Zephyr AKI 124W, AKI I00B, AKI I00S, AKI I00W, AKI I00Q Use, Care And Installation Manual
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AKI 124S, W
AKI I00S, W, B , 0
AK1136S, W, B i 0
AK1200S, W, B , 0
AK1236S, W, B , 0
Model number:
Serial number:
0AKll-70001 REV. 06/05 © Zephyr Corporation.
SAFETY NOTICE ..................................................................................................................2
LIST OF MATERIALS .....................................................................................................3
INSTALLATION
Ducting Calculation Sheet ......................................................................................4
Mounting Height and Clearance .......................................................................5
Ducting ...............................................................................................................................6
Specifications .....................................................................................................................7
Preparing Electrical and Ducting ......................................................................8
Air Recirculating ...............................................................................................................9
Mounting the Hood ........................................................................................................10
FEATURES & CONTROLS
Controls Overview ..........................................................................................................11
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MAI NTENANCE
Cleaning ................................................................................................................................12
Lights ....................................................................................................................................12
TROUBLE SHOOT[_.G ..............................................................................................13
WARRANTY. ..........................................................................................................................14
LIST OF ACCESSORIES/PARTS ...................................................................is
EXPLODED VIEW DIAGRAM ..........................................................................16-21
READ AND SAVE THESE INSTRUCTIONS
WARNING
TO REDUCE THE RISK OF FIRE OR ELECTRIC SHOCK, DO NOT USE THIS FAN WITH ANY SOLID-STATE
SPEED CONTRO L DEVICE.
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WARNING
TO REDUCE THE RISK OF FIRE, ELECTRIC SHOCK, OR INJURY TO PERSONS, OBSERVE THE FOLLOWING:
Z a. Use this unit only in the manner intended by the manufacturer, If you have questions, contact the manufacturer.
b. Before servicing or cleaning unit, switch power off at service panel and lock the service disconnecting means to prevent power from being
switched on accidentally.
When the service disconnecting means cannot be locked, securely fasten a prominentwarning device, such as tag, to the service panel.
CAUTION
For General Ventilating Use Only. Do not Use to Exhaust Hazardous or Explosive Materials and Vapors.
Take care when using cleaning agents or detergents.Suitable for use in household cooking area.
WARNING
TO REDUCE THE RISKOFARANGETOP GREASE FIRE:
a. Never leave surface units unattended at high settings. Boilovers cause smoking and greasy spillovers that may ignite. Heat oils slowly on low
or medium settings.
b. Always turn hood ON when cooking at high heat or when cooking flambeing food (i.e. Crepes Suzette, Cherries Jubilee, Peppercorn
Beef Flambe)
c. Clean ventilatingfans frequently Grease should not be allowedto accumulate on fan or filten
d. Use proper pan size. Always use cookware appropriatefor the size of the surface element.
E e. Keep fan, filters and grease laden surfaces clean.
f. Use high setting on hood only when necessary.
g. Don't leave hood unattended when cooking.
h. Always use cookware and utensils appropriate for the type of and amount of food
being prepared.
WARNING
TO RE DUCE THE RISK OF INJURY TO PERSONS INTHEEVENTOFARANGETOPGREASEFIRE, OBSERVE THE FOLLOWING:
a. SMOTHE R FLAMES witha close-fitting lid, cookie sheet, or metaltray, then turn off the burner. BE CARE FUL TO PREVENT BUR NS.
If the flames do not go outimmediatelyEVACUATE AND CALL THE FIRE DEPARTMENT.
b. NEVER PICK UP A FLAMING PAN - You maybe burned.
c. DO NOT USE WATE R, including wet dishcloths or towels- a violent steam explosion will result.
d. Use an extinguisherONLY if:
1. You knowyou have a class ABC extinguisher, and you already know howto operate it.
2. The fire is small and contained in the area where it started.
3. The fire departmentis being called.
4. You can fight the fire with your back to an exit.
5. Based on "Kitchen Fire Safety Tips" published by N FPA.
WARNING
TO REDUCE THE RISK OF FIRE, ELECTRIC SHOCK OR INJURY TO PERSON S, OBSERVE THE FOLLOWING:
a. InstallationWork and Electrical Wiring Must be Done by Qualified Person (9 In Accordance with all Applicable Codes and Standards,
nc]udina Fire-Rated Construction.
b. Sufficient air is needed for 0rooer combustion and exhausting of gases throughthe flue (chimney) of fuel burning equipmentto prevent back
drafting. Followthe heating equipmentmanufacturer's guideline and safety standards such as those published by the National Fire Protection
Association _FPA),andtheAmericanSocietyforHeating, Refrigeration, and Air ConditioningEngineers (ASHRAE) and the local code authorities
c. When cutting or drilling into wa or ceiling, do not damage electrical wiring and other hidden utilities.
d. Ducted fans must always ven_to _neoutaoors.
e. If this unit is to be qstalled over a tub or shower, it must be marked as appropriate for the
application and be connected to a GFCL (Ground Fault Interrupter protected branch circuit).
g. NEVER place a switch where it can be reached from a tub or shower.
h. Make sure the power is off before installing, wiring or maintenancing.
WARNING
TO REDUCE THE RISK OF FIRE.USEONLY METALDUCTWORK.
CAUTION
To reduce risk of fire and to propenyexhaust air, be sure to duct air outside - Do not vent exhaust air into spaces withinwalls or ceilings or into
a_tics, crawl spaces or garages.
I- Hood
2- Lightbulbs R1640W
2 - Metallic Filters
1- 3 1/4" x 10" rectangular starting collar with damper
1- Hardware packet containing:
3 - Wire connector caps 18g
4 - Wood Screws 2"
4 - Wood Screws 1 1/2"
4 - Wood Screws 1"
4 - Washers
NO DUCTING ISINCLUDED
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_-Note'7ephyr recommends using 50LB EZ anchors if mounting hood onto drywall. These are not provided.
but are readily available of most hardware stores.
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Duct pieces Equivalent number Duct pieces Equivalent number
length x used Total ....
= length x used = Total
3 1/4" x 10" 1Ft x( ) = Ft
_ i Rect,
i straight
i 7" Round, i 1 Ft x ( ) = i Ft
(_ i straight
7" Round, I Ft x( ) = Ft
straight
71/4"x10" 15Ft x( ) = Ft
Rect 90 o
elbow
31/4" x 10" 9Ft x( ) = Ft
71/4" x 10" 24Ft ×( )= Ft
Rect 900
flat elbow
3 1/4" x 10" 30Ft x( ) = Ft
....
wall cap
with damper
_ 31/4"x10" 5Ft x( ) = Ft
Rect to
6" round
transkion
3 1/4" x 10" 15Ft x( ) = Ft
i Rect to
i 6" round
i transition
i 90 o elbow
if/_ i 6"Round, i 15Ft_ ×1 / = i Ft,
[ 900 elbow l
6" Round 30 Ft x ( ) = Ft
_ _wa,,copwith damper
= Ft
6" Round, 30 Ft x ( )
roof cap
i transkion
i6"roundto i16Ft x( ) = Ft
i31/4"x10"
i rect
i transition
i 90 o elbow
7" Round, 15Ft x( ) = Ftl
90 o elbow
T' Round, 70 Ft x ( ) = Ft
roof cap
7
Subtotal column 1 =
Maximum Duct Length: For satisfactory air movement,
the total duct length of a 3 1/4" x 10" rectangular, 6" or 7"
7" round to 8 Ft x ( ) = Ft
[_ 3 1/4" x 10"
rect
transition
T'roundto i 1SFt x( ) = Ft
3 1/4" x 10"
rect
transition
90 oelbow
i 6" Round, i 9 Ft. x( ) = Ft Subtotal column 2 = Ft
450 elbow
Subtotal column 1 = Ft
Ft Total ductwork = Ft
ntwdth
MIN. 24" MAX 32"
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DUCTING
A minimum 3-1/4 x 10"rectangular duct
must be used to maintain maximum air
flow efficiency.
Always use rigid type metal ducts only.
Flexible ducts could restrict air flow by up
to 50%.
Use calculation worksheet to compute total
duct work.
ALWAYS, when possible, reduce the number
or transitions and turns. Ifa reducer is used,
install a long reducer instead of a pancake
reducer. Reduce duct size as far away from
opening as possible.
If turns or transitions are required:
Install as far away from opening and as far
apart, between 2, as possible.
Minimum mount height between range top to hood bot-
tom should be no less than 24".
Maximum mount height should be no higher than 32".
It is important to install the hood at the proper mounting
height. Hoods mounted too low could result in heat
damage and fire hazard; while hoods mounted too high
will be hard to reach and will loose its performance and
efficiency.
If available, also refer to range manufacturer's height
clearance requirements and recommended hood
mounting height above range. Always check your local
codes for any differences.
Call Out Size Net Width
24" 23 3/4"
30" 29 3/4"
36" 35 3/4"
DAMAGE-SHIPMENT / INSTALLATION:
• Please fully inspect unit for damage
before installation
• If the unit is damaged in shipment , return
the unit to the store in which it was bought
for repair or replacement.
* If the unit is damaged by the custome r
repair or replacement is the responsibility
of the customer,
If the unit is damaged by the installer (if
other than the customer), repair of replace
ment must be made by arrangement
between customer and installer.
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WARNING FIRE HAZARD
N EVE R exhaust air or terminate duct work into spaces between walls, crawl spaces, ceiling,attics or garages. All exhaust must
be ducted to the outside, unless using the recirculating option.
Use single wall rigid Metal ductwork only.
Fasten all connections with sheet metal screws and tape all joints w/certified Silver Tape or DuctTape.
Some Ducting Options:
cabinet
/
3 1/4" x 10" rear discharge
w/side wall gravity damp_
RoofCap
3 1/4"x 10'
vertical discharge
roofca.._____p
35-3/4"
29-3/4"
23-3/4"
33-55/64"(36")
27-7/8"(30")
22-3/64"(24")
9-1/16"
L 21-37/64" ,,_
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9 - 1/16"
'_ I. Removefilters.
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3. If using a cable lock (not provided) pry
open the desired electrical knockout, either
on the top or the back. Feed the wires
through the 3/4" cable lock, Note: Some
local coded require the use of a cable lock,
check your local coded for this information.
2. Remove cover from junction box to gain
access to the electrical wiring.
4. If using hood in air recirculation mode,
skip steps 4 and 5 pry open the desired
3 1/4" x 10 ducting knockout, either
horizontal or vertical.
_Cable lock example
S, Attach the 3 1/4" X 10 starting collar
with damper to the duct opening you
exposed.
.x.If you are ducting the air out of your home, skip these steps.
An air recirculation kit (optional) must be
purchased in order to use the hood in air
recirculation mode.
1, Attach each of the (2) spring loaded
clips to the safety grill body. Do this by
inserting the screw to the spring and into
the bracket, Then screw it into the safety
grill body,
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2. Insert the carbon filter into the carbon
filter holder and place it over the safety grill.
3. Secure the carbon filter holder to the
safety grill body by slightly lifting and
twisting the spring loaded clip. Make sure it
presses against the lip of the carbon filter
holder securely.
4. Unscrew and remove the air diverter
plate.
S, Finally, remove the cove[ plate at the
front of the hood on top. Replace it with the
air recirculation cover plate.
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ELECTRICAL - WARNING
All Electrical work must by performed by qualified
electrician or person with similar technical know how
and background.
For personal safety, remove house fuse or open circuit
breaker before beginning installation.
Do not use extension cord or adapter plug with
this appliance.
Follow National electrical codes or prevailing local
codes and ordinances.
ElectricalSupply:
This appliance requires a 120V 60Hz electrical supply.,
and connected to an individual,properly grounded branch
circuit, protected bya 15 or 20 ampere circuit breaker or
time delay fuse.Wiring must be 2wire w/ground. Please
referto Electrical Diagram labeled on product.
1. Temporarely position the hood in the
desired mounting location. Measure and
mark the mounting holes, duct and electri-
cal access locations with a pencil. Remove
hood and drill/cut out the requirred open-
ings for duct and electrical access.
2. Attach house electrical wiring to
hood wiring. Make sure the power source
Jsturned off before working with any
electrical wiring.
3. Hang hood from mounting screws
provided. Slide hood toward wall until
mounting screws are engaged in narrow
end of keyholes. Tighten mounting screws
securely. CAUTION: Do not push on safety
grill when installing, this may result in
damage to the motor.
4. Attach duct work. Use aluminum duct
tape to make joints secure and air tight.
NOTE: This step is not necessary if hood Js
in air redrculation mode.
5. If not already done, install light bulbs by
screwing in clockwise.
Breeze I, AKIIXX
0 Blower On/Off/Speed Selection
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II I 0
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Lights On/Off/Dim
II I 0
O Blower On/Off/Speed Selection
This switch turns the blower on and off and controls the speedselection.
0 isoff, I is low speed,II is mediumspeed and III is high speed.
Lights On/Off/Dim
0 isoff, I is bright, II is dim.
Breeze II, AKI2XX
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O On/Off
This button turns the motors on and off. It alsoshuts off power to the whole hood.
If the lights are on and this button is pushed,they will also turn off.
O Lamp
This button turns the lights on, off and alsodims them. Press once to turn them on bright
again for dim andone more time to shut them off.
O Speed
This button will change the speed setting of the motors. By pushing it you will change the
speeds from low,to medium,to high.
O Delay Off
This button will put the hood into delay off mode.When pushed,the hood will switch to the
lowest speed and the entire hoodwill shut down after 5 minutes.
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Aluminum Mesh Filters:
Clean frequently using hot water and a mild, non abrasive detergent. Filters are dishwasher safe.
Carbon Filters:
Clean carbon filters holder frequently with a damp cloth and mild detergent. DO NOT immerse carbon filter in water or put in
dishwasher. The carbon filters should be replaced every 4 to 6 months under normal use.
Hood Surface:
Remove filters. Use a damp cloth and a mild detergent to wipe all residue-laden surfaces. Use care when cleaning fan blades,
it must not become bent or misaligned. DO NOT ALLOW WATER TO ENTE R MOTOR. Make sure all surfaces are completely
dry beR)re reqnstalling filters and using hood.
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Replacing Light Bulbs:
Hood comes with (2) R16 40W incandescent bulbs. You may also use (2) PAR20 35W or 50W halogen light bulbs.
(purchased separately)
Remove bulb by unscrewing counter-clockwise. Use a suction cup or rubber/latex glove to grip the bulb if removing bulb
is difficult.
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1. Upon completion of installation Check if unit has been plugged in, make sure that all power has been
nothing works, turned back on and all electrical wiring are properly connected.
2. Light is on but blowers are not
turning at all or seems to be
scraping on something.
Blower blade unit might have been mounted too low and scraping
the bottom or jammed. Loosen hex screw on blade unit and adjust to
proper height.
3. When blowers are on, There might have been foreign particles left within the discharge
something seems to be loose opening or rocks, leaves, branches, etc. that might have fell in from
and spinning around inside, old duct work. Disconnect duct work to inspect and remove any
foreign particles.
4. Vibration when blowers are on Unit might not have been secured properly on cabinet. Or cabinet
might need to be further secured into studs on wall.
5. Blowers noise Our blowers are designed to perform up to 850 cfm. A properly
functioning motor itself should be relatively quiet. Nevertheless, due
to vacuum created by the suction, noise level up to 6 sones will be
generated when both blower unit is turned on at its maximum speed.
Employing low speeds will suffice moderate cooking such as steam-
ing, broiling etc.
6. Light is not working Light bulb might need to be replaced. On some instances, the fragile
bulb could have been damaged during the shipping process.
Replace light bulb.
Z Blowers seemed weak Check duct size used, duct size should be at least 3 1/4" x 10".
Range hood WILL NOT function properly with the insufficient
duct size.
Check if duct is clogged or if dumper unit is not opening properly. A
tight mesh on a side wall cap unit might also cause restriction to the
air flow.
Use a damper type sidewall cap.
Reduce the number of elbows and length of duct work or increase
duct size.
Check if all joints are properly connected, sealed and taped.
8. Cooking fumes and smoke
dissipates before it reaches
the blower.
Check if unit is installed at the recommended heignt. The range hood
should also be able to cover the entire cooking area from left to right
and most areas from rear to front,
Open doors and windows might also distract air flow before it reach-
es the blowers.
Make sure blowers are on high speed for heavy cooking.
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Staple your receipt here.
Proof of the original purchase
date is needed to obtain service
under the warranty.
One Year Service Repair Warranty:
Forone year from date of original purchase, we will providefree of charge, service laborto repair any failed parts or
components due to manufacturing defects,
Ten Years Parts Warranty:
Forten years from date of original purchase,we will providefree of charge,nonconsumable replacement partsor
components that failed due to manufacturing defects, Consumableparts not coveredby this warranty include: Light Bulbs,
Metal and Carbon Filters,
Who is Covered:
Thiswarranty isextended to the original purchaser for products purchased for ordinary home use in the 48 mainlandstates,
Hawaii and Washington D.C.In Canadaand Alaska,this warranty isLimited. There might becosts associated with
shippingthe products to our designated service locations oryou might need to pay servicetechnician's travel costs,to have
the appliance repaired in-home.
This Warranty will be Voided when:
Product damaged through negligence, misuse,abuse,accident.Improper installation and failure to follow installation instruc-
tions. When product is used commerciallyor other than its intended purpose.Damaged because of improper connection with
equipment of other manufacturers.Repairedor modified by anyone other than Zephyr's AuthorizedAgents.
What is _lot Covered:
Consumableparts such as gut bulbs,filters andfuses. Services outside of servicearea and the labor cost incurred in
connectionwith the removal,shipping and reinstallationcost, nor does it cover any other contingent expenses.The natural
wear of finish and wear due [o improper maintenance,use of corrosiveand abrasivecleaning products, pads,and oven
cleaner products.Chips.dents or cracks due to abuse, misuse,freight damage,or improper installation.Servicetrips to your
hometo teach you how to usethe product. Damageof product caused by accident, fire,floods or act of God.
This warranty _svalid in the United Stats and Canada. It is non-transferable and applies only to the original purchaser and does not extend to
subsequent owners of this product. Any apphcable _mplied warranties, including the warranty of merchantability, are limited in duration to a
period of express warranty as provided herein beginning with the date of original purchase at retail and, no warranties, whether express or
_mplied. shall apply to this product thereafter.
Have your product proof of purchase with date ready for warranty issues.
Or write to:
Zephyr Corporation
Service and Warranty Department
395 Mendell Street
San Francisco, CA 94124
Description Part#
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To order parts, visit us online at : www.zephyronline.com and go to the parts store.
Or call us at : 888-880-8368
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7
8
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Breeze I
Part # Description per Hood
M038-1 Motor 1
XP001211-14 Panel, Support (AK1100x) 1
....xpo0121):13.................................................. ........................................................................1.......................
....xp0012!.1-14 ....................................................Pane!z Su pport (A.K.!.136x }...........................................................................1............................
..... ............................................................7.....................
.... 1
XP001211-20
XP001211-19
XP001211-20
XP001211-27
XP00613
XP00613-1
XP018133
XP018133-1
XP018133-2
XP018133-3
XP01868-01
XP01868
XP01868-04
XP01868-03
XP01868-07
XP01868-06
XP01868-10
XP01868-09
XP01868-12
XP01868-14
XP021174
XP021174-2
XP02746-3
XP02811
XP02909-3
XP02909-4
XP13804-2
XP14438-1
XP14438-2
XP14438-4
Panel, Right (AK1100x)
Panel, Right (AK1124x)
Panel, Right (AK1136x)
Motor Holder
Swith, Motor
Switch, Light
Panel, Air Diverter
Cover Panel, Air Diverter
Cover, Blower Wheel
Safety Grill
Gasket, Switch, Light (black)
Gasket, Switch, Light (white)
Cover Plate, Switch, Motor (black)
Cover Plate, Switch, Motor (white)
Cover Plate, Switch, Light (black)
Cover Plate, Switch, Light (white)
Switch Spacer (black)
Switch Spacer (white)
Gasket, Switch, Motor (black)
Gasket, Switch, Motor (white)
Cover Plate, Cotrols (black)
Cover Plate, Controls (white)
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Light Socket, Left w/wire" .....................................................__i_".....................
Light Socket, Right w/wire ............. 1
Bulb, R16 40W ...................
Junction Box
Housing, Switch
Housing, Blower Wheel
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41
46
46
46
46
46
46
46
46
46
47
47
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58
59
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61
61
62
62
62
63
XP14438-5 Housing, Light Socket (black) 2
..........XP! 4438-3 ..............................................Hous!ng, L!gh! Socket (wh!!e }..................................................................2......................
XP164190-24 Panel Light (AK1100B) 1
XP001211-21 Panel Light (AK1100S) 1
XP 164190-20 Panel Light (AK1100W) 1
XP164190-21 Panel Light (AK1124B) 1
.....xpoow,,,!:23............................................................................................................................................!...........................
XP164190-23 Panel Light (AK1124W) 1
XP164190-24 Panel Light (AK1136B) 1
XP001211-25 Panel Light (AK1136S) 1
XP164190-26 Panel Light (AK1136W) 1
XP164190-27 Panel Top (AK1100B) 1
XP001211-28 Panel Top (AK1100S) 1
XP 164190-29 Panel Top (AK1100W) 1
XP26501 Blower Wheel 1
XP26601 Collar, Rectangular Starting 1
XP26603 Cover Panel, Blower Wheel 1
XP26701 Metallic Filter (AK1100,1136) 2
XP26701-1 Metallic Filter (AK1124) 2
XP164190-30 Panel, Side Spacer (black) 2
.....Xpoo!21),,:3o....................................... ................................................................2..........................
XP 164190-31 Panel, Side Spacer (white) 2
XP26602 Panel Latch 2
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AK1200B.S.W
AK1224B.S.W
AK1236 B,S.W
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Ref # Part # Description
1 M033 Motor
3 XP001211-12 Panel, Support (AK1200x)
4 XP001211-15 Panel, Right (AK1200x)
8 XP001211-18 Panel, Left (AK1200x)
8 XP001211-27 Motor Holder
7 XP018133 Panel, Air Diverter
8 XP018133-1 Cover Panel, Air Diverter
9 XP018133-2 Cover, Blower Wheel
10 XP018133-3 Safety Grill
11 XP01869-12 Cover, Control Board
13 XP021174-3 Cover Plate, Switch (AK12xxB,S)
13 XP021174-4 Cover Plate, Switch (AK12xxW)
16 XP02746-3 Power Cord
18 XP02802-3 Capacitor
19 XP02909-3 Light Socket w/Wire, Left
20 XP02909-4 Light Socket w/Wire, Right
28 XP07002 Plate, Switch Button
29 XP07002-1 Buttons, Push (AK12xxB,S)
29 XP07002-2 Buttons, Push (AK12xxW)
33 XP13804-2 Bulb, (R16 40W)
34 XP14438-1 Junction Box
35 XP14438-2 Housing, Switch
36 XP14438-4 Housing, Blower Wheel (AK12xxB,S)
36 XP14438-3 Housing, Blower Wheel (AK12xxW)
37 XP14438-5 Housing, Light Socket (AK12xxB,S)
37 XP14438-4 Housing, Light Socket (AK12xxW)
42 XP164190-18 Panel, Light (AK1200B)
42 XP001211-21 Panel, Light (AK1200S)
42 "XP164190-20
42
42
XP001211-23
XP164190-23
Panel,
Panel,
Panel,
Panel,
Panel,
Panel,
Panel,
XP164190-29 _ Panel,
Light (AK1200W)
Light (AK1224B)
Light (AK1224S)
Light (AK1224W)
Light (AK1236B)
Light (AK1236S)
Light (AK1236W)
Top (AK12xxB)
Top (AK12xxS)
Top (AK12xxW)
II
per Hood
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
4
4
2
1
1
1
1
2
2
1
1
1
1
1
1
1
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1
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50 XP19825 Control Board 1
55 XP26501 Blower Wheel 1
56 XP26601 Collar, Rectangular Starting 1
57 XP26603 Cover Panel, Blower Wheel 1
58 XP26701 Metallic Filters (AK1200x, AK1236x) 2
58 XP26701-1 Metallic Filters (AK1224x) 2
59 XP164190-30 Panel, Side Spacer (AK1236B) 2
59 XP001211-30 Panel, Side Spacer (AK1236S) 2
59 XP164190-31 Panel, Side Spacer (AK1236W) 2
80 XP26602 Panel Latch 2
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