Zenoah HBZ2602 User Manual

Page 1
HB2302 / HBZ2602
Original Instruction
OWNER’S MANUAL
BLOWER
G
G B
B
HB2302 HBZ2602
GB-1
Page 2
HB2302 / HBZ2602
EC DECLARATION OF CONFORMITY
(Applies to Europe only)
The undersigned manufacturer,
Husqvarna Zenoah Co.,Ltd., 1-9, Minamidai, Kawagoe, Saitama, Japan,
declares under sole responsibility that the following products referred to in this declaration conform with the requirement of the following COUNCIL’S DIRECTIVE.
The products referred to are :
DESIGNATION : BLOWER (Hand-held garden blower) MANUFACTURER : Husqvarna Zenoah Co., Ltd. MODELS : HB2302
HBZ2602
SERIAL NUMBERS DATING : 2010 and onwards
(The year is clearly stated on the rating plate, followed by the serial number)
This declaration conform with :
DIRECTIVE 2006/42/EC of 17 May, 2006DIRECTIVE 2004/108/EC of December 15, 2004
(The following standards have been applied: EN 61000-6-1, EN 55012 (CISPR 12)) DIRECTIVE 2000/14/EC of 8 May, 2000 conformity assessment procedure followed ANNEX V (The following standards have been applied: ISO 11094)
DIRECTIVE 97/68/EC of December 16, 1997
2002/88/EC of December 9, 2002
GB-2
Date :
Signature : Kiyoshi Honda
General Manager, Development Center
Authorised representative :
Person authorised to compile the technical file :
29 December 2009
Husqvarna AB SE-561 82 Huskvarna, Sweden
Bo R Jonsson SE-561 82 Huskvarna, Sweden
EXPLANATION OF SYMBOLS AND SAFETY WARNINGS
WARNING!!!
RISK OF DAMAGING HEARING
Wear head, eye and ear protection.
MODEL
DISPLACEMENT
SOUND LEVEL
2000/14/EC
LWA
measured guaranteed HB2302 22.5 cm HBZ2602 25.4 cm
* Specifications are subject to change without notice
1) Noise emissions in the environment measured as sound power (L Reported soundpower level for the machine has been measured with the original attachment. The difference between guaranteed and measured sound power is that the guaranteed sound power also includes dispersion in the measurement result and thevariations between different machines of the same model according to Directive 2000/14/EC. Reported data for equivalent sound pressure level (L sion (standard deviation) of 1 dB (A), and is calculated as the time-weighted energy total for sound pressure levels under various working conditions with the following time distribution: 1/7 idling and 6/7 max speed.
2) Reported data for equivalent vibration level (a of 1 m/s
2
.
APPROVAL NUMBER OF CE EXHAUST EMISSION REGULATION (2002/88/EC)
3
3
104 dB(A) 106 dB(A) 92 dB(A) 10.0 / 9.4 m/s 103 dB(A) 106 dB(A) 90 dB(A) 11.7 / 13.0 m/s
pAeq) at the operator’s ear for the machine has a typical statistical disper-
hv,eq) at the control handle has a typical statistical dispersion (standard deviation)
HB2302 : e13*97/68SH2G3*2002/88*0104*04 HBZ2602 : e13*97/68SH2G3*2002/88*0094*04
1)
ISO 7917
pAeq
L
WA) in conformity with EC directive 2000/14/EC.
VIBRATION LEVEL
ISO 22867 (prEN 15503)
ahv, eq
Left / Right handles
2
2)
2
Page 3
HB2302 / HBZ2602
SAFETY FIRST
Instructions contained in warnings within this manual marked with a into consideration to prevent possible serious bodily injury, and for this reason you are requested to read all such instructions carefully and follow them without fail.
WARNINGS IN THE MANUAL
This mark indicates instructions, which must be followed in or­der to prevent accidents, which could lead to serious bodily in­jury or death.
This mark indicates instructions, which must be followed, or it leads to mechanical failure, breakdown, or damage.
This mark indicates hints or directions useful in the use of the product.
symbol concern critical points which must be taken
WARNING
IMPORTANT
NOTE
Contents
1. Parts location .................................................. 3
2. Specifications ................................................. 4
3. Warning labels on the machine ...................... 4
4. Symbols on the machine ................................ 4
5. For safe operation ........................................... 5
6. Set up ............................................................. 9
7. Fuel ............................................................... 10
8. Operation ...................................................... 11
9. Maintenance ................................................. 12
10. Storage ......................................................... 14
11. Disposal ........................................................ 14
12. Optional vacuum kit usage ........................... 14
13. Troubleshooting guide .................................. 15
G B
1. Parts location
1. Engine cover
2. Volute case
3. Air Intake Screen (Air inlet net)
4. Screw
5. Air Cleaner
6. Recoil Starter
7. Fuel Tank
8. Spark Plug Cap
9. Chok Lever
10. Control handle
11. Ignition Switch
12. Throttle Trigger
13. Clamp
14. Straight pipe
15. Pipe end
16. Support handle
17. Owner's manual
18. Plug wrench (Hexagon socket S13/S19) + screwdriver (cross head) (HB2302) Plug wrench (Hexagon socket S16/S19) + screwdriver (Torx T-27) (HBZ2602)
11
12
2
16
10
8
9
6
5
18
13
14
1
17
15
4
3
7
GB-3
Page 4
HB2302 / HBZ2602
2. Specification
Model HB2302 HBZ2602
Dimesion (L x W x H) ** 327 x 225 x 360 327 x 269 x 360 Dry weight* kg 3.9 4.2 Fuel tank capacity liter 0.75 0.65
Engine Type
Displacement cm Air filter Dry polyurethane foam Carburetor Diaphragm, rotary valve type Ignition system T.C.I. C.D.I. Spark plug Champion RCJ6Y (Noise-proof) NGK CMR7H (Noise-proof) Muffler Spark arrester equipped Operating Engine Speed rpm 2300 to 7600 2800 to 7600 Fuel consumption liter/h 0.80 0.58 Air Volume* cu.m/min. 10 10 Max. Air Velocity* m/sec. 55 55
* with standard pipe ** without pipe Specifications are subject to change without notice.
3
Air cooled Strato-charged air cooled
2-cycle gasoline engine 2-cycle gasoline engine
22.5 25.4
3. Warning labels on the machine
(1) Read owner's manual before operating this machine. (2) Wear head, eye and ear protection. (3) Handling this machine improperly could result in accidents caus-
ingserious injury or death. Read this manual carefully and prac­tice using the blower until you are fully acquainted with all op­erations and have learned to use it correctly.
(4) Severing of fingers or hand by fan blade
Do not open or remove safety guards or nets while engine is running.
(5) Thrown or blown object
Stay a safe distance from the machine.
Keep all children, bystanders and help­ers 15meters away from the machine.
If warning label peels off or becomes soiled and impossible to read, you should contact the dealer from which you purchased the product to order new labels and affix them in the required location(s).
(6) Hot surface
Avoid contact the hot surface during and immediately operation.
4. Symbols on the machine
For safe operation and maintenance, symbols are carved in relief on the machine. According to these indications, please be careful not to make a mistake.
Never modify your machine. We won’t warrant the machine, if you use the remodeled blower or if you don’t observe proper usage written in the manual.
the
GB-4
The port to refuel the “MIX GASOLINE” Position: FUEL TANK CAP
The direction to close the choke Position: AIR CLEANER
The direction to open the choke Position: AIR CLEANER
The direction to the start of ignition switch Position: IGNITION SWITCH ON THE CON­TROL HANDLE
The direction to stop the engine Position: IGNITION SWITCH ON THE CON­TROL HANDLE
Page 5
5. For safe operation
HB2302 / HBZ2602
WARNING
1. Read this manual carefully un­til you completely understand and follow all safety and oper­ating instructions.
2. Keep this manual handy so that you may refer to it later when­ever any questions arise. Also note, if you have any questions which cannot be answered herein, contact the dealer from whom you purchased the prod­uct.
3. Always be sure to include this manual when selling, lending, or otherwise transferring the ownership of this product.
4. Do not lend or rent your ma­chine without the owner's manual.
5. Be sure that anyone using your unit understands the infomation contained in this manual.
6. Never let a child under 13 years old use the machine.
7. Long-term exposure to noise can result in permanent hear­ing impairment. So always use approved hearing protection.
8. Under no circumstances may the design of the machine be modified without the permission of the manufacturer. Always use genuine accessories. Non-au­thorized modifications and/or accessories can result in seri­ous personal injury or the death of the operator or others.
9. A blower is a dangerous tool if used carelessly or incorrectly and can cause serious, even fatal injuries. It is extremely im­portant that you read and un­derstand the contents of this Operator’s manual.
10. Husqvarna Zenoah has a policy of continuous product development and therefore re­serves the right to modify the design and appearance of products without prior notice.
11. The machine is only designed for blowing lawns, pathways, asphalt roads and the like.
WORKING CONDITION
1. Refrain from operating the blower if you are tired, ill, or upset, or if you are under the influence of al­cohol, drugs or medication.
2. To reduce the risk of hearing loss associated with sound level(s), hearing protection is required.
3. To reduce the risk of injury asso­ciated with thrown objects, al­ways wear eye protection and foot protection. Eye protection should meet the requirements of ANSI Z87.1.
4. To reduce the risk of injury asso­ciated with the inhalation of dust, use a face filter mask in dusty conditions.
5. Wear sturdy rubber-soled shoes or shoes with some other form of anti-slip protection to help protect you against falling.
6. To reduce the risk of injury asso­ciated with objects being drawn into rotating parts, do not wear loose clothing, scarves, neck chains, hair longer than shoulder length, or other loose material.
7. Prolonged use of a blower, expos­ing the operator to vibrations and cold may produce whitefinger disease (Raynaud’s phenom­enon), which symptoms are tin­gling and burning sensations fol­lowed by loss of color and numb­ness in the fingers. All factors which contribute to whitefinger disease are not known, but cold weather, smoking diseases or physical conditions as well as long periods of exposure to vibra­tion are mentioned as factors. In order to reduce the risk of whitefinger disease, the following precautions are strongly recom­mended;
a) Keep your body warm. Never use
blower during rains.
b) Wear thick anti-vibration gloves. c) Take more than 5 minutes of break
in warm place frequently.
d) Maintain a firm grip at all times,
but do not squeeze the handles with constant, excessive pres­sures.
e) If you feel discomfort, redness
and swelling of your fingers or any other part of your body, see a doctor before getting worse.
GB-5
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Page 6
HB2302 / HBZ2602
5. For safe operation
GB-6
8. The ignition system of your unit produces an electromagnetic field of a very low intensity. This field may interfere with some pacemakers. To reduce the risk of serious or fatal injury, persons with pacemaker should consult their physician and the pace­maker manufacturer before oper­ating this tool.
WORKING CIRCUMSTANCE
1. To reduce the risk of injury asso­ciated with exhaust fume inhala­tion, do not operate in unventilated area. The exhaust gases contain harmful carbon monoxide.
2. Avoid using the blower where stable footing and balance are not assured.
3. Never operate the machine in high wind, bad weather, poten­tially explosive atmosphere, when visibility is poor or in very high or low temperatures. (Our recom­mended use environment is be­low 40 degrees C (104 degrees F).)
AVOID NOISE PROBLEM
IMPORTANT
Check and follow the local
regulations as to sound level and hours of operations for blower.
1. Operate power equipment only at reasonable hours-not early in the morning or late at night when people might be disturbed. Com­ply with times listed in local ordi­nances.
2. To reduce sound levels, limit the number of pieces of equipment used at any one time.
3. Operate power blowers at the lowest possible throttle speed to do the job.
4. Check your equipment before op­eration, especially the muffler, air intakes and air filters.
WORKING PLAN
• When planning your work sched­ule, allow plenty of time to rest.
Limit the amount of time over which the product is to be used continuously to somewhere around 30 ~ 40 minutes per ses­sion, and take 10 ~ 20 minutes of rest between work sessions. Also try to keep the total amount of work performed in a single day under 2 hours or less.
FUEL
WARNING
To reduce the risk of fire and burn injury:
a) Handle fuel with care. It is highly
flammable. b) Do not smoke while handing fuel. c) Do not refuel a hot engine. d) Do not refuel a running engine. e) Avoid spilling fuel or oil. Always
wipe unit dry before using. f ) Move at least 10 ft. (3 meters)
away from the fueling point be-
fore starting engine. g) Always store gasoline in a con-
tainer approved for flammable liq-
uids. h) Make sure the unit is properly as-
sembled and in good operating
condition. i ) Do not use the blower near a fire,
as aiming the blower in the direc-
tion of a flame may cause flam-
mable substances to ignite.
BEFORE STARTING THE ENGINE
• Each time before starting the en-
gine, inspect the entire unit to see
if every part is in good order and
is securely tightened in place. If
any damage is found in the fuel
line, the exhaust line, or the igni-
tion wiring, do not use the blower
until it has been repaired.
IMPORTANT
Before starting operation, al-
ways make sure to check if any
obstacles are left inside the
volute case and net. The ob-
stacles may cause damage on
fan and volute case and serious
injury.
Page 7
5. For safe operation
HB2302 / HBZ2602
WARNING
• Never use the blower without the screen at the air intake of the blower. Before each use, check that, the screw (1) is securely tightened and is free from any damage.
• Never remove debris from the in­take screen while the engine is running. Contact with rotating blower fan may result in a serious personal injury.
(1) Screw (2) Air intake screen (Air inlet net)
WARNING
• To reduce the risk of injury asso­ciated with contacting rotating parts, stop the engine before in­stalling or removing attachments.
Do not operate without net in place. Always disconnect the
spark plug before performing maintenance or accessing mov­able parts.
USING THE PRODUCT
WARNING
While using the product, if abnor­mal noise or vibration occurs, stop the engine immediately and con­tact the nearest ZENOAH servic­ing dealer for assistance. Check­ing the fan is very important. If the rotating fan should break up, it might lead to serious accidents.
1. This blower is a handheld type. It is operated and controlled with handle by hand.
2. Check the work area that the blower will be used in and remove or cover all valuables that may be damaged by the air blast or thrown debris.
3. Make sure you can move and stand safely. Check the area around you for possible obstacles (roots, rocks, branches, ditches, etc.) in case you have to move suddenly. Take great care when working on sloping ground.
4. To reduce the risk of injury asso-
ciated with thrown objects.
a) Watch out for children, pets, open
windows or freshly washed cars, and blow debris safely away.
b) Use the full blower nozzle exten-
sion so the air stream can work close to the ground.
c) Do not allow bystanders in work
area.
d) Do not point the blower tube in
the direction of people or pets.
e) Always check to be sure that no
debris has been blown onto someone else’s property.
f) Pay attention to the direction of
the wind, do not work against the wind.
g) Never point a blower tube toward
an open flame to avoid the possi­bility of igniting the unit, causing injury to yourself or damage to surroundings.
5. To minimize blowing time. a) Use rakes and brooms to loosen
debris before blowing.
b) In dusty conditions, slightly
dampen surfaces or use mister attachment when water is avail­able.
c) Conserve water by using power
blowers instead of hoses for many lawn and garden applications, including areas such as gutters, screens, patios, grills, porches and gardens.
6. The blower must not be used while on a ladder or scaffolding.
7. Never put the machine down with the engine running unless you have it in clear sight.
8. Never to touch the spark plug or plug cord while the engine is in operation. Doing so may result in being subjected to an electrical shock.
9. Never to touch the muffler, spark plug, or other metallic parts of the engine or engine cover while the engine is in operation or immedi­ately after shutting down the en­gine. These metallic parts and en­gine cover reach high tempera­tures during operation and doing so could result in serious burns.
GB-7
G B
Page 8
HB2302 / HBZ2602
5. For safe operation
GB-8
WARNING
The temperature of the machine may increase after stopping the engine. Especially never forget to cool down the engine before refu­eling the machine.
10. After using blowers and other equipment, CLEAN UP! Dispose of debris in trash receptacles.
MAINTENANCE
1. In order to maintain your product
in proper working order, perform the maintenance and checking operations described in the manual at regular intervals.
2. Always be sure to turn off the en-
gine and disconnect the spark plug before performing any main­tenance or checking procedures.
WARNING
The metallic parts and engine cover reach high temperatures immediately after stopping the engine.
3. Examine the blower at intervals
for loose fasteners and rusted or damaged parts. Use special
care around the fuel line, the muffler, and the ignition wiring.
4. All engine service except for
those described in this manual should be performed by compe­tent service personnel. Improper service to the blower fan and muf­fler could cause a hazardous fail­ure.
5. When replacing the any other
part, or any lubricant, always be sure to use only ZENOAH prod­ucts or products which have been certified by ZENOAH for use with the ZENOAH product.
6. In the event that any part must be
replaced or any maintenance or repair work not described in this manual must be performed, please contact a representative from the store nearest ZENOAH authorized servicing dealer for assistance.
7. Do not use any accessory or at-
tachment other than those bear­ing the ZENOAH mark and rec-
ommended for the unit.
8. Under no circumstances should you ever take apart the product or alter it in any way. Doing so might result in the product be­coming damaged during opera­tion or the product becoming un­able to operate properly.
TRANSPORTATION
• Drain the fuel from the fuel tank before transporting or storing the blower.
• Secure the unit carefully to pre­vent movement when it is trans­ported.
•A unit that receives a strong shock during transport and un­loading may malfunction.
STORAGE
• When storing the blower, choose a space indoors free from mois­ture and out of the reach of chil­dren.
DISPOSAL
• When you dispose of the ma­chine, do not disassemble the machine .
• When disposing your machine, fuel or oil for the machine, be sure to allow your local regulations
Page 9
6. Set up
BLOWER PIPE
•Align groove in blower pipe with projection on blower housing.
• Slide the pipe onto the blower housing.
• Rotate the pipe clockwise to lock it into place.
HB2302 / HBZ2602
G B
INSTALLING SUPPORT HANDLE
• This handle is supplied with the blower.
• Fit the holes of volute and handle, tighten the screws.
• Be sure to tighten the screws straightly.
(1) Support Handle (2) Holes (3) Screws
• After the pipe is locked up to the housing, clamp the pipe to the housing securely with the hardware sup­plied with the unit. (Tightening torque : 3.4~4.4 Nm)
(1) Blower housing (2) Clamp (3) Straight tube
• Align groove in pipe end with projection on straight tube and slide the pipe onto the straight pipe. Rotate the pipe end clockwise to lock it into place.
GB-9
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HB2302 / HBZ2602
7. Fuel
FUEL
Gasoline is very flammable. Avoid smoking or
bringing any flame or sparks near fuel. Make sure to stop the engine and allow it cool before refuel­ing the unit. Select outdoor bare ground for fuel­ing and move at least 3 m (10 ft) away from the fueling point before starting the engine.
• The Zenoah engines are lubricated by oil specially
formulated for air-cooled 2-cycle gasoline engine use. If Zenoah oil is not available, use an anti-oxidant added quality oil expressly labeled for air-cooled 2-cycle en­gine use (JASO FC GRADE OIL or ISO EGC GRADE).
• Do not use BIA or TCW (2-stroke water-cooling type)
mixed oil.
1. Measure out the quantities of gasoline and oil to be mixed.
2. Put some of the gasoline into a clean, approved fuel container.
3. Pour in all of the oil and agitate well.
4. Pour in the rest of gasoline and agitate again for at least one minute. As some oils may be difficult to agitate depending on oil ingredients, sufficient agi­tation is necessary for the engine to last long. Be careful that, if the agitation is insufficient, there is an increased danger of early piston seizing due to ab­normally lean mixture.
5. Indicate the contents on outside of container for easy identification. To avoid mixing up with gasoline or other containers.
FUELING THE UNIT
1. Untwist and remove the fuel cap. Rest the cap on a dustless place.
2. Put fuel into the fuel tank to 80% of the full capacity.
3. Fasten the fuel cap securely and wipe up any fuel spillage around the unit.
1. Select bare ground for fueling.
2. Move at least 10 feet (3 meters) away from the fueling point before starting the engine.
3. Stop the engine before refueling the unit. At that time, be sure to sufficiently agitate the mixed gasoline in the container.
4. Do not smoke or place hot object near fuel.
RECOMMENDED MIXING RATIO GASOLINE 50 : OIL 1
<when using ZENOAH genuine oil>
Exhaust emission are controlled by the funda-
mental engine parameters and components (eq., carburation, ignition timing and port timing) with­out addition of any major hardware or the intro­duction of an inert material during combustion.
• These engines are certified to operate on unleaded gasoline.
• Make sure to use gasoline with a minimum octane number of 89RON (USA/Canada: 87AL).
• If you use a gasoline of a lower octane value than prescribed, there is a danger that the engine tem­perature may rise and an engine problem such as piston seizing may consequently occur.
• Unleaded gasoline is recommended to reduce the contamination of the air for the sake of your health and the environment.
• Poor quality gasolines or oils may damage sealing rings, fuel lines or fuel tank of the engine.
HOW TO MIX FUEL
IMPORTANT
Pay attention to agitation.
FOR YOUR ENGINE LIFE, AVOID:
1. FUEL WITH NO OIL (RAW GASOLINE) – It will cause severe damage to the internal engine parts very quickly. GASOHOL – It can cause deterioration of rubber and/
2. or plastic parts and disruption of engine lubrication.
3. OIL FOR 4-CYCLE ENGINE USE – It can cause spark plug fouling, exhaust port blocking, or piston ring sticking.
4. Mixed fuels which have been left unused for a period of one month or more may clog the carbu­retor and result in the engine failing to operate prop­erly.
5. In the case of storing the product for a long period of time, clean the fuel tank after rendering it empty. Next, activate the engine and empty the carburetor of the composite fuel.
6. In the case of scrapping the used mixed oil con­tainer, scrap it only at an authorized repository site.
• As for details of quality assurance, read the descrip­tion in the section Limited Warranty carefully. More­over, normal wear and change in product with no functional influence are not covered by the warranty. Also, be careful that, if the usage in the instruction manual is not observed as to the mixed gasoline, etc. described therein, it may not be covered by the warranty.
GB-10
Page 11
8. Operation
HB2302 / HBZ2602
STARTING ENGINE
1. Rest the unit on a flat, firm place.
2. Pump the primer until fuel flows out in the clear tube.
(1) Primer
3. Move the choke lever upward to close the choke.
(1) Choke lever (2) Close (3) Open
6. When the engine has started, move the choke lever gradually downward to open the choke.
7. Allow the engine to warm up for a half minute before starting operation.
RESTARTING ENGINE WHILE ENGINE IS HOT
1. When restarting the engine immediately after stop­ping it, leave the choke open.
2. If the engine won’t start after several attempts, close the choke and repeat pulling the rope or remove the spark plug and dry it.
ADJUSTING IDLE SPEED
1. When the engine tends to stop frequently at an idle
mode, turn the adjusting screw clockwise.
(1) Idling adjustment screw (2) Cable Adjuster
NOTE
G B
4. Shift the ignition switch to “I (START)” position.
(1) Ignition switch
5. Holding the blower handle, pull the starter rope with your right hand. (Throttle trigger in idle or start position.)
IMPORTANT
•Avoid pulling the starter rope out to its full extent and allowing the starter rope to snap back. This will pre­vent premature damage to the starter.
• Do not let a person stand near the blower or the ex­haust port.
•Warm up the engine before adjusting the idle speed.
STOPPING ENGINE
• Move the throttle lever to the idling position and shift the ignition switch to “0 (STOP)” position.
(1) Ignition switch
NOTE
• Except for an emergency, avoid stopping the engine while pulling the throttle trigger.
GB-11
Page 12
HB2302 / HBZ2602
9. Maintenance
Maintenance, replacement, or repair of the emission control device and systems may be per­formed by any non-road engine repair establishment or individual.
Daily Every Every Every
System / Compronent Procedure or 25 hours 50 hours 100 hours
Before use after after after
Air Filter Prefilter Inspect / Clean Air Filter Paper Filter Inspect / Replace Fuel Leaks Inspect / Replace Fuel Filter Inspect / Replace ✔✔ Fuel Line Inspect / Clean Spark Plug Inspect / Clean Muffler Inspect / Clean Muffler Spark Arrester Inspect / Clean Cooling Systrem Inspect / Clean Screws / Nuts / Bolts Tighten Cylinder Exhaust Port Inspect / Clean
WARNING
Make sure that the engine has stopped and is cool before performing any service to the blower. Contact with rotating blower fan or hot muffler may result in a personal injury.
[HBZ2602]
1. Remove the air cleaner cover.
AIR CLEANER
• Never operate the blower without an air filter or with a deformed or broken filter element.
• Check the air cleaner before use. A clogged air filter may increase fuel consumption while cutting down the engine power. Never operate the blower without the air filter or with a deformed fil­ter element because unfiltered dusty air will quickly ruin the engine.
CLEANING AIR FILTER: [HB2302]
1. Remove the air cleaner cover by pushing and pulling back the tab on the top.
2. Use neutral detergent and warm water to clean the filter element. After cleaning, air dry the element com­pletely.
3. Install the filter element into the air cleaner housing and press the cover against the housing until clicks. If the element is broken or shrunk, replace with a new one.
2. Use neutral detergent and warm water to clean the filter element. After cleaning, air dry the element com­pletely.
3. Reinstall the filter. Never forget to attach the screen. If the screen is not attached, the cleaner will not seal properly and the dusts come into the cylinder.
(1) Element (2) Screen
GB-12
Page 13
9. Maintenance
HB2302 / HBZ2602
FUEL FILTER
•A clogged fuel filter may cause poor acceleration of the engine. Check periodically to see if the filter is clogged with dirt. The filter can be taken out of the fueling port using a small wire hook. Disconnect the filter assembly from the fuel pipe and unhook the re­tainer to disassemble it. Clean the components with gasoline.
SPARK PLUG
• The spark plug may gather carbon deposits on its firing end with reasonable use. Remove and inspect the spark plug every 25 hours and clean the elec­trodes as necessary with a wire brush. The spark gap should be adjusted to .025 in (0.6~0.7mm).
MUFFLER
WARNING
• Inspect periodically, the muffler for loose fasteners, any damage or corrosion. If any sign of exhaust leak­age is found, do not use the blower and have it re­paired immediately.
• Note that failing to do so may result in the engine catching on fire.
IMPORTANT
• Before starting operation, always make sure to check if the muffler is properly held by three bolts to the cyl­inder. (Fastening Torque : 8~12 N·m)
•Even if one bolt out of three bolts is loose, the muffler may get loose during operation which may result in engine catching on fire.
PROCEDURES TO BE PERFORMED AFTER EV­ERY 50 HOURS OF USE
1. Remove the muffler, insert a screwdriver into the vent, and wipe away any carbon buildup. Wipe away any carbon buildup on the muffler exhaust vent and cylin­der exhaust port at the same time.
2. Tighten all screws, bolts, and fittings.
G B
•Plug manufacturers recommend replacing the plug twice a year to avoid unexpected plug failure in a job.
REPLACEMENT PLUG
HB2302 : CHAMPION RCJ6Y (noise proof) HBZ2602 : NGK CMR7H (noise proof)
IMPORTANT
• Note that using any spark plugs other than those des­ignated may result in the engine failing to operate properly or in the engine becoming overheated and damaged.
•To install the spark plug, first turn the plug until it is finger tight, then tighten it a quarter turn more with a socket wrench.
SPARK ARRESTER
• The engine is equipped with a spark arresting screen at the exhaust port. Periodically check and keep it in good condition. In the state of California it is required by law (Section 4442 of the California Public Re­sources Code) to equip a spark arrester when a gas powered tool is used in any forest covered, brush covered, or grass covered unimproved land.
GB-13
Page 14
HB2302 / HBZ2602
9. Maintenance 10. Storage
AIR INTAKE SCREEN (AIR INLET NET)
IMPORTANT
• Blowing air is taken in from the air inlet net. When air flow has dropped down during operation, stop the engine and inspect the air inlet net for blocking by obstacles.
• Note that failure to remove any such obstacles may result in the engine becoming overheated and dam­aged.
(1)Screw (2)Air intake screen (Air inlet net)
WARNING
• Never use the blower without the net of the blower. Before each use, check that the net is attached in place and is free from any damage.
BEFORE STORING THE BLOWER:
1. Drain a fuel tank and push the primer bulb until it be­comes empty of fuel.
2. Remove the spark plug and drop a spoonful of 2-cycle oil into the cylider. Crank the engine several times and install the spark plug.
3. Store unit in a dry, dust free place, out of the reach of children.
11. Disposal
• When you dispose of the machine, do not disassemble the machine.
• When disposing your machine, fuel or oil for the ma­chine, be sure to allow your local regulations.
12. Optional vacuum
kit usage
See the operating instructions included with the vacuum kit.
GB-14
Page 15
HB2302 / HBZ2602
13. Troubleshooting guide
Case 1. Starting failure
CHECK PROBABLE CAUSES ACTION
fuel tank incorrect fuel drain it and use correct fuel fuel filter fuel filter is clogged clean carburetor adjustment screw out of normal range adjust to normal range sparking (no spark) → spark plug is fouled/wet → clean/dry
plug gap is incorrect → correct (GAP: 0.6 ~ 0.7 mm)
spark plug → disconnected → retighten
Case 2. Engine starts but does not keep running/hard re-starting
CHECK PROBABLE CAUSES ACTION
fuel tank incorrect fuel or staled fuel drain it and use correct fuel carburetor adjustment screw out of normal range adjust to normal range muffler, cylinder (exhaust port) carbon is built-up → wipe away air cleaner → clogged with dust → wash cylinder fin, fan cover → clogged with dust → clean
When your unit seems to need further service, please consult with our ZENOAH service shop in your area.
G B
Limited warranty
Should any failure occur on the product under normal oper­ating conditions within the applicable warranty period, the failed part will be replaced or repaired free of charge by a ZENOAH authorized dealer.
WARRANTY PERIOD: 1 year (6 months if used profession­ally, and 30 days if used for rental purpose) from the date of initial purchase.
THE PURCHASER SHALL BEAR COSTS OF TRANS­PORTING THE UNIT TO AND FROM THE ZENOAH DEALER.
THE PURCHASER SHALL NOT BE CHARGED FOR DIAG­NOSTIC LABOR WHICH LEADS TO THE DETERMINATION THAT A WARRANTED PART IS DEFECTIVE, IF THE DIAG­NOSTIC WORK IS PERFORMED AT THE ZENOAH DEALER.
THE PURCHASER OR OWNER IS RESPONSIBLE FOR THE PERFORMANCE OF THE REQUIRED MAINTENANCE AS DEFINED BY THE MANUFACTURER IN THE OWNER/OP­ERATOR MANUAL.
ANY WARRANTED PART WHICH IS NOT SCHEDULED FOR REPLACEMENT AS REQUIRED MAINTENANCE, OR WHICH IS SCHEDULED ONLY FOR REGULAR INSPECTION TO THE EFFECT OF REPAIR OR “REPLACE AS NECES­SARY” SHALL BE WARRANTED FOR THE WARRANTY PE­RIOD. ANY WARRANTED PART WHICH IS SCHEDULED FOR REPLACEMENT AS REQUIRED MAINTENANCE SHALL BE WARRANTED FOR THE PERIOD OF TIME UP TO THE FIRST SCHEDULED REPLACEMENT POINT FOR THE PART.
NOT REDUCE THE WARRANTY OBLIGATION OF THE COMPANY.
THE COMPANY IS LIABLE FOR DAMAGES TO OTHER ENGINE COMPONENTS CAUSED BY THE FAILURE OF A WARRANTED PART STILL UNDER WARRANTY.
THE WARRANTY DOES NOT APPLY TO THOSE UNITS WHICH HAVE BEEN DAMAGED BY NEGLIGENCE OF IN­STRUCTION LISTED IN THE OWNER/OPERATOR MANUAL FOR PROPER USE AND MAINTENANCE OF THE UNITS ACCIDENT MISHANDLING, ALTERATION, ABUSE, IM­PROPER LUBURICATION, USE OF ANY PARTS OR ACCES­SORIES OTHER THAN THOSE SPECIFIED BY THE COM­PANY, OR OTHER CAUSES BEYOND THE COMPANY’S CONTROL.
THIS WARRANTY DOES NOT COVER THOSE PARTS RE­PLACED BY NORMAL WEAR OR HARMLESS CHANGES IN THEIR APPEARANCE.
THERE ARE NO OTHER EXPRESS WARRANTIES.
IMPLIED WARRANTIES INCLUDING THOSE OF MER-
CHANTABILITY AND FITNESS FOR A PARTICULAR PUR­POSE ARE LIMITED TO TWO (2) YEARS OF HOME USE [ONE (1) YEAR FOR ANY OTHER USE] FROM THE ORIGI­NAL DELIVERY DATE.
LIABILITIES FOR INCIDENTAL OR CONSEQUENTIAL DAMAGE UNDER ANY AND ALL WARRANTIES ARE EXCLUDED.
ANY REPLACEMENT PART THAT IS EQUIVALENT IN PER­FORMANCE AND DULABILITY MAY BE USED IN NON­WARRANTY MAINTENANCE OR REPAIRS, AND SHALL
IF YOU NEED TO OBTAIN MORE INFORMATION, PLEASE CALL YOUR NEAREST SERVICE CENTER, OR CHECK PLEASE ZENOAH WEB SITE
http://www.zenoah.net
GB-15
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