended installation instructions, improper maintenance or repair (other than by us); (c) commercial use of the Products or use otherwise inconsistent with its intended purpose; (d) natural wear of the finish of the Products or wear caused by improper maintenance, use of corrosive and abrasive cleaning products, pads, and oven cleaner
products; (e) chips, dents or cracks caused by abuse or misuse of the Products; (f) service trips to your home to teach
you how to use the Products; or (g) damage to the Products caused by accident, fire, floods or act of God. If you are
outside our service area, additional charges may apply for shipping costs for warranty repair at our designated service
locations and for the travel cost to have a service technician come to your home to repair, remove or reinstall the Products. After the first year from the date of your original purchase, you are also responsible for all labor costs associated
with this warranty.
Limitations of Warranty. OUR OBLIGATION TO REPAIR OR REPLACE, AT OUR OPTION, SHALL BE YOUR SOLE
AND EXCLUSIVE REMEDY UNDER THIS WARRANTY. WE SHALL NOT BE LIABLE FOR INCIDENTAL, CONSEQUENTIAL OR SPECIAL DAMAGES ARISING OUT OF OR IN CONNECTION WITH THE USE OR PERFORMANCE OF
THE PRODUCTS. THE EXPRESS WARRANTIES IN THE PRECEDING SECTION ARE EXCLUSIVE AND IN LIEU OF
ALL OTHER EXPRESS WARRANTIES. WE HEREBY DISCLAIM AND EXCLUDE ALL OTHER EXPRESS WARRANTIES FOR THE PRODUCTS, AND DISCLAIM AND EXCLUDE ALL WARRANTIES IMPLIED BY LAW, INCLUDING
THOSE OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. Some states or provinces do not
allow limitations on the duration of an implied warranty or the exclusion or limitation of incidental or consequential damages, so the above limitations or exclusions may not apply to you. To the extent that applicable law prohibits the exclusion of implied warranties, the duration of any applicable implied warranty is limited to the same ten-year period
described above. Any oral or written description of the Products is for the sole purpose of identifying the Products and
shall not be construed as an express warranty. Prior to using, implementing or permitting use of the Products, you shall
determine the suitability of the Products for the intended use, and you shall assume all risk and liability whatsoever in
connection with such determination. We reserve the right to use functionally equivalent refurbished or reconditioned
parts or Products as warranty replacements or as part of warranty service. This warranty is not transferable from the
original purchaser and applies in the United States and Canada.
To Obtain Service Under Limited Warranty: To qualify for warranty service, you must: (a) notify us at the address or
telephone number stated below within 60 days of the discovery of the defect; (b) give the model number and part identification number and serial number; and (c) describe the nature of any defect in the Product or part. At the time of the
request for warranty service, you must present evidence of your proof of purchase and proof of the original purchase
date. If we determine that the warranty exclusions listed above apply or if you fail to provide the necessary documentation to obtain service, you will be responsible for all shipping, travel, labor and other costs related to the services.
Please check our website for any revisions, www.zephyronline.com.
Zephyr Corporation Service Department, 2277 Harbor Bay Parkway, Alameda, CA 94502 1-888-880-8368
JUN08.0101
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