CAUTION:
Service work should
familiar
lines.
injury
No
with
To
do
to the
SAFETY
modification
all
of
the
otherwise increases
user.
of any
be
performed only
following safety checks
SERVICING GUIDELINES
the
SAFETY CHECKS
SUBJECT: Fire & Shock Hazard
1.
Be
sure that
to avoid possibility
is especially important
ported
2 Always replace
and barriers after working
3. Check
cord.
and replace
4
All
fuses
of
the
agrams
Zenith types
5 After re-assembly
age test
such
set
is
all
components
of
adjacent components shorts. This
on
those chassis which
to and
from
the
repair shop.
all
protective devices such
on a
for
frayed insulation
Also check across-the-line components
if
necessary.
and
certain resistors
flameproof type (shaded
and
parts lists) must
to
prevent potential fire hazard.
of the set
on the
as the
safe
exposed metallic parts
knobs, antenna terminals,
to
operate without danger
circuit should
after
risk
of
are
positioned
receiver.
on
wires including
and
on the
be
replaced with exact
always perform
be
you
and
servicing guide-
potential
in
capacitors which
schematic
of the
etc. to be
of
electrical shock.
attempted.
are
thoroughly
hazards
such
are
as
insulators
the AC
for
damage
an AC
cabinet
sure
FOR ALL
and
a way
trans-
are
di-
leak-
the
AUDIO AMPLIFIERS
Do
not use a
an
AC
sitivity
watt resistor, (63-10401-76) paralleled
type capacitor (22-4384) between a known good earth
ground (water pipe, conduit,
lic parts,
the combination
itor. Reverse
age measurements
age measured must
responds
limit constitutes a potential shock hazard
corrected immediately.
line isolation transformer during this test.
voltmeter having 5000 ohms
in the
following manner: Connect
one at a
to 0.5
good earth ground
such
as the
pipe,
conduit,
time. Measure
1500 ohm
the AC
milliamp
water
etc.
AND
RADIO RECEIVERS
per
volt
or
more
a 1500 ohm 10
by a .15 mfd, AC
etc.) and the
the AC
resistor
plug
on the set and
for
each exposed metallic part. Volt-
not
exceed
0.75
AC. Any
AC VOLTMETER
exposed metal-
voltage across
and .15 mfd.
repeat
volts
RMS.
value exceeding this
and
place this probe
on each exposed
metallic part.
Use
sen-
capac-
AC
volt-
This cor-
must
be
TABLE
OF
Safety Servicing Guidelines and Technical Applications Index Inside Front Cover
Index
Product Features Pages
Record Changer Features Page
Tape Unit Features Page
Introduction Page
Product Features Page
General Information Page
Alignment Procedures Pages
Disassembly Pages
Theory
Parts Lists Pages 24-36
Integrated Circuit Block Diagrams Pages
Schematic, Related Drawings and Exploded Views Pages 43-60
CONTENTS
to
Schematics and Related Drawings Page
and
Application Pages 20-22
1
2-5
6
7
8
9
10
11-15
16-19
38-41
TECHNICAL APPLICATIONS INDEX
Various
introduced into
Such information has been included
HF
HF
HF
HF
"HF"
series service manuals contain information relating
our
products.
18:
Theory - Diodes (Including Zener and SCR), Transistors, (PNP, NPN, Darlington, and JFET). Applications - Chassis 29AT24 (JFET FM-RF,
HF 28S1 is Part No. 923-734
HF30 is Part No. 923-809
HF31S2 is Part No. 923-864
HF33S1 is Part No. 923-921 HF34 is Part No. 923-927
HF 37 is Part No. 923-942 HF 38 is Part No. 923-943 HF 39 is Part No 923-944 HF40 is Part No. 923-945
HF 29 is Part No. 923-740 HF 29S1 is Part No. 923-762
HF 30S1 is Part No. 923-841 HF 31 is Part No. 923-848
HF32 is Part No. 923-874 HF 32S1 is Part No. 923-895
NOTE A - CABINET STYLE:
C = Console, D = Dust Cover, M = Modular, LL - Lift Lid, 2LL - Two
Lift Lids, SP = Speaker System.
NOTE B - RECORD CHANGERS
NOTE B1: Provision for external record changer using a ceramic cartridge.
NOTE B2: Provision for external record changer using a magnetic
cartridge.
NOTE B3: Provision for external record changer using either a ceramic
or magnetic cartridge.
Record Changers having alpha suffixes (i.e. 169-511 A) denote variations
of internal mechanical and/or electrical components (refer to Record
Changer Features charts) but otherwise are interchangeable with other
alpha suffix and non-suffix versions.
NOTE C - TAPE INPUT AND OUTPUT PROVISIONS:
Factory Installed: 8 TK - Eight Track Cartridge.
Cass = Cassette, P = Play, R = Record.
TM = Top of Set Model for installation with the designated console or
modular models:
Model MC9070 - Cassette Tape Player/Recorder.
Tape Units having alpha suffixes (ie. 169-510A) denote variations of
internal mechanical and/or electrical components (refer to Tape Unit
Features chart) but are otherwise interchangeable with other alpha
suffix and non-suffix versions. Units having numeric (ie. 169-506O1)
or numeric/alpha (ie. 169-506-01A) suffixes may have a one way
interchangeability under some conditions (refer to Product Features
chart).
G9012W1,
H3000W series, J1000W series, J2000W series and J3000W series are
8 ohm Allegro Speaker Systems. Allegro Models in the E9014 and
E9018 series were 16 ohm systems.
G9014W, G9019W, H1000W series, H2000W series,
FEATURES
NOTE D2: "K" and "L" Models may use either MC1000, MC2000,
MC3000 or MC4000 8 ohm Allegro Speaker Systems as indicated. (See
Speaker Provisions).
A1 = Model MC1000 Allegro 1000 Speaker System may be used.
A2 = Model MC2000 Allegro 2000 Speaker System may be used.
A3 = Model MC3000 Allegro 3000 Speaker System may be used.
A4 = Model MC4000 Allegro 4000 Speaker System may be used.
SPK = Switch to select Internal (Main), External (Remote) or Both
Speaker Systems.
SPKAB = Switch to select A, B or Both Speaker Systems.
SPKOAB = Switch to select A, B or Both Speaker Systems or to switch
all Speaker Systems off.
NOTE E - MISCELLANEOUS FEATURES:
= Speaker System is Allegro.
A
A1 = Speaker System is Allegro 1000.
= Speaker System is Allegro 2000.
A2
A3 = Speaker System is Allegro 3000.
A4 = Speaker System is Allegro 4000.
= AFC Defeat Switch.
AFC
AUX = Auxiliary input accepts certain optional Record Changers or
DE = Deemphasis Switch.
DL
F = Flywheel Tuning.
H = Headphone Jack (Stereo).
HIF = Hi Filter Switch.
LD
LOF = Lo Filter Switch.
MS = Mono/Stereo Switch.
MU
PL
RS
T = Tuning Meter.
TD = Tape Dubbing Switch.
TIO
TM = Tape Monitor Switch.
TO
TS
TZ = Zero Center Tuning Meter (FM).
Tape Units listed under Notes B and C.
= Dial Scale Light.
= Loudness Switch.
= FM Mute Switch.
= Power Indicator Light (other than Dial Scale Light).
= Record Storage.
= Tape Input/Output.
= Tape Output.
= Signal Strength Meter (AM and FM).
5
Page 8
PART
NUMBER
169-570
169-571 GAR
169-573 BSR
169-573-01
169-574
169-574-01
169-575
169-575
169-575-01
169-575-01
169-576
169-576
169-579 TENVA
169-580
169-581
169-585 TENVA
169-586
NOTE
1 — All
NOTE
2 — D =
NOTE
3 —
NOTE
4 —
NOTE
5 —
NOTE
6—
CODE
6200C
TENVA
record changers have 120VAC 60Hz motors.
Diamond,
Stylus
and 56-641-03
Adapter 27-628
Record changers will play
Record changers will play
MFG.
GAR
630S
C197
BSR
C197
GAR
630S
GAR
630S
GAR
GAR
GT4
GT4
GAR
GAR
GT4
GT4
GAR
GAR
GT25
GT25
MT30
MT60
BSR
C198
MT30
BSR
C218
56-641,
CART-
RIDGE,
STYLUS
NOTE
2
PRESSURE
IN GRAMS
142-199
56-643
0.7D-3.0S
3.0-5.0
142-192
56-643
0.7D-3.0S
3.0-5.0
142-197
56-639
0.7D-3.0S
3.5-5.0
142-198
56-642
0.7D-3.0S
3.5-5.0
142-194
56-641
0.6D
3.5-5.0
142-189
56-641
0.6D
3.5-5.0
142-195
142-195
56-641-02
56-641-02
0.4X0.7D
0.4X0.7D
2.5-4.5
2.5-4.5
142-189
142-189
56-641
56-641
0.6D
0.6D
2.5-4.5
2.5-4.5
142-196
142-196
56-641-03
56-641-03
0.4X0.7D
0.4X0.7D
1.5-3.0
1.5-3.0
142-200
56-641-04
0.6D
2.0-4.0
142-195
56-641-02
0.4X0.7D
2.0-4.0
142-190
56-643
0.7D-3.0S
3.0-5.0
142-201
56-647
0.7DX3.0S
3.0-5.0
142-202
56-647
0.7D-3.0S
3.0-5.5
S =
Manufactured Sapphire.
has a 0.6 mil
are
Bi-radial Eliptical stylus.
is a
disc type
45
RPM
ADAPTER
NOTE
A-7545
or
76-2132
A-7545
or
76-2132
S-72648,
A-6616
or
A-8352
S-72648,
A-6616,
or
27-628
A-7545
or
76-2132
A-7545
or
76-2132
27-627
27-627
or
or
76-2132
76-2132
27-627
27-627
or
or
76-2132
76-2132
27-627
27-627
or
or
76-2132
76-2132
76-2132 Program
A-6616
or
27-628
27-628
spherical
and
as
many
as
many
RECORD CHANGER FEATURES
SEE NOTES BELOW
4
Off, Manual,
Off, Manual,
Off, Manual,
Off, Manual,
Off, Manual,
Off, Manual,
Off, Manual,
Auto,
Auto,
Off, Manual,
Off, Manual,
Auto-Repeat
Auto-Repeat
Off, Manual,
Off, Manual,
Off, Manual,
Off, Manual,
Off, Manual,
tip.
76-2132
as
five (flat
as six
MODES
(TYPE)
Auto
(Slide)
Auto
(Slide)
Auto
(Slide)
Off, On,
Auto
(Slide)
Auto
(Slide)
Auto
(Slide)
Repeat
Repeat
(Slide)
(Slide)
(Slide)
(Slide)
Automatic,
Automatic,
Repeat
Repeat
(Rotary)
(Rotary)
1 Through
(Slide)
Play
(Button)
Program
1 Through
(Slide)
Play
(Button)
Off, On.
Auto
Program
1 Through
(Slide)
Play
(Button)
Off, On,
Auto
56-641-01
is a
stub type. Adapter used will vary with model.
and
(flat
and
SIZE
(TYPE)
12",
7", 33
7",
10",
(Slide)
12", 33
7", 33
7", 45
10", 78
(Slide)
7,10,12
(Slide)
7,10,12
(Slide)
12",
7",
7", 45
10",
(Slide)
12",
7",
7",
10",
(Slide)
N.A.
N.A.
N.A.
N.A.
7,
12
7,
12
(Rotary)
(Rotary)
N.A.
6
N.A.
6
7,10,12
(Slide)
N.A.
6
7,10,12
(Slide)
is an
optional
unwarped records
unwarped records
6
SPEED
(TYPE)
33
45
78
33,45,78
(Slide)
33,45,78
(Slide)
33
33
78
33
33
45
78
33,
45
33,
45
(Slide)
(Slide)
33,
45
33,
45
(Slide)
(Slide)
33,
45
33,
45
(Rotary)
(Rotary)
33,
45
(Slide)
33,
45
(Slide)
Pitch
Control
(Rotary)
33,45,78
(Slide)
33,
45
(Slide)
33,45
(Slide)
2.5 mil mfg
in
in
12-inch, 10-inch
12-inch, 10-inch
RECORD
STACK
Note
5
Note
5
Note
5
Note
5
Note
5
Note
5
Note
5
Note
5
Note
5
Note
5
Note
5
Note
5
Note
5
Note
5
Note
5
Note
5
Note
5
sapphire stylus
TURN-
TABLE
DIA.
10
1/2"
Metal
10
1/2"
Metal
11"
Metal
11"
Metal
10
1/2"
Metal
10
1/2"
Metal
11
1/4"
Metal
(Belt
Drive)
11
1/4"
Metal
(Belt
Drive)
11
1/4"
Metal
(Belt
Drive)
11"
Aluminum
Metal
11"
Aluminum
Metal
10
1/2"
Plastic
11"
Aluminum
Metal
10
1/2"
Plastic
or
or
7-inch
TURN-
BASE
TABLE
PLATE
COLOR
Black Black Chrome
Black Black
Black Black
Black Black
Black Black Chrome
Black Black Chrome
N.A. Black N.A.
N.A. Black N.A.
N.A. Black N.A.
N.A. Black N.A.
Gray
Gray
Black Black N.A.
Black Black N.A.
Black Black Black
Black Black N.A.
Black Black Black
for
7-inch
PAD
COLOR
Black N.A.
Black N.A.
playing
78 RPM
size. Sizes cannot
size. Sizes cannot
PRES-
SURE
ARM
COLOR
and
Black
Chrome
and
Black
Black Cue
Black Cue
and
Black
and
Black
records. 56-641-02
MISC.
(TYPE)
(Lever)
Viscous
(Lever)
Anti-Skate
(Slide)
(Lever)
(Lever)
Viscous
(Lever)
Anti-Skate
(Slide)
Viscous
(Lever)
Anti-Skate
(Slide)
Viscous
(Slide)
Anti-Skate
(Rotary)
Start/Reject
(Button)
Viscous
(Slide)
Anti-Skate
(Rotary)
Start/Reject
(Button)
Viscous
(Slide)
Anti-Skate
(Rotary)
Start/Reject
(Rotary)
Damped
(Lever)
Anti-Skate
(Rotary)
Belt Drive
24 Pole Motor
Damped
(Lever)
Anti-Skate
(Rotary)
Belt Drive
Electronic Drive
And Speed
Control
24_Pple Motor
Strobe Indicator
(Lever)
Anti-Skate
(Rotary)
2 Pole Motor
Damped
(Lever)
Anti-Skate
(Rotary)
Belt Drive
24 Pole Motor
(Lever)
Anti-Skate
(Rotary)
Belt Drive
4 Pole Motor
be
intermixed.)
be
intermixed.)
Cue
Cue
Cue
Cue
Cue
Cue
Cue
Cue
Cue
Cue
Cue
Cue
Page 9
TAPE
UNIT FEATURES
SEE NOTES BELOW
PART NO.
PART NO.
NOTE F
NOTE F
169-506 01A
169-545
169-546
969 51
969 52
969-54
969-55
969-56 TAN
969-57
969 58
969-59
969 60 TAN
969-61 VOR Cassette
969-62
969-63
A-7021 TAN
A-8051
MFG.
MFG.
CODE
CODE
AMI/ML
AMI/ML
AMI/ML
TAN
TAN
TAN
TAN 8 Track
TAN
AM
I
VOR
AMI
AMI
TAN
8-TRACK/
8-TRACK/
CASSETTE
CASSETTE
8-Track
8-Track
8-Track
8-Track
Cassette
8-Track
Cassette
Cassette
Cassette
Cassette
8-Track
Cassette
Cassette
8-Track
Cassette
CHANNELS
PLAY
2
2 2 ALC
2 2 ALC
2
2
2 2
2
2 2 Full
2 2
2
2
2
2 2
2 2
2 2 Full
2
2 2 Full
RECORD
2
2
--
2
ALC/FULL
ALC/FULL
FEATURE
FEATURE
2
2
2 ALC
2
MOTOR
MOTOR
NOTE B
NOTE A
NOTE A
Full
ALC
Full
Full
Full
Full
Full
Full
Full DC/E
Full
Full
NOTE B
AUTO
AUTO
STOP
STOP
NOTE C
NOTE C
DC/M Full
DC/M
DC/M
DC/M
DC/E
DC/M
DC/M
DC/E
DC/E
DC/E Tape
DC/E
DC/M
DC/E
DC/E
DC/M
DC/E
Four
R
Four
R/FFA
Four R,
Four R/FF
Tape
P/R
Four B
P/R/FF
Four
R/FF
Tape
P/R
Tape
P/R
All
Tape
P/R
-
Tape
P/R
Tape
P/R
Tape
All
Four
R/FF
Tape
P/R
USE
USE
NOTE D
NOTE D
C
c
c
C, M
M
M
M
M
M
MA
M
C
M
M
MA
M
M
MISC.
FEATURES
MISC.
FEATURES
NOTE E
NOTE E
A2, C1 ,
FF, I, M,
P1,
R
A2,
C3, I, R
A2,
C3, FF, I, P2, R
A3,
C3, FF, I, P2,
R, RL
A3,
C4, CR, E, F, I,
P2,
RL, TC
A3,
C3, FF, I, M,
P2,
R, R L
A3,
C3, FF, I, M,
P2,
RL, RP
A3,
C4, CR, E, F, I,
M, P2, R L, TB, TC,
TE
A3,
C3, E, F, I, M,
P2,
RL, T, TB, TC,
TE
A1,
C1, D, E, I,
M, P2, PRL, RL,
TB3,
TC, TE3
A3,
C3, CR, D, E,
F, I, M, P2, RL,
T, TB/TE, TC
A2,
C3
A3,
C3, E, F, I, M,
P2,
RL, T, TB, TC,
TE
A3,
C3, CR, D, E,
F, I, M, P2, RL,
TB/TE,
TC
A1 , C1, D, E, I, M,
P2,
PRL, RL, TB3,
TC,
TE3
A2,
C3, FF, I, M,
P2,
RL, PP
A2,
C4, CR, E, F, I,
M, P2, RL, TB, TC,
TE
NOTES
NOTE A - RECORD
ALC = Automatic Level Control
Full = Full Feature with Record Level Controls and Meters.
NOTE B - MOTOR
E = Electronic Governor
M = Mechanical Governor
AC Motors require conversion kit if used on 50Hz.
NOTE C - AUTO STOP
Full = Stops after each program, fourth program or runs continously (in
both Play and Record modes). Selected by three position slide control.
Four R = Stops after fourth program in Record only.
Four R/FF = Stops after fourth program in Record and Fast Forward only.
Four
R/FFA
programs in Fast Forward.
Four B
Forward only if Auto Stop Button is depressed.
Tape P/R = Tape tension sensor at end of tape in Play and Record only.
Tape All = Stops at end of tape in Play/Record/Fast Forward/Rewind
modes.
NOTE D - USED IN
C = Console
M = Modular
MA = Modular Accessory
W = Wedge Modular
= Stops after fourth program in Record and after all
P/R/FF
= Stops after fourth program in Play, Record and Fast
NOTE E - MISC. FEATURES
=
Parallel Blade Power Connector.
A1
=
Molex Type Power Connector.
A2
= Hard Wire Power Connector.
A3
B = Bias Frequency Switch.
C1 = RCA Type Audio Connector.
=
Spade Lub Audio Connector.
C2
Hard Wire Audio Connector.
=
C3
=
Molex Type Audio Connector.
C4
=
Cue/Review.
CR
Dolby Noise Reduction System. Dolby is a trademark of Dolby
D
=
Laboratories, I nc.
E
=
Eject.
F = Interlocked Fast Forward Button.
F
F
Fast Forward Button (Push-Push Type).
=
I
Interlocked Record Button.
=
M
Record Level Meter (Illuminated).
=
Pause Button (Push In, Slide Left to Lock).
P1
=
Pause Button (Push-Push).
P2
=
Peak Record Light.
PRL
Automatic 2/4 Channel Switching, with mode indicator.
Q
=
Ready Light or Auto Stop Light.
R
RL = Record Light.
RP = Repeat Button.
T = Tape Run Light.
Base numbers identify units with electronics while 969- and Abase numbers identify units without electronics (mechanism only).
Features listed in Notes "A", "C" and "E" for 969- and A- base numbers
include features which may vary with model application.
7
Page 10
INTRODUCTION
This service manual contains detailed service information for common among the three,
all sections of Models
Illustrations of the three models covered in this service manual of the three models,
appear below. As will be noted from the illustrations, styling is
MC7031,
MC7041 and
MC7051.
On the following pages are Feature Charts and Specifications
8
Page 11
PRODUCT FEATURES
X OR LETTER DENOTES FEATURE INCLUDED AND NUMBER DENOTES QUANTITY: D = ROTARY DETENT ACTION (CENTER
FEATURES
FEATURES
POWER OUTPUT
(Min.
T.H.D. NO MORE THAN
BANDWIDTH OF 20 Hz -
INTO AN 8 OHM LOAD
TUNER/AMPLIFIER CONTROLS
VOLUME
BALANCE
TREBLE
BASS D
TUNING
TUNER/AMPLIFIER SWITCHES
POWER
LOUDNESS
HI FILTER P
LO FILTER P
SPEAKER
MONO/STEREO P
FM MUTE P
FM AFC
FM DE-EMPHASIS (on back)
TAPE MONITOR P
TAPE DUBBING
BANDSWITCH - POSITIONS
DETENT ON BALANCE CONTROL), F = ROTARY FLYWHEEL, K = KEYBOARD TYPE, P = PUSH BUTTON TYPE,
MODEL NUMBER
PRODUCT TYPE
R = ROTARY TYPE, S = SLIDE TYPE, T = TOGGLE TYPE
MC7031
AM/FM AM/FM
MC7041
MC7051
AM/FM PRODUCT TYPE
FEATURES
FEATURES
MODEL NUMBER MC7031
AM/FM AM/FM
TUNER/AMPLIFIER CONNECTORS
R.M.S.
per Channel) 15W 25W
OFF,
A, B or A+B R
AM R
FM
PHONO
AUXILIARY INPUT
MICROPHONE
0.1%
20 kHz
D
D
D
F F
T
P
P
S
--
4
R
R
R R
--
0.08%
20 Hz -
20 kHz 20 kHz PHONO IN - MAGNETIC
D D
D D
D D HEADPHONE (STEREO)
D D EXTERNAL ANTENNA
T
T T AC OUTLETS - UNSWITCHED
T T
T
R R
T T
T
T
S S
T T
4 6
R R FM/AM (ILLUMINATED)
R R
R
40W
0.05%
20 Hz -PHONO IN - CERAMIC
F FM -300OHM BALANCED
T
T PHONO GROUND TERMINAL
T
-
T
2R
R
R
TAPE INPUT
TAPE OUTPUT
AUXILIARY INPUT
SPEAKER OUTPUT -
PUSH TYPE (Pair) 2 2
FM - 75 OHM UNBALANCED
SWITCHED
MICROPHONE INPUT
TUNER/AMPLIFIER FEATURES
FM STEREO INDICATOR LIGHT
FUNCTION INDICATOR LIGHTS
TUNING METER (ILLUMINATED)
CENTER READING FM
SIGNAL STRENGTH METER
SPEAKER PROTECTION FUSES X X
SPEAKER PROTECTION CIRCUIT
X X 2
X X 2
X X
X
X X
X X
X X
X X X
AM X X X
X
--
X
--
X
X X
X X X
X X X
-
MC7041
X
X X
X X
X X
-
MC7051
AM/FM
-
2
X
2
X
X
X
X
X
-
X
9
Page 12
GENERAL INFORMATION
THEORY
From time to time Zenith includes the use of new components
and circuit applications in product design. Theory and explanation of such components and circuits is included in various
manuals. Refer to inside front cover for further information.
CIRCUIT BOARD COMPONENT IDENTIFICATION
In order to assist the Service Technician, most circuit boards
are marked to identify the location of components, test points,
etc.,
using the schematic reference symbols and numbers.
We have also prepared a drawing of the foil side of the circuit
board showing the relationship between the components and
the
foil.
This will aid the Technician in quickly tracing circuits,
as not only are the components shown, but also the voltages at
various check points. Components are identified by a letter/
number combination. A letter prefix to indicate the type of
component: C=Capacitor, L=Coil, R=Resistor, CR=Diode, etc.
The numbers are assigned, in blocks, to identify the circuit in
which it is used:
Block Stage Example
1 - 99 FM Tuner R1, C1, L1.
101-
199 AM Tuner R101, C101, L101.
201 - 299 IF R201, C201, L201.
301-
399 Multiplex R301, C301, L301.
401 - 449 Main Preamp, Right Channel R401, C401, L401.
451 - 499 Main Preamp, Left Channel R451, C451, L451.
501-
599 Power Supply R501, C501, L501.
901-
949 Phono Preamp, Right Channel R901, C901, L901.
951-
999 Phono Preamp, Left Channel R951, C951, L951.
1401 - 1449 Power Amp, Right Channel R1401,C1401,
1451 - 1499 Power Amp, Left Channel R1451,C1451,
L1401.
L1451.
c. Remove the old IC and be certain that the holes in the
circuit board are free of solder.
d.
Apply a heat conductive grease to the metal heat sink
surface against which the metal plate of the IC will be
placed.
This grease can be obtained in quantities by
ordering Part No. 205-303.
e. Insert IC pins into correct holes in the circuit board.
f. Insert a screw through each of the IC's mounting holes.
Tighten the screws until they are snug. CAUTION —
Do not overtighten these screws as too much force may
cause internal damage to the IC.
g.
Solder all leads, being certain that solder does not bridge
to other pins, causing shorts which may damage the IC
or external components.
4. Do not operate these amplifiers without their proper
speaker load.
5. Do not short out the audio output of either channel when
the amplifier is operating.
FM AGC VOLTAGE CURVE
Voltage developed at the AGC terminal of the IF IC (pin 15)
varies depending on the IF voltage sampled in the chip. If a
fixed input signal level were applied to several samples of a
given chassis model, the measured AGC voltage for that
input level will vary among the samples. Voltage measured
under these conditions is not a complete indicator of proper
AGC action.
Two important points must be noted:
1.
When servicing these products, the Service Technician must plotted for a curve).
consider the following:
1.
One integrated circuit is used for both channels of the power creases to approximately 1000 microvolts.
output stages. • • • • • • •
2.
Should a power output stage
a. Check for shorts between the integrated circuit outputs
(pins 5 and 11) and other pins.
b. Check voltages at the IC pins.
c. Check for defective components external to the IC,
including in the power supply.
3. Replace the power output IC in the following manner.
a. A replacement power output IC normally has a kink in
each pin. This is the point at which the pins are to be
bent when required to fit the circuit board.
b. Bend the pins at right angles at the kink in each pin.
CAUTION — Do not flex leads as this may cause internal
damage to the IC.
fail;
MINIMUM RATED POWER OUTPUT PER CHANNEL INTO 8 OHMS
MODELS
MC7031
MC7041 2 25
MC7051 2
(SINE WAVE CONTINUOUS AVERAGE POWER -
OFTEN CALLED RMS POWER)
NUMBER OF
CHANNELS
WATTS PER
CHANNEL
2 15
40
General shape of the voltage curve (when the voltages are
2.
AGC voltage will start to drop as the RF input level in-
These receivers have been aligned at the factory and normally
will not require further adjustment. As a result, it is not
recommended that any attempt be made to alter the stages.
If any components are replaced or if anyone tampers with
the adjustments, realignment may be necessary.
AM ALIGNMENT
It is recommended that AM IF's be aligned by the sweep
method shown in the alignment procedure on the following
pages.
If your signal generator does not have sweep capabilities
for the AM IF, use the alternate alignment procedure shown.
FM ALIGNMENT
Because of the wide band pass required in a FM Multiplex
tuner, it is desirable to use an FM signal generator having a
deviation of 250kHz as well as an oscilloscope, when aligning
both the FM IF and RF portions of this receiver. It is not only
necessary to obtain maximum amplitude in the IF amplifier
stages,
but also necessary to maintain symmetry. It is desirable
to use markers in obtaining IF curve symmetry.
Capacitors mentioned in the alignment procedure should be as
small in size as possible and the ground lead of the generator
must be connected to ground as close as possible to the point
of injection.
MULTIPLEX ALIGNMENT
Before any attempt is made to align, or service, FM Multiplex
circuitry, the technician must be certain that the RF, IF, and
Detector alignment is correct, and that the receiver functions
normally on monaural signals.
Most Multiplex generators are excellent troubleshooting devices because they provide a composite Multiplex signal as well
as an RF signal (which is FM modulated by the composite
multiplex signal). The composite signal is very useful since it
can be used in signal tracing the Multiplex portion of the
receiver. We do not recommend that Multiplex alignment be
made using the composite signal injected at the output terminal of the Detector since there is alway some phase shift
occurring in the RF, IF or Detector circuits. As a result,
Multiplex alignment made by a signal injected at the Detector
input would not be correct. For proper Multiplex alignment,
the composite signal must FM modulate the RF carrier and
then be fed into the FM antenna terminals. With the signal
injected in this manner, the Multiplex alignment would then
be the best that could possibly be obtained.
RF signals should be injected at a point in the FM band where
no signal is present. If at all possible, this should be at a
frequency near the middle of the FM band. Tune the FM
receiver to this point and adjust the RF frequency adjustment
on the generator to this same frequency. The AGC voltage
developed in the receiver should be maximum. The AGC
voltage substantially less than this may indicate the RF
frequency is tuned to an image.
GENERAL TROUBLE-SHOOTING PROCEDURE
Should a problem arise in aligning the FM Multiplex portion
of the receiver, the technician must determine whether the
difficulty lies in the RF, IF, and Detector portions of the
receiver, or whether the difficulty lies in the Multiplex portion.
The composite output of the multiplex generator can be
injected at the output of the Detector to help determine the
area of difficulty. To reduce possible extraneous signals
coming through a Detector, short the Detector primary with a
jumper lead. The wave forms and their magnitude may vary
slightly from chassis to chassis, however, they are quite
indicative of what will be seen when signal tracing the
Multiplex circuitry.
If all the waveforms are similar in form and magnitude to
those indicated, it can be assumed that the Multiplex portion
of the receiver is functioning properly and the problem lies
ahead of this in the FM receiver. If any of the waveforms are
missing at a latter point but are apparent at a previous point,
circuitry between the two test points should be checked.
SCOPE PATTERN "A "
PROBE "A" - RF INPUT
SCOPE PATTERN "B"
PROBE "B"- DE-EMPHASIS
11
PROBE "C"- DETECTOR PROBE
Page 14
RF,
IF, MPX AND AUDIO ALIGNMENT PROCEDURE
FOR MODELS
MC7031,
MC7041
STEP
CONNECT
GENERATOR
TO
DUMMY
ANTENNA
CONNECT
VTVM/
SCOPE TO
INPUT
SIGNAL
FREQ.
SET DIAL
TO
ADJUST
PURPOSE
AUDIO OUTPUT IDLE CURRENT ADJUSTMENT
CAUTION:
Be Certain That The Output Stages Have Been Adjusted For Proper Idle Current Under No Signal Input Conditions Before Perform-
ing Other Adjustments Or Alignment.
1
2
VTVM
Across R 1422
Across R1472
No Signal
No Signal
I nput
I nput
R1412
R1462
Adjust Controls For 4mV Across
Corresponding Resistors. This
Would Be Approximately 15mA.
AM ALIGNMENT - PREFERRED METHOD - WITH AM SWEEP GENERATOR
NOTE:
For AM IF Alignment Use AM Sweep Signal Generator Of 10 KHz Deviation, 60 Hz Modulation For Full Bandpass Display. Bandswitch
In AM. Also Connect Modulation Frequency To Scope Horizontal. (If AM Sweep Not Available, See Steps 17 Through 31.)
Short Test Point "L" (AM Gang Antenna Section) To Chassis Ground.
3
Generator
Generator
Generator
Generator
Generator
Test Point "K"
Test Point "K"
Test Point "K"
Test Point "K"
Test Point "K"
4
5
6
7
8
9
1
0
1
1
12
13
14
15
16
AM ALIGNMENT - ALTERNATE METHOD - IF AM SWEEP GENERATOR IS NOT AVAILABLE
NOTE:
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
FM ALIGNMENT
NOTE:
32
33
34
35
Test Point "K"
AM IF Input
AM IF Input
AM IF Input
AM IF Input
AM IF Input
AM IF Input
Remove Short Between Test Point "|_" And Chassis Ground.
One Turn Loosely
One Turn Loosely
One Turn Loosely
One Turn Loosely
One Turn Loosely
One Turn Loosely
Coupled To AM
Coupled To AM
Coupled To AM
Coupled To AM
Coupled To AM
Coupled To AM
Wavemagnet
Wavemagnet
Wavemagnet
Wavemagnet
Wavemagnet
Wavemagnet
Antenna
Antenna
Antenna
Antenna
Antenna
Antenna
For AM IF Alignment Use A Signal With 400 Hertz Modulation. Bandswitch in AM.
Short Test Point "L" (AM Gang Antenna Section) To Chassis Ground.
Test Point "K"
Test Point "K"
Test Point "K"
Test Point "K"
Test Point "K"
Test Point "K"
Test Point "K"
AM IF Input
AM IF Input
AM IF Input
AM IF Input
AM IF Input
AM IF Input
AM IF Input
Remove Short Between Test Point "L" And Chassis Ground.
One Turn Loosely
One Turn Loosely
One Turn Loosely
One Turn Loosely
One Turn Loosely
One Turn Loosely
Coupled To AM
Coupled To AM
Coupled To AM
Coupled To AM
Coupled To AM
Coupled To AM
Wavemagnet
Wavemagnet
Wavemagnet
Wavemagnet
Wavemagnet
Wavemagnet
Antenna
Antenna
Antenna
Antenna
Antenna
Antenna
For FM IF Alignment Use A Signal Of 250 KHz Deviation, 50 Hertz Modulation For Full Bandpass Display. Bandswitch In FM. Mute OFF. AFC
OFF.
Preset R208, R211, R303 And R313 To Mid Rotation Before Connecting Generator. Connect Generator Cable Ground To Gang Frame.
Shunt C1D To Ground With A .001 MF Capacitor.
Test Point "D"
Test Point "D"
Test Point "D"
FM IF Input
FM IF Input
FM IF Input
At Q2 Base
At Q2 Base
At Q2 Base
Generator
Output
Output
Output
Output
Output
Output
Probe "A"
Probe "A"
Probe "A"
Probe "A"
Probe "A"
Probe "A"
None
None
None
None
None
None
Generator
Generator
Generator
Generator
Generator
Generator
Generator
Output
Output
Output
Output
Output
Output
Output
Probe "A"
Probe "A"
Probe "A"
Probe "A"
Probe "A"
Probe "A"
Probe "A"
None
None
None
None
None
None
Generator
Generator
Generator
Output
Output
Output
Probe "A"
Probe "A"
Probe "A"
Scope
Scope
Scope
Scope
Scope
Scope
Detector
Detector
Detector
Detector
Detector
Detector
Output
Output
Output
Output
Output
Output
Across R1 23,
Across R1 23,
Across R1 23,
Across R1 23,
Across R1 23,
Across R1 23,
Term.#104
Term.#104
Term.#104
Term.#104
Term.#104
Term.#104
Scope
Detector
Detector
Detector
Detector
Detector
Output
Output
Output
Output
Output
Across R 1 23,
Across R 1 23,
Across R 1 23,
Across R 1 23,
Across R 1 23,
Term.
#104
Term.
#104
Term.
#104
Term.
#104
Term.
#104
VTVM
VTVM
VTVM
VTVM
VTVM
VTVM
VTVM
Detector
Detector
Detector
Detector
Detector
Detector
Detector
Output
Output
Output
Output
Output
Output
Output
Across R123,
Across R123,
Across R123,
Across R123,
Across R123,
Across R123,
Across R123,
Term.
#104
Term.
#104
Term.
#104
Term.
#104
Term.
#104
Term.
#104
Term.
#104
VTVM
Detector
Detector
Detector
Detector
Detector
Output
Output
Output
Output
Output
Across R123,
Across R123,
Across R123,
Across R123,
Across R123,
Term.
#104
Term.
#104
Term.
#104
Term.
#104
Term.
#104
Scope
Scope
Scope
Detector
Detector
Detector
Probe "C"
Probe "C"
Probe "C"
Test Point
Test Point
Test Point
"G"
"G"
"G"
At IC201
At IC201
At IC201
Pin 1
Pin 1
Pin 1
+ 455 KHz
Tune Generator To Center Total Bandpass
Waveform. Do Not Change Generator Frequency
For Remainder Of AM IF Alignment.
Center
Freq.
Center
Freq.
Center
Freq.
Of Ceramic
Of Ceramic
Of Ceramic
Filter In T102
Filter In T102
Filter In T102
Repeat Steps 6, 7 & 8 For Minimum Change.
1400 KHz
600 KHz 600 KHz T101
Repeat Steps 11 & 12 For Minimum Change.
1400 KHz
600 KHz 600 KHz
Repeat Steps 14 & 15 ForMinimum Change.
+ 455 KHz Gang
Rock Generator While Adjusting L104
(T102 Primary) For Maximum.
Rock Generator While Adjusting L105
(T102 Secondary) For Maximum.
Repeat Steps 19 & 20 For Minimum Change.
Equal Output Should Be Found If Generator
Is Detuned Equal Frequency Each Side
Maximum.
Center
Freq.
Center
Ceramic Filter
Ceramic Filter
1400 KHz 1400 KHz
Repeat Steps 26 & 27 For Minimum Change.
1400 KHz 1400 KHz
Repeat Steps 29 & 30 For Minimum Change.
± 10.7 MHz
Tune Generator To Center Total Bandpass
Waveform. Do Not Change Generator Frequency
For Remainder Of FM IF Alignment.
Center
Of Ceramic
Filters Y201,
Y202,
Of
Freq.
Of
In T102
In T102
600 KHz
600 KHz 600 KHz
Freq.
Y203.
Gang
Closed
Gang
Gang
Gang
Closed
Closed
Closed
1400 KHz C1 K
1400 KHz
Closed
Gang
Gang
Closed
Closed
600 KHz T101
Gang
Closed
Gang
Closed
-
L104,
L105
(T102)
T103
T104
C1
G
L111 If Necessary
1 1 03
T104
C1
K
C1G
L111 If Necessary
-
T201
Adjust Generator To Center
Adjust Generator To Center
Frequency Of Ceramic
Frequency Of Ceramic
Adjust For Maximum Gain And
Symmetry.
Adjust For Maximum.
Adjust For Maximum.
Adjust For Maximum.
Set Oscillator To Dial Scale.
Set Oscillator To Dial Scale.
Set Oscillator To Dial Scale.
Align Antenna Stage.
Align Antenna Stage.
Align Antenna Stage.
-
Adjust For Maximum.
Adjust For Maximum.
Adjust For Maximum.
Adjust For Maximum.
Adjust For Maximum.
Adjust For Maximum.
Set Oscillator To Dial Scale.
Set Oscillator To Dial Scale.
Set Oscillator To Dial Scale.
Align Antenna Stage.
Align Antenna Stage.
Align Antenna Stage.
Align I.F. Transformer For Maxi-
Align I.F. Transformer For Maxi-
Align I.F. Transformer For Maximum Output And Symmetry As
mum Output And Symmetry As
mum Output And Symmetry As
Indicated In Scope Pattern "A".
Indicated In Scope Pattern "A".
Indicated In Scope Pattern "A".
Filter.
Filter.
12
Page 15
RF,
IF, MPX AND AUDIO ALIGNMENT PROCEDURE
FOR MODELS
MC7031,
MC7041 - Cont'd.
STEP
36
37
NOTE:
38
CONNECT
GENERATOR
TO
Test Point "A"
Test Point "A"
FM Antenna Post
FM Antenna Post
(Disconnect Antenna)
(Disconnect Antenna)
For FM Detector Alignment Use A Signal Of 75 KHz Deviation, 1 KHz Modulation. Also Connect Generator Modulation Frequency To
Scope Horizontal. Adjust Generator IF Frequency To Center Total Bandpass Waveform. Do Not Change Generator IF Frequency For
Remainder Of IF Alignment. (If Your Generator Does Not Provide Output For Audio Modulation Frequency Use Horizontal Output
From Generator, Or Scope Horizontal Sweep, And Follow Step 38C.) Minimum Distortion Can Only Be Achieved By Use Of Step 38A
Below.
Test Point "D"
Test Point "D"
FM IF Input
FM IF Input
At Q2 Base
At Q2 Base
DUMMY
ANTENNA
300 Ohm
300 Ohm
Generator
Generator
Output
Output
Probe "A"
Probe "A"
CONNECT
VTVM/
SCOPE TO
A. Distortion
Analyzer
(Thru a 100
Usee Deemphasis
Network
Probe "B"
And Scope.
B. Scope
C. Scope
INPUT
SIGNAL
FREQ.
+ 98 MHz
+ 98 MHz
Center
Center
Frequency
Frequency
Of Ceramic
Of Ceramic
Filters Y201,
Filters Y201,
Y202,
Y203.
Y202,
Y203.
SET DIAL
TO
98 MHz
98 MHz
Gang
Gang
Closed
Closed
ADJUST
R211
(Mute)
R208
(Meter)
L205,
L206
(T202)
PURPOSE
Adjust For No Sound Output
When Input Is Below
With Mute Switch ON.
Adjust For A Reading Of 6 On
Meter M102 With 60 dbV (1mV)
Input.
A. Preferred Method: Distortion
Analyzer At Test Point "H"
Should Read Minimum Distortion.
B. Alternate Method: Adjust For
Linear Scope Trace - No Curve At
Ends Of Trace. Disregard Meter
Reading.
C. Alternate Method: Adjust For
Maximum Length And Symmetry,
Similar To Scope Pattern "B".
1.7/xV
39
40 Test Point "A"
41
42
43
44
45
46
47
NOTE:
48
49
50
NOTE:
Test Point "A"
Test Point "A"
Test Point "A"
Test Point "A"
Test Point "A"
Test Point "A"
Test Point "A"
FM Antenna Post
FM Antenna Post
FM Antenna Post
FM Antenna Post
FM Antenna Post
FM Antenna Post
FM Antenna Post
FM Antenna Post
(Disconnect Antenna)
(Disconnect Antenna)
(Disconnect Antenna)
(Disconnect Antenna)
(Disconnect Antenna)
(Disconnect Antenna)
(Disconnect Antenna)
(Disconnect Antenna)
Apply Sufficient Signal Level — Approx. 100 Microvolts — To Obtain Full Limiting At Point Near 98 MHz.
Do Not Readjust Control R303 After Step 48.
300 Ohm
300 Ohm
300 Ohm
300 Ohm
300 Ohm
300 Ohm
300 Ohm
300 Ohm
Test Point
"H"
Frequency
Counter And/
or Scope
Test Point
"M"
Scope And/Or
AC VTVM
Left Tape
Output
Right Tape
Output.
106 MHz
90 MHz
Repeat Steps 40 & 41 For Minimum Change.
106 MHz 106 MHz C1C
90 MHz 90 MHz L2 If Necessary
106 MHz
90 MHz
Repeat Steps 43 Thru 46 For Minimum Change.
Unmodulated
R F Carrier
98 MHz
98 MHz
10%
Pilot
10%
Pilot
(L + R) (L - R)
(L + R) (L - R)
(L Only)
(L Only)
106 MHz C1E Set Oscillator To Dial Scale.
90 MHz L4
106 MHz
90 MHz
L205
(T202)
C1
R303
(VCO)
R313
L1
A
Adjust For Center Reading On
Tuning Meter M101.
Set Oscillator To Dial Scale.
Set Oscillator To Dial Scale.
Align FM Detector Stage For
Align FM Detector Stage For
Maximum.
Maximum.
Align FM Antenna Stage For
Align FM Antenna Stage For
Align FM Antenna Stage For
Maximum.
Maximum.
Maximum.
A. Frequency Counter Should Read
19 KHz, +100 Hz.
B. Alternate Method: Connect Test
Point "M" Signal To Scope Vertical
And An Accurate 19 KHz Signal To
Scope Horizontal Input. Adjust For
One Square Synchronized Waveform.
Adjust For Separation. Maximum
Left Output.
Check For Separation. Minimum
Right Output.
COLOR
CODE
Black
Blue
Red
Orange
White
CERAMIC FILTERS
NOMINAL CENTER
FREQUENCY
FREQUENCY
RANGE
10.64 MHz 10.61 to 10.67 MHz
10.67 MHz
10.70 MHz
10.73 MHz
10.76 MHz
10.64 to 10.70 MHz
10.67 to 10.73 MHz
10.70 to 10.76 MHz
10.73 to 10.79 MHz
13
Page 16
RF,
IF AND MPX ALIGNMENT PROCEDURE
FOR MODEL MC7051
STEP
VOLTAGE REGULATOR ADJUSTMENT
CAUTION:
1
AUDIO OUTPUT IDLE CURRENT ADJUSTMENT
CAUTION : Output Stages Must Be Adjusted For Proper Idle Current Under No Signal
2
3
AM ALIGNMENT - PREFERRED METHOD - WITH AM SWEEP GENERATOR
NOTE:
4 Short C1J (AM Gang Antenna Section) To Chassis Ground.
5 Test Point "K"
6
7
8
9
10 One Turn Loosely
1
1
12
13
14
15
16
AM ALIGNMENT - ALTERNATE METHOD - IF AM SWEEP GENERATOR IS NOT AVAILABLE
NOTE:
17 Short C1J (AM Gang Antenna Section) To Chassis Ground.
18
19
20
21
22
23
24 Remove Short Between C1J And Chassis Ground.
25
26
27
28
29
30
31
CONNECT
GENERATOR
TO
Regulator Must Be Adjusted For Correct B+ Voltage.
--
Conditions Before Performing Other Adjustments Or Alignment.
For AM IF Alignment Use AM Sweep Signal Generator Of 10 KHz Deviation, 60 Hz Modulation For Full Bandpass Display. Bandswitch
In AM. Also Connect Modulation Frequency To Scope Horizontal. (If AM Sweep Not Available, See Steps 17 Through 31.)
Test Point "K"
Test Point "K"
Test Point "K"
AM I F Input
AM I F Input
AM I F Input
AM I F Input
Remove Short Between C1J And Chassis Ground.
One Turn Loosely
One Turn Loosely
One Turn Loosely
One Turn Loosely
One Turn Loosely
One Turn Loosely
Coupled To AM
Coupled To AM
Coupled To AM
Coupled To AM
Coupled To AM
Coupled To AM
Coupled To AM
Wavemagnet
Wavemagnet
Wavemagnet
Wavemagnet
Wavemagnet
Wavemagnet
Wavemagnet
Antenna
Antenna
Antenna
Antenna
Antenna
Antenna
Antenna
For AM IF Alignment Use A Signal With 400 Hertz Modulation. Bandswitch In AM.
Test Point "K"
Test Point "K"
Test Point "K"
Test Point "K"
Test Point "K"
Test Point "K"
AM IF Input
AM IF Input
AM IF Input
AM IF Input
AM IF Input
AM IF Input
One Turn Loosely
One Turn Loosely
One Turn Loosely
One Turn Loosely
One Turn Loosely
One Turn Loosely
One Turn Loosely
Coupled To AM
Coupled To AM
Coupled To AM
Coupled To AM
Coupled To AM
Coupled To AM
Coupled To AM
Wavemagnet
Wavemagnet
Wavemagnet
Wavemagnet
Wavemagnet
Wavemagnet
Wavemagnet
Antenna
Antenna
Antenna
Antenna
Antenna
Antenna
Antenna
DUMMY
ANTENNA
Generator
Generator
Generator
Generator
Output
Output
Output
Output
Probe "A"
Probe "A"
Probe "A"
Probe "A"
None Scope
None
None
None
None
None
None
Generator
Generator
Generator
Generator
Generator
Generator
Output
Output
Output
Output
Output
Output
Probe "A"
Probe "A"
Probe "A"
Probe "A"
Probe "A"
Probe "A"
None
None
None
None
None
None
None
CONNECT
VTVM/
SCOPE TO
VTVM
Pin 505
VTVM
Across
R1418
Across
R1468
Scope
Scope
Scope
Scope
Detector
Detector
Detector
Detector
Output
Output
Output
Output
Across R1 10
Across R1 10
Across R1 10
Across R1 10
Detector
Detector
Detector
Detector
Detector
Detector
Output
Output
Output
Output
Output
Output
Across R
Across R
Across R
Across R
Across R
Across R
Across R
Across R
Across R
Across R
Across R
Across R
Across R110
Across R110
Across R110
Across R110
Across R110
Across R110
VTVM
VTVM
VTVM
VTVM
VTVM
VTVM
Detector
Detector
Detector
Detector
Detector
Detector
Output
Output
Output
Output
Output
Output
VTVM
Detector
Detector
Detector
Detector
Detector
Detector
Output
Output
Output
Output
Output
Output
1 1
1 1
1 1
1 1
1 1
1 1
1 1
1 1
1 1
1 1
1 1
1 1
0
0
0
0
0
0
INPUT
SIGNAL
FREQ.
-
No Signal
No Signal
Input
Input
+ 455 KHz
Tune Generator To Center Total Bandpass
Waveform. Do Not Change Generator Frequency
For Remainder Of AM IF Alignment.
Center
Freq.
Center
Freq.
Of Ceramic
Of Ceramic
Filter In T102
Filter In T102
1400KHz
600KHz
Repeat Steps 1 0 & 11 For Minimum Change.
0
0
0
0
0
0
1400KHz 1400KHz C1J
600KHz
Repeat Steps 13 & 14 For Minimum Change.
1000 KHz
+ 455 KHz
Rock Generator While Adjusting L103
(T102 Primary) For Maximum.
Rock Generator While Adjusting L104
(T102 Secondary) For Maximum.
Repeat Steps 19 & 20 For Minimum Change.
Equal Output Should Be Found If Generator
Is Detuned Equal Frequency Each Side
Maximum.
Center
Freq.
Of Ceramic
Filter In T102
1400 KHz
600 KHz
Repeat Steps 26 & 27 For Minimum Change.
1400 KHz
600 KHz
Repeat Steps 29 & 30 For Minimum Change.
1000 KHz
SET DIAL
TO
-
Gang
Closed
Gang
Gang
Closed
Closed
1400KHz
600KHz
600KHz
1000 KHz
Gang
Closed
Gang
Closed
1400 KHz
600 KHz L102
1400 KHz
600 KHz
1000 KHz
ADJUST
R509
R1409
R1459
L103,
(T102)
T101
C1 K
L102
L101 If
Necessary
R106
T101
C1K
C1J
L101 If
Necessary
R106
-
L104
PURPOSE
Adjust For +33V.
Adjust Controls for 8 m V Across
Adjust Controls for 8 m V Across
Corresponding Resistors. This
Corresponding Resistors. This
Would Equal Approximately
Would Equal Approximately
16 mA.
16 mA.
Adjust Generator To Center
Adjust Generator To Center
Frequency Of Ceramic
Frequency Of Ceramic
Adjust For Maximum Gain And
Symmetry.
Adjust For Maximum.
Set Oscillator To Dial Scale.
Set Oscillator To Dial Scale.
Set Oscillator To Dial Scale.
Align Antenna Stage.
Align Antenna Stage.
Align Antenna Stage.
Adjust For A Reading Of 4 To 5
On Meter M102 With Input Of
74dBV(5mV).
—
Adjust For Maximum.
Adjust For Maximum.
Adjust For Maximum.
Adjust For Maximum.
Adjust For Maximum.
Set Oscillator To Dial Scale.
Set Oscillator To Dial Scale.
Set Oscillator To Dial Scale.
Align Antenna Stage.
Align Antenna Stage.
Align Antenna Stage.
Adjust For A Reading Of 4 To 5
On Meter M102 With Input Of
74dBV(5mV).
14
Filter.
Filter.
Page 17
RF,
IF AND MPX ALIGNMENT PROCEDURE
FOR MODEL MC7051 - Cont'd.
STEP
FM ALIGNMENT
Note:
R21 1 And R303 To Mid Rotation Before Connecting Generator. Connect Generator Cable Ground To Gang Frame.
32
33
34
35
36
37
NOTE:
38
39
40 Test Point "A"
41
42
43
44
45
46
47
48 Audio Osc.
49
NOTE : Apply Sufficient Signal Level — Approx. 1 00 Microvolts — To Obtain Full Limiting At Point Near 98 MHz.
50
51
52
NOTE:
CONNECT
GENERATOR
TO
For FM IF Alignment Use A Signal Of 250 KHz Deviation, 50 Hertz Modulation For Full Bandpass Display. Bandswitch In FM. Preset R208,
Shunt C1B To Ground With A .001 MF Capacitor.
Test Point "D"
Test Point "D"
Test Point "D"
FM IF Input
FM IF Input
FM IF Input
At High Side
At High Side
At High Side
Of C1F
Of C1F
Of C1F
Test Point "A"
Test Point "A"
FM Antenna Post
FM Antenna Post
(Disconnect Antenna)
(Disconnect Antenna)
For FM Detector Alignment Use A Signal Of 75 KHz Deviation, 1 KHz Modulation. Also Connect Generator Modulation Frequency To
Scope Horizontal. Adjust Generator IF Frequency To Center Total Bandpass Waveform. Do Not Change Generator IF Frequency For
Remainder Of IF Alignment. (If Your Generator Does Not Provide Output For Audio Modulation Frequency Use Horizontal Output From
Generator, Or Scope Horizontal Sweep, And Follow Step 38C). Minimum Distortion Can Only Be Achieved By Use Of Step 38A Below.
Test Point "D"
Test Point "D"
FM IF Input
FM IF Input
At High Side
At High Side
Of C1F
Of C1F
FM Antenna Post
FM Antenna Post
FM Antenna Post
FM Antenna Post
FM Antenna Post
FM Antenna Post
FM Antenna Post
(Disconnect Antenna)
(Disconnect Antenna)
(Disconnect Antenna)
(Disconnect Antenna)
(Disconnect Antenna)
(Disconnect Antenna)
(Disconnect Antenna)
Test Point "H"
Do Not Readjust Control R308 After Step 50.
DUMMY
ANTENNA
Generator
Generator
Generator
Output
Output
Output
Probe "A"
Probe "A"
Probe "A"
300 Ohm Scope
300 Ohm Scope
Generator
Generator
Output
Output
Probe "A"
Probe "A"
300 Ohm
300 Ohm
300 Ohm
300 Ohm
300 Ohm
300 Ohm
300 Ohm
300 Ohm
—
—
CONNECT
VTVM/
SCOPE TO
Scope
Scope
Scope
Detector
Detector
Detector
Probe "C"
Probe "C"
Probe "C"
Test Point
Test Point
Test Point
At IC201
At IC201
At IC201
Pin 1.
Pin 1.
Pin 1.
Test Point
Test Point
"H"
"H"
A. Distortion
Analyzer
(Thru A 100
Usee De-
emphasis
Network)
Probe "B"
And Scope.
B.Scope
C.Scope
Test Point
"H"
Test Point
Test Point
"F"
"F"
Frequency
Counter And/
Or Scope
Test Point
"M"
Scope And/Or
AC VTVM
Left Tape
Output
Right Tape
Output.
INPUT
SIGNAL
FREQ.
10.7 MHz Gang
Tune Generator To Center Total Bandpass
Waveform. Do Not Change Generator Frequency
For Remainder Of FM IF Alignment.
Center
Freq.
Of Ceramic
Filters Y201,
Y202,
Y203
98 MHz
98 MHz
Center
Center
Frequency
Frequency
Of Ceramic
Of Ceramic
Filters Y201,
Filters Y201,
Y202,
Y203.
Y202,
Y203.
106 MHz
90 MHz 90 MHz
Repeat Steps 40 & 41 For Minimum Change.
106 MHz
90 MHz 90 MHz
106 MHz 106 MHz
90 MHz
Repeat Steps 43 Thru 46 For Minimum Change.
200 KHz
200 KHz
Unmodulated
RF Carrier
98 MHz
98 MHz
1 0% Pilot
1 0% Pilot
(L+R) (L-R)
(L+R) (L-R)
(L Only)
(L Only)
SET DIAL
TO
Closed
Gang
Closed
98 MHz R216
98 MHz
Gang
Gang
Closed
Closed
1
06 MHz
1
06 MHz
90 MHz
ADJUST
R215
L204,
(T201)
C1D,
L3,
L2 If Necessary
T301
T302
R308
R318
T1
L205
L205
C1H
L7
C1F
L4
C1B
—
PURPOSE
Align I.F. Transformer For
Align I.F. Transformer For
Align I.F. Transformer For
Maximum Output And Symmetry
Maximum Output And Symmetry
Maximum Output And Symmetry
As Indicated In Scope Pattern "A".
As Indicated In Scope Pattern "A".
As Indicated In Scope Pattern "A".
Adjust For No Sound Output
When Input Is Below
Mute Switch ON.
Adjust For A Reading Of 4 To 5
One Meter M1 02 With Input Of
60dBV (1mV).
A. Preferred Method: Distortion
Analyzer At Test Point "H"
Should Read Minimum Distortion.
B. Alternate Method: Adjust For
Linear Scope Trace-No Curve At Ends
Of Trace. Disregard Meter Reading.
C. Alternate Method: Adjust For
Maximum Length And Symmetry,
Similar To Scope Pattern "A".
Adjust For Center Reading On
Tuning Meter M101.
Set Oscillator To Dial Scale.
Set Oscillator To Dial Scale.
Set Oscillator To Dial Scale.
Align FM Detector Stage For
Align FM Detector Stage For
Maximum.
Maximum.
Align FM Antenna Stage For
Align FM Antenna Stage For
Maximum.
Maximum.
Align For Minimum.
Align For Minimum.
A. Frequency Counter Should
Read 19 KHz, + 100 Hz.
B. Alternate Method: Connect Test
Point "M" Signal To Scope Vertical
And An Accurate 19 KHz Signal
To Scope Horizontal Input. Adjust
For One Square Synchronized
Waveform.
Adjust For Separation.
Maximum Left Output.
Check For Separation. Minimum
Right Output.
1.7/iV
With
CERAMIC FILTERS
COLOR
CODE
Black
NOMINAL CENTER
FREQUENCY
10.64 MHz 10.61 to 10.67 MHz
Blue 10.67 MHz
Red
10.70 MHz
Orange 10.73 MHz
White
10.76 MHz
FREQUENCY
RANGE
10.64 to 10.70 MHz
10.67 to 10.73 MHz
10.70 to 10.76 MHz
10.73 to 10.79 MHz
15
Page 18
DISASSEMBLY PROCEDURES
FIGURE 1 - MODEL MC7041 - FRONT VIEW
CHASSIS ACCESS
Access to most areas of the chassis can be achieved by removal
of the cabinet top and the bottom cover (See Figures 1 and 2).
Numbers in parenthesis ( ) correspond to the numbers shown
on exploded views and other illustrations.
2.
When removing bottom cover (2) note that the front edge
of bottom cover must be inserted under lip of front frame
when it is reinstalled.
FRONT PANEL (ESCUTCHEON REMOVAL)
Certain components along the front edge of the chassis can be
reached only after the front panel (3) has been removed:
CABINET TOP REMOVAL
1.
Remove two screws (83 on MC7031 and 82 on MC7041)
and their cup washers (58) located on each side of the
cabinet (1).
2.
Lift cabinet (1) upward from chassis.
CHASSIS BOTTOM COVER REMOVAL
1.
Remove nine screws (82 on MC7031 and 81 on MC7041)
from bottom cover (2).
NOTE:
It is not necessary to remove the four screws
(81 on MC7031 and 80 on MC7041) holding the
four feet (59 on MC7031 and 87 on MC7041).
1.
Loosen the alien screw (recessed in tuning knob assembly)
holding tuning knob assembly (6) to tuning shaft (18 on
MC7031 and 20 on MC7041).
2.
Remove tuning knob assembly from shaft.
3. Remove remaining knobs by pulling outward.
4. Remove five screws from the front panel (3).
a. Three screws (74 on MC7031 and 77 on MC7041)
are located on the bottom.
b. Two screws (72 on MC7031 and 86 on MC7041)
are located on the top.
5. Remove front panel (3) by pulling outwards.
FIGURE 2 - MODEL MC7041 - BACK VIEW
16
Page 19
FIGURE 3 - MODEL MC7041 - CHASSIS VIEW
DIAL LIGHT REPLACEMENT
Four wedge base type lamps (DS501 through DS504) are
used in these models. They may be replaced in the following
manner.
1.
Remove cabinet top (1) as explained above.
2.
Lamps are mounted in grommets (60 on MC7031 and 21
on MC7041).
3. Remove grommet and lamp.
4. Lamp is soldered to leads within grommet.
5. Carefully pull lamp out of grommet.
6. Unsolder lamp leads and remove lamp.
7. Solder new lamp to leads.
8. Press lamp into grommet, being certain that it is fully
seated.
9.
Press grommet firmly into light reflector (23 on MC7031
and 22 on MC7041), using a twisting motion until it is
secure.
10.
Be certain that leads are dressed away from the dial cord.
FIGURE 4 - MODEL MC7051 - FRONT VIEW
17
Page 20
REMOVE FIVE SCREWS (76)
REMOVE NINE SCREWS (76)
REMOVE ONE SCREW (76)
AND WASHER (29)
REMOVE TWO SCREWS (79) AND CUP WASHERS (49) ON EACH SIDE
FIGURE 5 - MODEL MC7051 - BACK VIEW
MODEL MC7051
CHASSIS ACCESS
Access to most areas of the chassis can be achieved by removal
of the cabinet top and the bottom cover (See Figures 4 and 5).
CABINET TOP REMOVAL
1.
Remove two screws (79) and their cup washers (49)
located on each side of the cabinet (1).
2.
Lift cabinet (1) upward from chassis.
CHASSIS BOTTOM COVER REMOVAL
1.
Remove fourteen screws (76) from bottom cover (2).
2.
Remove one screw (76) and metal washer (29) located
near center of bottom cover (1).
NOTE:
It is not necessary to remove the four screws (77)
holding the four feet (48).
FRONT PANEL (ESCUTCHEON) REMOVAL
Certain components along the front edge of the chassis can be
reached only after the front panel (3) has been removed:
1.
Remove cabinet (1) as above.
6. Remove front panel (3) by pulling outwards.
CONTROL CIRCUIT BOARD REMOVAL
Most customer operating controls are mounted on one circuit
board assembly (98) located directly behind the front panel (3).
Proceed as follows:
1.
Remove the cabinet top (1), bottom cover (2) and front
panel (3) as explained above.
2.
Remove masking strips (27, 28) from the eight toggle type
control levers.
3. Release interconnecting wires and cables from three wire
retaining clips (40, 41) on top of chassis and from one
clip (34) on bottom of chassis (adjacent to circuit board).
4. Remove four screws from front chassis frame (5).
5. Slide control chassis assembly to rear and downward until
it clears front chassis frame (5).
6. Reinstall control chassis assembly, reversing the above
procedure.
NOTE:
When reinstalling the control chassis assembly, slide
the end nearest the tuning control inward first.
2.
Loosen the alien screw (recessed in tuning knob assembly)
holding tuning knob assembly (15) to tuning shaft (24).
3. Remove tuning knob assembly (15) from shaft (24).
4. Remove remaining knobs by pulling outward.
5. Remove five screws from the front panel (3).
a. Three screws (82) are located on the bottom.
b. Two screws (74) are located on the top.
DIAL LIGHT REPLACEMENT
Five wedge base type lamps (DSX501 through DSX505)
are used in this model. They may be replaced as follows:
(See Figure 6):
1.
Remove cabinet top (1) as explained above.
2.
Twist lamp socket (101) counterclockwise and remove
lamp socket (101) with lamp.
18
Page 21
FIGURE 6 - MODEL MC7051 -
DIAL LIGHT REPLACEMENT
NOTE:
These lamps snap into clip type contacts in the
lamp socket.
4. Install new lamp in socket by aligning lamp contacts with
clip contacts in lamp socket (101) and pressing lamp fully
into clip contacts.
5. Reinsert lamp socket (101) into lamp circuit board (97)
and rotate lamp socket (101) clockwise to secure.
NOTE:
Do not use excessive pressure when inserting and
rotating the lamp sockets.
OUTPUT TRANSISTOR REPLACEMENT ACCESS
Replacement of output transistors can be made easier by
removing the output amplifier circuit board (95) and heat
sink (10) as follows (See Figure 7):
1.
Remove three screws (82) in mounting bracket (46) and
another three screws (82) in bracket (47).
2.
Remove one screw (88) mounting output amplifier circuit
board (95).
3. Raise assembly and tilt forward to provide the desired
access.
4. Replace transistors in the normal manner.
FIGURE 7 - MODEL MC7051 - POWER OUTPUT AMPLIFIER
19
Page 22
THEORY AND APPLICATION
MODELS
Basic circuitry for these models has been covered in Service
Manual HF-38 (Part No. 923-943), however there are certain
points which are also being included, or expanded in this
manual.
MC7031, MC7041,
AND MC7051
MODEL MC7051
FM RF
(See Figure 8)
A dual gate FET is used for FM RF, while two conventional
NPN transistors are used for FM Oscillator and FM Mixer.
Oscillator injection is accomplished by coupling from the tap
on Oscillator Coil L7 to the base of FM Mixer Q2. FM signal is
coupled from FM RF Q1 to FM Mixer Q2 via the inductive
coupling between the RF Coil L3 and Mixer Coil L4. Looking
at the chassis, the FM tuner assembly is enclosed within a
metal shield. Through an opening in the top of the shield, one
can see L3 and L4. These coils are inductively coupled via the
approximate 1/2" spacing between them.
OUTPUT STAGES
(See Figure 9)
Each output channel of this model contains four transistors
(Q1401,
circuit, two predriver transistors (Q1405 and Q1407), one bias
transistor (Q1406), two driver transistors (Q1408 and Q1409)
and two output transistors (Q1410 and Q1411). Driver
sistors Q1408 and Q1409 operate in push-pull and drive
Output transistors Q1410 and Q1411 respectively. L1401 is
Q1402, Q1403 and Q1404) in a differential amplifier
tran-
FIGURE 8 - MODEL MC7051 - FM TUNER
incorporated to compensate for capacitive loads at the output
terminals. R1409 provides for idle current adjustment.
AUTOMATIC SPEAKER PROTECTION CIRCUIT
(See Figures 9, 10 and 11)
Special circuitry is incorporated in this model to provide
automatic speaker protection in the event of either excessive
voltage, excessive current or low impedance. In the event that
a higher than normal voltage appears at the output (after
L1401),
it will appear across R747. If the voltage is in the
FIGURE 9 - MODEL MC7051 - OUTPUT STAGE SCHEMATIC
20
Page 23
FIGURE 10 - MODEL MC7051 - OUTPUT STAGE IC BLOCK DIAGRAM
positive direction Q709 will conduct, turning on Q711 and
Q712.
This in turn switches Q713 off, deactivating relay
K701.
When the closed contacts on relay K701 are switched
open,
the circuit to the speaker connectors is opened. When
the over-voltage is in the negative direction Q710 will turn
on,
and in turn, Q711 and Q712 will switch on. This will also
deactivate Q713 and relay K701, thereby protecting the
speakers.
FIGURE 11 - MODEL MC7051 - AUTOMATIC SPEAKER PROTECTION CIRCUIT
21
Page 24
FIGURE 12-MODEL MC7051 - SPEAKER CONNECTIONS
2.
Shorted voice coil winding, or other circuit defect.
One eight ohm speaker connected to each "A" and "B" speaker
output results in the minimum recommended load impedance.
As long as the effective load impedance is greater than approximately three ohms, the resistance ratio of R735/R731 will
closely match the ratio of R1419/Load. The same would also
be true of ratios R736/R732 and R1418/Load. Under this
condition, voltages from outputs will not overcome the oppos-
ing voltages developed by diodes CR701 and CR702. This
maintains transistor Q707 at "cut-off".
If the load impedance drops below approximately three ohms,
the ratios change, causing the emitter voltage of Q707 to go
negative and the base voltage to go positive. This will forward
bias Q707, turning it "on". When Q707 conducts, it will
activate the remainder of the circuitry, causing speaker relay
K701 to open, disconnecting the low impedance load, thereby
protecting the receivers output circuitry.
Current overload protection occurs when excess current is
sensed through R1418 and R1419. These currents will flow via
R731 and R732. Small overloads will develop a voltage between
base and emitter of Q707, causing Q707 to conduct, CR705
will be biased on, applying bias to Q711. Q711 will turn Q712
on and Q713 off, deactivating K701. When higher overload
currents exist, they will cause a larger voltage across Q707's
base emitter junction. This will cause diodes CR701 and
CR702 to turn on, providing protection for Q707.
An added circuit function is the protection of output circuitry
used in these models if the external load impedance is below
the design limit. A low load impedance could exist if:
1.
Wrong impedance speakers were connected. CAUTION —
One four ohm and one eight ohm speaker would result in
an effective load impedance that is below the design limit.
SPEAKER CONNECTORS
Models in this manual are provided with push type wire
connectors of the type illustrated in Figure 12. The eight
individual connectors are wired internally to provide two
pairs of connectors for the right channel and two pairs for the
left channel. Corresponding left and right channel pairs are
selected by a front panel speaker selector switching system.
One connector in each pair is marked in red, while the other
is black. The red connector is the "hot" lead for the pair.
Speaker cable normally has one of the two conductors marked
with a color stripe or has a rib molded as part of the insulation.
This marked lead is the positive lead and should be connected
to the red connector, while the unmarked conductor goes to
the black connector of a pair. To make connections to either
of these terminals, depress the moving part of the connector,
insert bared end of lead into hole in proper connector (note
marking on leads), then release pressure on connector. Repeat
same procedure for other lead.
22
Page 25
NOTES
23
Page 26
AUDIO MODEL MC7031W
REF NO
C517
C518 822-02632 6800uF 35V ELECTROLYTIC
C911 822-02698 39pF ±5% 50V CERAMIC CAP
C912 822-02497 0.022uF +80-20% 50V CERAMIC CAP
C961 822-02698 39pF ±5% 50V CERAMIC CAP
DS501 900-00322 PILOT LAMP. 300MA, DIAL SCALE
DS502 900-00322 PILOT LAMP. 300MA .DIAL SCALE
DS503 900-00322 PILOT LAMP. 300MA. DIAL SCALE
DS504 900-00322
F1401 936-00065 3 AMP R. CHAN. SPKR PR'TECT'N FUSE
F1451 936-00065 3 AMP L. CHAN. SPKR PROTECT'N FUSE
F501 936-00071
F502
F503
F504
J001 844-00224 HEADPHONE JACK
L111 820-01147 AM ANTENNA COIL
M101 922-00067
M102 922-00062
P501 811-00218 AC LINE CORD
Q503 921-01167
Q504 921-01062 PHONO EQUALIZER VOLTAGE
R1428 863-02692
CR302
CR510 903-00386 RED FUNCTION INDICATOR LED (AUX)
CR511 903-00386 RED FUNCT'N INDICATOR LED (PHONO)
CR512 903-00386 RED FUNCTION INDICATOR LED (FM)
CR513 903-00386 RED FUNCTION INDICATOR LED (AM)
822-02631
822-02577
822-02517
921-01177 R. CHAN PREAMPLIFIER TSTR NPN
921-01103 R. CH TONE CONTROL AMP TSTR NPN
921-01177 L. CHAN PREAMPLIFIER TSTR NPN
921-01103 L. CH TONE CONTROL AMP TSTR NPN
863-02479
863-02475
863-03053 250KΩ DUAL ROTARY TREB CONTROL
863-02487
863-03111 100KΩ 2 SEC TAPPED VOL CONTROL
863-02473 2700Ω
863-02491 220KΩ
863-02480 12KΩ
863-02475
863-02491 220KΩ
863-02712 150Ω
863-02588
863-02592
863-02469
863-02493
863-02473 2700Ω
863-02465
863-02491
863-02480 12KΩ
863-02480
863-02479 10KΩ
863-02592 470KΩ
863-02464
863-02473 2700Ω
885-00589 FM AFC LEVER SWITCH
885-00589 FM MUTE LEVER SWITCH
885-00589 LO-FILTER LEVER SWITCH
885-00590 MONITOR (SOURCE-TAPE) LEVER SWI
903-00384
903-00384
25V ELECTROLYTIC
4.7uF
25V ELECTROLYTIC
0.022uF
±5% 50V MYLAR CAP
0.012uF
±5% 50V MYLAR CAP
47uF 25V ELECTROLYTIC
4.7uF
25V ELECTROLYTIC
0.0022uF
0.033uF
0.033uF
4.7uF
4.7uF
0.022uF
0.012uF
47uF 25V ELECTROLYTIC
10KΩ
4700Ω
1200Ω
100KΩ DUAL ROTARY BASS CONTROL
330KΩ
4700Ω
33KΩ
68KΩ
470KΩ
3300Ω
470KΩ
220Ω
10KΩ
1200Ω
1KΩ
820KΩ
1MΩ
390Ω
220KΩ
12KΩ
33KΩ
3300Ω
220Ω
MODE (MONO-STEREO) LEVER SWITCH
12 VOLT. 1 WATT ZENER DIODE
R. CHANNEL BIAS DIODE
R . CHANNEL BIAS DIODE
R.CHANNEL
L. CHANNEL BIAS DIODE
L. CHANNEL BIAS DIODE
RECTIFIER DIODE
±5% 50V MYLAR CAP
±5% 50V MYLAR CAP
±5% 50V MYLAR CAP
25V ELECTROLYTIC
25V ELECTROLYTIC
±5% 50V MYLAR CAP
±5% 50V MYLAR CAP
±5%
1/4W CARBON FILM RES
±5%
1/4W CARBON FILM RES
±5%
1/4W CARBON FILM RES
±5%
1/4W CARBON FILM RES
±5%
1/4W CARBON FILM RES
±5%
1/4W CARBON FILM RES
±5%
1/4W CARBON FILM RES
±5%
1/4W CARBON FILM RES
±5%
1/4W CARBON FILM RES
±5%
1/4W CARBON FILM RES
±5%
1/4W CARBON FILM RES
±5%
1/4W CARBON FILM RES
±5%
1/4W CARBON FILM RES
±5%
1/4W CARBON FILM RES
±5%
1/4W CARBON FILM RES
±5%
1/4W CARBON FILM RES
±5%
1/4W CARBON FILM RES
±5%
1/4W CARBON FILM RES
±5%
1/4W CARBON FILM RES
±5%
1/4W CARBON FILM RES
±5%
1/4W CARBON FILM RES
±5%
1/4W CARBON FILM RES
±5%
1/4W CARBON FILM RES
±5%
1/4W CARBON FILM RES
±5%
1/4W CARBON FILM RES
±5%
1/4W CARBON FILM RES
±5%
1/4W CARBON FILM RES
±5%
1/4W CARBON FILM RES
±5%
1/4W CARBON FILM RES
±5%
1/4W CARBON FILM RES
±5%
1/4W CARBON FILM RES
±5%
1/4W CARBON FILM RES
±5%
1/4W CARBON FILM RES
±5% 1 /4W CARBON FILM RES
±5%
CR302 903-00385
CR509
CR510 903-00386 RED FUNCTION INDICATOR LED(AUX)
CR511 903-00386 RED FUNCT'N INDICATOR LED(PHONO))
CR512 903-00386 RED FUNCTION INDICATOR LED(AM)
R508 863-02470 1800Ω
PART NO DESCRIPTION
100KΩ
±5%
863-02488
863-02691
863-02475
863-02725
863-03050
804-00729
903-00386
100KΩ
27Ω
4700Ω
270Ω
22Ω
100KΩ
LED CIRCUIT BOARD ASSEMBLY
FUNCTION SWITCH P C BD (PART OF
REF.
GREEN STEREO INDICATOR LED
RED FUNCTION INDICATOR LED(TAPE)
1/4W CARBON FILM RES
±5%
1/4W CARBON FILM RES
±5% 1 /2W CARBON FILM RES
±10%
1W METAL FILM RES
±5%
1/4W CARBON FILM RES
±10%
1W METAL FILM RES
±5%
1/4W CARBON FILM RES
±5%
1/2W CARBON FILM RES
±5%
1/4W CARBON FILM RES
±5%
1/4W CARBON FILM RES
±5%
1/4W CARBON FILM RES
±5%
1/4W CARBON FILM RES
±5%
1/4W CARBON FILM RES
±5%
1/4W CARBON FILM RES
NO. S1 885-627 SWITCH)
±5%
1 4W CARBON FILM RES
REF NO
Q501
R309
R359
EARLY PRODUCTION LATE PRODUCTION
PART NO
921-01106 VOLTAGE REGULATOR, NPN
863-02475
863-02475
DESCRIPTION
4700Ω
±5%
4700Ω
±5%
REF NO PART NO
Q501
1/4W CARBON FILM RES
1/4W CARBON FILM RES R359 863-02471
A001 975-00105
CR101 903-00350 SIGNAL METER DIODE
CR201 903-00350 FM IF DIODE
CR202 903-00384 FM TUNING METER DIODE
CR301 903-00350 FM MULTIPLEX SWITCH DIODE
C101 822-02606
C102 822-02506
C103 822-02506
C104
C105 822-02586 330pF ±5% 50V POLYSTYRENE CAP
CR511
CR512 903-00386 RED FUNCTION INDICATOR LED (AUX)
CR513 903-00386 RED FUNCT'N INDICATOR LED (PHONO)
CR514
CR515 903-00386 RED FUNCTION INDICATOR LED (FM)
CR516 903-00386 RED FUNCTION INDICATOR LED (AM)
CR517 903-00385 GREEN STEREO INDICATOR LED
R513 863-02584 330Ω
R514 863-02585 680Ω
R515 863-02584 330Ω
0099 NON STOCK LED PRINTED CIRCUIT BOARD
+80—20% 50V CERAMIC CAP
+80-20% 50V CERAMIC CAP
+ 80-20% 50V CERAMIC CAP
+80-20% 50V CERAMIC CAP
975-105 TUNER
REF
NO.
L003 895-1096 RF COIL PRIMARY
L004 895-1097 RF COIL SECONDARY
L006 820-1178 COIL
L007 895-1098 OSCILLATOR TRANSFORMER
Q001 921-1159 RF AMPLIFIER TRANSISTOR FET
Q002 921-1160 MIXER TRANSISTOR NPN
Q003 921-1161 OSCILLATOR TRANSISTOR NPN
R001 863-3023 100KOHM 5% 1/4W CARBON FILM RES
R002 863-3023 100K OHM 5% 1 /4W CARBON FILM RES
R003 863-3024 1M OHM 5% 1 /4W CARBON FILM RES
R004 863-3014 47 OHM 5% 1 /4W CARBON FILM RES
R005 863-3015 68 OHM 5% 1 /4W CARBON FILM RES
R006 863-3021 100 OHM 5% 1/4W CARBON FILM RES
R007 863-3018 4700 OHM 5% 1 /4W CARBON FILM RES
R008 863-3020 22K OHM 5% 1 /4W CARBON FILM RES
R009 863-3016 1K OHM 5% 1 /4W CARBON FILM RES
R010 863-3022 100 OHM 5% 1/4W CARBON FILM RES
R011 863-3018 4700 OHM 5% 1 /4W CARBON FILM RES
R012 863-3017 1500 OHM 5% 1 /4W CARBON FILM RES
R013 863-3019 10K OHM 5% 1 /4W CARBON FILM RES
R014 863-3019 10K OHM 5% 1 /4W CARBON FILM RES
T001 895-1095 IF TRANSFORMER
PART NO.
DESCRIPTION
36
Page 39
NOTES
37
Page 40
MODELS
MC7031,
MC7041 -
IC901,
IC951 BLOCK DIAGRAM
MODELS
MC7031,
MC7041 - IC201 BLOCK DIAGRAM
38
Page 41
MODELS
MC7031,
MC7041 - IC301 BLOCK DIAGRAM
39
Page 42
MODEL MC7051 - IC101 BLOCK DIAGRAM
MODEL MC7051 - IC201 BLOCK DIAGRAM
40
Page 43
MODEL MC7051 - IC301 BLOCK DIAGRAM
41
Page 44
NOTES
42
Page 45
MODEL MC7031 - DE-EMPHASIS SWITCH
CHASSIS WIRING AND COMPONENTS VIEWED FROM FOIL SIDE
MODEL MC7031 - FUNCTION SWITCH
CHASSIS WIRING AND COMPONENTS VIEWED FROM FOIL SIDE
43
MODEL MC7031 - FUNCTION INDICATOR
CHASSIS WIRING AND COMPONENTS VIEWED FROM FOIL SIDE
MODEL MC7031 - CONTROL AND PREAMP
CHASSIS WIRING AND COMPONENTS VIEWED FROM FOIL SIDE
Page 46
TEST
POINTS
FM.ANTENNA
A;
1ST
FMIF INPUT
D;
2ND
FMIFOUTPUT
G;
FM
DETECTOR OUTPUT
H;
AM.RF. & IF.
l»KHZ
AM
GAIN
IF
INPUT
WPUT
L;
M;
K;
INTUT
NOTE
1
ALL RESISTANCE VALUES IN OHM K:KILOHM , M:MEGOHM
THE
WATTAGE OF RESISTORS NOT SPECIFICALLY DESIGNATED
IS
1/4 WATT
2 UNLESS OTHERWISE NOTED IN SCHEMATIC ALL CAPACITORS IN MF
PF-
PICOFARAD
3.
THERE MIGHT BE SLIGHT CHANGES IN THE ACTUAL SET
4.
ALL VOLTAGES ARE DC UNLESS OTHERWISE SPECIFIED
O.C. VOLTAGES SHOWN ARE MEASURED FROM CHASSIS, WITH
NO
SIGNAL INPUT, LOUDNESS SWITCH IN "OFF" POSITION, LINE
VOLTAGE 120V . AC USING A HIGH IMPIDANCE DIGITAL MULTIMETER.
IMPORTANT
WHEN SERVICING THIS CHASSIS,
UNDER
THE ORIGINAL DESIGN
OR ALTERED WITHOUT PERMISSION
FROM
RATION.
BE REPLACED ONLY WITH TYPES
IDENTICAL
INAL CIRCUIT. SPECIAL COMPONENTS
SHOCK
CRITICAL COMPONENTS ARE SHADED
ON
THE
LIST
FOR
SAFETY NOTICE
NO
CIRCUMSTANCES SHOULD
THE
ZENITH RADIO CORPO-
ALL
COMPONENTSSHOULD
TO
ARE
USED
AND
FIRE HAZARD. THESE
SCHEMATIC
EASY IDENTIFICATION.
THOSE
BE
MODIFIED
IN THE
TO
PREVENT
AND
ORIG-
PARTS
IC
301
PIN MONAURAL
1
11.45
2 3.2 3.1
3
5.5
4
9.0
5
9.0
6
13.7
7
0
8
0.04 .4
9 2.4
10
1.58 1.56
II
2.2
12
2.4
13
2.4 2.4
14
3.3
IC
VOLTAGES
STEREO
12
5.2
9.3
.3
0.7
0
2.37
2.4
2.4
3.2
THIS CIRCUIT DIAGRAM
CASIONALLY DIFFER FROM
ACTUAL CIRCUIT USED. THIS
IMPLEMENTATION
SAFETY
AND
PROVEMENT CHANGES INTO
SET
IS NOT
NEW SERVICE LITERATURE
PRINTED.
NOTE
- SEE
OF THE
PERFORMANCE
DELAYED UNTIL
PARTS LIST
PRODUCTION CHANGES
MAY OC-
THE
WAY,
LATEST
IM-
THE
THE
IS
FOR
VR CONTROL
R404
VOLUME
R406
BALANCE
R4I4
BASS
R4I7
TREBLE
SWITCHES
S 501
POWER (ON-OFF)
SI FUNCTION SELECTOR
(AM FM. PHONO AUX)
S2
AFC (ON-OFF)
S3
MUTING (ON-OFF)
S4
LOUDNESS (ON-OFF)
S5
MODE (MONO-STEREO)
S6
HIGH FILTER (ON-OFF)
S7
LOW FILTER (ON- OFF)
MONITOR (TAPE-SOURCE)
S8
S9
SPEAKER (OFF-A.B A B)
SIO
DE - EMPHASIS (
MODEL MC7031 - SCHEMATIC
75US
- 25US )
AF BOARD TRANSISTORS
NO
01401,1491
01402 ,1492
01403,1493
01404,1494
01406,
QI406,
01407,
0I4O8,
01409,1499 DRIVER
01410,
01-411,
01412,
1499
1456
1457
1458
l4«o
1461
1462
DE3CRPTI0N
DFF AMP
CURRENT SOURCE
BIAS
01FF AMP
PRE DRIVER
BIAS
PROTECTOR
PROTECTOR
DRIVER
OUTPUT
OUTPUT
SWITCH:
POSITIONS
1. AM.(SHOWN)
2
FM
3.
PHONO
4.AUX.
CONNECTIONS
5- 1
5-2
5-3
5-4
ARROW INDICATES MOVEMENT OF WIPER CORRESPONDING
TO
CLOCKWISE ROTATION OF SHAFT.
SWITCH CONTACTS HAVE BEEN ASSIGNED ALPHANUMERIC
DESIGNATIONS TO ASSIST SERVICE TECHNICIANS IN
CIRCUIT
TRACING.
44
Page 47
45
MODEL MC7031 - RF/IF/MPX/PHONO PREAMP
CHASSIS WIRING AND COMPONENTS VIEWED FROM FOIL SIDE
MODEL MC7031 - POWER AMP/POWER SUPPLY
CHASSIS WIRING AND COMPONENTS VIEWED FROM FOIL SIDE
Page 48
TEST POINTS
FM ANTENNA INPUT
A;
D; 1st
FM F
INPUT
G;
2ND
FM IF
AM.
RF.
Si IF
I9KH2 GAIN
AM
IF
INPUT
OUTPUT
INPUT
H; FM DETECTOR OUTPUT
L;
M;
K;
NOTE
l_ ALL RESISTANCE VALUES IN OHM K! KILOHM M:MEGOHM
THE WATTAGE OF RESISTORS NOT SPECIFICALLY DESIGNATED IS I/4 WATT.
2 UNLESS OTHERWISE NOTED IN SCHEMATIC ALL CAPACITORS IN MF
PF * PICOFARAD
3. THERE MIGHT BE SLIGHT CHANGES IN THE ACTUAL SET
4 ALL VOLTAGES ARE DC UNLESS OTHERWISE SPECIFIED
DC.
VOLTAGES SHOWN ARE MEASURED FROM CHASSIS,
WITH NO SIGNAL INPUT, LOUDNESS SWITCH IN "OFF" POSITION
LINE VOLTAGE I20V AC USING A HIGH IMPEDANCE
DIGITAL MULTIMETER
IMPORTANT SAFETY NOTICE
WHEN SERVICING THIS CHASSIS,
UNDER
NO
THE ORIGINAL DESIGN
OR ALTERED WITHOUT PERMISSION
FROM
RATION.
BE REPLACED ONLY WITH TYPES
IDENTICAL
INAL CIRCUIT. SPECIAL COMPONENTS
SHOCK
CRITICAL COMPONENTS
ON
LIST
CIRCUMSTANCES SHOULD
THE
ZENITH RADIO CORPO-
ALL
COMPONENTSSHOULD
TO
THOSE
ARE
USED
AND
FIRE HAZARD. THESE
THE
SCHEMATIC
FOR
EASY IDENTIFICATION.
BE
IN THE
TO
ARE
AND
MODIFIED
ORIG-
PREVENT
SHADED
PARTS
IC VOLTAGES
IC 30I
PIN
MONAURAL,
STEREO
11.45 12
I
3.2
2
5.5 5.2
3
9.0
4
5 9.0 9.3
6
I5.7 0.7
7 0 0
8 0.07
9 2.4
IO
1.56 1.56
II
2.2
12 2.4 2.4
2.4
13
3.3
14
3.I
9.3
2.4
2.37
2.4
2.4
3.3
THIS CIRCUIT DIAGRAM
CASIONALLY DIFFER FROM
ACTUAL CIRCUIT USED. THIS
IMPLEMENTATION
SAFETY
AND
PROVEMENT CHANGES INTO
SET
IS
NOT
NEW SERVICE LITERATURE
PRINTED.
NOTE - SEE
OF THE
PERFORMANCE
DELAYED UNTIL
PARTS LIST
PRODUCTION CHANGES
MAY OC-
THE
WAY,
LATEST
IM-
THE
THE
IS
FOR
R403
R405
R411
R4I7
CONTROL
BALANCE
VOLUME
TREBLE
BASS
AF BOARD TRANSISTORS
NO
SWITCHES
S
50I
POWER
(ON -OFF)
FUNCTION SELECTOR
SI
[AM
FM
PHONO AUX
AFC (ON -OFF)
S2
MUTING (ON-OFF)
S3
LOUDNESS (ON-OFF)
S4
MODE ( MONO - STEREO)
95
HIGH FILTER (ON-OFF)
S6
S7
LOW FILTER (ON-OFF)
S8
MONITOR (TAPE - SOURCE)
S9
SPEAKER (OFF - A.B.A+B)
SIO
DE-EMPHASIS ( 75us-
QI40I, I45I DIFF AMP
QI402, I452
Q1403, I453
Q1404,1454
]
QI405,1455 PRE DRIVER
Q1406,1456 BIAS
Q1407,1457
Q1406,1458
!1409,1459 DRIVER
QI4I0,
Q1411,
25uS>
Q1412 ,1462
1460 DRIVER
1461 OUTPUT
MODEL MC7041 - SCHEMATIC
DESCRIPTION
CURRENT SOURCE
BIAS
DlFF
AMP
PROTECTOR
PROTECTOR
OUTPUT
SWITCH:
POSITIONS
1.
AM.
(SHOWN) 5 - 1
2
FM
3. PHONO 5-3
4. AUX 5-4
CONNECTIONS
5 -2
PRINTtD CIRCUIT SWITCH NOTES
ARROW INDICATES MOVEMENT
TO CLOCKWISE ROTATION
SWITCH CONTACTS HAVE BEEN ASSIGNED ALPHANUMERIC)
DESIGNATIONS
CIRCUIT TRACING.
TO
OF
WIPER CORRESPONDING
OF
SHAFT
ASSIST SERVICE TECHNICIANS
IN
46
Page 49
TERMINAL
VOLTAGE OF AF-BOARD TRANSISTORS
N
0
Q1401 , 1451
0Q1
402 , 1452
QI403
, 1453
Q1404, 1454
Q1405
, 1455
Q1406, 1 456
Q1407, 1457
Q1408, 1458
Q1409, 1459
Q14
10,1460
Q1411,
1461
Q1412 , 1462
Q501
Q502
E
0.64 V
31.0V
30.
9V
0.64
V
30.5
V
-I.I6V
0.
01V
-
0.01V
0.57V
-
0.59
0.01
-0.01V
+13.25
-13.8
V
V
V
V
30.2V
30.4
30.2V
30.2
29.9
-0.48V
0.01
-
0.02 V
1.17
-1.17V
0.57
-
0.59V
+13.9V
-
14.45
B
V
V
V
V
V
V
V
C
0.04
30.2
30.2
0.04
1.17
1.
17
0.78
-0.78
30.8
-30.8V
3
0.8 V
-30.8V
+14.9
-14.7
V
V
V
V
V
V
V
V
V
V
V
47
MODEL MC7041 - RF/IF/MPX/PHONO PREAMP
CHASSIS WIRING AND COMPONENTS VIEWED FROM FOIL SIDE
MODEL MC7041 - POWER AMP/POWER SUPPLY
CHASSIS WIRING AND COMPONENTS VIEWED FROM FOIL SIDE
Page 50
MODEL MC7041 - DE-EMPHASIS SWITCH
CHASSIS WIRING AND COMPONENTS VIEWED FROM FOIL SIDE
MODEL MC7041 - FUNCTION SWITCH
CHASSIS WIRING AND COMPONENTS VIEWED FROM FOIL SIDE
MODEL MC7041 - CONTROL AND PREAMP
CHASSIS WIRING AND COMPONENTS VIEWED FROM FOIL SIDE
MODEL MC7041 - FUNCTION INDICATOR
CHASSIS WIRING AND COMPONENTS VIEWED FROM FOIL SIDE
48
Page 51
49
MODEL MC7051 - POWER SUPPLY
CHASSIS WIRING AND COMPONENTS VIEWED FROM FOIL SIDE
MODEL MC7051 - PHONO PREAMP
CHASSIS WIRING AND COMPONENTS VIEWED FROM FOIL SIDE
Page 52
IMPORTANT SAFETY NOTICE
WHEN SERVICING THIS CHASSIS,
UNDER NO CIRCUMSTANCES SHOULD
THE ORIGINAL DESIGN BE MODIFIED
OR ALTERED WITHOUT PERMISSION
FROM THE ZENITH RADIO CORPO-
RATION.
ALL COMPONENTSSHOULD
BE REPLACED ONLY WITH TYPES
IDENTICAL TO THOSE IN THE ORIG-
INAL CIRCUIT. SPECIAL COMPO-
NENTS ARE USED TO PREVENT
SHOCK AND FIRE HAZARD. THESE
CRITICAL COMPONENTS ARE SHADED
ON THE SCHEMATIC AND PARTS
LIST FOR EASY IDENTIFICATION.
THIS CIRCUIT DIAGRAM MAY OCCASIONALLY DIFFER FROM THE
ACTUAL CIRCUIT USED. THIS WAY,
IMPLEMENTATION OF THE LATEST
SAFETY AND PERFORMANCE IMPROVEMENT CHANGES INTO THE
SET IS NOT DELAYED UNTIL THE
NEW SERVICE LITERATURE IS
PRINTED.
NOTf
1 SELECTOR SWITCH I AM 2 FM 3 PHONCXI) 4. PH0NCX2) 3. AUX 6. MIC 7. COMMON
2 ALL RESISTANCE VALUES IN OHMS KKILOHM M:MEGOHM,ALL RESISTORS 1/4W UNLESS OTHERWISE SPECIFIED
3 UNLESS OTHERWISE NOTED IN SCHEMATIC ALL CAPACITORS IN MFD PF PICOFARAD
4 THERE MIGHT BE SLIGHT CHANGES IN THE ACTUAL SET
3 ALL VOLTAGES ARE DC UNLESS OTHERWISE SPECIFIED, DC VOLTAGES SHOWN ARE MEASURED FROM CHASSIS
WITH
NO SIGNAL INPUT, LOUONESS SWITCH IN OFF
A HIGH IMPEDANCE DIGITAL MULTIMETER
POSITION.
LINE
VOLTAGE
I20V
AC,
USING
TEST
POINTS
A
FM.
ANTENNA INPUT
1ST. FM.
IF.
D
F
G
H
K
L
M
INPUT
MPX. INPUT
FM
IF OUTPUT
FM
DETECTOR OUTPUT
AM IF INPUT
AM.
RF INPUT
19KHZ OSCILLATOR OUTPUT
SWITCHES
SW
1
SELECTION AM FM PHONO(1) PHONO(2) AUX MIC)
SW
2
TAPE
DUBBING (1-> 2 OFF 2->1)
SW
3
TAPE
MONITOR (1 SOURCE 2)
SW4
MODE
(STEREO - MONO)
SW5
LOUDNESS
SW6
SW7
SW8
1W9 DE
SW10
SW
1 1
SW2
1,5
2,6
3,7
4
,8
9,13
10,14
11,15
12,16
(ON - OFF)
FM
MUTE
(ON - OFFJ
HIGH
FILTER (ON-OFF)
LOW
FILTER (ON- off)
EMPHASIS ( 25us - 75us)
SPEAKER (OFF A . B . A+B)
POWER
(ON-
OFF
)
TAPE DUBBING SWITCHES
A— 8 RIGHT
OFF
RIGHT
B—A RIGHT
COMMON RIGHT
A - B LEFT
OFF
LEFT
B-A LEFT
COMMON LEFT
SW3 TAPE MONITOR SWITCHES
1,5
PLAY BACK
(1)
2,6
SOURCE RIGHT
3,7
FLAY
4,8
COMMON RIGHT
9,11
10,14
11,15 PL AY BACK(2) LEFT
12,16
SW10 SPEAKER SWITCHES
1,6
OFF RIGHT
2,7
A RIGHT
3,3
B RIGHT
4,9
A+B
5,10
COMMON RIGHT
11,16
12,17
13,8 B
14,19
15,20
RIGHT
BACK(2)
RIGHT
PLAY BACK(1) LEFT
SOURCE LEFT
COMMON LEFT
RIGHT
OFF
LEFT
A LEFT
LEFT
A+B
LEFT
COMMON LEFT
MODEL MC7051 - SCHEMATIC
50
Page 53
IC 101
PIN NO VOLTAGE
1
2
3
4
5.1
V
2.2
V
11.5 V
9.2
V
5 II.5V
6 3.6V
7 1.3V
8 2.8V
9 8.5V
10 0 V
11 12.2V
12 1.5V
13 0.7V
14 1.4V
15 0 V
16 1.0V
IC 201
PIN NO VOLTAGE
1 2.0V
2 2.0V
3 2.0V
4 0 V
5 1.5V
6 5.6V
7 5.6V
8 5.6V
9 5.6V
10 5.6V
11 11.8V
12 3.7V
13 0 V
14 0 V
15 4.8V
16 0 V
IC 301
PIN NO VOLTAGE
1
11.3 V
2 3.0V
3
5.1
V
4 8.2V
5 8.2
V
6 8.3V
7 0 V
8 0 V
9 2.3 V
10 1.5V
11
2.2V
12 2.2V
13
2.2
V
14 3.2V
51
MODEL MC7051 - RF/IF/MPX
CHASSIS WIRING AND COMPONENTS VIEWED FROM FOIL SIDE
Page 54
MODEL MC7051 - CONTROL AND PREAMP
CHASSIS WIRING AND COMPONENTS VIEWED FROM FOIL SIDE
52
Page 55
MODEL MC7051 - DIAL LIGHT
CHASSIS WIRING AND COMPONENTS VIEWED FROM FOIL SIDE
MODEL MC7051 - SPEAKER PROTECTION
CHASSIS WIRING AND COMPONENTS VIEWED FROM FOIL SIDE
53
MODEL MC7051 - AUDIO OUTPUT
CHASSIS WIRING AND COMPONENTS VIEWED FROM FOIL SIDE
MODEL MC7051 - FUNCTION INDICATOR
CHASSIS WIRING AND COMPONENTS VIEWED FROM FOIL SIDE