Zenoah G3100T User Manual

OWNER/OPERATOR MANUAL
CHAINSAWS
T2054-93110 (212)
The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm.
Before using our products, please read this manual carefully to understand the proper use of your unit.
WARNING
APPLICABLE SERIAL NUMBERS : 0723010001 and up
G3100T
SAFETY FIRST
Instructions contained in warnings within this manual marked with a symbol concern critical points which must be taken into consideration to prevent possible serious bodily injury, and for this reason you are requested to read all such instructions carefully and follow them without fail.
WARNINGS IN THE MANUAL
This mark indicates instructions which must be followed in order to prevent accidents which could lead to serious bodily injury or death.
This mark indicates instructions which must be followed, or it leads to mechanical failure, breakdown, or damage.
This mark indicates hints or directions useful in the use of the product.
NOTE
CONTENTS
1. Parts location …………………………………4
2. Specifications …………………………………4
3. Symbols on the machine ……………………5
4. For safe operation ……………………………6
5. Installing guide bar and saw chain …………8
6. Fuel and chain oil ……………………………9
7. Operation ……………………………………11
8. Sawing ………………………………………14
9. Maintenance …………………………………17
10. Storage ………………………………………20
11. Parts list ………………………………………21
WARNING
IMPORTANT
2. Specifications
G3100T
Power unit :
Displacement ······················································································ 1.9(30.1) cu-in(cm3) Fuel ············································································· Mixture(Gasoline 50 : 2-cycle oil 1) Fuel tank capacity ················································································· 7.44(0.22) fl.oz( ) Chain oil ························································································ Motor oil SAE #10W-30 Oil tank capacity ···················································································· 4.40(0.13) fl.oz( ) Carburetor ································································································· Diaphragm type lgnition system ··································································································· Solid-state Spark plug ···························································································· Champion RCJ-8Y Oil feeding system ····································································· Mechanical plunger pump Sprocket : Pitch – No. of teeth ··························································· 3/8in(9.38mm) – 6T Dimensions : L – W – H ············································ 10.6(265)x9.8(245)x9.2(230) in(mm) Dry weight ·································································································· 7.8(3.5) lbs(kg)
Cutting attachment :
Guide bar : Type – Size ····················································· Sprocket nose – 14(35) in(cm) Saw chain : Type – Pitch – Gauge ···················
Oregon 91SG – 3/8(9.375) – 0.050(1.25) in(mm)
Specifications are subject to change without notice.
1. Parts location
4
1. Guide Bar
2. Saw Chain
3. Front Guard
4. Front Handle
5. Rear Handle
6. Starter Cover
7. Fuel Tank Cap
8. Oil Tank Cap
9. Primer Bulb
3. Symbols on the machine
5
For safe operation and maintenance, symbols are on the machine. According to these indications, please be careful not to take a mistake.
(a). The port to refuel the “MIX GASOLINE” Position: fuel tank cap
(b). The port to refuel the “CHAIN OIL” Position: oil cap
(c). The indication regarding the switch.
Flipping the engine switch to the “O” (STOP) direction, the engine stops.
Position: upper part of the unit
(d). The indication regarding the choke.
Pulling out the choke knob, the choke closes.
Position: front of the chain cover
(e). The position of H-needle
The position of L-needle The position of idle adjusting screw
Position: Front of the chain cover
(f). It shows the directions that the chain brake is
released (for the white arrow) and activated (for the black arrow).
Position: Front of the chain cover
IMPORTANT ENGINE INFORMATION
THIS ENGINE CONFORMS TO US EPA
PH1 FOR SMALL OFF-ROAD ENGINES.
ENGINE FAMILY: 3E8XS.0304TH ENGINE DISPLACEMENT: 30.1cm MANUFACTURED:
REFER TO OWNER'S MANUMAL FOR MAINTE­ NANCE SPECIFICATIONS AND ADJUSTMENTS.
MADE IN ITALY
THIS SAW IS FOR TRAINED TREE
WARNING!
SERVICE OPERATORS ONLY. SEE INSTRUCTION HANDBOOK!
3
INFORMATION IMPORTANTE CONCERNANT LE MOTEUR
CE MOTEUR CONFORMC AUX NORMCS U.S. EPA PH1 POUR LES PETITS MOTEURS TOUT-TERRAIN.
TYPE DE MOTEUR: 3E8XS.0304TH CYLINDRÉE DU MOTEUR: 30,1cm MANUFACTURÉ:
SE RÉFÉRER AU MANUEL DE L'UTILISATEUR POUR LESSPÉCIFICATIONS D'ENTRETIEN ET LES RÉGLAGES.
MADE IN ITALY
Cette tronçonneuse est réservée à
ATTENTION!
l’usage exclusif de bûcherons expérimentés. Voir Manuel d’utilisation !
3
6
4. For safe operation
1. Never operate a chain saw when you are fatigued, ill, or upset, or under the influence of medication that may make you drowsy, or if you are under the influence of alcohol or drugs.
2. Use safety footwear, snug fitting clothing and eye, hearing and head protection devices.
3. Always use caution when handling fuel. Wipe up all spills and then move the chain saw at least ten(10) feet(three(3) m) from the fueling point before starting the engine.
3a) Eliminate all sources of sparks or
flame (ie. smoking, open flames, or work that can cause sparks) in the areas where fuel is mixed, poured, or stored.
3b) Do not smoke while handling fuel or
while operating the chain saw.
4. Do not allow other persons to be near the chain saw when starting the engine or cutting a wood. Keep bystanders and animals out of the work area. Children, pets, and bystanders should be a minimum of thirty(30) feet away when you start or operate the chain saw.
5. Never start cutting until you have a clear work area, secure footing, and planned retreat path from the falling tree.
6. Always hold the chain saw firmly with both hands when the engine is running. Use a firm grip with thumb and fingers encircling the chain saw handles.
7. Keep all parts of your body away from the saw chain when the engine is running.
8. Before you start the engine, make sure the saw chain is not contacting anything.
9. Always carry the chain saw with the engine stopped, the guide bar and saw chain to the rear, and the muffler away from your body.
10. Always inspect the chain saw before each use for worn, Ioose, or changed parts. Never operate a chain saw that is damaged, improperly adjusted, or is not completely and securely assembled. Be sure that the saw chain stops moving when the throttle control trigger is released.
11. All chain saw service, other than the items listed in the Operator’s Manual, should be performed by competent chain saw service personnel. (e.g., if improper tools are used to remove the flywheel, or if an improper tool is used to hold the flywheel in order to remove the clutch, structural damage to the flywheel could occur which could subsequently cause the flywheel to disintegrate).
12. Always shut off the engine before setting it down.
13. Use extreme caution when cutting small size brush and saplings because slender material may catch the saw chain and be whipped toward you or pull you off balance.
14. When cutting a limb that is under tension, be alert for spring back so that you will not be struck when the tension in the wood fibers is released.
15. Keep the handles dry, clean and free of oil or fuel mixture.
7
4. For safe operation
16. Operate the chain saw only in well ventilated areas. Never start or run the engine inside a closed room or building. Exhaust fumes contain dangerous carbon monoxide.
17. Do not operate a chain saw in a tree unless specially trained to do so.
18. Guard against kickback. Kickback is the upward motion of the guide bar which occurs when the saw chain at the nose of the guide bar contacts an object. Kickback can lead to dangerous loss of control of the chain saw.
19. When transporting your chain saw, make sure the appropriate guide bar scabbard is in place.
20. This chain saw is equipped with a spark arrester built-in muffler. Periodically check the arrester to keep it in good order.
KICKBACK SAFETY PRECAUTIONS FOR
CHAIN SAW USERS
– WARNING –
Kickback may occur when the nose or tip of the guide bar touches an object, or when the wood closes in and pinches the saw chain in the cut. Tip contact in some cases may cause a lightning fast reverse reaction, kicking the guide bar up and back towards the operator. Pinching the saw chain along the top of the guide bar may push the guide bar rapidly back towards the operator. Either of these reactions may cause you to lose control of the saw which could result in serious personal injury.
Do not rely exclusively on the safety devices built into your saw. As a chain saw user you should take several steps to keep cutting jobs free from accident or injury.
(1) With a basic understanding of kickback you can reduce or eliminate the element of
surprise. Sudden surprise contributes to accidents.
(2) Keep a good grip on the saw with both hands, the right hand on the rear handle, and
the left hand on the front handle, when the engine is running. Use a firm grip with thumbs and fingers encircling the chain saw handles. A firm grip will help you reduce kickback and maintain control of the saw. Don’t let go.
(3) Make certain that the area in which you’re cutting is free from obstructions. Do not let
the nose of the guide bar contact a log, branch, or any other obstruction which could
be hit while you are operating the saw. (4) Cut at high engine speeds. (5) Do not overreach or cut above shoulder height. (6) Follow manufacturers sharpening and maintenance instructions for saw chain. (7) Only use replacement bars and chains specified by the manufacturer or the
equivalent.
A standard saw unit package contains the items as shown. (SE1) Open the box and install the guide bar and the saw chain to the power unit as follows.
The saw chain has very sharp edges. Use thick, protective gloves to avoid injury.
1. Loosen a nut and remove the chain cover.
2. Mount the guide bar and fit the saw chain around the bar and the drive sprocket. Pay attention to the correct direction of the saw chain. (SE2)
3. Fit the chain tensioner nut into the lower hole of the guide bar, then install the chain cover, and fasten the mounting nut to finger tightness. (SE3)
When installing the chain cover, be sure to fit the hook completely at the rear end of the cover. (SE4)
4. While holding up the tip of the bar, adjust the chain tension by turning the tensioner screw until the tie straps just touch the bottom side of the bar rail. (SE5)
5. Keep holding the guide bar up, tighten the mounting nut firmly with the attached socket wrench.
6. Rotate the saw chain by hand, wearing a protective glove, to see if it turns smoothly without noticeable gap between the tie straps and the guide bar.
A new chain will expand its length in the beginning of use. Check and readjust the tension frequently as a loose chain can easily derail or cause rapid wear of itself and the guide bar.
NOTE
5. Installing guide bar and saw chain
8
SE1
SE2
SE3
SE4
SE5
WARNING
NOTE
6. Fuel and chain oil
9
• Gasoline is very flammable. Avoid smoking or bringing any flame or sparks near fuel. Make sure to stop the engine and allow it cool before refueling the unit. Select outdoor bare ground for fueling and move at least 3m(10ft) away from the fueling point before starting the engine.
• The RedMax engines are lubricated by oil specially formulated for air-cooled 2-cycle gasoline engine use. If RedMax oil is not available, use an anti-oxidant added quality oil expressly labeled for air-cooled 2-cycle engine use. (JASO FC GRADE OIL or ISO EGC GRADE)
RECOMMENDED MIXING RATIO
GASOLINE 50:OIL 1
• Exhaust emission are controlled by the fundamental engine parameters and components(eq., carburation, ignition timing and port timing) without addition of any major hardware or the introduction of an inert material during combustion.
• These engines are certified to operate on unleaded gasoline.
• Make sure to use gasoline with a minimum octane number of 90 ROZ(USA/Canada : pump octane min.87)
• Unleaded gasoline is recommended to reduce the contamination of the air for the sake of your health and the environment.
• Poor quality gasolines or oils may damage sealing rings, fuel lines or fuel tank of the engine.
HOW TO MIX FUEL
1. Measure out the quantities of gasoline and oil to be mixed.
2. Put some of the gasoline into a clean, approved fuel container.
3. Pour in all of the oil and agitate well.
4. Pour in the rest of gasoline and agitate again for at least one minute.
5. Put a clear indication on the outside of the
WARNING
50:1 MIXING CHART
GASOLINE gal. 1 2345
2-CYCLE OIL fl.oz 2.6 5.2 7.8 10.4 13
GASOLINE liter 1 2345
2-CYCLE OIL ml 20 40 60 80 100
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