Zephyr AK7000CS, AK7036CS, AK7042CS, AK7048CS Owner's Manual

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Tempest I
AK7000CS, AK7036CS, AK7042CS, AK7048CS
EN Use, Care, and Installation Guide
SEP20.0201
C
Air flow Control Technology
TM
PRO
TEMPEST I
UNDERCABINET
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Tempest I Use, Care, and Installation Guide
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Safety Information ............................................................................ 4-9
Types of Safety Warnings ................................................................... 4
General Safety ..................................................................................5-8
Operation ........................................................................................... 8
Electrical Requirements .....................................................................8-9
Federal Communication Commission Interface Statement ................. 9
List of Materials .................................................................................. 10
Installation Instructions .................................................................... 11-24
Ducting Calculation Sheet ....................................................................11
Mounting Height, Clearance, & Ducting .......................................... 12-13
Ducting Options .................................................................................14
Hood Specifications ............................................................................15
Electrical Supply .................................................................................16
Cable Lock .........................................................................................16
Mounting the Hood ...........................................................................17-18
Horizontal Ducting Conversion ........................................................ 19-21
PBD-1200A Dual Blower Installation .................................................22-24
Features & Controls ......................................................................... 25-29
Touch Controls ................................................................................25-27
Optional RF Remote Control ............................................................28-29
Maintenance ................................................................................... 30-32
Hood & Filter Cleaning .....................................................................30-31
LumiLight LED ................................................................................... 32
ACT™ Conversion ............................................................................ 33-35
Airflow Control Technology (ACT™) ................................................... 33
Enabling ACT™ ................................................................................34-35
Wiring Diagram ............................................................................... 36-37
Troubleshooting............................................................................... 38-39
List of Parts & Accessories .................................................................. 40
Notes ................................................................................................41-42
Limited Warranty ...............................................................................43
Product Registration ...........................................................................44
Contents
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Safety Information
UNDERCABINET
Your safety and the safety of others are very important.
We have provided many important safety messages in this manual for your appliance. Always read
and obey all safety messages.
This is the Safety Alert Symbol. This symbol alerts you to potential hazards that can cause severe
bodily injury or death. All safety messages will follow the Safety Alert Symbol and either the words
DANGER” “WARNING” or “CAUTION”
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DANGER
Danger means that failure to heed this safety
statement may result in severe injury or death.
WARNING
Warning means that failure to heed this safety
statement may result in extensive product damage,
serious personal injury, or death.
CAUTION
4
Caution means that failure to heed this safety
statement may result in minor or moderate
personal injury, property or equipment damage.
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General Safety
To reduce the risk of fire or electric shock, do not use this fan
Safety Information
READ AND SAVE THESE INSTRUCTIONS
WARNING
with any solid-state control device.
WARNING
WARNING - TO REDUCE THE RISK OF FIRE, ELECTRIC SHOCK, OR INJURY TO PERSONS, OBSERVE THE FOLLOWING:
a) Use this unit only in the manner intended by the manufacturer. If you have questions, contact the manufacturer.
b) Before servicing or cleaning unit, switch power o at service panel and lock the service disconnecting means to prevent power from being switched on accidentally. When the service disconnecting means cannot be locked, securely fasten a prominent warning device, such as a tag, to the service panel.
CAUTION
For General Ventilating Use Only. Do Not Use To Exhaust
Hazardous Or Explosive Materials And Vapors. Take care
when using cleaning agents or detergents. Suitable for use in
household cooking area.
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Safety Information
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WARNING
WARNING - TO REDUCE THE RISK OF A RANGE TOP GREASE FIRE:
a) Never leave surface units unattended at high settings. Boilovers cause smoking and greasy spillovers that may ignite. Heat oils slowly on low or medium settings.
b) Always turn hood ON when cooking at high heat or when flambeing food. (i.e. Crepes Suzette, Cherries Jubilee, Peppercorn Beef Flambe’).
c) Clean ventilating fans frequently. Grease should not be allowed to accumulate on fan or filter.
d) Use proper pan size. Always use cookware appropriate for the size of the surface element.
WARNING
WARNING - TO REDUCE THE RISK OF INJURY TO PERSONS IN THE EVENT OF A RANGE TOP GREASE FIRE, OBSERVE THE FOLLOWING:
a) SMOTHER FLAMES with a close-fitting lid, cookie sheet, or metal tray, then turn o the burner. BE CAREFUL TO PREVENT BURNS. If the flames do not go out immediately, EVACUATE AND CALL THE FIRE DEPARTMENT.
b) NEVER PICK UP A FLAMING PAN – You may be burned.
c) DO NOT USE WATER, including wet dishcloths or towels – a violent steam explosion will result.
d) Use an extinguisher ONLY if:
1) You know you have a Class ABC extinguisher, and you already know how to operate it.
2) The fire is small and contained in the area where it started.
3) The fire department is being called.
4) You can fight the fire with your back to an exit
Based on “Kitchen Firesafety Tips” published by NFPA.
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Safety Information
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WARNING
WARNING - TO REDUCE THE RISK OF FIRE, ELECTRIC SHOCK, OR INJURY TO PERSONS, OBSERVE THE FOLLOWING:
a) Installation work and electrical wiring must be done by qualified person(s) in accordance with all applicable codes and standards, including fire-rated construction.
b) Sucient air is needed for proper combustion and exhausting of gases through the flue (chimney) of fuel burning equipment to prevent back drafting. Follow the heating equipment manufacturer’s guideline and safety standards such as those published by the National Fire Protection Association (NFPA), and the American Society for Heating, Refrigeration and Air Conditioning Engineers (ASHRAE), and the local code authorities.
c) When cutting or drilling into wall or ceiling, do not damage electrical wiring and other hidden utilities.
d) Ducted fans must always be vented to the outdoors.
e) If this unit is to be installed over a tub or shower, it must be marked as appropriate for the application and be connected to a GFCI (Ground Fault Circuit Interrupter) - protected branch circuit.
WARNING
WARNING
TO REDUCE THE RISK OF FIRE, USE ONLY METAL DUCTWORK.
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Safety Information
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CAUTION
Ź To reduce risk of fire and to properly exhaust air outside, do not vent exhaust air into spaces within
walls, ceilings, attics, crawl spaces, or garages.
Operation
Ź Always leave safety grilles and filters in place. Without these components, operating blowers could
catch onto hair, fingers and loose clothing.
Ź The manufacturer declines all responsibility in the event of failure to observe the instructions given
here for installation, maintenance and suitable use of the product. The manufacturer further declines all responsibility for injury due to negligence and the warranty of the unit automatically expires due to improper maintenance.
NOTE: Please check www.zephyronline.com for revisions before doing any custom work.
Electrical Requirements
Important:
Observe all governing codes and ordinances.
It is the customer’s responsibility to be aware of these below:
Ź To contact a qualified electrical installer.
Ź To assure that the electrical installation is adequate and in conformance with National Electrical
Code, ANSI/NFPA 70 latest edition* or CSA standards C22.1-94, Canadian Electrical Code, Part 1 and C22.2 No.0-M91 - latest edition** and all local codes and ordinances.
Ź If codes permit and a separate ground wire is used, it is recommended that a qualified electrician
determine that the ground path is adequate.
Ź Do not ground to a gas pipe.
Ź Check with a qualified electrician if you are not sure the range hood is properly grounded.
Ź Do not have a fuse in the neutral or ground circuit.
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Tempest I Use, Care, and Installation Guide
Safety Information
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Ź This appliance requires a 120V 60Hz electrical supply and connected to an individual properly
grounded branch circuit protected by a 15 or 20 ampere circuit breaker or time delay fuse. Wiring must be 2 wire with ground. Please also refer to Electrical Diagram on product.
Ź A cable locking connector (not supplied) might also be required by local codes. Check with local
requirements, purchase and install appropriate connector if necessary.
* National Fire Protection Association Batterymarch Park, Quincy, Massachusetts 02269 ** CSA International 8501 East Pleasant Valley Road, Cleveland, Ohio 44131-5575
Federal Communication Commission Interface Statement
This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation.
This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment o and on, the user is encouraged to try to correct the interference by one of the following measures:
Ź Reorient or relocate the receiving antenna.
Ź Increase the separation between the equipment and receiver.
Ź Connect the equipment into an outlet on a circuit dierent from that to which the receiver is
connected.
Ź Consult the dealer or an experienced radio/TV technician for help.
WARNING
Prop. 65 Warning for California Residents: This product may
contain chemicals known to the State of California to cause
cancer, birth defects, or other reproductive harm.
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List of Materials
Quantity Part
1Hood 2 Bae filters 3 Bae filters (AK7048CS only) 2 LumiLight LED, 6W (pre-installed)
1 Single internal blower and blower plate (pre-installed)
1 8” round starting collar
1 Rectangular starting collar (for single horizontal ducting)
1 Rectangular metal cap (for single horizontal ducting)
1 Hardware package
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Parts Supplied
#6 x 2” (4)
#6 x 1-1/2” (4)
#6 x 1” (4)
M3.5 x 8 (4)
Ducting, conduit and all installation tools Cable locking connector (if required by local codes) Dual blower kit (PBD-1200A, compatible with AK7036CS, AK7042CS, and
AK7048CS) Recirculating kit accessory*
3/16 x 3/8 (4)
Parts Not Supplied
Wire Caps (3)
Washers (4)
10
*Recirculating kit only compatible with single internal blower, not with
dual internal blower.
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Ducting Calculation Sheet
Installation Instructions
Duct pieces
3- 1/ 4” x 10” Rect., straight
6”, 7”, 8”, 10” Round, straight
3- 1/ 4” x 10”
0
Rect. 90 elbow
3- 1/ 4” x 10”
0
Rect. 45 elbow
3- 1/ 4” x 10”
0
Rect. 90 flat elbow
7” to 6” or 8” to 7” Round tapered reducer
6”, 7“, 8” Round in-line damper
6”, 7”, 8”, 10” Round,
0
90
elbow
6”, 7”, 8”, 10” Round,
0
45
elbow
Equivalent number length x used =
1 Ft. x ( ) =
1 Ft. x ( ) =
15 Ft. x ( ) =
9 Ft. x ( ) =
24 Ft. x ( ) =
25 Ft. x ( ) =
15
Ft. x ( ) =
15 Ft.
9 Ft. x ( ) =
x ( ) =
Subtotal column 1 =
To t a l
Ft.
Ft.
Ft.
Ft.
Ft.
Ft.
Ft.
Ft.
Ft.
Ft.
Duct pieces
3- 1/ 4” x 10” Rect. to 6” round transition
3- 1/ 4” x 10” Rect. to 6” round transition
0
elbow
90
6” round to 3- 1/ 4” x 10” rect. transition
6” round to 3- 1/ 4” x 10” rect. transition
0
90
elbow
7” round to 3 1/ 4” x 10” rect. transition
7” round to 3- 1/ 4” x 10” rect. transition
0
elbow
90
3- 1/ 4” x 10” Rect. wall cap with damper
6”, 7”, 8”, 10” Round, wall cap with damper
6”, 7”, 8”, 10” Round roof cap
Equivalent number length x used =
5 Ft. x ( ) =
20 Ft. x ( ) =
1 Ft. x ( ) =
16 Ft. x ( ) =
8 Ft. x ( ) =
23 Ft. x ( ) =
30 Ft. x ( ) =
30 Ft. x ( ) =
30 Ft. x ( ) =
To t a l
Ft.
Ft.
Ft.
Ft.
Ft.
Ft.
Ft.
Ft.
Ft.
Maximum Duct Length: For satisfactory air movement,
the total duct length
should not exceed 150 equivalent feet.
Tempest I Use, Care, and Installation Guide
Subtotal column 2 =
Subtotal column 1 =
Total ductwork =
Ft.
Ft.
Ft.
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Installation Instructions
Mounting Height, Clearance, & Ducting
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36”
24” min. 36” max.
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Tempest I Use, Care, and Installation Guide
Installation Instructions
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Mounting Height, Clearance, & Ducting
A minimum of 8” round or 3-1/4” x 10” rectangular duct must be used to maintain maximum air flow eciency for single blower and 10” round duct for dual blower for vertical ducting.
For horizontal ducting, a minimum of 8” round or 3-1/4” x 10” rectangular duct must be used to maintain maximum air flow eciency for single blowers. There are no horizontal options available for dual blowers.
Always use rigid type metal ducts only. Flexible ducts could restrict air flow by up to 50%.
Also use calculation (on page 11) to compute total available duct run when using elbows, transitions and caps.
ALWAYS, when possible, reduce the number or transitions and turns. If long duct run is required, increase duct size from 8” to 10”.
If turns or transitions are required; install as far away from hood duct output and as far apart, between the two as possible.
Minimum mount height between range top to hood bottom should be no less than 24”.
Maximum mount height should be no higher than 36”.
It is important to install the hood at the proper mounting height. Hoods mounted too low could result in heat damage and fire hazard; while hoods mounted too high will be hard to reach and will lose its performance and eciency.
If available, also refer range manufacturer’s height clearance requirements and recommended hood mounting height above range.
For shipment and installation damages:
Ź Please fully inspect unit for damage before installation.
Ź If the unit is damaged in shipment, return the unit to the store in which it was bought for repair or
replacement.
Ź If the unit is damaged by the customer, repair or replacement is the responsibility of the customer.
Ź If the unit is damaged by the installer (if other than the customer), repair of replacement must be
made by arrangement between customer and installer.
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Installation Instructions
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Ducting Options
WARNING
Fire Hazard: NEVER exhaust air or terminate ductwork into
spaces between walls, crawl spaces, ceilings, attics, or garages.
All exhaust must be ducted to the outside, unless using the
recirculating option.
Ź Use single wall rigid metal ductwork only.
Ź Fasten all connections with sheet metal screws and tape all joints w/ certified Silver Tape or Duct
Tape.
Side wall cap w/ gravity damper
Roof Pitch w/ Flashing & Cap
Ductless Recirculating
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Rear Ducting
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Ů
*9-1/2”
or
**14-3/16”
4-9/16”
Installation Instructions
1-5/8”
12”
*8-1/8”
or
**10-3/8”
6”
*7-7/8”
or
**9-15/16”
29-7/8” (30”), 35-7/8” (36”) 41-7/8” (42”), 47-15/16” (48”)
Top
11/16”
4-9/16”
2”
R 9/16”
1-1/4”
8-9/16”
1”
* Single Blower Dimension ** Dual Blower Dimension
4-1/16”
9-7/8”
4-9/16”
3”
3-1/4”
37˚
2-3/16”
**15-5/16”
11”
22-1/2”
Side
rect. C/L
7-3/8”
round C/L
7-7/8”
C/L
Back
Tempest I Use, Care, and Installation Guide
2-3/16”
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Installation Instructions
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Electrical Supply
WARNING
Electrical wiring must be done by qualified person(s) in
accordance with all applicable codes and standards. Turn o
electrical power at service entrance before wiring.
For personal safety, remove house fuse or open circuit breaker before beginning installation. Do not use extension cord or adapter plug with this appliance.
Follow national electrical codes or prevailing local codes and ordinances.
This appliance requires a 120V 60Hz electrical supply, and connected to an individual, properly grounded branch circuit, protected by a 15 or 20 ampere circuit breaker or time delay fuse. Wiring must be 2 wire w/ ground. Please also refer to the Electrical Diagram labeled on product.
Cable Lock
A cable locking connector (not supplied) might be required by local codes. Check with local requirements and codes, purchase and install appropriate connector if necessary. (FIG. A)
Cable Lock
FIG. A
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Tempest I Use, Care, and Installation Guide
Installation Instructions
duct/silver tape
5. Duct opening cutout
3. Add 1x2 wood strips
2. Bae filters
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Mounting the Hood
For dual blower installation instructions please refer to page 22.
If recirculating range hood refer to the manual included with ZRC-70xxC recirculating kit or on our website prior to installing hood. Recirculating kit compatible with 650 CFM single internal blower only.
For Mounting Under a Kitchen Cabinet (FIG. B)
1. Select preferred duct location (vertical or horizontal).
2. Begin installation by removing the bae filters.
3. Reinforce cabinet with 1” x 2” wood strips if additional strengthening is required or if cabinets are framed.
4. Temporarily position the range hood in the desired mounting location. Measure and mark the mounting holes, duct and electrical locations with a pencil. NOTE: If using single internal blower a 8” round duct opening is necessary. If using a dual internal blower, please refer to page 24 for cut­out dimensions.
5. Drill/cut out the required openings for duct and electrical access; make sure the duct opening is large enough to apply duct tape.
6. Fasten hood onto cabinet with (4) #4 wood screws provided.
7. Install electrical.
8. Install duct work and duct tape.
9. Reinstall bae filters.
FIG. B
10. Power up hood and check for leaks around
duct tape.
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2. Bae filters
Installation Instructions
Mounting the Hood
For Mounting to a Wall (FIG. C)
1. Select preferred duct location (vertical or horizontal).
2. Begin installation by removing the bae filters.
3. Temporarily position the range hood in the desired mounting location. Measure and mark the mounting holes, duct and electrical locations with a pencil.
4. Drill/cut out required openings.
5. Fasten hood onto wall with screws provided.
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6. Install electrical.
7. Install duct work and duct tape.
8. Reinstall bae filters.
9. Power up hood and check for leaks around
duct tape.
FIG. C
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Installation Instructions
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Horizontal Ducting Conversion
This range hood is equipped standard with a 8” round vertical duct option. To convert from 8” round vertical to 8” round horizontal ducting or 3-1/4” x 10” rectangular horizontal ducting please following the instructions below.
NOTE: Horizontal ducting is only available for the single internal blower.
NOTE: If horizontally ducting via 3-1/4” x 10” rectangular ducting, the maximum airflow of 650 CFM
will be reduced to 550 CFM. Other CFM levels will not be aected.
1. Disconnect blower plug.
Tempest I Use, Care, and Installation Guide
2. Remove (4) screws at top of hood body attaching blower to blower plate. Remove blower from interior of hood body.
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Installation Instructions
Horizontal Ducting Conversion
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3. Remove (4) screws from interior of hood body attaching blower plate to hood body. Remove blower plate.
A B
4. Knock out rear plates A & B for 8” round rear ducting or plate B only for 3 1/4” x 10” rectangular rear ducting.
5. Place blower inside hood as shown.
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Horizontal Ducting Conversion
Installation Instructions
6. Attach blower to hood body from the back of hood using (4) previously removed blower screws and reconnect blower plug.
7. Attach 8” round duct collar or 3 1/4” x 10” rectangular duct collar to back of hood body using (4) M3.5 x 8 screws.
8. From inside hood body, position top cover plate to top of hood body. From outside hood body, attach top cover plate to top of hood body using (4) 3/16” x 3/8” screws.
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Installation Instructions
UNDERCABINET
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PBD-1200A Dual Blower Installation
This range hood is equipped standard with a single blower vertical duct option. To convert from single blower vertical ducting to dual blower vertical ducting please following the instructions below.
PBD-1200A dual blower kit compatible only with AK7036CS, AK7042CS and AK7048CS models.
1. Disconnect blower plug.
2. Remove (4) screws at top of hood body attaching blower to blower plate. Remove blower from interior of hood body.
3. Remove (4) screws from interior of hood body attaching blower plate to hood body. Remove blower plate.
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Installation Instructions
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PBD-1200A Dual Blower Installation
4. Install dual blower plate from PBD-1200A kit into hood body. Attach by (4) screws previously removed from step 3.
5. Install previously removed blower onto one side of dual blower plate and attach by (4) previously removed screws from step 2.
6. Install blower from PBD-1200A kit onto other side of dual blower plate by (4) 3/16 x 3/8 screws.
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Installation Instructions
PBD-1200A Dual Blower Installation
7. Dual Blower screw mount
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locations.
8. Connect blower wire extension cable from PBD-1200A kit to new blower. Connect both blower plugs.
9. Place 10” round adapter (included with PBD-1200A) on top of hood and secure with (4) M3.5 x 8 screws.
NOTE: To secure the 10” transition adapter to top of hood a cut out of 14 1/2” width x 10 1/2” depth
will need to be made in the cabinet bottom.
If internal cabinet dimensions prevent this size of a cut out then the 10” transition adapter may be mounted to the cabinet bottom rather than the top of the hood. Cut out dimensions for this type of installation are 13 1/4” width x 6 1/4” depth.
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Features & Controls
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Touch Controls
1
Blower On/O
2
Adjust 6 Speed Levels
1. Blower On/O
By pressing the blower is switched on and o. When switched on, the blower starts up on speed level 1. ACT Verification
- Airflow Control Technology (ACT) allows the installer to set the maximum blower CFM to align with local codes and regulations.
- To verify the maximum blower CFM:
- With hood o, hold the button for 3-4 seconds. If number 6 displays = default max. CFM, if number 3 displays = max. 390 CFM, and if number 2 displays = max. 290 CFM.
Display (speed level, delay o, filter clean)
5
4
Lights Low/High/O
3
5 Min Delay O
2. Speed Selection
- Press to decrease fan speed. 6, 5, 4, 3, 2, 1.
- If fan is on Speed 1 and is pressed, the fan will power o.
- Press to increase fan speed. Fan On, 1, 2, 3, 4, 5, 6.
- If hood is o and is pressed, the fan will turn on speed 1.
ACT Enabled Speed Selections
- When ACT is enabled, the number of blower speeds will be reduced as follows:
- 390 CFM = Maximum 3 speeds
- 290 CFM = Maximum 2 speeds
3. Delay O
This feature is used for programmed shut down of blower 5 minutes after the function is activated. Press once, a dot flashes in the lower right side of display indicating the function is on. The blower will completely shut down after 5 minutes.
4. Lights Low/High/O
Switch lights on to low by pressing once, press a second time for high and again to shut o lights.
5. Display Window
The display window indicates speed levels and features such as bae filter clean reminder, delay o and clean air indicator.
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C
C
C
C
C
C
C
Features & Controls
Touch Controls
Charcoal Filter Change Reminder (charcoal filter, if installed)
When your hood is installed as a recirculating unit, it is fitted with a set of charcoal filters to purify exhaust and fumes from cooking, then re-circulates the air within the home. These charcoal filters are required to be replaced after every 200 hours of use. The charcoal filters should never be cleaned or placed in a dish washer.
The filter change reminder function in the microprocessor needs to be switched on. When switched on, the microprocessor will elapse and count usage time and indicate by a flashing when charcoal filter replacements are needed.
Setting the Filter Change Reminder
When o, hold for approximately 5 seconds. The display will change from (exhaust mode) to (recirculating mode) this indicates that the elapse timer function is switched on and charcoal filters are used.
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Set Mode
hold 5 sec. display from < - > to < C >
Filter Replace Indicator
When the display starts flashing, the charcoal filters need to be replaced.
Re-setting Function
Once filters are replaced, with hood o, press and hold the display will appear; hold for apprimately 5 seconds until on displays disappears . The filter change reminder is now re-set and a new 200 hour elapse cycle is initiated.
Set Mode
Change Filters
display < C > flashes
To Reset
hold 5 sec. display from < C > to < >
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F
F
F
A
A
A
1
1
A
F
F
Touch Controls
Bae Filter Clean Reminder
A set of bae filters are fitted by the factory, these bae filters are intended to filter out residue from cooking. The filters need not be replaced on a regular basis but are required to be kept clean. The BaeFilter Clean reminder function in the microproces­sor will automatically indicate by a flashing when the bae filters need to be cleaned after every 60 hours of use. Filters can be cleaned by hand with non-abrasive soap or in a dishwasher. Heavily soiled filters should also be soaked in grease cutting detergent prior to cleaning.
Features & Controls
Bae Filter Clean Indicator
When flashes on the display, the bae filters needo be cleaned. This will occur after every 60 hours of use.
Reset the filter clean reminder timer after filters are cleaned and re-installed. With hood o, press and hold for approxi­mately 5 seconds until on display disappears . The filter clean reminder function is now reset and a new 60 hours elapse cycle is initiated.
Clean Air Function
Clean Air is a feature that turns on the blower on low speed every 4 hours for 10 minutes to remove stagnant air in the kitchen. The Clean Air function is disabled by default and must be enabled by the user.
Clean Air Indicator
While Clean Air is active, the display will alternate between , , , .
After 10 minutes of Clean Air operation, the blower will power o and the 4 hour timer will reset.
Clean Filters
display < F > flashes
To Reset
hold 5 sec. display from < F > to < >
To Enable
hold 3 sec.
and
To Disable
hold 3 sec. display from < A > to < >
display < A > flashes
If the blower speed is changed while the Clean Air Function is in use, the cycle will be interrupted and the timer will reset after.
Tempest I Use, Care, and Installation Guide
and
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