Zenoah G2000T User Manual

848C0593A0 (704)
OWNER’S MANUAL
G2000T
G
G B
B
CHAIN SAW
G2000T
GB-1
G2000T
Read operator's instruction book before operating this machine.
Use the chain saw with two hands.
Read, understand and follow all warnings.
Wear head, eye and ear protection.
Warning! Danger of kickback.
Never touch hot surface.
GB-2
Contents
1. For Safe Operation ................................................................... 4
2. Explanation of Symbols on the Machine .................................. 8
3. Installing Guide Bar and Saw Chain......................................... 9
4. Fuel and Chain Oil .................................................................. 10
5. Operating the Engine ............................................................. 11
6. Sawing .................................................................................... 12
7. Maintenance ........................................................................... 14
8. Maintenance of Saw Chain and Guide Bar ............................ 15
9. Troubleshooting Guide ........................................................... 16
10. Disposal .................................................................................. 16
11. Specifications ......................................................................... 16
1. For safe operation
WARNING
This chainsaw has been especially designed for tree maintenance and should therefore only be used by trained operators when working on trees.
1. Never operate a chain saw when you are fatigued, ill, or upset, or under the influence of medication that may make you drowsy, or if you are under the influence of alcohol or drugs.
2. Use safety footwear, snug fitting clothing and eye, hearing and head protection devices. Use the vibration-proof glove.
3. Keep the saw chain sharp and the saw, including the AV system, well maintained. A dull chain will increase cutting time, and pressing a dull chain through wood will increase the vibrations transmitted to your hands. A saw with loose components or with damaged or worn AV buffers will also tend to have higher vibration levels.
4. Always use caution when handling fuel. Wipe up all spills and then move the chain saw at least 3 m from the fueling point before starting the en­gine.
5. Eliminate all sources of sparks or flame (i.e. smoking, open flames, or work that can cause sparks) in the areas where fuel is mixed, poured, or stored.
6. Do not smoke while handling fuel or while operating the chain saw.
7. Do not allow other persons to be near the chain saw when starting or cut­ting. Keep bystanders and animals out of the work area. Children, pets and bystanders should be a minimum of 10 m away when you start or oper­ate the chain saw.
8. Never start cutting until you have a clear work area, secure footing, and a planned retreat path from the fall­ing tree.
9. Always hold the chain saw firmly with both hands when the engine is run­ning. Use a firm grip with thumb and fingers encircling the chain saw handles.
G2000T
G B
10. Keep all parts of your body away from the saw chain when the engine is run­ning.
11. Before you start the engine, make sure the saw chain is not contacting anything.
12. Always carry the chain saw with the engine stopped, the guide bar and saw chain to the rear, and the muffler away from your body.
13. Always inspect the chain saw before each use for worn, Ioose, or dam­aged parts. Never operate a chain saw that is damaged, improperly adjusted, or is not completely and securely assembled. Be sure that the saw chain stops moving when the throttle control trigger is released.
14. All chain saw service, other than the items listed in the Owner’s Manual, should be performed by competent chain saw service personnel. (E.g., if improper tools are used to remove the flywheel, or if an improper tool is used to hold the flywheel in order to remove the clutch, structural damage to the flywheel could occur which could subsequently cause the fly­wheel to disintegrate.)
15. Always shut off the engine before setting it down.
16. Use extreme caution when cutting small size brush and saplings be­cause slender material may catch the saw chain and be whipped toward you or pull you off balance.
17. When cutting a limb that is under ten­sion, be alert for spring- back so that you will not be struck when the ten­sion in the wood fibers is released.
18. Never cut in high wind, bad weather, when visibility is poor or in very high or low temperatures. Always check the tree for dead branches which could fall during the felling operation.
19. Keep the handles dry, clean and free of oil or fuel mixture.
GB-3
G2000T
(1)
GB-4
20. Operate the chain saw only in well ventilated areas. Never start or run the engine inside a closed room or building. Exhaust fumes contain dan­gerous carbon monoxide.
21. Do not operate the chain saw in a tree unless specially trained to do so.
22. Guard against kickback. Kickback is the upward motion of the guide bar which occurs when the saw chain at the nose of the guide bar contacts an object. Kickback can lead to dan­gerous loss of control of the chain saw.
23. When transporting your chain saw, make sure the appropriate guide bar scabbard is in place.
24. Never touch the cover, guide bar, saw chain or nut with bare hands while the engine is in operation or immedi­ately after shutting down the engine. Doing so could result in serious burns
(3)
because of high temperature.
(1) muffler guard (2) guide bar
(2)
(3) saw chain
KICKBACK SAFETY PRECAUTIONS FOR CHAIN SAW USERS
WARNING
•Kickback may occur when the nose or tip of the guide bar touches an object, or when the wood closes in and pinches the saw chain in the cut. Tip contact in some cases may cause a lightning fast reverse reaction,kicking the guide bar up and back towards the operator. Pinching the saw chain along the top of the guide bar may push the guide bar rapidly back towards the operator. Either of these reactions may cause you to Iose control of the saw, which could result in serious personal injury.
• Do not rely exclusively on the safety devices built into your saw. As a chain saw user you should take several steps to keep cutting jobs free from accident or injury.
(1) With a basic understanding of kick-
back you can reduce or eliminate the element of surprise. Sudden surprise contributes to accidents.
(2) Keep a good grip on the saw with
both hands, the right hand on the rear
handle, and the left hand on the front handle, when the engine is running. Use a firm grip with thumbs and fin­gers encircling the chain saw handles. A firm grip will help you re­duce kickback and maintain control of the saw.
(3) Make certain that the area in which
you are cutting is free from obstruc­tions. Do not let the nose of the guide bar contact a log, branch, or any other obstruction which could be hit
while you are operating the saw. (4) Cut at high engine speeds. (5) Do not overreach or cut above shoul-
der height. (6) Follow the manufacturer’s sharpening
and maintenance instructions for the
saw chain. (7) Only use replacement bars and
chains specified by the manufacturer
or the equivalent.
WORSE EFFECTS OF VIBRATION
If you continue to use high-vibration tools these symptoms will probably get worse, for example:
• the numbness in your hands could become perma­nent and you won’t be able to feel things at all;
• you will have difficulty picking up small objects such as screws or nails;
• the vibration white finger could happen more fre­quently and affect more of your fingers.
FOR PROTECTING YOUR BODY FROM VIBRATION
Please observe the following matter, in order to pro­tect the health of your body.
1. Always use the right tool for each job (to do the job more quickly and expose you to less hand-arm vi­bration).
2. Check tools before using them to make sure they have been properly maintained and repaired to avoid increased vibration caused by faults or general wear.
3. Make sure cutting tools are kept sharp so that they remain efficient.
4. Reduce the amount of time you use a tool in one go, by doing other jobs in between.
5. Avoid gripping or forcing a tool or workpiece more than you have to.
6. Store tools so that they do not have very cold handles when next used.
7. Encourage good blood circulation by:
• keeping warm and dry (when necessary, wear gloves, a hat, waterproofs and use heating pads if available);
• giving up or cutting down on smoking because smoking reduces blood flow; and massaging and exercising your fingers
DISPOSAL
When disposing your machine, fuel or oil for the ma­chine, be sure to allow your local regulations.
G2000T
WORKING WITH TREE SERVICE CHAIN-SAWS FROM A ROPE AND HARNESS
This chapter sets out working practices to reduce the risk of injury from tree service chainsaws when working at height from a rope and harness. While it may form the basis of guidance and training literature, it should not be regarded as a substitute for formal training.
General requirements working at height
Operators of tree service chainsaws working at height from a rope and harness should never work alone. A competent ground worker trained in appropriate emer­gency procedures should assist them. Operators of tree service chainsaws for this work should be trained in general safe climbing and work position­ing techniques and shall properly equipped with har­nesses, ropes, strops, karabiners and other equipment for maintaining secure and safe working positions for both themselves and the saw.
Preparing to use the saw in the tree
The chainsaw should checked, fuelled, started and warmed up by the ground worker before it is sent up to the operator in the tree. The chainsaw should be fitted with a suitable strop for attaching to the operator’s har­ness:
a) secure the strop around the attachment point on the
rear of the saw;
The saw should only be attached to the recommended attachment points on the harness. These may be at mid-point (front or rear) or at the sides. Where possible attaching the saw to centre rear mid-point will keep it clear of climbing lines and support its weight centrally down the operator’s spine.
G B
When moving the saw from any attachment point to an­other, operators should ensure it is secured in the new position before releasing it from the previous attachment point.
Using the chainsaw in the tree
An analysis of accidents with these saws during tree service operations shows the primary cause as being inappropriate one-handed use of the saw. In the vast majority of accidents, operators fail to adopt a secure work position witch allows them to hold both handles of the saw. This results in an increased risk of injury due to:
•not having a firm grip on the saw if it kicks back;
•a lack of control of the saw such that it is more liable
to contact climbing lines and operators body (par­ticularly the left hand and arm)
• losing control from insecure work position resulting in
contact with the saw (unexpected movement during operation of the saw)
Securing the work position for two-handed use
To allow the operator to hold the saw with both hands, they should as general rule, aim for secure work posi­tion where they are operating the saw at:
• hip level when cutting horizontal sections;
• solar plexus level when cutting vertical sections.
b) provide suitable karabiners to allow indirect (i.e. via
the strop) and direct attachment (i.e. at the attach­ment point on the saw) of saw to the operators har­ness;
c) ensure the saw is securely attached when it is being
sent up to the operator;
d) ensure the saw it secured to the harness before it is
disconnected from the means of ascent.
Where the operator is working close into vertical stems with a low lateral forces on their work position, then a good footing may be all that is needed to maintain a secure work position. However as operators move away from the stem, they will need to take steps to remove or counteract the increasing lateral forces by, for example, a re-direct of the main line via a supplementary anchor point or using an adjustable strop direct from the har­ness to a supplementary anchor point.
GB-5
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