Zebra 8595 Installation Instruction

Installation Instruction

Mississauga, Ontario
Canada

DESCRIPTION: DOCUMENT 8580/90 RAM MOUNT INSTALLATION

INSTRUCTION SHEET

NOTE - FOR SUPPLIER/VENDOR:

• THIS DOCUMENT HAS A TOTAL OF 14 PAGES, INCLUDING COVER SHEET

• ALL PAGES, EXCLUDING COVER SHEET, ARE REQUIRED FOR CUSTOMER

INSTRUCTION

• DO NOT INCLUDE FIRST PAGE IN ASSEMBLY PACKAGE

ITEM GROUP
PRODUCT TYPE

EDR/O STATUS

OBSOLETE PROD. / PROJ. ENG.:
ENGINEERING ONLY MECH. ENG.:
PRE-PILOT ELEC. ENG.:
BETA OTHER:
RELEASED

X

EDR/EDO NO.: 8715

A00DOC
VN0

APPROVALS DATE

DRAWN BY: KEN TAYLOR DEC-07-06

CHKD. BY:

U:\engdata\RELEASE\MISSISSAUGA PRODUCTS\DO

DATE:

INSTALLATION INSTRUCTION FORM:

Blank_Forms\installation instruction_portrait.doc

APPROV'D. BY:

TITLE:
DOCUMENT 8580/90 RAM
MOUNT INSTALLATION
INSTRUCTION SHEET

Mississauga, Ontario

SIZE

A

DRAWING NO.

1616307

SHEET 1 OF 14

REV.

B.1

Installation Instruction for MT34XX RAM Mounting Kit

WARNING:

serious injury or damage to property. Contact Psion Teklogix Technical Support or your Psion
Teklogix representative if you have problems installing this mount. To ensure operator safety,
you must use a calibrated torque wrench and the supplied mounting hardware when fastening the
cradle and mount. Use of this mount in vehicles driven on public roads or highways is
prohibited. Contact Psion Teklogix for further details.

Before mounting an 8580/90 in a vehicle, there are a number of operator safety issues that require
careful attention. An improperly mounted 8580/90 may result in one or more of the following:
operator injury, property damage, operator visibility obstruction, operator distraction and/or poor
ease of egress for the operator. Psion Teklogix strongly recommends that you seek professional
mounting advice from the vehicle manufacturer.

When mounting an 8580/90 use only approved Psion Teklogix mounting hardware and mounting
parts which are specific to the 8580/90 model purchased. Use of non-approved parts may result
in one or more of the following: operator injury, property damage, operator visibility obstruction,
operator distraction and/or poor ease of egress for the operator.

If it is necessary to mount the 8580/90 overhead or in any position that could cause injury to the
operator should the unit fall, it is critical that a secondary tether or other failsafe device be
installed.

Failure to install the mount correctly or modifications to the mount may result in

The following restrictions must be strictly enforced:

• Do not use the mount and/or the 8580/90 as a hand-hold. Using the mount in this manner

may cause the person to fall or dislodge the mounting hardware and/or mounts.

• Do not add weight or attach any other items to the mount or 8580/90. Additional

elements may fall causing injury or may increase chance of failure and/or damage in
mounting hardware and/or mounts.

Mounts used in industrial or vibration generating environments may be subjected to fatigue, stress
and/or part wear. A periodic inspection of the mounting hardware and mounts should be
performed to ensure parts are retightened to the correct torque, free of fractures, excessive wear
and/or other environmental damage. Any parts found to be unsafe should be removed and
replaced immediately. After inspection or replacement of parts readjust the mount as outlined in
step 3 of section B below and tighten RAM Mounting arm with approved tightening tool (part
number 9000594).

Part No. 1616307 Revision B.1
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Installation Instructions for Standard Mounting Bracket

Section A

A1. Standard Mounting Bracket Preparation

This standard mount can be
installed in an orientation
from 15° to 30° from the
vertical (See Figure 1 and 2).
Select the best orientation for
your specific application.

The mounting platform must be
of sufficient strength to support
25 kg. Never attach this mount
to a plastic dash or a wooden
platform without the appropriate
backing plate and bracing.
When selecting a mounting
location – make sure you
provide the operator access to
the top, bottom & sides.

Figure 1 Figure 2

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A2. Installation

Step 1: Secure Standard Mounting Bracket to Local Platform: Use the supplied bolt
hole pattern to drill the required holes in the local platform. Hole diameters must not
exceed 9mm [11/32 inches] for securing Standard Mounting Bracket (D) to the local
platform. If replacement hardware is need, it should be consistent with these diameters.
All fasteners must use a suitable locking mechanism to ensure they do not loosen under
shock & vibration.

Step 2: Assemble Standard Mounting
Bracket to 8580/90 VMT: For assembling

the Standard Mounting Bracket (B) to the
8580/90 Terminal (A) see Figure 3.

Figure 3: Place Screw (B) through Washer (C), and Bracket (D), affix to Vehicle Mount Terminal (A).

Four places. Torque to 25 lbf-in.

Legend:

A 8580/90 VMT
B Screw M8 x 12 Hex Socket
C Washer M8 Flat
D Mount Standard Bracket

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Installation Instructions for RAM Mount

Section B

B1. RAM Mount Preparation

This articulating mount can be installed in a wide
variety of orientations (See Figure 9). Select the
best orientation for your specific application.
Preferred orientations maintain the centre of mass
of the vehicle mount assembly directly over the
centre of the base (See Figure 4).

Note the tilt & rotation of the cradle can be easily adjusted by the
operator. Ensure that if the handscrew is loosened and the cradle
slips, the operator & any equipment cannot be damaged by it.
Also note that under extreme vibration the mount may slowly
'settle', requiring readjustment and tightening of the handscrew.
Psion Teklogix offers a tightening tool (part number 9000594)
which can be used to minimize settling. (See Figure 5)

The mounting platform must be of sufficient strength to support 25 kg. Never attach this
mount to a plastic dash or a wooden platform without the appropriate backing plate and
bracing. When selecting a mounting location – make sure you provide the operator access
to the top, bottom & sides.

Figure 1

Figure 4

Figure 5

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B2. Installation

Step 1: Remove Cable Bracket from
8580/8590 VMT: Before installing RAM Vesa

Base (E), REMOVE screws, washer and cable
bracket from terminal. See Figure 6

Legend:

A 8580/90 VMT
E RAM Vesa Base (Smaller)
F Washer M6 Flat
G Washer M6 Spring
H Screw M6 x 16 Hex Socket

J RAM Standard Arm
K Screw M8 x 25 Pan Head
L RAM Vesa Base

M Washer M8 Internal Tooth

N Nut M8 x 1.25
P Screw M8 x 25 Flat Head
Q RAM Circular Base
R RAM Short Arm (Not Shown)

S Mounting Kit MT3505
T Mounting Kit MT3507
U Mounting Kit MT3509
V Mounting Kit MT3510

Step 2: Assemble RAM Base to 8580/90
VMT: For assembling the RAM Vesa Base (E)
to the 8580/90 Terminal (A) see Figure 7.

Note: Be advised there are two choices in RAM

Arm lengths. Short (4 inch) reference (R) and
Standard (12 inch) reference (J). The Standard
Arm (J) is shown in all RAM Mount
illustrations.

Figure 6

Figure 7: Apply Loctite 243 to Screw (H) threads

(Note: Loctite not supplied by Psion Teklogix). Place
Screw (H) through Spring Washer (G), Flat Washer
(F), RAM Vesa Base (E) and affix to 8580 / 8590
Terminal (A). Four places. Torque to 25 lbf-in.

Part No. 1616307 Revision B.1
Sheet

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Step 2: Secure RAM Base to Local Platform and Attach RAM Standard Arm: Use
the supplied bolt hole pattern to drill the required holes in the local platform. Hole
diameters must not exceed 10mm [13/32 inches]. Hardware (K, M, N & P) for securing
RAM Bases (L or Q) to the local platform are recommended sizes. If replacement
hardware is need, it should be consistent with these diameters. All fasteners must use a
suitable locking mechanism to ensure they do not loosen under shock & vibration.
For assembling with RAM Vesa Base see Figure 8.
For assembling with RAM Circular Base see Figure 9.

Figure 8: Place Screw (K) through RAM Vesa

Base (L), Local Platform, and Washer (M). Affix
with Nut (N). Four places. Torque to 25 lbf-in.
Secure RAM Standard Arm (J) or (R) by inserting
RAM Balls in to both ends of arm sockets.

Figure 9: Place Screw (P) through RAM

Circular Base (Q), Local Platform, and Washer
(M). Affix with Nut (N). Four places. Torque to
25 lbf-in. Secure RAM Standard Arm (J) or (R) by
inserting RAM Balls in to both ends of sockets.

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Step 3: Positioning
Mount: Place

8580/90 VMT into
the position best
corresponding to
RAM hardware
used (see figure 10)
and tighten by hand
until secure. Refer
to first page of this
document for
warnings and
proper tightening
technique. Mount
orientations shown
in Figure 10 are
considered the
preferred
configurations for
the Circular Base to
Platform and Vesa
Base to Platform.

Optional Mount Kit: One of the
mounting kits shown in Figure 11 may be
substituted for the Vesa Base (L) or the
circular base (Q) when mounting to a post
or forklift roll cage.

To Install: Mount Clamp Base and Lower
Base around shaft. Place Screw through
Clamp and Lower Base and affix with
Nut. Torque to 25 lbf-in. Secure RAM
Standard Arm (J) or (R) by inserting
RAM Balls in to both ends of arm sockets.

Figure 10

Figure 11

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Specifications:

Max. Load: 15 kg
Articulating Range: Spherical through 180 degrees.

Shock Rating Vibration Rating

IEC 60721-3-5 class 5M2
* Test I: 15g maximum, half-sine, 11ms duration.
* Test II: 30g maximum, half-sine, 6ms duration.

MIL-STD-810F, Meth. 516:5
20g maximum, saw tooth, 11ms duration.

IEC 60721-3-5 Class 5M2 (Random Vibration) 1.9g
rms maximum, 5-500 Hz

MIL-STD-810F, Meh. 514.6

Compatibility:

Standard Mounting

Bracket

MT 3601 - 10/12 MT 3501
MT 3602 - 10/12 MT 3502
MT 3604 - 10/12 MT 3505

MT 3507
MT 3509
MT 3510
MT 3601 - 10/12
MT 3603 - 10/12
MT 3604 - 10/12

RAM Mount

Psion Teklogix Service Parts:

Legend

Item

Description

B Standard Mount Bracket 9010210

C Screw M8 x 12 Hex Socket Kit only (MT3420)
D Washer M8 Flat Kit only (MT3420)
E RAM Vesa Base (Smaller) 9010209

F Washer M6 Spring 9010213
G Washer M6 Flat 9010212
H Screw M6 x 16 Hex Socket 9010211

J RAM Standard Arm 9001805
K Screw M8 x 25 Pan Head 9004518
L RAM Vesa Base 9001934

M Washer M8 Internal Tooth 9008800

N Nut M8 x 1.25 9008801

P Screw M8 x 25 Flat Head 9004522
Q RAM Circular Base 9001804
R RAM Short Arm 9001932

Psion Teklogix
Part Number

Part No. 1616307 Revision B.1
Sheet

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Appendix A: Support Services and WorldWide Offices

Support Services

Psion Teklogix provides a complete range of product support services to its customers
worldwide. These services include post-installation technical support and product
repairs.

Canada and USA: Technical Support and Repair Services

In Canada and the U.S.A. these services can be accessed through the Psion Teklogix
Helpdesk. The Helpdesk coordinates repairs, helps you troubleshoot problems over the
phone, and arranges for technicians or engineers to come to your site. Canadian and
U.S. customers may receive access to technical support services, ranging from phone
support to emergency on-site system support, by calling the toll-free number below, or
via our secure web site.

Note: Customers calling the toll-free number should have their Psion Teklogix customer
number or trouble ticket number available.

Voice: 1 800 387-8898
Fax: [phone]
Web Site: http://service.psionteklogix.com

WORLD WIDE WEB

www.psionteklogix.com

International Support

For technical support outside of Canada or the U.S.A., please contact your local Psion
Teklogix office.

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Psion Teklogix Worldwide Offices and *Service Centers

North America

Canada (corporate office)

*Psion Teklogix Inc.

2100 Meadowvale Blvd.
Mississauga, Ontario L5N 7J9
Canada
Tel: [phone]

[e-mail]

Psion Teklogix Inc.
Integration Services Group
Suite 410-13251 Delf Place
Richmond, BC.V6V 2A2
Canada
Tel: [phone]

[e-mail]

Psion Teklogix Systems
3026 Solandt Road
Kanata, Ontario K2K 2A5
Canada
Tel: [phone]
Fax: [phone]

U.S.A.

*Psion Teklogix Corp.

1810 Airport Exchange Blvd
Suite 500 Erlanger
Kentucky 41018
United States
Tel: [phone]

[e-mail]

Mexico

Psion Teklogix S.A. de C.V.
Sierra Mojada 626-2
Col. Lomas Barrilaco
D.F. 11010
Mexico
Tel: [phone]

[e-mail]

Europe

Belgium

Psion Teklogix Benelux
Nieuwe Weg 1
2070 Zwijndrecht
Belgium
Tel: [phone]

info@psionteklogix.b

Denmark

Psion Teklogix AB (Denmark)
Branch of Psion Teklogix A.B.
Vesterballevej 4-6
DK-7000 Fredericia
Denmark
Tel: [phone]

[e-mail]

France

*Psion Teklogix S.A. [Aix En Provence]

Parc de la Duranne
135, rue René Descartes
BP 421 000
13591 Aix En Provence
Cedex 3
France
Tel: [phone]

[e-mail]

e

Part No. 1616307 Revision B.1
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Germany

Psion Teklogix Gmbh
Jakob-Kaiser-Str. 3
47877 Willich Münchheide
Germany
Tel: [phone]

[e-mail]

Italy

Psion Teklogix Srl
Piazza Don Mapelli 75
20099 Sesto S. Giovanni (MI)
ITALY
Tel + 39 02 2412471
Fax + 39 02 24124701
Email: [e-mail]

Spain

Psion Teklogix S.L. Espana
WTC Almeda Park-Poligono
Almeda
Placa de la Pau s/n
Edificio no 3, 2 Planta
08940 Cornella de Llobregat
Barcelona
Spain
Tel: [phone]

[e-mail]

Sweden

Psion Teklogix AB
Stora Badhusgatan 18-20
11 21 Gothenburg
Sweden
Tel: [phone]

[e-mail]

Switzerland

1A Chemin de la Dent D Oche
Ecublens,VD 1024
Switzerland
Tel: [phone]

christophe.francois@psionteklogix
.com

United Kingdom

Psion Teklogix (UK) Limited
Bourne End Business Centre
Cores End Road
Bourne End
Buckinghamshire SL8 5AR
United Kingdom
Tel: [phone]

enquiries@psionteklogix .com

Asia

China

Psion Teklogix (Shanghai)
Wireless Technologies Co., Ltd.
Unit 1507-08
Mingshen Building
No.3131 Kai Xuan Rd
Shanghai 200030
China
Tel: [phone]

[e-mail]

India

Psion Teklogix Systems India Pvt. Ltd.
V-11, 2nd Floor, Green Park Extn
New Delhi-India, 110016,
phone: [phone]/ 5107
6500 /5107 8500/ 5107 9500
Fax : [phone]

[e-mail]

Japan

Psion Teklogix Japan
Ark Mori Building 12F
1-12-32, Akasaka, M inato-ku,
Tokyo 107-6012
Tel: [phone]
Fax: [phone]
Email: kazuo.aoki@p sionteklogix.com

Singapore

Psion Teklogix Asia Pacific Pte Ltd
152 Beach Road
#22-03/04 Gateway East
Singapore 189721
Tel: [phone]
Fax: [phone]

[e-mail]

Korea
Psion Teklogix Korea
904 Cresyn Tower
8-24 Jamwon-dong
Seocho-kn, Seoul
Korea
Tel: [phone]

[e-mail]

Middle East

Dubai

Psion Teklogix Dubai
P.O. Box 261659 JAFZ
Sheikh Zayed
Emaar Building #2, Unit 615
Dubai
UAE
Tel: [phone]
[e-mail]

Israel

Psion Teklogix Israel
14 Ze’elon St. Unit 47
Or-Yehuda
Israel 60407
Tel: [phone]

[e-mail]

Africa

South Africa
Psion Teklogix South Africa
Proprietary Limited
Grd Flr East,Waterfall Edge
Phase 2,Waterfall Park
Bekker Rd.
Midrand 1685
South Africa
Tel: [phone]
[e-mail]

8\05

*

Authorized Service Center

Bolt Hole Pattern For
Standard Mounting Bracket:

EDGE OF

MOUNTING

BASE

∅ 0.354

[∅ 9MM]

10 PLACES

∅ 0.256

[∅ 6MM]

4 PLACES

Part No. 1616307 Revision B.1
Sheet

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Bolt Hole Pattern For RAM Circular Base:

Part No. 1616307 Revision B.1
Sheet

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Part No. 1616307 Revision B.1
Sheet

13 of 13