(Windows® Embedded Standard 7 &
Windows 7 Professional)
USER GUIDE
i
8585/8595 VEHICLE-MOUNT COMPUTERS
USER GUIDE
8000240-001
Revision A
July 2015
ii8585/8595 Vehicle-Mount Computer User Guide
Copyright
Zebra and the stylized Zebra head are trademarks of ZIH Corp., registered in many jurisdictions worldwide.
All other trademarks are the property of their respective owners.
Every effort has been made to make this material complete, accurate, and up-to-date. In addition, changes are
periodically incorporated into new editions of the publication.
We reserve the right to make improvements and/or changes in the product(s) and/or the program(s) described
in this document without notice, and shall not be responsible for any damages including, but not limited to,
consequential damages, caused by reliance on the material presented.
Zebra, the Zebra logo, Workabout Pro4 and the names of other products and services provided by Zebra are
trademarks of Zebra.
Windows® and the Windows Logo are trademarks or registered trademarks of Microsoft Corporation in the
United States and/or other countries.
The Bluetooth® word mark and logos are owned by Bluetooth SIG, Inc. and any use of such marks by Zebra is
under license.
All trademarks used herein are the property of their respective owners.
Revision History
Changes to the original guide are listed below:
ChangeDateDescription
-001 Rev A 057/2015 Operating system updates.
iii
TABLE OF CONTENTS
Table of Contents
Overview of the 8585 and 8595 Vehicle-Mount Computers............................................................ vii
Device Models ................................................................................................................................ vii
Scope of Delivery............................................................................................................................ viii
Packaging....................................................................................................................................... viii
Removing the Protective Film from the Display............................................................................. viii
Returning Your Device.................................................................................................................... ix
About the 8585 / 8595 Vehicle-Mount Computer User Manual....................................................... ix
Text Conventions ............................................................................................................................ x
Chapter 1: Approvals and Basic Safety Guidelines
Always Install, Operate, and Maintain the Unit Properly................................................................. 1-1
Operating States ............................................................................................................................. 4-4
Operating System ........................................................................................................................... 4-4
Pre-installed on Flash.....................................................................................................................4-5
Installing on Flash........................................................................................................................... 4-5
Special Features of the Operating Systems...................................................................................4-5
Serial Port ....................................................................................................................................... 4-5
COM1 as a Power Supply.............................................................................................................. 4-5
Serial Port Printers .........................................................................................................................4-5
Serial Port Bar Code Scanners ......................................................................................................4-5
Tips and Tricks ...............................................................................................................................4-6
Chapter 7: Device Description and Technical Specifications
General ........................................................................................................................................... 7-1
Command Lines Parameter IMPORT (only for administrators) ................................................ A-33
Info Header of an Export File.................................................................................................... A-33
Index............................................................................................................ I
ABOUT THIS GUIDE
ABOUT THIS GUIDE
Overview of the 8585 and 8595 Vehicle-Mount Computers
The 8585 and 8595 Vehicle-Mount Computers are multi-function industry computers designed for stationary
and mobile use. Detailed information is listed in Chapter 7: Device Description and Technical Specifications.
Due to its rugged design (aluminium housing), this vehicle-mounted computer provides effective protection
against mechanical, electrical and chemical influences and extreme ambient temperatures.
In this manual, we strive to provide all the information required for using your 8585. However, because this is a
versatile product that can be used in many different scenarios, we cannot guarantee that the information
contained in this manual will cover every single aspect.
Should you require further information or if you have questions or issues needing clarification, please contact
your nearest agent or representative.
Device Models
This manual applies to the following models of this Vehicle-Mount Computer:
•The 8585 with 10.4" display.
•The 8595 with 12.1" display.
NOTE The Model 8585 Vehicle-Mount Computer is used as an example throughout the manual, but all
features are also applicable to the Model 8595.
Figure 1
The 8585 Vehicle-Mount Computer
Scope of Delivery
The delivery includes at least the following:
•8585 or 8595.
•Cable cover.
•The assembly kit.
•Ignition or Screen Blanking power cable.
•Optionally ordered accessories.
•Quick Start Guide - English and Chinese
Please verify the delivery contents immediately on receipt.
Packaging
The packaging material has been selected to optimally protect your device while simultaneously
offering the best possible ecological compatibility. We therefore kindly request that you store the
original packaging material or ensure it is used for another suitable purpose such as transporting the unit or returning shipment.
Caution:
Property
Damage
If you repack the device, please ensure that the cling wrap in the cardboard fr ame is
positioned towards the front of the device so that it can provide the proper protection.
Removing the Protective Film from the Display
The front display of the 8585 is protected during transport by a transparent film. This film should
remain on the front display during assembly to avoid damage to the front display surface.
Only remove the film once all of the assembly work has been completed.
Returning Your Device
Due care was exercised when putting together the contents of your delivery and dispatching your device.
Nevertheless, if you still have cause for complaint, please contact your representative.
Should you need to return the device, please use the original packaging.
About the 8585 / 8595 Vehicle-Mount Computer User Manual
This manual has been designed to make using the 8585 and 8595 Vehicle-Mount Computers as simple as
possible and provide expert assistance if problems should occur. The manual generally refers to the 8585
model.
The manual contains important information on using the device safely, properly and efficiently. Adhering to this
information helps to avoid dangers, reduces repair costs and breakdown times, and increases the reliability
and lifespan of the device.
We will not assume responsibility for any damage caused by the improper use of the 8585 or 8595 and/or
disregard of the instructions in this manual.
For Qualified Personnel
About This Guide ix
This manual was written for qualified personnel. The information is intended exclusively to complement the
expertise of qualified personnel, not to replace it.
Keep this Manual
Please keep this manual in a safe place. It should always be at hand near the described device.
WARNING!Before transporting, assembling, and starting the computer, please read this manual
carefully and follow all the requirements in Chapter 1: Approvals and Basic Safety
Guidelines, as well as the safety guidelines in the individual chapters.
Chapter : About This Guide. provides a basic overview of the 8585/8595 user guide.
Chapter 1: Approvals and Basic Safety Guidelines. describes the safety practices required for the opera-
tion of the 8585 and 8595.
Chapter 2: Basic Operation. describes the steps required to get the 8585 ready for operation, device fea-
tures, connectors, power, and WLAN.
Chapter 3: Installing the Computer. describes the instructions for safely and effectively mounting the
computer.
Chapter 4: Operation. describes the touchscreen, keys, operating system, ports, and internal devices.
Chapter 5: Accessories. describes the peripherals and accessories available for your computer.
Chapter 6: Maintenance and Troubleshooting. describes the care of the 8585, steps to investigate prob-
lems, and common usage mistakes.
Chapter 7: Device Description and Technical Specifications. lists the specifications for the 8585 and 8595
computers.
Appendix A: Zebra Config Program. describes the detailed configuration information for the Zebra Config
WARNING!This symbol indicates hazards that pose a risk to life and limb (such as
contacting the power supply), as detailed below.
IMPORTANTThese statements provide particularly important instructions or addi-
tional information that is critical to the operation of the equipment.
Caution:
Property
Damage
This statement warns you of any dangers or hazards that could potentially cause damage to
the computer or system (such as malfunctions, data loss, equipment damage, e tc.).
WARNING!Mild injury is possible.
WARNING!There is a possible risk of death / serious injury.
WARNING!There is an immediate risk of death / serious injury.
CHAPTER 1APPROVALS AND BASIC
SAFETY GUIDELINES
APPROVALS AND BASIC SAFETY GUIDELINES1
Always Install, Operate, and Maintain the Unit Properly
The 8585 was designed and built according to modern technology and accepted safety regulations. However,
the operation of the 8585 can endanger personnel or third parties and cause damage to the device and other
material assets, when for example the device is:
•Installed incorrectly or improperly.
•Operated by untrained or uninstructed personnel.
•Improperly operated and maintained.
•Not used as intended.
The operator commitments in regards to safety (accident prevention regulations, work protection) are to
be followed.
Safety
In order to prevent injury and damage, please read and observe the following safety guidelines prior to
assembly and commissioning. The manufacturer assumes no liability for any and all damages that can be
attributed to non-compliance with these guidelines.
Intended Usage
The 8585 is a multifunction terminal for stationary and mobile use in commercial applications (for example
logistics, storage, manufacturing). Different or extraordinary usage is not permitted.
For resulting damage, the user/operator of the 8585 is solely responsible.
This also applies to any changes you make to the device.
Compliance with the contents of the safety guidelines is particularly important for the proper use of this device.
1 - 28585/8595 Vehicle-Mount Computer User Guide
Initial Operation of the Device
Area of Application: Not for use in life-support systems or critical safety systems
The device is not designed for use in life-support systems or critical safety systems where system malfunction
can lead to the direct or indirect endangerment of human life. The operator shall take full responsibility for
using the device in these situations.
The device cannot be used in combination with safety functions for machines and equipment which have to
conform to the requirements of EN 954-1.
Installation/Initial Operation
Installation of the 8585 on a vehicle must be performed in accordance with Chapter 3: Installing the Computer.
Specifically, special attention must be paid to the various electrical potentials of the vehicle. Some vehicles
have a chassis that is connected to one of the battery supply lines (DC+ or DC-), while most electrically-driven
forklift vehicles have floating chassis, connected to neither DC+ or DC-. Refer to Vehicle Applications (such as
forklifts) on page 3-2 for required wiring of vehicle power and fusing for the 8585.
Risk of injury during transit or installation
The unit could fall during transit or installation and cause injury. Always ensure that there are two persons
available when installing or removing the device.
Choice of Location: Observe the Protection Class
The ambient conditions at the point of installation must comply with the device's protection class.
Supply of Fresh Air: Avoid overheating the unit
The 8585 is based on a passive cooling concept. As a result, the waste heat which is produced inside the
device is emitted over the surface of the housing. For this system to function properly, sufficient fresh air circulation is required. Never install the system in a closed environment where the cooling air is unable to dissipate
accumulated heat to the outside.
If the 8585 is not able to draw in fresh cooling air, this may cause overheating and severe damage to the unit.
The maximum allowed ambient temperature for the system needs to be taken into account for the concrete
application area.
Install an easily accessible disconnecting device
The device is not supplied with a disconnector (switch) that can be accessed externally. The power supply
connector is therefore used as a disconnector. Therefore it needs to be easily accessible.
If it is necessary to establish a fixed connection, an easily accessible disconnecting device (e.g. a switch such
as a circuit breaker) should be installed close to the device. Ensure that the power cable is laid so that it is
mechanically protected.
Laying Power Supply Cables: Observe the local installation regulations
The power supply cables must be laid in accordance with the applicable local installation regulations.
Ensure that no persons are injured in case the mounting bracket breaks
The 8585 may in no case be installed in such a way that persons can be injured during a breaking of the
mounting bracket (e.g. fatigue break).
If the device is mounted in a place where people can be injured if the bracket should break, appropriate safety
measures must be put in place (e.g. install a security cable in addition to the device bracket).
Radio Performance: Do not exceed the maximum permissible transmitting power
Do not exceed the maximum permissible transmitting power which is specified by each separate country. 8585
users must verify this themselves.
Power Supply
The mains power cord shall comply with the national safety regulations of the country where the equipment is
to be used.
Operation in an Emergency: Immediately disconnect the device from the power supply
In case of emergency (such as damage to the power cable, or housing, or ingress of liquid or other foreign
bodies), the device must be disconnected immediately from the power supply. Contact technical support staff
at once.
Protection of the power supplies
If, after replacement, the fuse fed by the internal power supply blows again, the device must be sent in for
servicing immediately.
Danger of electrocution when cleaning/servicing the device
Approvals and Basic Safety Guidelines1 - 3
In order to avoid electrocution always disconnect the 8585 from the power supply before cleaning or servicing
the device.
When charging the vehicle battery please note:
While charging the vehicle battery the 8585 has to be either disconnected from the battery or it has to be deter-
mined that the maximum allowed input voltage of the 8585 is not exceeded.
Do not switch on devices with damaged cables or plugs
Do not use the 8585 when a cable or plug is damaged. Have the damaged parts replaced immediately!
Do not connect or disconnect any cables during storms
Cables must never be connected or disconnected during an electrical storm.
External Devices
The use of additional wiring and other peripheral devices, which are not recommended or sold by the manufac-
turer can result in fire, electrocution or personal injury.
If a power supply is used, only use the power supply recommended by the manufacturer.
Before connecting or disconnecting peripheral devices (exception: USB devices), the 8585 must be discon-
nected from the power supply! Otherwise, this could seriously damage both the 8585 and the
connected devices!
Make sure that external peripheral devices with their own power supply are switched on at the same time or
after you start the 8585.
If this is not possible, please ensure that the 8585 is adequately protected from power leakage caused by an
external device.
Ensure that the power and grounding of any external peripheral devices to be connected to the 8585 are
consistent with the power and grounding of the 8585.
1 - 48585/8595 Vehicle-Mount Computer User Guide
Malti
[Maltese]:
Dan l-apparat huwa konformi mal-?ti?iet essenzjali u lprovedimenti l-o?ra rileva nt i tad - Dir et t iv a 1999 /5/EC.
Magyar
[Hungarian]:
Ez a készülék teljesíti az alapvető követelményeket és más
1999/5/EK irányelvben meghatározott vonatkozó
rendelkezéseket.
Norsk
Norwegian]:
Dette utstyret er i samsvar med de grunnlegg e n de kr a v og
andre relevante bestemmelser i EU-direktiv 1999/5/EF.
Polski
[Polish]:
Urządzenie jest zgodne z ogólnymi wymaganiami oraz
szczególnymi warunkami określonymi Dyrektywą UE:
1999/5/EC.
Português
[Portuguese]:
Este equipamento está em conformidade com os requisitos
essenciais e outras provisões relevantes da Directiva
1999/5/EC.
Slovensko
[Slovenian]:
Ta naprava je skladna z bistvenimi zahtevami in ostalimi
relevantnimi pogoji Direktive 1999/5/EC.
Slovensky
[Slovak]:
Toto zariadenie je v zhode so základnými požiadavk ami a inými
príslušnými nariadeniami direktív: 1999/5/E C.
Suomi
[Finnish]:
Tämä laite täyttää direktiivin 1999/5/EY olennaiset vaatimukset
ja on siinä asetettujen muiden laitetta koskevien määräysten
mukainen.
Svenska
[Swedish]:
Denna utrustning är i överensstämmelse med de väsentliga
kraven och andra relev anta bestämmelser i Direktiv
1999/5/EC.
Repairs Only
Never carry out repairs on the device yourself. Always contact technical support and send in your unit for repair
if necessary. Refer to the following web site for further details:
www.zebra.com/support
On the back of the 8585 you will find the device's type plate which has important information about the device
which you must quote for technical service. It provides important information about the configuration and
manufacture of the device in abbreviated form.
Always provide technicians with the full model name and serial number.
CE Marking
Remark for CE class B products: Class B products may be used in residential environment but with the
condition that the end user is informed about the possible consequence with a warning information in the
user manual:
RTTE Directive 1999/5/EC
WARNING!This is a class B device. This equipment may cause interference in a resi-
dential installation. In this case the user is encouraged to perform
appropriate measures to correct the interference.
With regard to the RTTE Directive 1999/5/EC the statements in the declaration of conformity for the
8585 apply.
Special Rule/Restriction
For the 8585 with WLAN 802.11a/b/g/n, the following restrictions apply:
•WLAN 5 GHz band: 5.15 GHz – 5.35 GHz may only be used indoors.
•WLAN operation outdoors in France is only permitted in the 2454 – 2483.5 MHz range at
max. 10 mW EIRP.
Regulatory Summary
FCC User Information
Declaration of the Federal Communications Commission
This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to
Part 15 of the FCC Rules and meets all requirements of the Canadian Interference-Causing Equipment
Standard ICES-003 for digital apparatus. These limits are designed to provide reasonable protection against
harmful interference in a residential installation. This equipment generates, uses, and can radiate radio
frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular
installation. If this equipment does cause harmful interference to radio or television reception, which can be
determined by turning the equipment off and on, the user is encouraged to try to correct the interference by
one or more of the following measures:
Approvals and Basic Safety Guidelines1 - 5
•Reorient or relocate the receiving antenna.
•Increase the separation between the equipment and receiver.
•Connect the equipment into an outlet on a circuit different from that to which the receiver is connected.
•Consult the dealer or an experienced radio/T.V. technician for help.
Zebra is not responsible for any radio television interference caused by unauthorized modifications of this
equipment or the substitution or attachment of connecting cables and equipment other than those specified by
Zebra. The correction of interference caused by such unauthorized modification, substitution or attachment will
be the responsibility of the user. The use of shielded I/O cables is required when connecting this equipment to
any and all optional peripheral or host devices. Failure to do so may violate FCC and ICES rules.
WARNING!FCC warning: Any change or modification which is not expressly approved
in the corresponding pages can lead to the withdrawal of the operating
license for this device.
In order to comply with the FCC requirements regarding radio frequency
exposure from vehicle-mounted transmission devices the antenna has to be
kept at least 20 cm away from people.
Transmission of Radio Frequencies
Use care in airplanes or in clinical/medical areas
Some devices in hospitals and airplanes are not protected from radio frequency energy. Consequently, do not
use the 8585 in airplanes or hospitals without prior authorization. Here use of the 8585 is only permitted if
authorization is obtained.
1 - 68585/8595 Vehicle-Mount Computer User Guide
Caution with pacemakers
Do not use the 8585 near pacemakers. The 8585 can affect the function of medically implanted devices such
as pacemakers and create interference. Do not place the 8585 near such devices.
Keep a minimum distance of 20 cm between such a device and the 8585 in order to reduce the risk
of interference.
If you have reason to assume that interference has occurred, then turn the 8585 off and consult a heart expert.
Country Roaming
This device incorporates the International Roaming feature (IEEE802.11d) which will ensure the product operates on the correct channels for the particular country of use.
Declaration of Conformity
Declaration of Conformity (DoC) is available at: http://www.zebra.com/doc
Regulatory Information for China
Class A Product Warning
Chinese Warning Statement for Class A ITE
Warning
This device is Class A. The device may generate radio interference at home. The user may need to take realistic action at the interference.
警告
此为 A 级产品,在生活环境中,该产品可能会造成无形电干扰。在这种情况下,可能需要用户对干扰采取切实
Quality Certificate in Chinese when the Factory has ISO 9001 Certification
合格证 Quality Certificate
CHAPTER 2BASIC OPERATION
BASIC OPERATION2
Removing the Protective Film from the Display
WARNING!Before operating the unit for the first time, carefully read Chapter 1: Approvals and
Basic Safety Guidelines.
NOTE Configure the computer before fastening it to machines or vehicles. Software configuration for
the WLAN, shutdown automation, etc. is significantly simpler and more convenient on the
desktop.
The front display of the 8585 is protected during transport by a transparent film. This film should remain on the
front display during assembly to avoid damage to the front display surface.
Only remove the film once all of the assembly work has been completed.
Zebra Config: Front Keys, WLAN, Automatic Switch-off
The Zebra Config program can be found on your 8585. Use it for settings such as the following:
•Configuring the front keys of the 8585.
•Setting up the WLAN status display.
•Turning the 8585 on and off together with the vehicle ignition (automatic switch-off).
NOTE To configure units with AMD installed, Config Tool Version3.1.1.0 or higher is required.
Figure 2-1
NOTE You can find detailed configuration information in Appendix A: Zebra Config
Zebra Config Program Menu
Program.
WLAN Settings
The settings and access data form must be defined for radio networks like WLAN depending on
the optional equipment and intended use of the 8585.
WARNING!Please pay attention to all basic safety guidelines for WLAN, especially
Radio Performance
WARNING!Do not exceed the maximum permissible transmitting power which is
Please keep in mind the configuration for the transmitting power:
•Wireless card (programmed driver capacity).
•Connecting cables.
•Antenna gain.
RTTE Directive 1999/5/EC on page 1-4 and FCC User Information on
page 1-5.
specified by each separate country. 8585 users must verify this
themselves.
Basic Operation2 - 3
Help table for the correct setting:
Antenna Solutions for Use in Germany
The integrated antenna solutions are based on the prevailing IEEE 802.11 standard. This standard allows wireless data transfer at rates from 1 Mbps to 54 Mbps using the 2.4 GHz and 5 GHz frequency band (300 Mbps if
using IEEE 802.11n).
WARNING!In Germany according to regulations published in the gazette 89/2003 of the RegTP
(regulating body for telecommunications and mail), now: “Bundesnetzagentur” Federal network agency for electricity, gas, telecommunications, post and railway the maximum permissible transmitting power, EIRP (equivalent isotropically radiated power), in the 2.4 GHz frequency band is set at 20 dBm.
The transmitting power of the integrated Zebra antenna (Zebra 3 dBi) must be set to
50 mW (17 dBm) so that the EIRP limit value is adhered to when using the antenna.
Example configuration of the transmission power using the Laird Connection Manager program:
Figure 2-2
Configuring the antenna transmitting power with Laird (example)
Laird Connection Manager for WLAN Configuration
The Laird Connection Manager is used to set up the WLAN configuration for the 8585.
WARNING!WLAN configurations may only be modified by qualified IT technical staff.
Launch this connection manager with a double tap on the Laird Connection Manager icon on the desktop:
2 - 48585/8595 Vehicle-Mount Computer User Guide
Figure 2-3
Laird Connection Manager Icon
Admin Password
In order to make adjustments in Laird, it is necessary to enter a password.
1. To do so, click the Admin Login tab. An input field appears for the password.
Figure 2-4
Laird Connection Manager Admin Password input
The standard password is: SUMMIT (must be entered in capital letters!) You can find details about the configuration parameters in the Laird Connection Manager user guide at:
The TFT display of the 8585 has to be protected from the burning in of a motionless image. An image that has
remained motionless for too long can cause irreversible damage to the display. With TFT displays there no
cathode rays burning in an after-image as in old TV sets or monitors, but TFT displays still have a memory effect. This is because with a still image the liquid crystal molecules align themselves in a certain way and
become inert if they are not moved. Like burning in the effect is irreversible, but can be avoided by regularly
turning off the display or by using a screen saver with changing content.
Define in the power management centre of the utilized operating system that the displays of the 8585 should
be turned off when no user input occurs.
A motionless image can stay on the display for a maximum of 12 hours. After more than 12 hours there is the
risk of the memory effect.
Two types of adaptor cables are available for use with the 8585/8595. An extension power cable
(PN 13985–301) is available as an accessory. The power extension cable is connected to the vehicle on one
side and the adaptor cable on the other side. All cables can be used with every voltage. Zebra offers an ignition
and a screen blanking (display-off) adaptor cable. The external wire of the adapter cable must be connected to
the ground lug of the terminal and to the vehicle chassis.
NOTE Refer to Wiring Vehicle Power to the 8585/8595 on page 3-3 for details about ignition and screen
blanking installation instructions.
If you require Pre-Regulator or UPS installation instructions, please contact Zebra personnel for
assistance.
The ignition adaptor cable is connected to the power input of the 8585/8595 only; the screen blanking cable
must be connected to the power input and COM1. If you require both the screen blanking and the ignition
options, you will need to contact Zebra personnel for assistance.
Ignition on means that a control signal has to be routed to this connection (e.g., ignition of a vehicle), that
matches the supply voltage level and is able to supply at least 1 W to the 8585.
The signal reference is DC–.
External view of the DC power supply connector
Connecting External Devices
The 8585 must be disconnected from the power supply:
•Before external devices (e.g., scanner, keyboard) are connected or disconnected, and
•Before the 8585 can be connected to a network.
All connections and interfaces on the 8585 are located on the underside of the unit.
Ensure that the power and grounding of any external peripheral devices to be connected to the 8585 are
consistent with the power and grounding of the 8585.
Basic Operation2 - 7
Caution:
Property
Damage
Make sure that external peripheral devices with their own power supply are switched on at th e same
time as the 8585 or after you star t the 8585. If this is not possible, please ensure that the 8585 is adequately protected from power leakage caused by an external device.
Only power up the 8585 when all devices have been connected and the 8585 has been closed correctly
(remember the cable cover!). Otherwise, you may damage the 8585.
Powering Up the 8585
Only power up the 8585 after connecting all of the devices.
The 8585 is powered up by connecting it to an appropriate power supply and then, depending on the version of
the device, either using the [Power] key or the ignition signal.
You have to hold the [Power] key down for a short time.
Caution:
Property
Damage
Make sure there is a suitable disconnecting device such as a power switch or circuit breaker in the
power supply circuit.
2 - 88585/8595 Vehicle-Mount Computer User Guide
Power key
Figure 2-9
8585 Power key
Powering Down the 8585
Always shut down the 8585 as follows:
1. Power down the device using the ignition input or the [Power] key.
2. Remove the cable cover.
3. Disconnect the device from the DC supply voltage (pull the plug).
CHAPTER 3INSTALLING THE COMPUTER
INSTALLING THE COMPUTER3
Overview
The 8585 can be installed in a variety of ways:
•It can be positioned horizontally on a desk or mounted on a steering wheel and vehicle console.
•Wall mounts are also available for mounting the unit on machines and operating panels.
•Roof mounting is also possible, for example under the vehicle roof.
Depending on the vibration resistance and pivoting demands, mounting brackets, clamp foots or RAM mount
elements can also be used to attach the device. Please contact your Zebra sales office to find out more about
the whole range of installation options on offer.
WARNING!The unit could fall during transit or installation/mounting and cause injury. Always
ensure that there are two people available when installing or removing the device.
Follow and Retain the Mounting Instructions
Please follow the mounting instructions included with assembly kit when installing your 8585. Please make
sure that you retain the instructions.
Pay careful attention to Chapter 1: Approvals and Basic Safety Guidelines.
Mechanical Dynamic Loading
Since the 8585 is a weighted structure, it is invariable that the unit will be subject to mechanical dynamic
effects. Therefore optimizing the mounting is necessary.
Cooling Through the Supply of Fresh Air
The 8585 employs a passive cooling concept whereby the waste heat generated inside the device is emitted
from the surface of the housing. For this system to function properly, sufficient fresh air circulation is required.
Never install the system in a closed environment where the cooling air is unable to dissipate
accumulated heat to the outside.
Caution:
Property
Damage
If the 8585 does not have access to fresh cooling air, it may result in overheating and
severe damage to the unit. The maximum permissible ambient temperature for the entire
system needs to be taken into account for the concrete application area.
Power Supply
The 8585 is equipped with a galvanically separated, integrated DC power supply.
Power is connected to the underside of the unit using a Phoenix Contact plug. There is no
power switch.
Caution:
Property
Damage
The 8585 must only be connected to a SELV circuit.*Ensure that there is a suitable disconnecting device such as a power switch or circuit breaker in the power supply circuit.
Ensure that the disconnecting device isolates all supply voltage lines.The DC+ connecting cable must be protected by a fuse (30 AT max.). The ignition connecting cable must
be protected by a fuse of the following type: 5x20 mm T 125 mA L / 250 V , for example, a
Wickmann 195-125 mA / 250 V.
* The SELV circuit is a secondary circuit that is designed and protected so that its voltages will
not exceed a safe value both when operating correctly or if a single error occurs.
WARNING!Use the connecting cables supplied by Zebra to connect the 8585 to the
power supply.
Make sure that the connecting cables are laid without kinks and are
protected.
Vehicle Applications (such as forklifts)
Electrical Installation
Pay special attention to the various electrical potentials when installing the unit on a vehicle
(such as a forklift).
In the 8585, the logic ground and the shield ground are firmly linked.
The “logic ground” is the earth line (GND) for all of the internal electrical components, such as
the display and the CPU.
The cable shielding and the housing are connected to the “shield ground”.
Installing the Computer3 - 3
Ground bolt
Caution:
Property
Damage
Figure 3-1
WARNING!PAY CLOSE ATTENTION TO THE FOLLOWING WARNINGS!
Some forklifts have a chassis that is connected to DC+. Therefore, the 8585
chassis is also connected to DC+. However, if you use peripheral devices that
supply DC– to the 8585 via an interconnector (such as a DC– serial port), this will
cause a short circuit. This will inevitably lead to malfunctions or even a total
system failure.
Always attach the ring tongue on the white supply voltage cable to the ground
bolt situated on the connector bay.
Most electrically-driven forklift vehicles have floating chassis, connected to
neither DC+ or DC-. However, electrical faults can cause the battery + or - to be
connected to the chassis via low resistance paths. All connected peripherals
must be completely isolated.
Position of the ground bolt
WARNING!Individual vehicle requirements and any installed supplementary electronic systems
on the vehicles must be reviewed to ensure 8585/8595 grounding is compatible follow vehicle manufacturers recommendations.
•The other end of the white supply voltage cable should be connected to the vehicle's chassis.
•Make sure that the 8585's connecting cable is attached as close to the battery as possible. Connecting the
8585 to large electrical loads, such as converters for the forklift motor may result in random restarts, malfunctions and/or irreparable damage to the device.
•If you want to connect devices fed by other power sources to the 8585, such as printers and so on, be sure
to power up the peripheral devices at the same time or after the 8585. Otherwise, you may encounter
start-up problems, malfunctions or even irreparable damage to the device.
Wiring Vehicle Power to the 8585/8595
WARNING!Applying a voltage above the input voltage rating or reversing polarity may result in
permanent damage to the 8585/8595 and will void the product warranty.
A 1.8 meter (6 ft.) extension power cable (PN 13985–301) is available which should be used to wire the
8585/8595 to the truck battery. This cable needs to be ordered separately. This cable should be wired to a
filtered, fused (maximum 10A) accessory supply on the vehicle. On negative chassis vehicles, the positive lead
3 - 48585/8595 Vehicle-Mount Computer User Guide
should be fused. On positive chassis vehicles, the negative lead should be fused. On floating chassis vehicles,
the positive and negative leads must be fused. Any additional wiring (minimum 18 gauge), connectors or
disconnects used should be rated for at least 90 VDC, 10 A.
When connecting PN 13985-301, ensure that the screen blanking wires (clearly labelled) and the power wires
(red/black leads) are reliably secured away from each other, or are separated with reliably secured certified
insulation. Minimum 2.8 mm distance, or 0.4mm distance through insulation is required for the separation.
The red lead of the power cable attaches to the positive vehicle supply. The black lead connects to the negative supply – this should be connected to a proper terminal block and not to the vehicle body. The external wire
of the power adapter cable is connected to the ground lug of the 8585/8595 terminal connector bay and to the
vehicle chassis.
You have the option of connecting power before or after the key switch. The 8585/8595 should not be shut off
by simply removing the power. If it is wired after the key switch, the operator must shut down the 8585/8595
using the Windows shutdown procedure before turning off the vehicle. If it is wired before the key switch, then
to avoid excessive drain on the vehicle battery, either the operator should shut it down when the vehicle is to be
left off for an extended period, or the ignition cable shutdown wire should be connected and the 8585/8595
configured to shutdown automatically.
If an unfused power source must be used, a fuse assembly (PN 19440-300) and diode/choke assembly
(PN 30723-301A) must be added to the extension power cable (the fuse, diode/choke and instructions are
supplied with the cable). Use only a 10A slow blow UL approved fuse in the fuse assembly. The fuse assembly
must be located as close as practical to the DC supply, and shall connect to either the positive, or negative side
of the DC supply, depending on the chassis grounding scheme. For floating chassis vehicles, an additional 10
A slow blow UL approved fuse (fuse assembly PN 19440-300) should be installed on both power supply lines.
To safely wire power to the 8585/8595, review these guidelines and follow the instructions that apply to your
needs:
•When connecting the cable (PN 13985-301) to the screen blanking cable (PN 1616303-001), the wire pair
on the 13985-301 labelled “screen blanking” connect to the screen blanking control device, which must
provide an isolated relay closure across the pair.
•When connecting the cable (PN 13985-301) to the ignition cable (PN 1616302-001), the wire pair labelled
“screen blanking” on the 13985-301 has a different function; the red wire must connect to a DC+ voltage
source switched on by the ignition, while the black wire may connect to DC- or be taped off.
•Note that only the ignition function is supported by the UPS (models PS1110/PS1120), not the
screen blanking. If both screen blanking and ignition are to be used on the same 8585/8595, contact Zebra
for details.
Position of the 8585 in the Vehicle
In the vehicle, the driver's field of view must be kept free.
If a keyboard and scanner are installed on the 8585, please plan sufficient space.
No part of the 8585 system may project beyond the vehicle.
Overview of the Assembly Steps
Before fastening the 8585 to the vehicle:
•The shutdown automation must be configured.
•The forklift must be prepared (connection to ignition, correct voltage, etc.).
We recommend the following installation sequence:
1. Fasten the bracket to the vehicle.
2. Install 8585 to the bracket.
Cable Cover (splash guard)
Installing the Computer3 - 5
Caution:
Property
Damage
For safety reasons, the supplied cable cover for the external ports must be installed prior to using
the 8585.
Protection class
In order to comply with the certified protection class, please use the assembly kit included with the 8585.
Please observe the installation instructions included with this assembly kit.
Strain Relief
After the 8585 and bracket are fastened:
•Prepare the strain relief.
•Install the cables loosely on the strain relief rail.
•As far as possible, route cables leading to or away from the unit next to one another without crossing.
Completing:
•Fasten the cables to the strain relief rail.
•Be sure that the cables are fastened precisely at the positions at which the cable openings in the cable
cover are located.
Minimum Distance to WLAN Antenna
WARNING!In order to avoid exceeding the limits determined by the FCC for exposure to radio
waves, you (and other people in your vicinity) should maintain a minimum distance
of 20 cm from the antenna integrated into the computer.
Please note this when mounting Zebra industry computers with WLAN antennas.
Antenna Cap and Service USB Interface
Under the antenna cap (protective cap) of the 8585, there is a Service USB interface.
3 - 68585/8595 Vehicle-Mount Computer User Guide
Antenna cap
and Service USB interface
Do not pull the antenna connection cable too far out of the unit, catch it, or cut it.
Figure 3-2
To access this Service USB interface, you need to remove the antenna cap from the unit.
Caution:
Property
Damage
Antenna cap 8585
Incorrect or improper removal and fastening of the antenna cap can impair the function of the entire
8585 system. These actions, or if the 8585 is operated with the antenna cap/service USB inter face open
for a longer period of time than required for service tasks, will invalidate any warranty provided by
Zebra.The service USB interface may only be used for maintenance purposes, e.g. to load software
updates. The antenna cap/service USB interface may only remain open for the duration of the service
work. It may only be opened and closed by qualified technical personnel.
No objects or fluids may be introduced into the 8585 while the antenna cap and the USB interface
are open.
Only when the antenna cap/service USB interface is properly closed again may operation be resumed;
protection class is then ensured again.
Figure 3-3
Service USB under the antenna cap
Unfasten antenna cap from unit and refasten it:
1. Unscrew the two screws from the antenna cap with an Allen key (size 3 mm).
2. Lift the antenna cap carefully to avoid pulling on the antenna connection cables (max. 2 to 3 cm).
Installing the Computer3 - 7
3. Holding the antenna cap, making sure that no pulling tension is exerted on the antenna
connection cables.
4. The Service USB interface is now accessible.
WARNING!One end of the antenna connection cables is attached to the antenna cap, the other
end to the internal WLAN unit of the 8585. The cables must not be pulled out of the
8585 too far and become detached from the WLAN unit! This might damage the
WLAN unit or other components of the device.
5. Place the antenna cap back onto the 8585.
WARNING!Take care not to trap the antenna connection cables when doing this.
The antenna cap seal must not be damaged; it must be seated correctly in
the groove.
6. Reinsert and tighten the two screws of the antenna cap (1 Nm torque).
CHAPTER 4OPERATION
OPERATION4
Touchscreen
The 8585 is equipped with a resistive touchscreen.
Caution:
Property
Damage
Keep the panel surface clean.
Prevent any kind of adhesive from being applied to the surface.
Avoid high voltage and/or static charge.
Touchscreens may not be operated with ball-point pens or writing utensils, tools of any kind (e.g. screwdrivers) or with sharp objects (knives, scalpels, etc).
Touch the panel with your finger or stylus only to ensure normal operation. Any sharp-edged or hard
objects are prohibited.
Operate the panel in a stable environment. Abrupt variation on temperature and humidity may cause
malfunction of the panel.
Avoid applying excessive activation force or sudden impact on the panel surface.
Construction Type and Resistance
•5-wire touch sensor using analog-resistive touch technology.
•Construction: Film-Glass (FG).
•Hardness of surface: 3H (ASTM D3363).
•Resistance: 35 million actuations.
Operation
Operation of the resistive touchscreen is recommended with:
•Clean, dry fingers.
•Clean, dry, soft gloves.
•Suitable touch stylus (plastic or wood, rounded tip).
Cleaning
Use neutral detergent or isopropyl alcohol on a clean soft cloth to clean the panel surface.
Prevent using any kind of chemical solvent, acidic or alkali solution.
Touch for MS Windows Embedded Standard 7
Installation
The touch drivers to be used can be found on the Flash medium under Util/atouch/<verNR>.
1. Open the corresponding folder and run Setup.exe.
2. On the Welcome dialog click Next.
3. In the Software Lice nse Agreement window select: I accept all of the terms of the above
License Agreement and then click Next.
4. On the Select Controller dialog choose serial (RS/232) and click Next.
5. On the Serial Configuration dialog choose COM2 and 9600 Baud and click Next.
6. Deselect the option on the Configuration Complete dialog and close by clicking Finish.
7. Two Files Needed windows will appear querying the path to the tsufiltr.sys file (see
Images for the 8585 devices cannot be run on Intel devices. If the wrong image is used, a blue screen
appear with the following technical information: 0X0000007B)
:
Operation4 - 5
Pre-installed on Flash
When an 8585 with a pre-installed operating system is started, the operating system is loaded following the
BIOS boot messages.
System-specific device drivers — such as those for graphic, sound, network and touchscreens — are also
pre-installed.
In 8585 units with a pre-installed operating system, the system is located on the C partition.
Installing on Flash
When an 8585 is started up for the first time without a pre-installed operating system, the user needs to carry
out a number of steps that will vary depending on the system to be installed. Refer to the relevant operating
system manual for specific instructions.
Caution:
Property
Damage
The installation and configuration of the operating system should only be carr ied out by professionals
familiar with the system environment.
Special Features of the Operating Systems
If the 8585 is running MS Windows XP Embedded or Windows Embedded Standard 7, not all USB devices will
be supported.
Serial Port
The 8585 is equipped with an externally accessible serial interface COM1.
Resources for the serial port are pre-defined in the system architecture and automatically managed by
the BIOS.
COM1 as a Power Supply
The COM1 port can optionally supply externally connected equipment with +5 V of power.
The voltages are protected by internal fuses which limit the total consumed current to 1.1 A at 5 V.
Depending on the specific system configuration, the maximum current consumption may be significantly lower.
Serial Port Printers
Printers with a serial port can be connected to the 8585.
Serial Port Bar Code Scanners
To activate the integrated scanner software wedge under MS Windows 7
1. Open the Start menu and navigate to Settings>Control Panel>Accessibility.
2. Select the General tab.
3. Select Support accessibility options.
4. Click Settings.
5. Configure the desired COM1 port and BAUD rate.
6. Confirm the change with OK.
4 - 68585/8595 Vehicle-Mount Computer User Guide
7. Click OK again for the changes to take effect.
Caution:
Property
Damage
Please note that you have to configure the scanner correctly to RS-232 and the above set BAUD rate
following the scanner manufacturer's guidelines. Otherwise the software wedge will not function
properly.
Tips and Tricks
Note that according to the EIA-232-E specification, the maximum cable length is 15 m at 19,200 bps.
By using a correctly terminated twisted-pair cable, however, up to 1,200 m at 100 kbps can be achieved
according to the EIA-422-A specification. With a data rate of 1 Mbps and a high-quality cable, it is possible to
reach cable lengths of up to approximately 400 m.
Malfunctions in the RS-232 connections are frequently caused by ground loops. If both end devices establish a
ground connection via RS-232 but do not share the same ground potential in their power supply circuits, then
compensation currents may result. This is particularly noticeable with long cables.
These compensation currents, which are also present at the ground point of the RS-232 connection, may
significantly degrade signal quality and effectively stop the data flow. In challenging environments, electrically-isolated connections (via external converters) or differential systems (RS-422/485 port) are strongly
recommended.
Internal Devices
Chipset
The 8585 computer is equipped with a chipset which controls the communication between all
function modules.
The chipset converts the signals it receives from the CPU into memory access, flash access and other similar
actions. Likewise, it transmits requests from peripheral devices to the CPU. Input devices such as the mouse
or keyboard also communicate with the system via this chipset.
VGA Adaptor
The 8585 is equipped with a VGA-compatible adaptor. This adaptor controls the integrated display.
Onboard Sound Controller
The 8585 is equipped with an onboard sound controller.
This controls the audio output via the internal speaker, or the optional Speaker/Mic with push-to-talk function
(Model Number M1000).
Network Adaptor (10/100/1000)
The 8585 is equipped with a 10/100 Mbit network adaptor. This adaptor features an RJ45 port.
The network controller undertakes the entire task of connecting the hardware to the network.
The RJ45 connection port features two integrated status LEDs. They display the following messages:
Operation4 - 7
Left LED (Green)
LED off: operating as
LED on: operating as a
Right LED (Amber)
100- Mbps connection
10-Mbps connection
LED off: no link is established
LED blinking: there is activity on
this port
Figure 4-3
RJ45 network port
Problems with Data Transmission via LAN/Ethernet
If problems occur during data transmission over LAN/Ethernet (e.g. data is lost or not detected), the cause of
these problems may be a cable which is too long.
Depending on the cable layout and interference from the environment, it may be impossible to use the cable
length of 100 m given in the specification (IEEE 802.3 standard).
The solution here is the use of a shorter cable.
Automatic Switch-off
The 8585 is equipped with an automatic switch-off module.
Modes of Operation
If wired up accordingly, the 8585 conveniently switches off together with the vehicle's ignition.
As disconnecting the power supply during operation can lead to data loss, the operating system needs to be
shut down normally using the appropriate hardware and software installed on the system when the ignition is
switched off.
The 8585 is connected to the vehicle with three supply cables. DC+ and DC– are directly connected to the
power supply of the vehicle, the connection is run through fuses. Therefore make sure that the cables are
connected directly to the battery and not to high-interference supply lines (for example, motor supply) or to
supply lines already used by other consumers.
The supply voltage connected is then linked to the 8585's ignition input via a switch, for example, the key
switch of the ignition (also with a fuse).
Automatic Switch-off Process
When the ignition is switched on, the 8585 is supplied with power and begins checking its internal temperature
and automatic switch-off function.
Once the ambient conditions have been verified as acceptable, the 8585 starts the operating system just like
normal.
During the first three minutes of the start-up phase, none of the ambient conditions, such as the internal
temperature or the Ignition input status, are checked. This allows the operating system and the operating soft-
ware for the automatic switch-off module to fully load without interruption.
Following this three-minute period, the internal temperature of the unit and the status of the Ignition input are
checked continuously.
If the inner temperature of the 8585 reaches a critical range, the operating system is shut down normally and
the computer remains switched off until the temperature is back in the permitted range.
If the Ignition input is switched to earth potential or a potential-free source during normal operation, the unit
switches to shutdown delay time.
4 - 88585/8595 Vehicle-Mount Computer User Guide
In this state, the device continues to operate normally until the delay time (for example, 15 minutes) has
elapsed.
•If the ignition is triggered again during this time, the 8585 resumes normal operation.
•If, however, the delay time elapses, the operating system is shut down normally by the operating software
and the unit is automatically switched off (for example, after three minutes, or after a signal from the operating software).
Configuration with Zebra Config Program
The Zebra Config program must be installed for the automatic switch-off module to function correctly.
If the Zebra Config has not been started, the 8585 will carry out a hard shutdown once the delay time and shut-
down time set by the hardware (e.g. via MPCCOM.EXE) has elapsed. In this case, the operating system is not
shut down normally before the power is switched off. The current application is unable to save its data, and the
file system becomes increasingly unstable and inconsistent.
If the Zebra Config has been started, the program can recognize when the operating system needs to be shut
down. Firstly, the Windows message WM_QUERYENDSESSION is sent to all running applications to inform
them of the impending shutdown.
Now every application has to respond within the time that is set in the registry (see the Automatic Switch-off
Configuration Dialog on page A-6). If a response is not sent in the specified time, the application is forced
to quit.
If there are any open programs with unsaved changes, it may not be possible to automatically quit them (for
example, an unsaved document in WORDPAD.EXE, a program supplied with Windows). In this case
WORDPAD.EXE responds to the Windows message WM_QUERYENDSESSION with a user query to confirm
if the current file is to be saved. Applications that can be quit with the key combination [ALT] and [F4] (that is,
without a final user query) generally send the required response to the WM_QUERYENDSESSION message
and are not shutdown “hard”.
To ensure that vital data is always saved correctly, applications need to be able to properly respond to the
WM_QUERYENDSESSION message, that is, without user queries and within the set time period.
Further information on the Zebra Config program can be found in Appendix A: Zebra Config Program.
CHAPTER 5ACCESSORIES
ACCESSORIES5
Keyboard
Any USB keyboard can be connected to the 8585.
SMALL Keyboard
A mountable SMALL keyboard with protection class IP 65 is available for the 8585.
Figure 5-1
SMALL keyboard
24-key Keypad
A 24-key keypad which can be mounted onto the 8585 is available, with a protection class IP 65.
5 - 28585/8595 Vehicle-Mount Computer User Guide
Figure 5-2
24-key keypad
Scanner Bracket
Scanner brackets are available for the 8585 for current scanners (optional). Scanner brackets can be fastened
to the left or right of the unit.
Mouse
Any USB mouse or any mouse with a RS-232 port can be connected to the 8585.
USB Stick
You can connect a USB stick to the 8585 with a USB–A connector.
USB Recovery Stick
With the optional Zebra recovery stick, images can be backed up and restored on the 8585 if necessary
(backup and recovery). Please consult your Zebra sales representative if necessary.
Scanners
You can connect scanners to either the USB port or the serial port. If connected to COM1, the scanner can be
powered through the port (optional, 5 V).
NOTE The DS3508ER can not be powered through the USB; it needs to be connected to the serial port.
Be sure to only use scanners that have been approved by Zebra.
WLAN Card (PCIe MiniCard)
The WLAN card is integrated into the unit by Zebra at the factory (internal PCIe MiniCard slot).
In general, only drivers for WLAN cards approved by Zebra can be integrated into operating system images.
Microphone (Voice Kit)
M1000 Speaker/Mic
Accessories5 - 3
CHAPTER 6MAINTENANCE AND
TROUBLESHOOTING
MAINTENANCE AND TROUBLESHOOTING6
Maintenance
WARNING!Danger due to electric shock when cleaning and maintaining the device.
To avoid electric shock, turn the 8585 off and disconnect it from the power supply
before cleaning or maintaining it.
Cleaning the Housing
The housing of the 8585 is best cleaned with a damp cloth.
Do not use compressed air, a high-pressure cleaner or vacuum cleaner, as this can damage the surface.
Using a high-pressure cleaner poses the additional risk of water entering the device and damaging the electronics or display.
Touchscreen Cleaning
Use neutral detergent or isopropyl alcohol on a clean soft cloth to clean the panel surface.
Prevent using any kind of chemical solvent, acidic or alkali solution.
Troubleshooting
Data Transmission via LAN/Ethernet
If problems occur during data transmission over LAN/Ethernet (e.g. data is lost or not detected), the cause of
these problems may be a cable which is too long.
Depending on the cable layout and interference from the environment, it may be impossible to use the cable
length of 100 m given in the specification (IEEE 802.3 standard).
The solution here is the use of a shorter cable.
6 - 28585/8595 Vehicle-Mount Computer User Guide
Images for AMD Devices are not Compatible with Intel Devices
Images that were created for 8585 devices with an Intel processor cannot be used on AMD devices – they are
not compatible.
Using the wrong image results in a blue screen with the following technical information: 0X0000007B.
8585/8595 AMD: Switch Off/Restart
If ambient temperatures exceed 40ª C, the processor comes under high strain or output is extracted externally
via peripheral interfaces (USB, serial) the 8585/8595 may switch off or restart under unfavourable conditions.
Corrective action: Ensure sufficient cooling. Supply the connected external peripheral devices from other
external sources.
Common Mistakes in Usage
Intel Images are not Compatible with AMD Devices
•Do not copy images that were created for Intel processors to AMD devices, and vice versa – they are not
compatible.
Power Supply
•Do not connect 8585 computers to an AC power supply.
•Observe correct voltage ranges.
Powering Up/Down
•Please note that the function of the 8585's [Power] key varies depending on how the device is configured.
•Only disconnect the computer from the power supply after the computer has been properly shut down and
switched off. Otherwise file errors may occur on the storage device (in operating systems that have no activated write protection filter).
Cable Cover
•The supplied cable cover for the external ports must be installed prior to using the 8585.
•In order to comply with protection class, please use the assembly kit from Zebra.
Mounting/Installation
•Only use suitable mounting brackets and screws permitted by Zebra.
•Ensure that ball-and-socket bases and fastening arms are securely attached.
•Follow the instructions carefully when attaching all outgoing cables to the strain relief rail.
•The WLAN antenna should not be used as a handle when turning the terminal.
•All fastening brackets and mounting parts supplied by Zebra are only intended for use in the mounting of
terminals and peripheral devices and may not be used for other purposes.
•When mounting peripheral devices, follow the manufacturer's instructions. This is particularly important
when welding or drilling supporting parts.
•To avoid any accidents, make sure your field of vision is not restricted in any way when mounting peripheral devices. Observe all accident prevention regulations.
Maintenance and Troubleshooting6 - 3
Mobile Application on Vehicles
•Observe correct voltage ranges.
•Ensure that supply lines are fused correctly.
•Lay the supply cable so that it will not get crushed or frayed.
•Read the labelling on the cable and connect the supply cable with the correct polarity.
•Cut the supply cable as short as possible. This avoids tangled cables and improves the quality of the
power supply.
•Observe the vehicle manufacturer's instructions for connecting additional loads, for instance, in conjunc-
tion with an emergency shut-off switch.
•Be sure that the connection of the line is as directly as possible to the battery and not to power supply lines
with a great deal of interference (e.g. the engine power supply) or otherwise affected by consumers.
•Connect the supply cable to a suitable place. Ensure that the connecting cable has an adequate cross
section and ampacity at the connection point.
Using the Touchscreen
•Keep the panel surface clean.
•Prevent any kind of adhesive applied on the surface.
•Avoid high voltage and/or static charge.
•Touchscreens may not be operated with ball-point pens or writing utensils, tools of any kind (e.g. screw-
drivers) or with sharp objects (knives, scalpels, etc).
•Touch the panel with your finger or stylus only to assure normal operation. Any sharp edged or hard
objects are prohibited.
•Operate the panel in a steady environment. Abrupt variation on temperature and humidity may cause mal-
function of the panel.
•Avoid applying excessive activation force or sudden impact on the panel surface.
Cleaning the Touchscreen
•Use neutral detergent or isopropyl alcohol on a clean soft cloth to clean the panel surface.
•Prevent using any kind of chemical solvent, acidic or alkali solution.
Disposal
The Zebra general terms and conditions set out the obligations for disposal in accordance with official electronics regulations.
CHAPTER 7DEVICE DESCRIPTION AND
TECHNICAL SPECIFICATIONS
DEVICE DESCRIPTION AND TECHNICAL SPECIFICATIONS7
General
The 8585 and 8595 Vehicle-Mount Computers are multi-function industry computers designed for stationary
and mobile use.
•Due to its rugged design (aluminium housing), the device provides effective protection against mechanical,
electrical and chemical influences and extreme ambient temperatures.
NOTE The Model 8585 Vehicle-Mount Computer is used as an example throughout the manual, but all
specifications, other than dimensions, are also applicable to the Model 8595.
Figure 7-1
The 8585 Vehicle-Mount Computer
7 - 28585/8595 Vehicle-Mount Computer User Guide
Device Models
The following models of this Vehicle-Mount Computer are available:
•The 8585 with 10.4" display.
•The 8595 with 12.1" display.
Abbreviations Used for Devices and Accessories
Please note that to save space on the 8585 and supplied accessories, the following abbreviations have
been used:
AbbreviationMeaning
+DC+
-DCIgnIgnition
Device/Type identification
Device Type Plate
The device type plate on the 8585 contains the following information:
8585
or
8595
SVGA or XGADisplay resolution
DCType of power supply, the following number indicate the exact type of
e.g. 24/48V
with 2.5 A / 1.2 A
1.1 GHzClock rate of the CPU
S/N ...- 12 digit serial number composed of:
Describes the vehicle-mount computer with a 10" display
Describes the vehicle-mount computer with a 12" display
power supply with input voltage
Input voltage of the DC power supply with nominal current
- Zebra specific device code (41 stands for the 8585 model range with
Intel CPU, 42 stands for the 8585 model range with AMD CPU)
- Week of manufacture
- Year of manufacture
- Six digits for internal identification
Technical specifications
Mechanical (8585/8595)
HousingRugged aluminium-cast housing with integrated heat sink
Protection class IP 65, IP 66 and IP 67
ESD safe
Dimensions/Weight:
8585: 10.4" : 285 x 230 x 79.5 mm, approx. 2.8 kg
8595: 12.1" : 325 x 258.5 x 79.5 mm, approx. 3.5 kg
Display
Device Description and Technical Specifications7 - 3
8585
8595
Bottom
TopAntenna for WLAN
10.4" SVGA, 400 cd/m2, resistive 5-wire touchscreen, with brightness
adjustment
12.1" XGA, 400 cd/m2, resistive 5-wire touchscreen, with brightness adjustment
Cable cover (splash guard)
8585/8595 AMD: CPU, Cache, RAM (Motherboard)
CPU
Chipset
Cache
RAM2 GB RAM
BIOS
(UEF)
Real-time clockReal-time clock with a power reserve of up to 5 years.
Mass storageUp to 64 GB Flash media, based on SLC technology (single level cell).
AMD CPU (Advanced Processing Unit) G-T40R
1.0 GHz, 512 kB L2 cache
and 1066 MHz memory bus speed
DDR3 Technology
AMI Aptio UEFI, 4 MByte serial SPI firmware flash mit ACPI, PnP
Programmable in the system, BIOS POST self test
Audio
Model No. M1000
Speaker/Mic
Advantages: Longer retention time for the data, longer lifetime (by a factor
of 1) and a broader temperature range in comparison with MLC technology
(multi-level cell).
Integrated speaker.
Optional Speaker/Mic with push-to-talk function.
7 - 48585/8595 Vehicle-Mount Computer User Guide
Operating System (Optional) for 8585/8595 AMD
Software CompatibilityWindows Embedded Standard 7 32bit (single-core) and 64bit (dual core)
Windows 7 Professional 32bit (single-core) and 64bit (dual core)
RS-232 on an external 9pin D-Sub connection
ESD level 4 protected (acc. to EN 61000-4-2)
COM1 optionally 5 V
USB-connection, Service USB
USB connection1 USB 2.0 service (protected under antenna cap)
2 x USB 2.0 host
Properties:
•USB 2.0 HiSpeed
•Fused at 0.5 A per channel
•Fused for ESD level 4 (compliant with EN 61000-4-2).
For example for mouse, keyboard, USB stick.
Touchscreen Interface
Analog Touch Controller12bit touch controller for 4/5/8-wire resistive touchscreens with RS232
interface.
Drivers available for:
•Windows Embedded Standard 7
•Windows 7 Professional
8585/8595 AMD: Network Interface
Network Controller
Network ConnectionRJ45 plug-in connector
Ethernet Intel® 82574
10/100/1000 MB/s
Integrated transmitter
Integrated status LEDs
Power Supply
The device model is displayed on the device type plate.
Device Description and Technical Specifications7 - 5
DC Power Pack
12/24 VDC
30 W internal
Type DC-11
DC Power Pack
24/48 VDC
30 W internal
Type DC-12
12/24 VDC nominal
Voltage range: 9 to 36 VDC
Voltage drops of up to 5 V and up to 20 seconds can be bridged
Bridging of power failures of 5 ms at 12 VDC
Start voltage at least 9 VDC
Galvanically isolated
Maximum output: 30 W
Withstands bursts up to 2 kV
Nominal current of 4.2 / 1.0 A
Connection to SELV circuit* only
24/48 VDC nominal
Voltage range: 18 to 60 VDC
Voltage drops of up to 5 V and up to 20 seconds can be bridged
Bridging of power failures of 5 ms
Galvanically isolated
Maximum output: 30 W
Withstands bursts up to 2 kV
Nominal current of 2.5 A / 1.2 A
Connection to SELV circuit* only
Power Consumption8585/10: typically 20 W
Standby: typically 1 W
(8585/10 with DC power pack in standby mode)
* The SELV circuit is a secondary circuit that is designed and protected so that its voltages will not exceed
a safe value both when operating correctly or if a single error occurs.
Power Supply Fuses
The symbol for the fuse is FA. You will find the exact position on the sticker located on the connection plate.
or similar devices produced by other manufacturers
DC-125 x 20 mm T 4 A Bussman S505-4A
H / 250 VWickmann 181-4A
Littelfuse 215 04
Siba 70 007 65 4A
Elu 179200 4A
or similar devices produced by other manufac-
turers
Ambient Conditions
Operating Temperature-30° to +50° C
In accordance with EN 60068-2-1/2
Storage Temperature-30° to +65 °C
In accordance with EN 60068-2-1/2
Relative Humidity10% to 90% @ 40°C non-condensing
In accordance with EN 60068-2-3
Mechanical Vibration and
Shock-Resistance
Class 5M3 according to EN 60721-3-5: 1998 (Land vehicles),
5 hrs. noise 3.6 g effective and 36 vibrations with 30 g peaks
Or:
US Highway Truck according to MIL-STD 810 G: 2000 (Department of
Defense),
NOTE For units with an AMD processor: If the ambient temperatures exceed 40º, the processor comes
under high strain or output is extracted externally via peripheral interfaces (USB, serial), the 8595
may switch off or restart under unfavourable conditions.
Corrective action: Ensure sufficient cooling. Supply the connected external peripheral devices from
other external sources.
Dimensions 8585/10
Front View
Dimensions without add-ons (in mm).
3 hrs. noise 1 g effective and 600 vibrations 20 g peaks in operation
Device Description and Technical Specifications7 - 7
Figure 7-2
Dimensions 8585 front view
7 - 88585/8595 Vehicle-Mount Computer User Guide
Side View
Dimensions without add-ons (in mm).
Figure 7-3
Dimensions 8585 side view
Top View
Dimensions without add-ons (in mm).
Device Description and Technical Specifications7 - 9
Figure 7-4
Dimensions 8585 top view
7 - 108585/8595 Vehicle-Mount Computer User Guide
VESA Drill Holes
The VESA drill holes on the 8585 are visible on this diagram. Dimensions without add-ons (in mm).
Figure 7-5
Position of the VESA drill holes
Approvals
Please see Declaration of Conformity on page 1-6 for the list of regulatory approvals.
APPENDIX A ZEBRA CONFIG PROGRAM
AZebra Config P rogram
Basic Safety Guidelines
Caution:
Property
Damage
Zebra Config contains important settings for your 8585 and 8595. Incorrect settings, such as those in
the Automatic Switch-off menu, can disable the functions of your computer. Only qualified technical
personnel, e.g. persons qualified in computer/network/system administration may perform Zebra
Config settings.
If improper changes of the Zebra Config settings are performed by the customer, this releases Zebra
from all liability for warranty claims.
Overview of Functions
NOTE The Zebra Config software automatically recognizes the 8585 type and the installed operating
system. The configuration dialog differentiates the various systems and is displayed according to
the device.
The sample screen following is an example of the functions that are displayed if the Windows Embedded
Standard 7 (WES7) operating system is installed in the device.
Figure A-1
Zebra Config main menu with operating system WES 7
Windows 7 Professional does not support File Based Write Filter. This button is omitted with this
operating system.
MenuFunction
Hardware MonitorInformation display: e.g. serial number of the device and current oper-
ating temperature.
EnvironmentInformation display: Statistics and data on the environment controller,
such as 'hard' switch-offs.
Automatic Switch-offConfigures the automatic switch-off behaviour (delay time, ignition,
etc.).
Front Panel Defines the assignment of 8585s optional front panel keys.
System SettingsConfigures Windows logon, taskbar display etc.
NetworkManages IP address and DNS server.
Network StartupStart programs automatically when booting the device.
WLANConfiguration of the WLAN Status Window.
Software ActivationActivates licenses for automatic switch-off and software keyboard and
releases them for use on this computer.
Enhanced Write FilterExclusively for MS Windows Embedded operating systems: adminis-
ters write protection function.
File Based Write FilterExclusively for MS Windows Embedded operating systems: adminis-
ters write protection function.
SettingsSets password, language and further default settings for the Zebra
Config program.
ExitExit Zebra Config program.
Installation
System Requirements
The following operating systems are supported:
•Windows Embedded Standard 7 (WES 7)
•Windows 7 Professional
Pre-installed on Zebra Computers
In most cases Zebra Config is pre-installed on each 8585 and 8595.
Subsequent Installation
An installation program, Zebra config.exe, is available from the Zebra Help Desk for subsequent installation.
Start the Zebra config.exe from the directory into which it was installed.
Restart the computer once installation is complete. Zebra Config will only be operable following rebooting.
Zebra Config ProgramA - 3
Automatic Installation of Software Keyboard
Zebra software keyboard is automatically installed as part of the Zebra Config installation. If no license is available for this software, the keyboard will only function for three minutes. It then stops working. For further information about the software keyboard, please refer to the instruction manual of the same name.
Files
The following important files are located in the Zebra Config installation directory:
Table A-1
ZebraCfg.exeMain program for configuration
Config_Local.cfgConfiguration file with Zebra Config settings - all local settings
ZebraKEYBOARD.EXE Software keyboard main program
KEYBOARD.CFGThe layout and functionality of the software keyboard are set
Supported language codes
Installation directory files
that are not saved directly in the hardware are saved here.
More information:
See Write WLAN Log File on page A-23
here.
The following language codes are supported during text file loading. Currently only ENG and GER are available. Other languages can be created as needed (refer to Command line parameters below).
Only ASCII files can be loaded at this time. UNICODE is not supported.
Loading language files
Text files for Zebra Config are loaded when the program is started. If a text file is not available in the desired
language, the system default text (in English) is used for the dialogs.
Command line parameters
The parameter MAKETEXT is available to translate software into foreign languages. This means text
resources can be exported to *.txt files. Each time a file is created, a message appears prompting the user to
confirm it. Simply add the language code to the end of this newly generated text file. For example,
ZebraCfg_.txt would then be ZebraCfg_ENG.txt if it contained the English text. During text file generation, files
with the same name are automatically overwritten. English is the system default language. It does not need to
exist as a text file. The program terminates once the text files have been generated.
Starting the Program
Start Zebra Config via the Windows Programs menu under Start.
Password Check
If a password was entered in the Zebra Config Settings menu, this will be requested when starting the
program. The password is case-sensitive; the program terminates after three incorrect entries.
The default password ex works is gold. Please change this in the Settings menu to suit your requirements.
Accessing Config with WES 7
As of software version 3.10, there are two different ways to access Zebra Config from the Start menu in WES 7
based on User Account Control (UAC).
Read onlystart program, read-only access
Run as Administratorstart program, full write access
FBWF Advice at the Start of the Program
If the hard drive on which the config files are saved is enabled for FBWF, the following message appears at the
Zebra Config start-up:
Zebra Config ProgramA - 5
Figure A-2
De-activate the FBWF Filter, if necessary.
Zebra Config information: FBWF is activated
Hardware Monitor
In the Hardware Monitor menu, 8585 system information is displayed:
•8585 serial number
•Zebra model
•Installed processor
•Firmware version
•BIOS version
•Inside temperature of the 8585
Figure A-3
8585 Hardware monitor menu
A - 68585/8595 Vehicle-Mount Computer User Guide
Environment
The environment controller in the 8585 features monitoring and statistics functions. The Environment menu
provides information on the measured values.
Information on 8585
Figure A-4
Total uptime terminalTotal time the device was on
Operating time display backlight Total time that backlighting was on
Counter power on Shows how often the computer was switched on with the power key
Counter booting activitiesShows how often the computer was switched on via the vehicle igni-
Counter shut down events Shows how often the computer was switched off via the ignition
Counter hard power off eventsShows how often the computer was turned off using 'hard' switch-off
Operation outside certified
temperature
Error temp sensorShows how often temperature sensor errors occurred. If this error
8585 Environment menu
ParameterDescription
tion
Shows how often the computer switched off due to excess temperature
message occurs frequently, please send your unit in to be serviced.
Automatic Switch-off Configuration Dialog
In the Automatic Switch-off menu, the behaviour of computer switch-on and switch-off is defined.
The top left of the menu shows whether the option Automatic Switch-off is available and activated.
The option can be activated in the Software Activation menu (after purchasing the option).
Zebra Config ProgramA - 7
Caution:
Property
Damage
Figure A-5
Each 8585 has been equipped with an automatic shutdown function. This function has been pre-configured for vehicle use already and governs the power-up and sh utdown procedures for the 8585
connected to a car ignition.
The automatic shutdown settings for 8585 devices that are not going to be installed into a vehicle
must also be correctly set for the device type!
Automatic Switch-off menu on 8585
Don't forget to save these settings with the Save button.
A - 88585/8595 Vehicle-Mount Computer User Guide
Settings
Table A-2
After-run time
and
Timeout
to terminate programs on
shutdown
Switch-off timeIn order to allow enough time for the system shutdown after the
Block input if ignition is offIf the ignition of the connected vehicle is off, all input to the computer
Automatic Switch-off settings
ParameterDescription
If you do not want the computer to shut down immediately after
switching it off using the ignition or power key, but rather it should
remain on for a time, then enter an after-run time (in seconds) here.
Shutdown times
The length of time until shutdown consists of two counters:
1. After-run time
The after-run time begins with the switching off of the ignition. The shutdown counter is displayed on the monitor (according to the settings). In
this countdown the after-run time is counted downwards. If the after-run
time has elapsed, a message for the shutdown will be displayed in the
Shutdown dialog.
During this time, the computer can be returned to normal operating
status with the ignition.
2. Timeout to terminate programs
Next, all applications are informed that Windows will shutdown.
After this, the timeout begins counting down — but a counter is no
longer displayed in the Shutdown dialog.
program timeout, set the switch-off time to at least 20 s plus the
program timeout. Settings lower than this value will cause a warning to
appear when data is being saved.
may be blocked.
Zebra Config ProgramA - 9
ParameterDescription
Show taskbar iconSelecting this options creates a symbol for Zebra Config in the taskbar.
The symbol indicates the power status as follows:
Green: Power status is OK; ignition is on.
Flashing yellow and red: The ignition has been switched off
and the after-run time is counting down.
Red: The computer is in shutdown or switch-off mode.
Unable to read power status.
Double-click or right-click with the mouse to open a popup menu where
Zebra Config can be started.
Show counter if ignition is off A small dialog is displayed in the foreground where a counter counts
down the after-run time until shutdown. Depending on the option Block input, a Shutdown button is also shown that allows the user to immedi-
ately start the shutdown.
Hide desktop completelyThe displayed counter dialog is opened in Fullscreen mode, covering
the entire desktop. Large, easy-to-read text is displayed automatically.
Info output for the switch-offEnter any text here for the after-run time counter and the shutdown
process. A line break in the text can be entered with '\n'.
The after-run time counter is defined in '$m' for minutes and '$s' for
seconds. These text codes are case-sensitive.
Ignition offText for the display time
Shutdown with ignitionText for the display time
Switch-On
ParameterDescription
with ignitionThe computer switches on automatically when the ignition is started.
It cannot be switched on with the power key.
with ignition and power keyThe computer can be switched on with the power key if the ignition is
on. It cannot be switched on with the power key alone.
with power keyThe 8585 can be switched on with the power key.
always onThe 8585 switches on as soon as it is supplied with power. It is not
necessary to press the power key or start the ignition.
A - 108585/8595 Vehicle-Mount Computer User Guide
Switch-Off
ParameterDescription
with ignitionAutomatic switch-off is activated when the ignition is switched off.
with ignition and power keyAutomatic switch-off is activated when the ignition is switched off.
The power key shortens the defined after-run time and initiates
computer shutdown.
with power keyThe computer is shut down or switched off with the power key (if no
automatic switch-off is available, a 'hard' switch-off takes place).
only by system shutdownThe computer cannot be switched off using the ignition or the power
key; it has to be shut down in the Start menu.
Shutdown to hibernation
mode
If the computer is switched off using the ignition or the power key, it
goes into hibernation mode. When this happens, a copy of the main
memory is written to a file, accelerating the startup of the computer.
This option must be activated in the power management centre of the
computer (Power Properties).
Front Panel
In the Front Panel menu, the keys (also called soft keys) located on the 8585 front panel can be programmed.
This does not apply to the keys Power on/off, +/- Brightness, and Backlight on/off!
All keys depicted in grey/white can have two assignments. Use [SHIFT] to switch between the assignments.
Character strings cannot be assigned to single keys. Only one character per key is possible. The keys [Alt],
[Ctrl] and [Shift] may be used in combination, e.g. [Ctrl] [Alt] [F1].
Configuration Dialog
Figure A-6
8585 Front Panel Keyboard menu
Zebra Config ProgramA - 11
Assigning Front Panel Keys
1. Select the key to be changed, it appears in the Current assignment field.
2. Press the Change key button. The Define key input dialog appears.
3. Press the desired key assignment. The selected key assignment appears in the New assignment field.
4. Save these settings with the Save button.
If an assignment is given twice to the same key, a corresponding warning message appears.
Deleting Front Panel Key Assignment
To delete a front panel key assignment, delete the contents of the field and save it with the Save button.
Starting an External Program with the Front Panel Keys
A front panel button is assigned with a program call by using the Execute program and Parameter settings.
1. Open the file selection and select a program file (.exe).
2. Now the Parameter field can be edited.
If necessary, input the desired call parameter.
3. Save the settings.
The front panel button is now assigned the program call; restarting the computer is not necessary.
Common System Settings
In the Common System Settings menu, parts of the Windows System can be configured. The content of this
menu differs depending on the operating system.
A - 128585/8595 Vehicle-Mount Computer User Guide
Windows Embedded Standard 7 and Windows 7 Professional
Figure A-7
Common System Settings
Automatic Windows Logon
ParameterDescription
Logon automatically asEnable or disable the Automatic Windows Logon.
Domain name
User name
Password
Logon data for the Automatic Windows Logon must be entered.
Logon with Software Keyboard
ParameterDescription
Show software keyboard at logonIf this check box is selected, the software keyboard is already
available to the user upon logging in.
Keyboard definition for the logonA CFG file and hence a particular keyboard layout can be specified
for the logon (it may differ from the default keyboard). Changes to
this setting are activated only after the computer has been
restarted.
Zebra Config ProgramA - 13
Common
ParameterDescription
Activate this option only if the write
protection (EWF) is active
Hide taskbar Taskbar is hidden.
Lock Windows task managerTask manager cannot be accessed.
Lock system keysThe keys [Ctrl-Esc], [Alt-Esc], [Alt-Tab] and the left Windows key are
This setting applies to Windows Embedded Standard 7.
Here you can define whether the following options relating to the
taskbar, task manager and system keys are to be valid only when
EWF write protection is active.
For example: When the system administrator is working on the
computer and has deactivated EWF write protection, the taskbar,
task manager and system keys are available. These cannot be
accessed by users working with EWF write protection.
locked.
Remote Desktop Logon with SW-Keyboard
ParameterDescription
Activate support for Remote Desktop After a remote access to the current computer, the software
keyboard can be activated for logging back in.
Keyboard definition for logonThe CFG file for the software keyboard is specified, e.g.
“C:\Zebra\Keyboard.cfg”
A - 148585/8595 Vehicle-Mount Computer User Guide
Keyboard / Front Key Locking
ParameterDescription
Lock keyboard and front keysUsing this setting, all keyboard inputs/key inputs on the 8585 can
be locked.
•Front panel buttons
•External keyboard
•Software keyboard (via touch screen)
Locking is only active after restarting the computer.
Password for key lock
(numeric only)
Locking is only activated if a max. 20 character long keyword is
defined. For this only numbers are used.
During activated lock, the password dialog for releasing the keyboard
appears when pressing (or creating) any key (except for power/brightness keys). The password can only be entered using the touch screen
and the keys displayed in the dialog.
Password request for locked keyboard lock
Only the administrator can remove the lock during successful locking.
WES 7
Automatic Windows Logon
ParameterDescription
Logon automatically asEnable or disable the Automatic Windows Logon.
Domain name
User name
Password
Logon data for the Automatic Windows Logon must be entered.
Zebra Config ProgramA - 15
Software Keyboard
ParameterDescription
Show software keyboard at
logon
Keyboard definition for the
logon
Display in user sessionIf this checkbox is activated, the software keyboard for the
Keyboard definition for the
user session
If this check box is selected, the software keyboard is already
available to the user upon logging in.
A CFG file and hence a particular keyboard layout can be specified for the logon (it may differ from the default keyboard).
Changes to this setting are activated only after the computer has
been restarted.
system in operation is displayed.
A CFG file and hence a particular keyboard layout can be speci-
fied for the user session (it may differ from the default keyboard).
Changes to this setting are activated only after the computer has
been restarted.
Keyboard / Front Key Locking
ParameterDescription
Lock keyboard and front keys Using this setting, all keyboard inputs/key inputs on the 8585 can
be locked.
•Front panel buttons
•External keyboard
•Software keyboard (via touch screen)
Locking is only active after restarting the computer.
Password for key lock
(numeric only)
Locking is only activated if a max. 20 character long keyword is defined.
For this only numbers are used.
During activated lock, the password dialog for releasing the keyboard
appears when pressing (or creating) any key (except for power/bright-
ness keys). The password can only be entered using the touch screen
and the keys displayed in the dialog.
Password request for locked keyboard lock
Only the administrator can remove the lock during successful locking.
A - 168585/8595 Vehicle-Mount Computer User Guide
Network Settings
Common
In the Common menu under Network Settings, you can make settings for the network adapter (LAN and
WLAN).
Find information about settings for the network adapter currently selected in the Current Settings window.
The System Settings button opens the Windows dialog for networks.
Figure A-8
Network Settings: Common menu
Computer name
The 8585 host name can be changed.
Network Adapter
ParameterDescription
Selection listSelect the Network adapter
Obtain address automati-
cally (DHCP)
Use the following IP
address
Use the following DNS
server addresses
With this setting, the network configuration is obtained from a
DHCP server.
Here the IP address, subnet mask and default gateway can be
entered manually.
Here the DNS servers to be used can be entered manually.
Zebra Config ProgramA - 17
Automatic Computer Renaming
The settings in the Automatic Computer Renaming menu under Network Settings are used for the automatic
assignment of computer names. Allocation of different computer names is supported by entering the
MAC address.
Figure A-9
Network Settings: Automatic Computer Renaming
Network Startup
You can define programs in this menu which should be started after a network connection is successfully
established with a server (after every boot of the operating system).
A - 188585/8595 Vehicle-Mount Computer User Guide
Figure A-10
Network Startup
Autostart Programs
Multiple programs can be specified. The programs are started in the order given. The settings are activated
only after the computer is restarted.
ParameterDescription
Add programThe Windows file selection dialog is shown and you can select a
program.
Remove programRemove a selected program.
IP Address for Startup Check
ParameterDescription
Automatic selection (DNS
or WINS server) of network
adapter
Include default gateway in
check
Manual input of the server
address
Maximum ping timeTime to wait for a response after running a ping.
The desired network adapter can be specified here.
Possible selections are:
•All adapters
•COM2 VPN adapter
•IntelR PRO / 100VE Network Connection
If this checkbox is checked, then the default gateway is also
included when searching for an IP address.
If a server address is specified here, the programs are only started
when the computer has established a connection to that IP
address.
ParameterDescription
Example of a WLAN status window
Block input until connection established
Show waiting dialog A waiting dialog can be shown, optionally with network information
Stop waiting after 5
seconds
Then start programs
without network
Info text in waiting dialogThe text entered here will be displayed on the waiting dialog.
Until the network connection is established, no input can be
performed on the computer.
and in full-screen mode.
If no network connection has been established, the wait can be
stopped after the time given here.
The programs can also be started without a network connection.
WLAN
In this menu, you can configure whether a WLAN status window will be displayed on the 8585, with information
about signal strength and quality of the WLAN connection.
Information on the WLAN Status Window
Zebra Config ProgramA - 19
Figure A-11
WLAN Status Window
Color Legend for Signal StrengthColor Legend for Quality
Red = signal strength poorYellow = signal strength fair
Green = signal strength goodRed = poor quality
Yellow = fair qualityGreen = good quality
A - 208585/8595 Vehicle-Mount Computer User Guide
Signal Strength and Quality
ParameterDescription
S = Signal strength This value provides information about the strength of the signal received
by the computer.
The signal strength can be displayed as a dBm value, in percentages, or
as a diagram, depending on the configuration selected in the WLAN
dialog.
Q = QualityThis value provides information about the quality of the signal received by
the computer.
The quality can be displayed as a dB value, as a percentage, or as a
diagram, depending on the configuration selected in the WLAN dialog.
Host nameThe host name is displayed according to the setting in the WLAN menu.
IP addressThe IP address of the 8585 is displayed according to the setting in the
WLAN menu.
Basic Legend for Signal Strength
Signal strength alone says nothing about the quality of the signal. The quality depends on the ratio of signal to
noise (SNR = Signal/Noise Ratio = RSSI, Radio Signal Strength Indicator).
The following values are a good rule of thumb:
•Signal strengths less than -70 dBm are good.
•Quality between 10 and 20 dB is good.
IMPORTANTThese values are only approximate and depend on many factors (different sensitivity of
receivers, data bandwidth, etc.)
WLAN Status Window Settings Dialog
Zebra Config ProgramA - 21
Figure A-12
WLAN Status Window dialog type
Window Settings
ParameterDescription
Dialog typeIn the selection list, select the desired design for the WLAN status window.
The signal strength and quality can be displayed as dBm values, percentages,
or a bar chart.
Auto adjust Dialog width to
host/IP info
Display host nameShows the host name in the WLAN status window.
Show IP addressShows the IP address in the WLAN status window.
Display SSIDSSID (Service Set Identifier) is displayed in the WLAN Status Window.
Windows is always on topThe WLAN status window will always be displayed on top of other windows.
Show title barDisplay the WLAN status window with a title bar.
Show in task barThe WLAN status window will appear in the task bar.
Window can be activated /
moved
Set background colourThe background colour of the WLAN status window is selected. Click the
Set text colorThe text color of the WLAN status window is selected. Click the color field to
X/Y positionThe position of the WLAN status window on the screen is defined here. The
The width of the WLAN status window can be defined as a fixed value. Otherwise, it depends on the length of the host name and the IP address.
The position on the WLAN status window on the screen can be moved. If the
title bar is displayed, the window can be activated.
colour field to see a palette of all available colours.
see a palette of all available colors.
window will appear at this position after every program start.
If you move the example dialog around the screen using the mouse pointer,
the current coordinates will automatically be entered.
Then click on Save position.
A - 228585/8595 Vehicle-Mount Computer User Guide
ParameterDescription
Activate WLAN status at
system startup
Show sample dialogIf clicked, the settings made in the dialog will be demonstrated in an example
Show WLAN status
with hotkey
This checkbox must be activated for the WLAN status window to be displayed.
window.
The WLAN status window can be turned on and off with a 8585 front panel key
defined here.
To be able to use this setting and as a result the front panel key (Hotkey), the
8585 must be restarted.
Connect Program
ParameterDescription
Start program on
each new connect or
start after...
This setting is used to start any arbitrary software program.
The program may optionally be started:
after every entry into the WLAN area or periodically; if necessary, enter
the time interval.
If a WLAN connection exists, the program is started at the specified
intervals.
Note: The prerequisite is that there is a functioning WLAN connection!
An application example: The 8585 on a forklift has an online connection
to the warehouse management database. If the forklift leaves the WLAN
area, this online connection is interrupted. To receive updated data
immediately after entering the WLAN area again, the Connect Program
function is used to start a database update automatically.
ProgramEnter the program to be started here.
Extended Settings
ParameterDescription
Select WLAN cardDetect the radio card automatically or select it from the list (see also
WLAN status window and radio cards next page).
Finally, don't forget to Save!
WLAN Status Window and Radio Cards
The WLAN status window works exclusively with radio cards which support WMI. The WMI class is configured
in “config_local.cfg” in the line “Noiseselect_01”.
The WMI selection string in the format: NoiseSelect_XX=Card-Name,SELECT *....
For XX, substitute a number from 01 to 20; at most 20 different WLAN cards can be supported.
For the card name, a few characters at the start of the WLAN adapter name are enough (not case sensitive).
The full SELECT string is then specified, separated by a comma.
Zebra Config ProgramA - 23
Write WLAN Log File
To optimize the WLAN network, or e.g. to analyse errors in roaming, a WLAN log file can be generated using
the Zebra Config program.
1. For this, edit the Config_local.cfg file in the Zebra directory of the 8585 (e.g. with Notepad).
2. The entry
“Debug_Logging=0”entry is located by default in section CfgWLANStatus
0 means: no log file will be generated.
1 means: a log file will be generated and written to the Zebra directory. Filename of the log file:
WLAN_DebugLog.txt.
3. Restart the computer to activate the setting and generate the log file.
Caution:
Property
Damage
Only generate WLAN log files temporarily for analysis purposes. Afterwards make sure to set the
‘Debug_Logging’ entry to ‘0’.
Otherwise system errors are a threat, since if the EWF is deactivated storage media will be filled with
log files (size of a WLAN log file: up to 50 MB. When this size is reached, the Zebra Config automatically creates BAK files, which are sequentially numbered.)
Figure A-13
Example of a WLAN log file
Information in the WLAN Log File
The following basically applies:
•Only the information which is displayed in the WLAN status window is written in the WLAN log file (accord-
ing to the definition in the Zebra Config menu WLAN Status Window).
•The maximum size of the WLAN log file is 50 MB. When this size is reached, the Zebra Config automatically creates BAK files, which are sequentially numbered.
The WLAN Log file contains eight columns with the following information
The column heading is displayed after every 100 lines.
•Date
•Time (to one-hundredth of a second)
•C= Connected
0 means no, 1 means yes
A - 248585/8595 Vehicle-Mount Computer User Guide
•RSSI signal strength
•Signal quality
•BSSID Mac address of current connected access point
•SSID of WLAN network
•IP address of 8585
Software Activation
In the Sof tware activa tion menu, options such as automatic switch-off and sof tware ke yboard can be activated.
If these options are purchased at a later date (after the 8585 delivery), customers receive an activation key or
a license file, which must be entered here.
NOTE The automatic switch-off function in the 8585 is always available and does not need to be
activated.
Figure A-14
Software Activation menu
Activate Automatic Switch-off
Activate the automatic switch-off as follows:
1. Activate the Product code in the line AOFF Automatic switch-off.
2. Enter the activation key you received with the purchase of the option.
Or: Click Search file under Import license file and load the license file that contains this key.
3. Save the settings.
Activate Software Keyboard
Activate the software keyboard as follows:
1. Activate the Product code in the line SWKB Software keyboard.
2. Enter the activation key you received when you purchased the option.
Or: Click Search file under Import license file and load the license file that contains this key.
3. Save the settings.
After licensing, a Keys file is automatically created for the software keyboard and is stored in the Keys direc-
tory. If this file is accidentally deleted, the software keyboard will no longer function. After three minutes running
time it switches itself off.
Enhanced Write Filter
NOTE The Enhanced Write Filter menu is only relevant for the embedded operating systems (Microsoft
Windows Embedded Standard 7 and Windows XP Embedded)!
If EWF is not installed, no changes can be performed.
Write protection is enabled and managed in the Enhanced Write Filter menu. This allows you to protect the
system against modification of any kind. All write accesses or modifications on an activated EWF drive will be
discarded with the next restart.
Zebra Config ProgramA - 25
EWF settings are not saved or loaded to import/export configurations (see Settings on page A-8).
Figure A-15
Enhanced Write Filter menu
The computer's EWF drives are displayed in the EWF Drives field (there is usually only one). The settings
below apply to the EWF drive selected here.
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Set Boot Command (BootCmd)
ParameterDescription
No commandThe set boot commands are deactivated again.
Activate write protection
(ENABLE)
Deactivate write protection
(DISABLE)
Deactivate and take over
(DISABLE+COMMIT)
Take over changesTemporarily deactivates write protection in order to commit
Activates write protection: All system changes are written exclusively to the main memory; they are discarded when the
computer is restarted.
To activate this setting, reboot the computer!
Disables write protection.
To activate this setting, reboot the computer!
This setting is a combination of Deactivate write protection and
Take over changes: Write protection is deactivated; changes are
applied.
current changes to the system. Once finished, write protection is
immediately active again.
•Click Set Command to apply the settings.
•Click the Exec. Restart button to restart the computer and activate the settings.
File Based Write Filter
NOTE The File Based Write Filter menu is relevant for the embedded operating systems with the
exception of Windows Professional 7!
The FBWF Menus: Current and Target Status of the Installation
The left column of the FBWS menu always shows the currently installed FBWF configuration; the right column
shows the newly defined configuration after the computer is restarted.
Zebra Config ProgramA - 27
Current Status Settings
Target Status
Figure A-16
FBWF configuration menu
•When the desired configuration is complete: Don't forget to save the settings.
FBWF Configuration
The File Based Write Filter (FBWF) offers the possibility to protect a partition from changes. In contrast to the
Enhanced Write Filter (EWF), the FBWF filters on a file basis and offers many additional options for configura-
tion. The cache for intermediate storage of the changes can be set for between 64 and 1024 MB.
Current Configuration
The currently valid FBWF settings are displayed.
Table A-3
Write protection enabledEnable FBWF; the computer must be rebooted to activate the
Maximum size of the cache Memory size available for the overlays. Entries between 64 and
Pre-allocation of complete
cache memory
Compress cache memoryMemory content is compromised
Show warning info over a
charging level of
Protected drives
Add/Remove
Configuration after resta rt
ParameterDescription
settings.
1024 MB are possible.
Maximum memory is not dynamic, but statically reserved in
advance.
Enter the percentage load factor of the reserved memory at which
the warning message should be displayed.
The hard drives listed here are protected from changes. After
clicking on Add or Remove, a list of hard drives is displayed.
•When the desired configuration is complete: Don't forget to save the settings.
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Exceptions for Write Protection
Here you can define exceptions for write protection. Entire directories or individual files can be specified.
Changes to files on the exception list are written directly to the file system, as usual.
The left column of the menu shows the currently set FBWF configuration; the right column shows the newly
defined configuration after the computer is restarted.
Figure A-17
Current Exception List
The currently valid settings are displayed.
Exceptions to write protection
Table A-4
Add/removeAfter clicking on Add or Remove, a list of hard drives and files is
•When the desired configuration is complete: Don't forget to save the settings.
Exceptions after Restart
ParameterDescription
displayed.
Modified Files in the Cache
When FBWF is active, files are shown here that are protected by FBWF and that were changed during the
run time.
The following is possible here:
•apply changes and write them to the file system
•or restore the original status of the file and delete it from the cache.
Zebra Config ProgramA - 29
Figure A-18
Procedure:
•Select the individual lines in the list.
Modified files in the cache
•Press the Write changes to the disk button if the changed data that is still in the cache is to be written to
the respective hard drive.
•Or select Delete file from cache and restore original if the modified file in the cache should be deleted.
Error messages
FBWF Error (1)
Figure A-19
Explanation:Files could not be written to the files, as they did not physically exist.
FBWF error: File is in the FBWF cache
With OK the file is skipped, the procedure Write changes to data media is
carried out for the next file on the list.
With Cancel, the procedure Write changes to data media is interrupted.
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FBWF Error (53)
Figure A-20
Explanation:Files which are currently being accessed cannot be written to data
FBWF error: For files that are currently being accessed
media.
With OK the file is skipped, the procedure Write changes to data media
is carried out for the next file on the list.
With Cancel, the procedure Write changes to data media is interrupted.
Settings
In this menu, Zebra Config is configured with respect to password, language etc.
Zebra Config ProgramA - 31
Figure A-21
Password Protection
Settings menu
ParameterDescription
Use password protection for Zebra Config
Allow read access without password:
Reading all dataZebra Config can be started without a password. It is possible to read
Limited to data without
COM port access
Language
ParameterDescription
Language settingThe language of the Zebra Config menus is defined. The default is always
A password can be activated to allow access to programs.
Enter a password and repeat the entry in the Repeat password field.
This is case-sensitive.
all data, but no changes may be made to the settings.
A password is not required to start Zebra Config. Reading of data is
limited: The Environment, Automatic Switch-off and Front Panel
menus are not available.
the system language of the computer. If no language file is available for this
language, texts will be displayed in English. Only those languages may be
selected for which language files (ZebraCfg*_*.txt) are available in the Config
EXE directory.
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Defaults
ParameterDescription
Export customer settings With this function, all Zebra Config settings can be exported to a
Config text file. Each export file is displayed with an info header (see
Info Header of an Export File on page A-33.
The export file can be imported to other 8585 to maintain identical
settings on all computers.
Import customer settings Those files generated with the export function can be selected for
import. It is not possible to import the local Config_Local.cfg. Before
the import, a message tells you not to mix AC-DC configurations, as
this can block the device.
In the event that a mandatory software key for activating diverse
options on a PC is missing, this is reported in a corresponding
error message.
Please note: If options are released in the imported Config setting,
which are missing on this computer, a corresponding error message is
displayed.
Caution: Property Damage
During import not all data is checked for validity; rather the data is
saved in the way that it is defined in the import file. False information
could lead to failure of 8585 (such as malfunctions, data loss, equipment damage etc.).
Load factory defaultsHere default settings can be loaded that are saved in a file named:
FactoryDefault_<Serial number>.cfg.
This file can only be generated by Zebra service with an
internal program.
The AC-DC configuration warning does not appear, as it is assumed
that this is taken into account at installation.
If the file is not available, an error message about a 'defect'
file appears.
Common
ParameterDescription
Show/hide the software
keyboard automatically on
input fields in Zebra Config
Warning with query on
import of static network data
(computer name, IP
addresses)
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The software keyboard starts automatically when Zebra Config
is started. When the cursor is placed in an input field, it is always
displayed.
A file named Keyboard.cfg must exist in the software keyboard
installation directory; otherwise an error message appears.
If the keyboard is started by Zebra Config, it is also terminated
when Zebra Config is closed. The software keyboard version 1.5
or higher is mandatory for this. An error message is displayed
when errors occur.
The message is only visible after logging on.
If static IP addresses (when DHCP is disabled) and/or a
computer name are imported, a warning with corresponding
security query may appear.
Command Lines Parameter IMPORT (only for administrators)
The parameter IMPORT is available for import using batch job (Zebra Config V 2.3 and higher).