1-2
CAUTION : DO NOT ATTEMPT TO MODIFY THIS PRODUCT IN ANY WAY,
NEVER PERFORM CUSTOMIZED INSTALLATIONS WITHOUT MANUFACTURER’S APPROVAL. UNAUTHORIZED MODIFICATIONS WILL NOT ONLY
VOID THE WARRANTY, BUT MAY LEAD TO YOUR BEING LIABLE FOR ANY
RESULTING PROPERTY DAMAGE OR USER INJURY.
SERVICE WORK SHOULD BE PERFORMED ONLY AFTER YOU ARE
THOROUGHLY FAMILIAR WITH ALL OF THE FOLLOWING SAFETY
CHECKS AND SERVICING GUIDELINES. TO DO OTHERWISE,
INCREASES THE RISK OF POTENTIAL HAZARDS AND INJURY TO THE
USER.
WHILE SERVICING, USE AN ISOLATION TRANSFORMER FOR PROTECTION FROM A.C. LINE SHOCK.
SAFETY CHECKS
AFTER THE ORIGINAL SERVICE PROBLEM HAS BEEN CORRECTED. A
CHECK SHOULD BE MADE OF THE FOLLOWING.
SUBJECT : FIRE & SHOCK HAZARD
1. BE SURE THAT ALL COMPONENTS ARE POSITIONED IN SUCH A WAY
AS TO AVOID POSSIBILITY OF ADJACENT COMPONENT SHORTS.
THIS IS ESPECIALLY IMPORTANT ON THOSE MODULES WHICH ARE
TRANSPORTED TO AND FROM THE REPAIR SHOP.
2. NEVER RELEASE A REPAIR UNLESS ALL PROTECTIVE DEVICES
SUCH AS INSULATORS, BARRIERS, COVERS, SHIELDS, STRAIN
RELIEFS, POWER SUPPLY CORDS, AND OTHER HARDWARE HAVE
BEEN REINSTALLED PER ORIGINAL DESIGN. BE SURE THAT THE
SAFETY PURPOSE OF THE POLARIZED LINE PLUG HAS NOT BEEN
DEFEATED.
3. SOLDERING MUST BE INSPECTED TO DISCOVER POSSIBLE COLD
SOLDER JOINTS, SOLDER SPLASHES OR SHARP SOLDER POINTS.
BE CERTAIN TO REMOVE ALL LOOSE FOREIGN PARTICLES.
4. CHECK FOR PHYSICAL EVIDENCE OF DAMAGE OR DETERIORATION
TO PARTS AND COMPONENTS, FOR FRAYED LEADS, DAMAGED
INSULATION (INCLUDING A.C. CORD), AND REPLACE IF NECESSARY.
FOLLOW ORIGINAL LAYOUT, LEAD LENGTH AND DRESS.
5. NO LEAD OR COMPONENT SHOULD TOUCH A RECIVING TUBE OR
A RESISTOR RATED AT 1 WATT OR MORE. LEAD TENSION AROUND
PROTRUDING METAL SURFACES MUST BE AVOIDED.
6. ALL CRITICAL COMPONENTS SUCH AS FUSES, FLAMEPROOF
RESISTORS, CAPACITORS, ETC. MUST BE REPLACED WITH EXACT
FACTORY TYPES, DO NOT USE REPLACEMENT COMPONENTS
OTHER THAN THOSE SPECIFIED OR MAKE UNRECOMMENDED CIRCUIT MODIFICATIONS.
7. AFTER RE-ASSEMBLY OF THE SET ALWAYS PERFORM AN A.C.
LEAKAGE TEST ON ALL EXPOSED METALLIC PARTS OF THE CABINET, (THE CHANNEL SELECTOR KNOB, ANTENNA TERMINALS. HANDLE AND SCREWS) TO BE SURE THE SET IS SAFE TO OPERATE
WITHOUT DANGER OF ELECTRICAL SHOCK. DO NOT USE A LINE
ISOLATION TRANSFORMER DURING THIS TEST USE AN A.C. VOLTMETER, HAVING 5000 OHMS PER VOLT OR MORE SENSITIVITY, IN
THE FOLLOWING MANNER; CONNECT A 1500 OHM 10 WATT RESISTOR, PARALLELED BY A .15 MFD. 150.V A.C TYPE CAPACITOR
BETWEEN A KNOWN GOOD EARTH GROUND (WATER PIPE, CONDUIT, ETC.) AND THE EXPOSED METALLIC PARTS, ONE AT A TIME.
MEASURE THE A.C. VOLTAGE ACROSS THE COMBINATION OF 1500
OHM RESISTOR AND .15 MFD CAPACITOR. REVERSE THE A.C. PLUG
AND REPEAT A.C. VOLTAGE MEASUREMENTS FOR EACH EXPOSED
METALLIC PART. VOLTAGE MEASURED MUST NOT EXCEED 75
VOLTS R.M.S. THIS CORRESPONDS TO 0.5 MILLIAMP A.C ANY
VALUE EXCEEDING THIS LIMIT CONSTITUTES A POTENTIAL SHOCK
HAZARD AND MUST BE CORRECTED IMMEDIATELY.
SUBJECT: GRAPHIC SYMBOLS
THE LIGHTNING FLASH WITH APROWHEAD SYMBOL. WITHIN
AN EQUILATERAL TRIANGLE, IS INTENDED TO ALERT THE
SERVICE PERSONNEL TO THE PRESENCE OF UNINSULATED
“DANGEROUS VOLTAGE” THAT MAY BE OF SUFFICIENT MAGNITUDE TO CONSTITUTE A RISK OF ELECTRIC SHOCK.
THE EXCLAMATION POINT WITHIN AN EQUILATERAL TRIANGLE IS INTENDED TO ALERT THE SERVICE PERSONNEL TO
THE PRESENCE OF IMPORTANT SAFETY INFORMATION IN
SERVICE LITERATURE.
SUBJECT : X-RADIATION
1. BE SURE PROCEDURES AND INSTRUCTIONS TO ALL SERVICE PERSONNEL COVER THE SUBJECT OF X-RADIATION. THE ONLY POTENTIAL SOURCE OF X-RAYS IN CURRENT T.V. RECEIVERS IS THE PICTURE TUBE. HOWEVER, THIS TUBE DOES NOT EMIT X-RAYS WHEN
THE HIGH VOLTAGE IS AT THE FACTORY SPECIFIED LEVEL. THE
PROPER VALUE IS GIVEN IN THE APPLICABLE SCHEMATIC. OPERATION AT HIGHER VOLTAGES MAY CAUSE A FAILURE OF THE PICTURE TUBE OR HIGH VOLTAGE SUPPLY AND, UNDER CERTAIN CIRCUMSTANCES, MAY PRODUCE RADIATION IN EXCESS OF DESIRABLE LEVELS.
2. ONLY FACTORY SPECIFIED C.R.T. ANODE CONNECTORS MUST BE
USED. DEGAUSSING SHIELDS ALSO SERVE AS AN X-RAY SHIELD IN
COLOR SETS, ALWAYS RE-INSTALL THEM.
3. IT IS ESSNTIAL THAT SERVICE PERSONNEL HAVE AVAILABLE AN
ACCURATE AND RELIABLE HIGH VOLTAGE METER. THE CALIBRATION OF THE METER SHOULD BE CHECKED PERIODICALLY
AGAINST A REFERENCE STANDARD, SUCH AS THE ONE AVAILABLE
AT YOUR DISTRIBUTOR.
4. WHEN THE HIGH VOLTAGE CIRCUITRY IS OPERATING PROPERLY
THERE IS NO POSSIBILITY OF AN X-RADIATION PROBLEM. EVERY
TIME A COLOR CHASSIS IS SERVICED. THE BRIGHTNESS SHOULD
BE RUN UP AND DOWN WHILE MONITORING THE HIGH VOLTAGE
WITH A METER TO BE CERTAIN THAT THE HIGH VOLTAGE DOES
NOT EXCEED THE SPECIFIED VALUE AND THAT IT IS REGULATING
CORRECTLY. WE SUGGEST THAT YOU AND YOUR SERVICE ORGANIZATION REVIEW TEST PROCEDURES SO THAT VOLTAGE REGULATION IS ALWAYS CHECKED AS A STANDARD SERVICING PROCEDURE AND THAT THE HIGH VOLTAGE READING BE RECORDED ON
EACH CUSTOMER’S INVOICE.
5. WHEN TROUBLESHOOTING AND MAKING TEST MEASUREMENTS IN
A PRODUCT WITH A PROBLEM OF EXCESSIVE HIGH VOLTAGE,
AVOID BEING UNNECESSARILY CLOSE TO THE PICTURE TUBE AND
THE HIGH VOLTAGE SUPPLY. DO NOT OPERATE THE PRODUCT
LONGER THAN IT IS NECESSARY TO LOCATE THE CAUSE OF EXCESSIVE VOLTAGE.
6. REFER TO HV. B+ AND SHUTDOWN ADJUSTMENT PROCEDURES
DESCRIBED IN THE APPROPRIATE SCHEMATIC AND DIAGRAMS
(WHERE USED).
SUBJECT: IMPLOSION
1. ALL DIRECT VIEWED PICTURE TUBES ARE EQUIPPED WITH AN INTEGRAL IMPLOSION PROTECTION SYSTEM, BUT CARE SHOULD BE
TAKEN TO AVOID DAMAGE DURING INSTALLATION, AVOID
SCRATCHING THE TUBE. IF SCRATCHED REPLACE IT.
2. USE ONLY RECOMMENDED FACTORY REPLACEMENT TUBES.
SUBJECT : TIPS ON PROPER INSTALLATION
1. NEVER INSTALL ANY PRODUCT IN A CLOSED-IN RECESS, CUBBYHOLE OR CLOSELY FITTING SHELF SPACE, OVER OR CLOSE TO
HEAT DUCT, OR IN THE PATH OF HEATED AIR FLOW.
2. AVOID CONDITIONS OF HIGH HUMIDITY SUCH AS: OUTDOOR PATIO
INSTALLATIONS WHERE DEW IS A FACTOR, NEAR STEAM RADIATORS WHERE STEAM LEAKAGE IS A FACTOR, ETC.
3. AVOID PLACEMENT WHERE DRAPERIES MAY OBSTRUCT REAR
VENTING. THE CUSTOMER SHOULD ALSO AVOID THE USE OF DECORATIVE SCARVES OR OTHER COVERINGS WHICH MIGHT
OBSTRUCT VENTILATION.
4. WALL AND SHELF MOUNTED INSTALLATIONS USING A COMMERCIAL MOUNTING KIT, MUST FOLLOW THE FACTORY APPROVED
MOUNTING INSTRUCTIONS. A PRODUCT MOUNTED TO A SHELF OR
PLATFORM MUST RETAIN ITS ORIGINAL FEET (OR THE EQUIVALENT
THICKNESS IN SPACERS) TO PROVIDE ADEQUATE AIR FLOW
ACROSS THE BOTTOM. BOLTS OR SCREWS USED FOR FASTENERS
MUST NOT TOUCH ANY PARTS OR WIRING. PERFORM LEAKAGE
TEST ON CUSTOMIZED INSTALLATIONS.
5. CAUTION CUSTOMERS AGAINST THE MOUNTING OF A PRODUCT ON
SLOPING SHELF OR A TILTED POSITION, UNLESS THE PRODUCT IS
PROPERLY SECURED.
6. A PRODUCT ON A ROLL-ABOUT CART SHOULD BE STABLE ON ITS
MOUNTING TO THE CART. CAUTION THE CUSTOMER ON THE HAZARDS OF TRYING TO ROLL A CART WITH SMALL CASTERS ACROSS
THRESHOLDS OR DEEP PILE CARPETS.
7. CAUTION CUSTOMERS AGAINST THE USE OF A CART OR STAND
WHICH HAS NOT BEEN LISTED BY UNDERWRITERS LABORATORIES,
INC. FOR USE WITH THEIR SPECIFIC MODEL OF TELEVISION
RECEIVER OR GENERICALLY APPROVED FOR USE WITH T.V.’S OF
THE SAME OR LARGER SCREEN SIZE.
8. CAUTION CUSTOMERS AGAINST THE USE OF EXTENSION CORDS.
EXPLAIN THAT A FOREST OF EXTENSIONS SPROUTING FROM A SINGLE OUTLET CAN LEAD TO DISASTROUS CONSEQUENCES TO
HOME AND FAMILY.
PRODUCT SAFETY SERVICING GUIDELINES FOR VIDEO PRODUCTS
A.C. VOLTMETER
GOOD EARTH GROUND
SUCH AS THE WATER
PIPE. CONDUIT. ETC
PLACE THIS PROBE
ON EACH EXPOSED
METAL PART
1-3
SERVICING PRECAUTIONS
CAUTION : Before servicing the DVD covered by this service
data and its supplements and ADDENDUMS, read and follow the SAFETY PRECAUTIONS. NOTE : if unforeseen circumstances create conflict between the following servicing
precautions and any of the safety precautions in this publications, always follow the safety precautions.
Remember Safety First:
General Servicing Precautions
1. Always unplug the DVD AC power cord from the AC
power source before:
(1) Removing or reinstalling any component, circuit board,
module, or any other assembly.
(2) Disconnection or reconnecting any internal electrical
plug or other electrical connection.
(3) Connecting a test substitute in parallel with an elec-
trolytic capacitor.
Caution : A wrong part substitution or incorrect
polarity installation of electrolytic capacitors may result
in an explosion hazard.
2. Do not spray chemicals on or near this DVD or any of
its assemblies.
3. Unless specified otherwise in this service data, clean
electrical contacts by applying an appropriate contact
cleaning solution to the contacts with a pipe cleaner,
cotton-tipped swab, or comparable soft applicator.
Unless specified otherwise in this service data, lubrication
of contacts is not required.
4. Do not defeat any plug/socket B+ voltage interlocks with
whitch instruments covered by this service manual might
be equipped.
5. Do not apply AC power to this DVD and/or any of its
electrical assemblies unless all solid-state device heat
sinks are cerrectly installed.
6. Always connect test instrument ground lead to the
appropriate ground before connection the test instrument
positive lead. Always remove the test instrument ground
lead last.
Insulation Checking Procedure
Disconnect the attachment plug from the AC outlet and turn
the power on. Connect an insulation resistance meter(500V)
to the blades of the attachment plug. The insulation resistance between each blade of the attachment plug and accessible conductive parts (Note 1) should be more than 1Mohm.
Note 1 : Accessible Conductive Parts including Metal panels, Input terminals, Earphone jacks, etc.
Electrostatically Sensitive (ES) Devices
Some semiconductor (solid state) devices can be damaged
easily by static electricity. Such components commonly are
called Electrostatically Sensitive (ES) Devices. Examples of
typical ES devices are integrated circuits and some field
effect transistors and semiconductor chip components.
The following techniques should be used to help reduce the
incidence of component damage caused by static electricity.
1. Immediately before handling any semiconductor component or semiconductor-equipped assembly, drain off any
electrostatic charge on your body by touching a known
earth ground. Alternatively, obtain and wear a commercially available discharging wrist strap device, which
should be removed for potential shock reasons prior to
applying power to the unit under test.
2. After removing an electrical assembly equipped with ES
devices, place the assembly on a conductive surface such
as aluminum foil, to prevent electrostatic charge buildup or
exposure of the assembly.
3. Use only a GROUNDED-tip soldering iron to solder or
unsolder ES devices.
4. Use only an anti-static solder removal device. Some
solder removal devices not classified a “anti-static” can
generate electrical charges sufficient to damage ES
devices.
5. Do not use freon-propelled chemicals. These can
generate electrical charge sufficient to damage ES
devices.
6. Do not remove a replacement ES device from its protec
tive package until immediately before you are ready to
install it. (Most replacement ES devices are packaged with
leads electrically shorted together by conductive foam,
aluminum foil, or comparable conductive material).
7. Immediately before removing the protective material from
the leads of a replacement ES device, touch the protective
material to the chassis or circuit assembly into which the
device will be installed.
Caution : Be sure no power is applied to the chassis or
circuit, and observe all other safety precautions.
8. Minimize bodily motions when handling unpackaged
replacement ES devices. (Normally harmless motion such
as the brushing together of your clothes fabric or the lifting
of your foot from a carpeted floor can generate static electricity sufficient to damage an ES device.)
2-1
SECTION 2
CABINET & MAIN CHASSIS
CONTENTS
EXPLODED VIEWS .....................................................................................................................2-2
1. Cabinet and Main Frame Section ...........................................................................................2-2
2. Deck Mechanism Section........................................................................................................2-3
3. Packing Accessory Section....................................................................................................2-5
2-2
EXPLODED VIEWS
1. Cabinet and Main Frame Section
465
465
250
462
462
300
DIG901
465
261
260
275
463
463
465
463
463
463
A00
A43
A42
A47
A46
A48
A49
283
280
452
452
A
5
4
3
2
1
BCD
2-3
2. Deck Mechanism Section
016
012
012
014
014
009
011
008
432
430
430
430
430
031
001
003
004
026
025
002
414
415
415
413
413
413
414
414
416
032
034
033
035
416
416
416
416
037
030
022
023
021
020
036
A03
A01
A02
A04
038
416
005
005
024
039
039
463
040
040
463
008B
008A
038A
A
5
4
3
2
1
BCD
2-5
3. Packing Accessory Section
BATTERY
808
PACKING SHEET
804
PACKING
803
811
812
OWNER'S MANUAL
PLUG ASS'Y 1WAY(YELLOW)
PLUG ASS'Y 2WAY
810
CABLE SET ASS'Y
801
REMOCON
900
BOX CARTON
802
820
PLUG ASS'Y 1WAY(BLACK)
PACKING
803
806
RF CABLE
3-1
SECTION 3
ELECTRICAL
CONTENTS
ELECTRICAL TROUBLESHOOTING GUIDE......................................................................3-2
1. Power(SMPS) Circuit ...............................................................................................................3-2
2. µ-com Circuit............................................................................................................................3-3
3. MPEG Circuit............................................................................................................................3-6
4. Front Circuit(Digitron & Key) ................................................................................................3-7
5. RF/Servo Circuit ......................................................................................................................3-8
BLOCK DIAGRAMS ..................................................................................................................3-12
1. Overall Block Diagram ..........................................................................................................3-12
2. Power (SMPS) Block Diagram ..............................................................................................3-13
3. RF/CD DSP/DVD DSP/DVD servo Block Diagram ..............................................................3-14
4. Audio Block Diagram ............................................................................................................3-15
5. MPEG Block Diagram...........................................................................................................3-16
CIRCUIT DIAGRAMS................................................................................................................3-17
1. Power (SMPS) Circuit Diagram ............................................................................................3-17
2. DVD DSP Circuit Diagram.....................................................................................................3-19
3. Drive & RF Circuit Diagram ..................................................................................................3-21
4. MPEG Circuit Diagram ..........................................................................................................3-23
• WAVEFORMS ...........................................................................................................................3-25
5. Audio DM & 5.1CH Circuit Diagram .....................................................................................3-27
6. TIMER & Key Circuit Diagram ..............................................................................................3-29
7. A/V Circuit Diagram ...............................................................................................................3-31
8. A/V Jack Circuit Diagram......................................................................................................3-33
• CIRCUIT VOLTAGE CHART.........................................................................................................3-35
PRINTED CIRCUIT DIAGRAMS ............................................................................................3-39
1. MAIN P.C.BOARD (TOP VIEW)..............................................................................................3-39
2. MAIN P.C.BOARD (BOTTOM VIEW)......................................................................................3-41
3. SMPS P.C.BOARD..................................................................................................................3-43
4. TIMER P.C.BOARD.................................................................................................................3-44
5. KEY P.C.BOARD.....................................................................................................................3-43
3-2
ELECTRICAL TROUBLESHOOTING GUIDE
No 5V_D
or 5V_A .
No 5.2VA.
Is 5.2VA section working?
(Is the POWER CTL at
Pin6 High/low?)
Is oscillation present at the
Base of Q108?
Replace Q108.
Check D109, C123, R125,
R124.
Replace R102.
Replace BD101.
(Bridge rectifier)
Is R102(R104) normal?
Is about AC 100V applied to
IC101 Pin 3.
Check IC101.
Is 5.2V applied to IC102
Pin 1?
Is there a DC voltage at the
(+) terminal of BD101?
Check R127, 128.
(SHUTDOWN CKT)
1. Power(SMPS) Circuit
No FLD
Is 5.2VA section working?
Replace SMPS trans(T101).
Replace the inferior
components.
Are D109, L103 open?
NO
NO
NO
NO
NO
NO
YES
YES
YES
YES
YES
YES
YES
A. B.
NO
NO
3-3
Replace Main B/D
Refer to Front Part
Replace IC503
Reconnect it.
2. µ-COM Circuit
A. No Power
Does Logo appear
on the screen?
Is oscillation of
X501 normal?
Are IC501 Pins 193, 808
and 81 normal?
Do “Hello” appear at FLD?
Is P3901
connected normally?
Is P3901 Pin 7, 8, 9 normal?
The waveform
on 3, 5, 7 pin of IC503
normal?
Check the oscillation
Check short.
OK
Replace IC501
or IC3F1.
Check power.
(Refer to power)
If power is
normal
OK
POWER ON
1
1
YES
YES
YES
NO
YES
YES
YES
A
NO
NO
NO
NO
NO
NONO
YES
A
3-4
B. Audio abnormal
D. Open/Close abnormal
Check the
connection of P3901.
Check IC301 Pins 3, 4.
Check Audio jack.
YES (If OK)
YES
NO
NO
YES
YES (If OK)
YES
YES (If OK)
YES (If OK)
YES (If OK)
Refer to Audio part.
Refer to Decoder part.
Refer to PANTERA part.
Replace B/D.
Check Front.
Reconnect it.
Refer to SERVO part.
Check the connection of MD.
AUDIO ABNORMAL
OPEN/CLOSE ABNORMAL
C. Video abnormal
Check Video jack.
YES (If OK)
YES (If OK)
YES (If OK)
Refer to Video part.
Refer to PANTERA part.
Replace B/D.
VIDEO ABNORMAL
3-5
E. Picture abnormal
Check the disc.
If OK
YES (If OK)
YES (If OK)
Refer to Servo part
Check DSP
Check PANTERA
Replace B/D
PICTURE ABNORMAL
F. Disc Error
Check Disc
YES (If OK)
YES (If OK)
Refer to Servo part
Replace B/D
DISC ERROR
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