therein are owned by ZIH Corp. and Zebra’s licensors. Unauthorized reproduction of this manual or the software
and/or firmware in the printer may result in imprisonment of up to one year and fines of up to $10,000
(17 U.S.C.506). Copyright violators may be subject to civil liability.
ZebraLink, Element Energy Equalizer, E
head graphic, ZPL and ZPL II are registered trademarks of ZIH Corp. All rights reserved worldwide.
All other brand names, product names, or trademarks belong to their respective holders. For additional trademark
information, please see “Trademarks” on the product CD.
Proprietary Statement This manual contains proprietary information of Zebra Technologies Corporation and its
subsidiaries (“Zebra Technologies”). It is intended solely for the information and use of parties operating and
maintaining the equipment described herein. Such proprietary information may not be used, reproduced, or disclosed
to any other parties for any other purpose without the express, written permission of Zebra Technologies Corporation.
Product Improvements Continuous improvement of products is a policy of Zebra Technologies Corporation.
All specifications and designs are subject to change without notice.
®
, ZPL II®, and ZebraLink™ programs; Element Energy Equalizer™ Circuit; E3™;
3
and all product names and numbers are trademarks, and Zebra, the Zebra
Liability Disclaimer Zebra Technologies Corporation takes steps to ensure that its published Engineering
specifications and manuals are correct; however, errors do occur. Zebra Technologies Corporation reserves the right
to correct any such errors and disclaims liability resulting therefrom.
Limitation of Liability In no event shall Zebra Technologies Corporation or anyone else involved in the creation,
production, or delivery of the accompanying product (including hardware and software) be liable for any damages
whatsoever (including, without limitation, consequential damages including loss of business profits, business
interruption, or loss of business information) arising out of the use of, the results of use of, or inability to use such
product, even if Zebra Technologies Corporation has been advised of the possibility of such damages. Some
jurisdictions do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation
or exclusion may not apply to you.
This manual contains the information required to install the printer and to run it from a host
computer such as a PC.
1
Introduction
Updating
The TTP 8000 series consists of TTP 8200 with a resolution of 203 dpi, and TTP 8300 with a
resolution of 300 dpi. This manual applies to both versions and notes are made where they
differ.
Programming on page 31 gives the applicable control-codes and escape-sequences supported
by the printer processor firmware.
Other chapters of the manual contain information about the printer status codes,
communications parameters, test print functions, specifications, etc.
This manual will be updated as, from time to time, printer functions and features may be added
or amended. You will always find the latest edition on our web site (http://www.zebra.com).
If you require functions not found in this manual edition please contact Technical Support for
your region or the Zebra partner the printer was purchased from.
10/19/2009TTP 8000 Technical ManualP1003638-003
About This Document
8
Contacts
Contacts
Technical Support via the Internet is available 24 hours per day, 365 days per year.
Web Site: www.zebra.com
E-mail Back Technical Library:
Zebra Technologies Europe Limited
Dukes Meadow
Millboard Road
Bourne End
Buckinghamshire, SL8 5XF
United Kingdom
T: +44 (0) 1628 556000
F: +44 (0) 1628 556001
T: +44 (0) 1628 556039
F: +44 (0) 1628 556003
E: Tseurope@zebra.com
T: +44 (0) 1772 693069
F: +44 (0) 1772 693046
New requests: ukrma@zebra.com
Status updates:
repairupdate@zebra.com
T: +44 (0) 1628 556000
F: +44 (0) 1628 556001
E: Eurtraining@zebra.com
T: +44 (0) 1628 556037
F: +44 (0) 1628 556005
E: mseurope@zebra.com
T: +44 (0) 1628 556032
F: +44 (0) 1628 556001
E: cseurope@zebra.com
Asia Pacific
and India
Zebra Technologies Asia Pacific
Pte. Ltd.
120 Robinson Road
#06-01 Parakou Building
Singapore 068913
T: + 65 6858 0722
F: +65 6885 0838
T: +65 6858 0722
F: +65 6885 0838
E: China:tschina@zebra.com
All other areas:
tsasiapacific@zebra.com
T: +65 6858 0722
F: +65 6885 0838
E: China:tschina@zebra.com
All other areas:
tsasiapacific@zebra.com
T: + 65 6858 0722
F: +65 6885 0838
E: China:tschina@zebra.com
All other areas:
tsasiapacific@zebra.com
E: China: GCmarketing@zebra.com
All other areas:
APACChannelmarketing@zebra.com
T: +65 6858 0722
F: +65 6885 0836
E: China: order-csr@zebra.com
All other areas:
csasiapacific@zebra.com
P1003638-003TTP 8000 Technical Manual10/19/09
2
Product Presentation
The TTP 8000 kiosk printer series consists of a family of printers that will print A4 or Letter
paper width depending on the printer configuration. Different configurations and paper
handling options are available.
Figure 1 • TTP 8000 Printers
Note • Roll holders shown in Figure 1 are options.
10/19/2009TTP 8000 Technical ManualP1003638-003
Product Presentation
10
Figure 2 • Printer Exterior, Side View
The TTP 8000 series of kiosk printers use direct thermal printing. The print speed is up to
100 mm per second.
The printer has an integrated control board that communicates with the host computer through
either an USB orIEEE-1284 bi-directional parallel port. Printer drivers for Microsoft Windows
are available. The USB and parallel interface printers are compatible with the Plug and Play
standard. It is also possible to address the printer directly from the kiosk software without
using a driver.
The flip-up printhead and presenter modules give the operator complete access to the paper
path for maintenance purposes.
The loop generating presenter mechanism handles documents of various lengths. It holds the
printout until printed, then cuts and presents the complete printout to the customer. The
“retract and retain” function can retract uncollected printouts into a wastebasket inside the
kiosk.
Note • The compact version of the printer does not have presenter or retract function, and the
vertical printer has limited use of retract as the retract path faces the same direction as the
normal eject path.
P1003638-003TTP 8000 Technical Manual10/19/2009
Figure 3 • Printer Exterior, Rear View
Product Presentation
11
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Product Presentation
12
Indicators
Indicators
The status indicator flashes in various sequences to indicate specific statuses or warnings.
The status indicator (see Figure 3, Printer Exterior, Rear View, on page 11) has several
functions:
ON constantly The printer is operational.
Flashes rapidly Indicates error. Hold down the feed-forward button and the number of
flashes will reflect the status-code. See Table 1.
Flash, pauses,
flash
Number of
Flashes
1
2
3
4
5
6
7
Fast flashes
Steady light
Off
Indicates warnings of non-severe error. The number of flashes reflects
the warning-code. See Table 2.
Table 1 • Status Codes
Status Code Description
Paper jam in presenter
Cutter cannot return to home position
Out of paper
Printhead lifted
Note • Only available on printers with printhead open sensor
installed.
Paper wrapped around platen (under head)
Temp error, printhead is above 60°C
Presenter not rotating
Checksum error, firmware
Wrong firmware type
No firmware is loaded, or wrong firmware checksum
Status-codes are reset:
• When the conditions causing them are removed.
• When the printer is turned off/on.
• When the printhead is lifted and then lowered. On printers without printhead lifted sensor,
remove paper, install again, and press the Feed button to reset.
• When the hardware reset command is received.
P1003638-003TTP 8000 Technical Manual10/19/2009
Table 2 • Warning Codes
Product Presentation
Indicators
13
Number of
Flashes
Warning Code Description
2Paper low
3 Weekend low*
*. Warning-codes are reset automatically when the cause for them are removed.
Control Board Indicators
The control board has two power indicators behind the power connector. To see the indicators,
open the printhead and look down between the platen and the printer frame.
Green indicator constantly ON24 V present
Red indicator constantly ON5 V OK (generated on control board)
Note • This signaling is disabled by default. It can be
disabled/enabled through parameter setup
Table 3 • Control Board Indicators
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Product Presentation
14
Feed Button
Feed Button
Using the Feed button:
When you have inserted the paper under the printhead, press the Feed button and the printer
will feed it forward, cut and eject a printout, then switch to on-line mode. Each press on the
Feed button will feed, cut, and present one form length.
Is there paper in the presenter section of the printer?
If…Then…
NoPress the Feed button once to make a Form Feed. (Feed, cut, and present a
complete page.) In black mark mode, the page will be synchronized with the
black mark.
YesPress the Feed button once to clear the presenter.
When auto-loading paper, and the paper does not feed straight:
1. Press the Feed button once to stop the loading process.
2. Correct the error.
3. Press the Feed button once more to commence with the loading.
When loading paper manually:
1. After closing the printhead, press the Feed button to feed-cut-eject one page.
2. Press and hold the Feed button while turning on the power to print a self-test printout. See
page Making a Test Printout on page 21.
P1003638-003TTP 8000 Technical Manual10/19/2009
Unpacking
Press down
Remove
Unhook
When a new printer is delivered the printhead is secured with a shipping strap. Remove this by
pressing it downwards and disengage it from the parallel interface hole, then turn it up and
remove the shipping strap.
3
Installation
Figure 4 • Removing the Shipping Strap
10/19/2009TTP 8000 Technical ManualP1003638-003
Installation
SW01006B
Roll under or behind;Looping presenter version
Roll over or behind; Compact version
Narrow kiosk fit,fan fold paper;Vertical version
Roll under or behind;
Standard version with
looping presenter
Roll over or behind;
Compact version
Narrow kiosk fit,
fanfold paper;
Vertical version
16
Installation Considerations
Installation Considerations
There are a number of printer mounting options available to install the TTP 8000 printer in a
self-service kiosk enclosure, as illustrated in Figure 5. See also Printer Dimensions
on page 113.
Figure 5 • Installation Options
)
Additional space is required for paper replenishment and paper jam removal. Consider
mounting the printer on a movable platform so that the printer can be maintained outside the
kiosk enclosure.
Important • It is essential for the function of the printer that the paper is rolled in the correct
direction for the model of printer that you have.
Table 4 • Media Mounting Configurations
Media TypeStandardVerticalCompact
Roll mediaXXX
Fanfold mediaXXX
Roll behind printerXXX
Roll under printerXXX
Roll above printerX
Thermal coating outside of rollXXX
Thermal coating inside of rollX
P1003638-003TTP 8000 Technical Manual10/19/2009
Electrostatic Discharges, and Earth Currents
Preventing ESD and earth currents from affecting the printer operation requires proper
connection of the printer chassis to protective earth through a mounting platform or through a
separate earth conductor. The signal ground is not connected to protective earth (chassis)
inside the printer.
See Figure 6. Fasten an earth cable to the printer using an M4x6 screw. Always put a lock
washer between the chassis and the connector.
Figure 6 • Attach Earth Cable
Installation
Installation Considerations
17
Ambient Light
There are optical sensors just inside the paper exit at the front of the printer.
To ensure proper printer operation, design the printer enclosure so that it prevents direct
sunlight or light from indoor lamps from reaching the sensor through the paper exit.
10/19/2009TTP 8000 Technical ManualP1003638-003
Installation
18
Connecting to the Computer
Connecting to the Computer
Caution • Using a non-approved cable with the printer may void the FCC and other EMC
approvals of the printer.
Using the Parallel Interface
1. Connect the printer to the parallel port of the computer to be used.
2. Connector J10 is an IEEE-1284 type C, 36-pole mini Centronics, with clip latches. See
Figure 21 on page 96 for pin assignment of J10.
3. Use only certified cables marked IEEE-1284. See Part Number List on page 124 for
cables from Zebra Technologies.
Figure 7 • IEEE-1284 cable with Type A and Type C Connectors
P1003638-003TTP 8000 Technical Manual10/19/2009
Using the USB Interface
1. Connect J13 of the printer to the USB port of the computer or the USB hub to be used.
USB connectors can be recognized by the following symbol: .
2. Connector J13 is a 4-pin USB type B connector. See USB on page 98 for pin assignment.
A suitable cable is available from Zebra, see Part Number List on page 124 for part number.
Note • The USB interface on printers with hardware revision A does not trigger enumeration
in Windows when the printer is reset. Reset occurs after font, logotype, firmware and
parameter storage. This means that the printer will disappear from the list of available
printers at reset, and appear again when the PC is restarted. In normal operation this will not
happen. Powering off/on the printer starts enumeration.
You can see the hardware revision on the self-test printout.
Figure 8 • USB Cable with Type A and Type B Connectors
Installation
Connecting to the Computer
19
10/19/2009TTP 8000 Technical ManualP1003638-003
Installation
20
Connecting to the Computer
Connecting the Power
Caution • Use only the recommended Zebra power supply (see Part Number List
on page 124
1. Attach a ground cable to the ground screw on the printer.
2. Connect the cable from the power supply to J8.
3. Connect the power cable to the line outlet.
4. Apply power to the printer.
for part number).
If you use another type of power supply unit, connect the voltages according to the following
illustration.
Important • The ground and the 24 V ground must be separated in the power supply to avoid
ground loops!
At the printer end of the cable, use a Tyco Mate-N-Lok connector housing and two
contact-sockets:
Figure 9 • Power Connection
Tyco No. 350777-1Tyco No. 350689-1
Table 5 • Current Consumption at Factory Default Settings
Print DensityTTP 8200TTP 8300
None (Idle)0.15 A0.15 A
10% coverage1 A2 A
20% coverage2 A3 A
30% coverage3 A4 A
40% coverage4 A5 A
50% coverage5 A6 A
All black printing10 A12 A
Note • Print speed, burn time, and temperature affects these values.
P1003638-003TTP 8000 Technical Manual10/19/2009
Making a Test Printout
You can make a self-test printout if you want to verify that the printer operates correctly. See
Self-test Printout and Other Power ON Modes on page 29.
Paper Path Adjustment
Paper Width
When delivered, the paper width is adjusted to 210-mm for A4, and 216-mm for Letter paper
versions of the printer. To adjust the width, do as follows:
1. Loosen the two screws on each side that holds the guide wings (see Figure 2, Printer
Exterior, Side View, on page 10).
For A4-paperPull the wings together as much as possible, and then tighten the
For Letter paperPush the wings apart as much as possible, and then tighten the
screws.
screws.
Installation
Making a Test Printout
21
10/19/2009TTP 8000 Technical ManualP1003638-003
Installation
22
Paper Path Adjustment
Paper Level Sensors
The printer has inputs for two paper level sensors.
Sensor status is reported to the host computer when it asks the printer for status. If you want
the indicator on the printer to flash to show paper level sensor status, you must enable
signaling using parameter No. 52, see Default Parameter Settings on page 71.
Figure 10 • Sensors on Large Roll Holder
The paper-near-end sensor alerts the system when a couple of meters of paper remain. The
purpose of this sensor is to get an early alert so that you can replace the paper in time in
remotely located kiosks.
The weekend sensor should alert when the remaining paper does not last over a weekend. A
reason to use this sensor is that it is more expensive to get a service technician out on a
weekend or holiday, than it is to replace the paper before it is totally empty.
The Zebra 150 mm paper roll holder can be equipped with one paper-near-end sensor, while
the larger paper holders have both paper-near-end and weekend sensors.
When installing the Zebra paper holder just connect the cable from the roll holder to connector
J1 at the back of the printer. See Printer Exterior, Rear View on page 11.
P1003638-003TTP 8000 Technical Manual10/19/2009
Installation
Paper-nearend sensor
5
4
6
J1
Sharp GP2S40
Near
end
Roll holder shaft
Weekend sensor
Gray
Red
Blue
Black
2
1
3
PL SENSE
WE SENSE
+5 V
Sharp GP2S4
0
21436
5
SW97081D
M
o
l
e
x
4
3
0
2
5
-
0
6
0
0
M
o
l
e
x
4
3
0
3
0
-
0
0
8
200
Ω200
Ω47 kΩ47 k
Ω
Green
Green
Installing a Printer Driver
If you use custom designed paper holders, connect the sensors according to Figure 11.
Figure 11 • Paper-near-end Sensor Connection
23
Installing a Printer Driver
A printer driver for Microsoft Windows™ is available on the Zebra web site
http://www.zebra.com
and refer to the Kiosk Driver Reference Guide, Part Number P1006873-001, available on
www.zebra.com for detailed driver information.
10/19/2009TTP 8000 Technical ManualP1003638-003
. Please follow the installation instructions that accompany the drivers
1. Turn the new paper roll as shown. The paper should be inserted into the printer with the
temperature-sensitive side up.
Figure 12 • Paper Roll Orientation
2. Tear off approximately 0.5 m from the new paper roll.
Caution • This is important since the outer end of the paper is usually fixed to the roll with
some type of glue or self-adhesive substance that might otherwise cause paper jam or
even printhead damage.
Figure 13 • Tear Off 0.5 m from the New Paper Roll
P1003638-003TTP 8000 Technical Manual10/19/2009
Using Auto Load
1. Make sure the printer is turned ON.
2. Make sure the front edge of the paper is straight.
3. Enter the paper between the guide wings and feed it straight into the printer.
4. The platen should grip the paper, feed one form length, cut and eject, and set the printer
online.
Note • Autoloading works if the printer is on, the head is down and locked, and the Paper
Out flashing sequence is showing on the status indicator. If you see that the paper does not
pull straight, press the Feed button to stop the loading, then straighten the paper, and press
the button again to commence.
Using Manual Load
1. Open the printhead by pulling the two release levers back and tilt up the printhead.
Operation
Installing a Paper Roll
27
Figure 14 • Manual load of new paper
2. Position the paper on the shelf so that it passes the rubber platen roller.
3. Close the printhead. Remember to push the printhead release levers forward. Note that the
paper must be between the guides (circled in the above picture), and under the black plate
(arrow).
10/19/2009TTP 8000 Technical ManualP1003638-003
Operation
28
Clearing Paper Jams
4. Press the Feed button and the paper will feed, cut and eject a printout, and then
automatically go online.
Clearing Paper Jams
Should a paper jam occur, follow the procedure below:
1. Open the presenter top plate by loosening the two thumbscrews, and lifting up the plate.
2. Tear off the jamming paper against the fixed cutter blade, remove all jammed paper, and
make sure the paper path is clear.
3. Close the presenter top, and press it down while tightening the screws.
Figure 15 • Loosen both thumbscrews and flip open the presenter top.
Figure 16 • Tear off the jamming paper against the fixed cutter blade.
P1003638-003TTP 8000 Technical Manual10/19/2009
Self-test Printout and Other Power ON Modes
Self-test Printout and Other Power ON Modes
1. Remove power from the printer.
If your printer has a power switch, turn the power off. If it does not, remove power to the
printer.
2. Hold the feed-forward button depressed while powering ON the printer. Keep the button
depressed until the presenter motor buzzes.
This produces a printout showing the firmware program version and date, control board
revision number and serial number, name of loaded fonts and logotypes, parameter settings,
and the set printhead burn-time.
3. Each successive press of the button will produce a test printout.
4. To exit self-test mode, switch the printer OFF and ON, or send a reset command.
Note • You can also print a self-test printout by sending the command <ESC>P<0> to the
printer.
Operation
29
Power ON Modes
Normally the printer is immediately ready for use when you switch it ON. You can enable
several test and maintenance functions by giving simulating sensor signals while switching
ON the power.
Print ModeFeed buttonPaperPrinthead
NormalReleasedDon't careDon’t care
Self-test printoutPressedLoadedDown
Important • For printers without head up sensor, modes requiring printhead-up are not