Zehnder Pumpen FPS-KE Operation Manual
Pumping station
Operation Manual
FPS-KE /
2
Table of contents:
Page
Declaration of conformity ............................................................................... 3
1. General .......................................................................................................... 4
1.1 Scope ..................................................................................................... 4
1.2 Enquiries and orders ............................................................................... 4
1.3 Technical data ........................................................................................ 4
1.4 Range of application ............................................................................... 5
1.5 Scope of supply ...................................................................................... 5
2. Safety ............................................................................................................ 5
2.1 Marking of the notes contained in the operation manual ......................... 5
2.2 Personnel development and training ....................................................... 6
2.3 Dangers in case of non-observance of the safety notes .......................... 6
2.4 Safety-conscious way of working ............................................................ 6
2.5 Safety notes for the operator/user ........................................................... 6
2.6 Safety notes concerning maintenance, inspection, and
assembly works ...................................................................................... 7
2.7 Unauthorised modification of the machine and fabrication of spare parts 7
2.8 Unauthorised modes of operation ........................................................... 7
3. Transport and temporary storage ................................................................... 7
3.1 Transport ................................................................................................ 7
3.2 Temporary storage/conservation ............................................................. 7
4. Description ..................................................................................................... 7
4.1 General ................................................................................................... 7
4.2 Assembly and mode of operation ............................................................ 8
5. Installation ...................................................................................................... 8
5.1 Excavation of the trench ......................................................................... 8
5.2 Insertion of the shaft ............................................................................... 8
5.3 Connection of the shaft ........................................................................... 8
5.4 Filling of the trench .................................................................................. 9
6. Commissioning ............................................................................................ 10
7. Maintenance and repair ............................................................................... 10
8. Malfunctions; causes and elimination ........................................................... 10
9. Guarantee .................................................................................................... 10
10. Technical modifications ................................................................................ 10
Appendix:A main dimensions ........................................................................ 11
Appendix:B installation suggestion for manhole cover class D ...................... 12
3
Declaration of conformity
- for the purpose of the EC low voltage directive 73/23/EWG, Appendix III B
- for the purpose of the EMC directive 92/31/EWG and 93/68/EWG
------------------------------------------------------------------------------------------------------------------We, the ZEHNDER Pumpen GmbH
Zwönitzer Straße 19
08344 Grünhain-Beierfeld,
herewith declare
that the prefabricated pump stations of the type FPS-K (A) conform to the following relevant
regulations:
- EC low voltage directive as amended 93/68/EWG, Appendix I
- EMC directive 92/31/EWG and 93/68/EWG
Applied harmonized standards, particularly:
- EN 292 part 1
- EN 292 part 2
- Draft EN 292 part 2 A1
- EN 60 335-1
- EN 60 335-2-41
- EN 55014/4.93
- EN 55104/95
Applied national technical standards and specifications, particularly:
- DIN EN 292 part 1
- DIN EN 292 part 2
- draft DIN EN 292 part 2 A1
- DIN VDE 0700 part 1
- DIN VDE 0700 part 41
- draft DIN EN 809
Grünhain, 12 January 2004
Matthias Kotte
Product Development
General technical approval Z-42.1.333
4
1. General
1.1 Scope
This operating manual is valid for the prefabricated pump station FPS-K (A).
If the instructions of the operation manual – especially the safety instructions - are not
observed, or in case of unauthorized modifications of the plant or the installation of nonoriginal spare parts, the guarantee expires automatically. The manufacturer assumes no
liability for damages resulting from such behaviour!
Manufacturer: ZEHNDER GmbH
Pumpen und Anlagenbau
Zwönitzer Straße 19
08344 Grünhain-Beierfeld
Manufactured sizes:
FPS-K (A) shaft fittings for individual or twin plants.
Pumps with a discharge coupling of 2’’ and an output of up to approx. 4 kW can be used.
State of the operation manual: July 2008
1.2 Enquiries and orders
In case of enquiries or orders, address yourself to your specialist retailer.
1.3 Technical data
Clear width: 1000 mm
External diameter approx.: 1100 mm
Shaft heights:
Base body height
Height with attachment
piece and BEGU-
manhole cover
class A
Height with attachment
piece and BEGU-
manhole cover
class B
Height with attachment
piece and BEGU-
manhole cover
class D
H2
1600
1730-1960
1775-2005
1810-2040
H3
2100
2230-2460
2275-2505
2310-2540
H5
3100
3230-3460
3275-3505
3310-3540
Opening of the manhole cover: 625 mm
Weight: 60 kg - 90 kg (without mounting parts)
Inlet: adapted for PVC-KG DN 150
Inlet depth: 675 mm (centre pipe) from bottom edge of shaft bottom
Pressure connection: PE HD DN 50 da= 63 mm
Depth of pressure connection: 675 mm (centre pipe) from bottom edge of shaft bottom
Operating volume: approx. 400 l
Ventilation/ductwork for cables: 2 x PVC-KG DN 100
Depth of connection: 1175 mm (centre pipe) from bottom edge of shaft bottom
Maximum media temperature: 60°C
The shaft is secured against uplift up to a groundwater level of 1.2m from the bottom edge of the shaft!
Materials
Shaft: Polyethylene
Coupling system: Cast iron GG 20
Gate valve: Brass
Pressure pipe: Polyethylene
Check valve: GG 25
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