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Caution • This installation must be performed by a qualified service technician
This installation must be performed by a qualified service technician.
Electric Shock Caution • Turn the printer power OFF (O) and disconnect the
printer from the power source before performing the following maintenance.
This kit includes the par ts and documentation nec essary to ins tall the Printh ead
Conversion 300 to 200 dpi Maintenance Kit into the 110PAX4 print engine.
Read these instructions thoroughly before installing this kit.
Kit Part Numbers
3
Caution:
PART
NUMBER
57600M Printhead Conversion Maintenance Kit 300 to 203 dpi, RH/LH
57601M Printhead Conversion Maintenance Kit 203 to 300 dpi, RH
57602M Printhead Conversion Maintenance Kit 203 to 300 dpi, LH
DESCRIPTION
57600L-001 Rev. 1 9/17/04 Page 1 of 12
©2004 ZIH Corp. All product names and numbers are Zebra trademarks, and Zebra and
the Zebra logo are registered trademarks of ZIH Corp. All rights reserved.
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Parts List
Table 1 list the parts found in each kit. Do an inventory of the parts before installing the
kit.
Table 1. Kit Parts List
Qty Part Number Description
3
Ref 57600M Printhead Conversion Maintenance Kit 300 to 203 dpi, RH/LH
1 57482 ...Belt, 162G
1 45189-18 ...Belt, 122T
1 57202 ...Printhead Assembly
1 43266 ...Pulley Assembly, 26G
Ref 57601M Printhead Conversion Maintenance Kit 203 to 300 dpi, RH
1 57464 ...Belt, 166G
1 43297 ...Belt, 127T
1 57212 ...Printhead Assembly
1 43132 ...Pulley Assembly, 35G
Ref 57602M Printhead Conversion Maintenance Kit 203 to 300 dpi, LH
1 57464 ...Belt, 166G
1 43297 ...Belt, 127T
1 43132 ...Pulley Assembly, .080P
1 57242 ...Printhead Assembly
N/A = Not available as a separate part (listed for identification purposes only).
Part available for purchase.
Bold =
Italic =
Part not available for purchase, listed and shown for reference only.
Reference Materials
57512L-001 110PAX4 User Guide
57511L-001 110PAX4 User Guide (CD)
57515L-001 110PAX4 Print Engine Maintenance Manual
Tools Required
Standard Hex Key (Allen
Wrench) Set
Metric Open-End Wrench Set Phillips Screwdriver Set
Anti-Static Wriststrap and Mat
Small Flat-blade Screwdriver
Note • Retain all parts removed during disassembly, unless otherwise directed.
Page 2 of 12 57600L-001 Rev. 1 9/17/04
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Installa tion Instructions
Remove the 110PAX4 Print Engine from the Applicator
Note • Retain all parts removed during disassembly, unless otherwise directed.
Electrostatic Discharge Caution • Observe proper electrostatic saf e ty
precautions when handling any static-sensitive components such as circuit
boards and printheads.
1. See Figure . Turn Off (O) the print engine and disconnect the AC power cord and
interface cables.
2. Open the front cover, unlatch the printhead lever, and remove media and ribbon
from the print engine.
3. Close and latch the printhead lever, and then close the front cover.
4. See Figure . Remove the four corner mounting screws securing the print engine to
the applicator
5. Leave the center mounting bolt until last.
Note • The keyh ole and the center mounting bolt are designed to support the
print engine and assist in installing and removing the four mounting screws.
6. To remove the print engine from the applicator, lift the print engine off the center
mounting bolt and place on a workbench.
Figure 1. Front View of 110PAX4 Print Engine in Applicator
Power On/Off
Applicator
Mounting Screw
Applicator
Mounting Screw
Front Panel
Media Door
Switch
Center
Mounting Bolt
Applicator
Mounting Screw (2)
57600L-001 Rev. 1 9/17/04 Page 3 of 12
Applicator
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Printhead Conversion Procedure
Printhead Replacement
Caution • The printhead is hot and can cause severe burns. Allow the
printhead to cool.
1. See Figure 2. Hold the printhead from underneath and loosen the printhead
mounting screw.
2. See Figure 3. While holding the printhead, remove the power connector first, and
then the printhead data connector.
3. Remove the old printhead.
Figure 2. Printhead Mounting Screw, RH
Printhead
Mounting
Screw
Page 4 of 12 57600L-001 Rev. 1 9/17/04
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