therein are owned by ZIH Corp. and Zebra’s licensors. Unauthorized reproduction of this manual or the software
and/or firmware in the printer may result in imprisonment of up to one year and fines of up to $10,000
(17 U.S.C.506). Copyright violators may be subject to civil liability.
ZebraLink, Element Energy Equalizer, E
head graphic, ZPL and ZPL II are registered trademarks of ZIH Corp. All rights reserved worldwide.
All other brand names, product names, or trademarks belong to their respective holders. For additional trademark
information, please see “Trademarks” on the product CD.
Proprietary Statement This manual contains proprietary information of Zebra Technologies Corporation and its
subsidiaries (“Zebra Technologies”). It is intended solely for the information and use of parties operating and
maintaining the equipment described herein. Such proprietary information may not be used, reproduced, or disclosed
to any other parties for any other purpose without the express, written permission of Zebra Technologies Corporation.
Product Improvements Continuous improvement of products is a policy of Zebra Technologies Corporation.
All specifications and designs are subject to change without notice.
®
, ZPL II®, and ZebraLink™ programs; Element Energy Equalizer™ Circuit; E3™;
3
and all product names and numbers are trademarks, and Zebra, the Zebra
Liability Disclaimer Zebra Technologies Corporation takes steps to ensure that its published Engineering
specifications and manuals are correct; however, errors do occur. Zebra Technologies Corporation reserves the right
to correct any such errors and disclaims liability resulting therefrom.
Limitation of Liability In no event shall Zebra Technologies Corporation or anyone else involved in the creation,
production, or delivery of the accompanying product (including hardware and software) be liable for any damages
whatsoever (including, without limitation, consequential damages including loss of business profits, business
interruption, or loss of business information) arising out of the use of, the results of use of, or inability to use such
product, even if Zebra Technologies Corporation has been advised of the possibility of such damages. Some
jurisdictions do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation
or exclusion may not apply to you.
This manual will be updated as, from time to time, printer functions and features may be added
or amended. You will always find the most recent edition on our web site at www.zebra.com.
If you require functions not found in this manual edition, please contact Technical Support for
your region or the Zebra partner the printer was purchased from.
09/14/2009TTP 2000 Technical ManualP1002902-002
About This Document
8
Contacts
Contacts
Technical Support via the Internet is available 24 hours per day, 365 days per year.
Web Site: www.zebra.com
E-mail Back Technical Library:
E-mail address: emb@zebra.com
Subject line: Emaillist
Self Service Knowledge Base: www.zebra.com/knowledgebase
Online Case Registration: www.zebra.com/techrequest
Which Department
Do You Need?
Regional Headquarters
Technical Support
For questions on the operation
of Zebra equipment and
software, please call your
distributor. For additional
assistance, contact us.
Please have your model and
serial numbers available.
Repair Service
Department
For back-to-base service and
repair.
Technical Training
Department
For Zebra product training
courses.
Inquiry Department
For product literature and
distributor and dealer
information.
Customer Service
Department (US)
Internal Sales Department
(UK)
For printers, parts, media, and
ribbon, please call your
distributor or contact us.
Key:T: Telephone
F: Facsimile
E: E-mail
The Americas
Zebra Technologies Corporation
475 Half Day Road, Suite 500
Lincolnshire, IL 60069 USA
T: +1 847 634 6700
Toll-free +1 866 230 9494
F: +1 847 913 8766
T: +1 877 ASK ZEBRA (275 9327)
F: +1 847 913 2578
Hardware: ts1@zebra.com
Software: ts3@zebra.com
Kiosk printers:
T: +1 866 322 5202
E: kiosksupport@zebra.com
T: +1 877 ASK ZEBRA (275 9327)
F: +1 847 821 1797
E: repair@zebra.com
To request a repair in the U.S.,
The TTP 2000 series are kiosk printers for 58 to 82.5 mm paper using direct thermal printing.
All models feature an integrated guillotine cutter, control board, and a looping presenter with a
built-in retract-and-retain function. The print speed is up to 150 mm per second and the
presenting speed 300 mm per second to ensure high throughput.
The print head can easily be opened to give the operator access to the paper path and print head
for maintenance purposes.
Figure 1 • Principle of Operation
09/14/2009TTP 2000 Technical ManualP1002902-002
Product Presentation
10
The communication interface of the control board differs between the versions of TTP 2000:
TTP 2010TTP 2020TTP 2030
InterfaceSerialParallelUSB
A printer driver for Microsoft Windows™ is available, and the USB and Parallel version of the
printer is compatible with the Plug and Play standard.
The printer’s control command language makes it easier to print directly from the kiosk
software without using a driver.
P1002902-002TTP 2000 Technical Manual09/14/2009
Product Presentation
Print
Cut
Present
Printout
Store printout
in loop
Retract to wastebasket
Print
Cut
Present
Retract
Looping Presenter
Looping Presenter
Figure 2 • Looping Presenter
The TTP 2000 series printers feature a looping presenter mechanism with a built-in retract-and-retain
function. The following illustrations provide an overview of the functionality of the various stages of printer
operation.
•It handles documents of various lengths by
storing the printed paper in a loop.
11
•It holds the printout until fully printed and cut
before presenting the completed printout to
the customer.
•A portion of the printout is presented. When
the customer takes the receipt, the printer
detects the motion of the paper and issues the
rest of the receipt.
•The retract-and-retain function can retract
uncollected printouts and drop them in a
wastebasket inside the kiosk. Retracts are
reported to the driver so any remaining data
for that printout can be deleted.
09/14/2009TTP 2000 Technical ManualP1002902-002
Product Presentation
Feed Button
Status Indicator
Power Indicator
Printhead lock/
cutter protection
Interface
Connector
Power
Connector
Paper low
Connector
Print Head
lock/cutter guard
F
e
e
d
P
o
w
e
r
S
t
a
t
u
s
R
12
Controls
Controls
Figure 3 • Rear View
The Feed button and indicators are duplicated on both sides of the printer so that they are
easily accessible regardless of how the printer is installed.
Feed Button
The | blue Feed button has several functions:
• Press and release will feed, cut, and present a complete page.
• Any data in the print buffer will be printed.
If the buffer is empty the page will be blank.
In black-mark mode, the page will be synchronized with the black-mark.
• On printer with firmware 3.83 and higher, press and hold Feed for three seconds while
turning on the power, or press and hold Feed just after closing the print head, will print a
self-test printout.
• On printers with old firmware, lower than version 3.83, press and hold Feed while turning
on the printer or press and hold Feed just after closing the print head, to print a self-test
printout (See Making a Self-Test Printout on page 26).
P1002902-002TTP 2000 Technical Manual09/14/2009
• Press and hold Feed while closing the print head and the printer will enter top of form
sensor calibration mode (see Black Mark Calibration Process on page 103).
Power Indicator
When the ● green power indicator is illuminated, a 24V supply is connected to the printer.
Status Indicator
The ● orange status indicator has several functions:
• ON constantly — the printer is operational
• Flash, flash, pause, flash, flash— is the warning-code for paper low.
The warning-code is reset automatically when the condition causing it is removed. This
behavior can be enabled by setting parameter 52 (Warning Level) to 001.
• Flashes rapidly — indicates error. Press and hold the Feed button and the number of
flashes will reflect the status-code.
10Black mark not found (on media load)
11Black mark calibration error
Fast flashesChecksum error at firmware loading
Steady lightWrong firmware type
1Presenter jam, paper cannot be ejected / retracted
2Cutter cannot return to home position
3Out of paper
4Print Head lifted
5Paper feed error (under head)
6Temp error, print head is above 60°C
7Paper jam during present
8Paper jam during retract
Product Presentation
Controls
13
Status codes are reset when:
• the conditions causing them are removed
• the printer is power cycled (turned off/on)
• the print head is lifted and then lowered to clear a paper jam.
The TTP 2000 printers require a paper guide for proper operation. This paper guide allows the
printer to be configured for use with 58, 60, 80, or 82.5 mm width media. The printer senses
which paper guide is fitted and adjusts to it automatically. The TTP 2000 printers are delivered
without paper guide fitted.
1. Select the paper guide you want to install.
Note • Evaluation kits contain all sizes of paper guide that are available. For regular
volume deliveries, the appropriate guide must be ordered separately. The printer will not
operate properly without a guide.
2. Open the print head by pushing green print head lock plate towards the rear of the printer
and lifting up the print head, see Figure 22, Opening the Print head, on page 32.
3. Loosen the screw on the backplate of the printer. Insert the T-shaped tab of the printer
guide into the T-hole and fasten the screw.
4. Close the print head.
Figure 4 • Fitting a Paper Guide
P1002902-002TTP 2000 Technical Manual09/14/2009
Installation Considerations
Horizontal
Screen
Screen
Vertical
The TTP 2000 printer is designed to be installed in an enclosure such as a self-service kiosk.
Caution • NEVER use screws that go into the printer more than 4 mm! Longer screws will
damage the electronics inside.
Orientation
The TTP 2000 can be installed horizontally or vertically. Vertical installation is suitable for
narrow kiosk designs. The printer can be programmed to present the receipt from either of the
two output paths, retract and standard. The standard output becomes the retract, and the retract
output feeds the printout to the customer.
The printer can be installed in different orientations. Set parameter n57 to the appropriate
setting and the printer adapts to its new orientation. Refer to System on page 96 for more
information.
Installation
Installation Considerations
17
Figure 5 • Orientation Options for Installation
Note • In vertical mode the printer does not loop the paper but stores it hanging down, then
cuts and ejects vertically when the printout is ready.
09/14/2009TTP 2000 Technical ManualP1002902-002
Installation
Retract
exit
Printout exit
Optional
quick-fit
hubs
Standard exit
18
Installation Considerations
Quick-Fit Hubs
Figure 6 • Front, Bottom View
The printer attaches to the kiosk using two screws or slides into place using the optional quickfit hubs.
Caution • NEVER use screws that go into the printer more than 4 mm! This will damage
the electronics inside.
P1002902-002TTP 2000 Technical Manual09/14/2009
Using a Zebra Roll Holder
Roll holders for the TTP 2000 series printers can accomodate 58, 60, 80, or 82.5 mm width
media.
Zebra roll holders offer a number of paper roll positions including behind and below the
printer, ensuring quick and easy installation in a wide range of self-service kiosks. One
example is the Wall Mount roll holder shown below with the quick-fit hub kit which allows
you to easily attach or remove the printer from the roll holder. See Chapter 10 for more
detailed information on Zebra roll holders available for the TTP 2000 series printers.
Figure 7 • Wall Mounted Roll Holder
Installation
Using a Zebra Roll Holder
19
09/14/2009TTP 2000 Technical ManualP1002902-002
Installation
20 mm
Paper width
+ 10 mm
44 mm
10 mm
∅
12 mm
∅
6.5 mm
10 mm
90.8 mm
132 mm
156 mm
Leaf spring
01473-000
∅
11 m m
10 mm
1
.
5
m
m
Add material for corner radius
Min. 100 mm
Center
10 mm
20
Using a Zebra Roll Holder
Design Your Own Mounting
The illustration below gives an example of a printer-mounting shelf. See Figure 33, Printer
Dimensions (Measurements), on page 125, and the 3D solid models and outline drawings for
CAD that are available on http://www.zebra.com.
Figure 8 • Example of a Simple Shelf For Fastening a Standard Printer Using
Quick-fit Hubs and a Leaf Spring Retainer (Order No. 01473-000)
Additional space is required for paper loading and paper jam removal. Consider mounting the
printer on a movable platform so that the printer can be maintained outside the printer
enclosure.
Note • The paper entry angle must be set properly to avoid paper jams in the presenter. Refer
to Paper on page 121 for the specification.
Caution • NEVER use screws that go into the printer more than 4 mm! This will damage
the electronics inside.
P1002902-002TTP 2000 Technical Manual09/14/2009
Electrostatic Discharges and Earth Currents
Electrostatic Discharges and Earth Currents
Preventing ESD and earth currents from affecting the printer operation requires proper
connection of the printer chassis to protective earth through a mounting platform or through a
separate earth conductor.
Ambient Light
There is an optical sensor 20 mm behind the paper exit at the front of the printer.
To ensure proper printer operation, design the printer enclosure so that it prevents direct
sunlight or light from indoor lamps from reaching the sensor through the paper exit.
Installation
21
09/14/2009TTP 2000 Technical ManualP1002902-002
Installation
+5
+5
Paper-low
sensor
2
3
1
J10
PL SENSE
SW97081F
200 ohm
100 pF
Paper roll
New
Near
end
Roll holder shaft
Gray = Connection
inside printer
Paper low
connector
22
Installing a Paper-Low Sensor (Optional)
Installing a Paper-Low Sensor (Optional)
A paper-low sensor alerts the system when a certain length of paper remains on the roll. The
purpose of this sensor is to get an early alert so that you can replace the paper roll in time in
remotely located kiosks.
All paper roll holders supplied by Zebra can be equipped with paper-low sensors. Mount the
paper-low sensor to the roll holder and connect the cable to the paper-low connector at the
back of the printer.
Figure 9 • Paper-low Sensor Connection
Figure 10 • Location of Paper-low Connector
P1002902-002TTP 2000 Technical Manual09/14/2009
Connecting to the Computer
Interface
connector
Caution • Using a non-approved cable with the printer may void the FCC and other EMC
approvals of the printer.
Figure 11 • Location of interface connector
Installation
Connecting to the Computer
23
Connecting the TTP 2010
Connect the printer to the serial port of the computer using Zebra serial cable, Part Number
10825-000. This cable is configured to work properly with our serial printers.
Figure 12 • Serial Interface Cable 10825-000
Connecting the TTP 2020
Connect the printer to the parallel port of the computer using Zebra parallel cables, Part
Number 01366-000 or 01366-090. These cables are configured to work properly with our
parallel printers.
09/14/2009TTP 2000 Technical ManualP1002902-002
Installation
24
Connecting to the Computer
Note • The printer end of the cable should have an IEEE-1284 type C, 36-pole mini
Centronics, with clip latches, see Parallel, TTP 2020 on page 111 for pin assignment.
Figure 13 • IEEE-1284 Cable with Type A and Type C Connectors
Connecting the TTP 2030
Connect the printer to the USB port of the computer. A suitable cable is available from Zebra,
Part Number 105850-028.
Figure 14 • USB Cable with Type A and Type B Connectors
P1002902-002TTP 2000 Technical Manual09/14/2009
Connecting the Power
Power
Connector
Use the appropriate Zebra power supply (see Figure 41 on page 132 and Figure 42
on page 132 for illustration and part number).
Figure 15 • Location of Power Connector
Installation
Connecting the Power
25
1.
Caution • Connecting the printer to an incorrect voltage can result in electric shock
and damage to the printer.
On power supplies with line voltage selector, make sure it is set to your local line
voltage.
2.
Caution • Never hot connect the 24V cable. This will cause damage to the printer
electronics or the power supply.
Connect the cable from the power supply to the power connector on the back of the
printer.
3.
Connect the power cable to the line outlet.
4. Turn ON the power.
Table 1 • Current Consumption
Mode58-60 mm paper width80 – 82.5 mm paper width
Idle150 mA150 mA
Standard text printing2 A average3 A average
All black printing6 A8.5 A
09/14/2009TTP 2000 Technical ManualP1002902-002
Installation
26
Making a Self-Test Printout
Making a Self-Test Printout
A Self-Test Printout provides a printout showing information specific to the printer, including:
• Firmware version
• Control board (PCA) revision
• Paper width
• Serial number
• Installed fonts and logotypes
• Parameter settings
• Barcode support
To make a Self-Test Printout:
1. Enter Self-Test Mode using one of the following methods:
If…Then…
the printer has firmware
version 3.83 or higher
the printer has firmware lower
than version 3.83
Press and hold the Feed button for 3 seconds.
a. Press and hold the Feed button just after closing the
print head.
b. See Figure 16. Press and hold the Feed button (1)
while turning on the power (2) to the printer.
c. Hold down the Feed button until printing starts.
Each successive time the Feed button is pressed
will produce an additional Self-Test printout until
Self-Test Mode is exited.
d. Exit Self-Test Mode by power cycling the printer
(turning the power off then on again). If the power
switch is not easily accessible, open and close the
print head.
P1002902-002TTP 2000 Technical Manual09/14/2009
Making a Self-Test Printout
1
0
Self-test
Figure 16 • Locate the Feed Button and On/Off Switch
Installation
27
09/14/2009TTP 2000 Technical ManualP1002902-002
Installation
www.zebra.com
TTP 2030 Kiosk Printer
Logotype No. 0
28
Customizing the Self-Test Printout
Customizing the Self-Test Printout
The self test printout starts with a text line and a Zebra logotype. This logotype is a printout of
the logotype stored in position 0. To customize self-test printouts, delete all logotypes and
store a custom logotype in position 0. Refer to Logotypes on page 74 for more information.
Figure 17 • Logotype No. 0 is printed on the self test printout.
Installing a Printer Driver
A printer driver for Microsoft Windows™ is available on the Zebra web site
http://www.zebra.com. Please follow the installation instructions that accompany the drivers
and refer to the Kiosk Driver Reference Guide, Part No. P1006873-001, available on
www.zebra.com for detailed driver information.
P1002902-002TTP 2000 Technical Manual09/14/2009
4
Operation
09/14/2009TTP 2000 Technical ManualP1002902-002
Operation
Temperature-sensitive
coating
SW96074C
1
SW96075C
2
Glue or similar
substance
30
Installing a Paper Roll
Installing a Paper Roll
1. Turn the new paper roll as shown in Figure 18. The paper should be inserted into the
printer with the temperature-sensitive side up.
Figure 18 • Paper Roll Orientation
2. Tear off a full turn of the paper from the new paper roll.
Caution • This is important since the outer end of the paper is usually fixed to the roll with
glue or other adhesive substance that might cause a paper jam or print head damage.
Figure 19 • Tear Off a Full Turn from the New Paper Roll
3. Make sure the printer is turned ON.
P1002902-002TTP 2000 Technical Manual09/14/2009
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