Zanussi Washing machines User Manual

ELECTROLUX ZANUSSI S.p.A.
Spares Operations Italy Corso Lino Zanussi,30
I - 33080 PORCIA /PN (ITALY)
Fax +39 0434 394096
Edition: 2002-06-07
Publication No.
599 35 27-35
IT
SERVICE MANUAL
WASHING
Washing machines
with EWM2000
Electronic Control: Delta
3 with Neat cabinet
Production: Porcia (IT)
(SW: W2C0145x)
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Contents
General characteristics ......................................................................................................................... 5
1
2 Control panel ........................................................................................................................................ 6
2.1 “FABRICS” button ........................................................................................................................... 7
2.2 “TEMPERATURE” button................................................................................................................ 7
2.3 “SPIN” button.................................................................................................................................. 8
2.4 “OPTION” buttons ........................................................................................................................... 9
2.4.1 “PREWASH” button............................................................................................................... 9
2.4.2 “RINSE HOLD” button or “NIGHT CYCLE” .......................................................................... 10
2.4.3 “SOAK” button..................................................................................................................... 10
2.4.4 “STAINS” button.................................................................................................................. 10
2.4.5 “ECONOMY” button ............................................................................................................ 10
2.4.6 “INTENSIVE” / “HEAVY SOIL” button.................................................................................. 10
2.4.7 “SHORT or VERY SHORT CYCLE - LIGHT SOIL” / “DAILY” button..................................... 11
2.4.8 “LEVEL OF SOILING” button............................................................................................... 11
2.4.9 "BIO" button ........................................................................................................................ 11
2.4.10 “HALF LOAD” button........................................................................................................... 11
2.5 “START/PAUSE” button................................................................................................................ 11
2.6 “SKIP/RESET” button.................................................................................................................... 12
2.7 “DELAYED START” button............................................................................................................ 12
2.8 Programme phase LEDs ............................................................................................................... 13
2.9 Display.......................................................................................................................................... 13
2.10 ON/OFF button ............................................................................................................................. 14
2.11 Exclusion of the buzzer at the end of the programme .................................................................... 14
3 Washing programmes......................................................................................................................... 15
3.1 Possible options for each programme............................................................................................ 15
4 Washing programmes charts.............................................................................................................. 16
4.1 Cotton 60°C (Jetsystem) ............................................................................................................... 18
4.2 Synthetics 40°C (Jetsystem) ......................................................................................................... 19
4.3 Hand wash 30º (Jetsystem)........................................................................................................... 20
4.4 “FUCS” ......................................................................................................................................... 21
4.4.1 Examples of operation of the unbalancing control function ................................................... 21
4.5 Spin cycles.................................................................................................................................... 23
4.5.1 SPIN MP_C0_INP_SECT.................................................................................................... 23
4.5.2 SPIN IMP_C0_SP_SECT.................................................................................................... 23
4.5.3 SPIN IMP5.......................................................................................................................... 23
4.5.4 SPIN IMP7.......................................................................................................................... 23
4.5.5 SPIN IMP4.......................................................................................................................... 24
4.5.6 SPIN IMP6-RINSE .............................................................................................................. 24
4.5.7 SPIN IMP6_INP_SECT ....................................................................................................... 24
4.5.8 SPIN IMP6_SP_SECT ........................................................................................................ 25
4.5.9 SPIN IMP6_QUICK............................................................................................................. 25
4.5.10 SPIN IMP_SR .....................................................................................................................25
4.5.11 SPIN IMPCF_01_AC ........................................................................................................... 26
4.5.12 SPIN IMPCF_01_DC........................................................................................................... 26
4.5.13 SPIN IMPCF_QUICK .......................................................................................................... 26
5 Technical characteristics..................................................................................................................... 27
5.1 EWM2000 Electronic control unit................................................................................................... 27
5.1.1 Microprocessor memories (main PCB) ................................................................................ 28
5.2 Analog pressure switch (electronic) ............................................................................................... 29
5.3 Instantaneous door safety device .................................................................................................. 30
Operation principle ............................................................................................................................. 30
5.4 Detergent dispenser ...................................................................................................................... 31
5.5 Power supply to the motor............................................................................................................. 32
5.5.1 AC/DC Converter ................................................................................................................ 32
5.6 Circulation pump ........................................................................................................................... 33
5.7 Heating......................................................................................................................................... 33
5.8 Drain cycle.................................................................................................................................... 33
6 Diagnostics and configuration system ................................................................................................. 34
6.1 Access to the diagnostics and configuration system ...................................................................... 34
6.2 Diagnostics system ....................................................................................................................... 35
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6.3 Display board diagnostics.............................................................................................................. 36
6.4 Diagnostics cycle .......................................................................................................................... 37
6.5 Alarms .......................................................................................................................................... 38
6.6 Reading the last alarm condition.................................................................................................... 39
6.6.1 Diagnostics cycle alarms ..................................................................................................... 39
6.7 Alarm codes.................................................................................................................................. 40
6.8 Canceling the last alarm condition ................................................................................................. 44
6.9 Configuration of the main PCB...................................................................................................... 45
6.9.1 Configuration code ..............................................................................................................46
6.9.2 Example of configuration..................................................................................................... 47
6.10 Exiting the diagnostics cycle.......................................................................................................... 48
6.11 Operating time counter.................................................................................................................. 48
6.11.1 Reading the operating time.................................................................................................. 48
7 DEMO Mode ...................................................................................................................................... 49
7.1 Setting demo mode....................................................................................................................... 49
7.2 Exiting demo mode ....................................................................................................................... 49
8 Accessibility to electronic control......................................................................................................... 50
8.1 Cover............................................................................................................................................ 50
8.1.1 Main PCB............................................................................................................................ 50
8.2 Control panel ................................................................................................................................50
8.2.1 Control/Display board.......................................................................................................... 50
9 Basic circuit diagrams......................................................................................................................... 51
9.1 Version with AC motor................................................................................................................... 51
9.2 Version with DC motor .................................................................................................................. 52
9.3 Key to circuit diagram.................................................................................................................... 53
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1 General characteristics
Washing machines with EWM2000 electronic control system:
- analog (electronic) pressure switch
- anti-foam control function
- unbalance control system FUCS
- jetsystem washing system
- "Total exchange" jetsystem rinse system
- spin speeds up to 1600 rpm
- commutator motor AC or DC with separate converter
- heating element in the tub, 1950W
- "Handwash" programme
- rinse hold/night cycle
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2 Control panel
The control panel fitted to the appliance may be different depending on:
Ö the control/display board
Ö different design of the panel (on the number of buttons, LEDs)
Ö the different configuration of the buttons
1. “FABRICS” button
2. “TEMPERATURE” button
3. “SPIN” button
4. “OPTIONS” button
5. “OPTIONS” button
6. “OPTIONS” button
7. “START/PAUSE” button
8. “SKIP/RESET” button
9. “DELAYED START” button
10. Programme phase indicator LEDs
11. Display window
12. ON/OFF button
13. Pilot lamp
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2.1 “FABRICS” button
Press this button to select the washing programme suitable for the fabrics to be washed. The LED corresponding to the selected washing programme lights. The machine proposes the standard programme for the type of fabric selected; a temperature and the maximum spin speed for the selected programme are displayed, as well as the normal soiling level. However, these parameters can be modified by pressing the corresponding buttons. The display will also show the duration of the selected programme, which is calculated according to the maximum load for each type of fabric, and the START/PAUSE LED begins to flash.
The type of fabric can be modified at any time during the washing cycle; in this case, the phase currently being performed will restart from the beginning.
The table below shows the options that the user can select for the configuration of each model.
LED Configuration type A Configuration type B Configuration type C
L1 Cotton Cotton Cotton L2 Synthetics Synthetics Synthetics L3 Delicate fabrics Delicate fabrics Delicate fabrics L4 Wool Hand wash Wool L5 Hand wash Mini ------
Hand wash
If this programme is selected (certain models only), the washing cycle will be especially delicate, and can be used for fabrics labelled “Hand Wash”.
2.2 “TEMPERATURE” button
If a temperature different from the standard temperature proposed by the appliance is desired, press this button repeatedly to increase of decrease the temperature. The corresponding LED will light.
The maximum temperature is 90°C for cotton, 60°C for synthetics, 40°C for delicate fabrics, wool and hand washing.
The temperature button is effective only after the type of fabric has been selected. The temperature can be modified at any time during the washing cycle (“PAUSE”); in this case, the phase will restart from the beginning.
LED Configuration type A Configuration type B Configuration type C
L6 90º C 90º C 90º C L7 60º C 60º C 60º C L8 40º C 50º C 50º C L9 30º C 30º C 40º C
L10 Cold wash Cold wash 30º C
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2.3 “SPIN” button
Press this button to reduce the speed of the intermediate and final spin cycles as shown in the table below. This button is effective only after the type of fabric has been selected; the spin speed can be modified until the end of the rinses.
Button LED Function 1 Function 2 Function 3 Function 4 Function 5 Function 6
L11 Max speed Max speed 900 g/’ Max speed Max speed 900 g/’ L12 1200 g/’ 900 g/’ 700 g/’ 1200 g/’ 900 g/’ 700 g/’ L13 900 g/’ 700 g/’ 600 g/’ 900 g/’ 700 g/’ 600 g/’
3
L14 700 g/’ 500 g/’ 500 g/’ 700 g/’ 500 g/’ 500 g/’
L15
Rinse hold /
Night cycle
COTTON cycles rinses
In COTTON cycles, this option also modifies the structure of the rinsing phases according to the speed of the intermediate spin:
Intermediate spin
TR2 Traditional rinse at second level
TE "total exchange" (virtual tank) jetsystem rinse
Rinse hold /
Night cycle
(rpm)
<850
850-950
1000-1150
>1150
Rinse hold /
Night cycle
No spin No spin No spin
Jetsystem washing
st
rinse 2nd rinse Last rinse
1
TR2 TR2 TR2
TE TR2 TR2 TE TE TR2 TE TE TE
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2.4 “OPTION” buttons
The number and type of OPTIONS buttons vary according to the model.
Matrix of the functions of the various buttons:
Button 4 5 6
LED L16 L17 L18 L19 L20 L21 L22 L23 L24
Function 1
Function 2
Function 3
Prewash Soak
Prewash
Extra/Super
Rinse
Prewash Half Load
Rinse
Function 4
Prewash
hold/Night
cycle
Function 5
Function 6
Function 7
Function 8
Function 9
Function
10
Function
11
Function
12
Function
13
Function
14
Function
15
Prewash Economy
Intensive Normal
Prewash Soak
Prewash
Prewash Half Load
Prewash Stain Half Load
Prewash Economy Stain
Prewash
Prewash Bio
Bio
2.4.1 “PREWASH” button
This option selects an additional prewash phase at 30º C at the beginning of the cycle. It can be selected only during the programme selection phase and is not available in WOOL cycles. Moreover this option cannot be selected together with the STAINS or SOAK options.
Short / Very
short
Short / Very
short
Short / Very
short
Short / Very
short
Short / Very
short
Short / Very
short
Extra/Super
Rinse
Short / Very
short
Prewash Soak
Prewash
Extra/Super
Rinse
Extra/Super
Rinse
Half Load
Prewash Half Load Stain
Prewash Stain Economy
Extra/Super
Rinse
Extra/Super
Rinse
Extra/Super
Rinse
Economy
Short / Very
short
Bio
Extra/Super
Rinse
Short / Very
short
Bio
Rinse
hold/Night
cycle
Economy
Short / Very
short
Rinse
hold/Night
cycle
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2.4.2 “RINSE HOLD” button or “NIGHT CYCLE”
This function is available for COTTON, SYNTHETICS, DELICATES and WOOL cycles; in certain models, it is combined with the SPIN button. When this option is selected, the appliance will not drain the tub at the end of the final rinse and at the end of the cycle, the LED corresponding to the START/PAUSE button (and, where applicable, the phase indicator LED) will begin to flash to indicate to the user that the water in the tub must be drained.
Ö In COTTON cycles it adds three rinses and eliminates all Ö In SYNTHETICS cycles it adds a rinse and eliminates all Ö In all OTHER cycles it eliminates all
spin cycles
spin cycles
spin cycles
The following options can be selected to complete the programme:
drain and spin: Press START/PAUSE. The appliance will drain the tub and then perform a spin cycle at
the maximum speed for the programme previously selected;
select a spin speed using the SPIN button and then press START/PAUSE; drain only: Press SKIP/RESET once, until the DRAIN LED lights, then press START/PAUSE.
2.4.3 “SOAK” button
This option can be selected in COTTON, SYNTHETICS and DELICATE FABRICS cycles (but only in the programme selection phase), and adds a pre-wash at the beginning of the cycle which consists of the following phases:
Ö water fill and heating at 30º C
Ö a soak phase of about 30 minutes. The DELAYED START button (if featured) can be used to select a
SOAK time from 1 hour to 24 hours. The delay time will be shown in hours in the display window during the selection phase; after the cycle has been started, the delayed-start countdown will be shown in hours until it falls below 10 hours, after which the time will be shown in hours and minutes.
Ö the water is drained and the appliance passes to the subsequent phase.
The SOAK option cannot be selected together with the STAINS and PRE-WASH options.
2.4.4 “STAINS” button
The STAINS option can be selected in COTTON, SYNTHETICS and DELICATE FABRICS cycles with
temperatures of 40°C or higher, and can also be selected during the washing phase.
This option adds the STAINS phase, in which special additives are introduced into the tub from the pre-wash
compartment after the BIO phase with heating to 40°C, and an additional 10 minutes of motor movement.
The STAINS option cannot be selected together with the PRE-WASH/SOAK, INTENSIVE and QUICK /DAILY options.
2.4.5 “ECONOMY” button
This option is available only in cycles for COTTON and SYNTHETICS with temperatures of 30°C or higher.
The ECONOMY option reduces the temperature of the programme and increases the drum movement phases after the heating phases. The ECONOMY option cannot be selected together with the INTENSIVE / HEAVY / LIGHT SOILING and QUICK CYCLE / DAILY options.
2.4.6 “INTENSIVE” / “HEAVY SOIL” button
This option can be selected during the entire duration of the washing programme, and is available only in cycles for COTTON and SYNTHETICS. This option increases the phases of drum movement after the heating phases. The INTENSIVE / HEAVY SOIL option cannot be selected together with the STAINS, QUICK and ECONOMY options.
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2.4.7 “SHORT or VERY SHORT CYCLE - LIGHT SOIL” / “DAILY” button
This option can be selected during the entire duration of the wash programme, and is available in cycles for COTTON, SYNTHETICS and DELICATE FABRICS: it reduces the duration of the cycle. When this option is selected in COTTON and SYNTHETICS cycles, it modifies the rinse sequence as well as reducing the times: one rinse is eliminated, and the water fill level in the remaining rinses is increased. It cannot be selected together with STAINS, INTENSIVE and ECONOMY options.
2.4.8 “LEVEL OF SOILING” button
This option can be selected during the entire duration of the washing programme. The standard programme is set for NORMAL soiling. By pressing this button, the level of soiling can be modified:
HEAVY / INTENSIVE (this option can be selected only in cycles for COTTON and SYNTHETICS) LIGHT - SHORT CYCLE (this option can be selected only in cycles for COTTON, SYNTHETICS and
DELICATE FABRICS) The functions of these options are as described for the corresponding individual buttons.
2.4.9 "BIO" button
This option can be selected only after selecting the type of fabric, and can also be selected during the washing phase. The BIO option can be selected only in cycles for COTTON and SYNTHETICS with
temperatures of 40°C or higher. The BIO option adds a 10-minute phase of motor movement after heating to 40°C, and is designed to
activate the enzymes contained in the detergent.
2.4.10 “HALF LOAD” button
This option can be selected in the COTTON cycles on traditional (i.e. non-Jetsystem) washing machines, and reduces the number of rinse cycles by one.
2.5 “START/PAUSE” button
START: After selecting the programme and the desired options, press
the START button to start the programme. The LED positioned above the button will cease flashing and remain lit. If a delayed start time has been selected, the countdown will commence; the countdown will be shown on the display.
PAUSE: When the button is pressed again, the programme currently being
performed is interrupted.
The LED above the button will start to flash. When the cycle is paused, the
door LED switches off and the door can be opened on condition that:
- the machine is not performing a heating phase
- the water level is not high
- the drum is not in movement When the appliance is paused, the programmes can be modified as follows:
The structure can be changed or the programme cancelled (SKIP/RESET button). In this case, the
water (and detergent) will not be drained and the new cycle will begin with water in the tub. If it is preferred to restart the new cycle without saving water and detergent, it is necessary first to select a drain phase and then the new programme.
The FABRICS and the TEMPERATURES can be modified only during the washing phase; in this case,
the cycle will be restarted from the beginning.
The SPIN can be modified before the start of the final spin cycle. All the cycle OPTIONS can be modified before the commencement of the phase to be modified. DRYING selections can be modified before the starting of the drying phase.
To re-start the cycle, press the START/PAUSE button again.
Water drain and spin cycle: after the "rinse hold" phase press this button to start the cycle with the
drain and final spin again.
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2.6 “SKIP/RESET” button
Thus button performs two functions:
Cancels the programme: Press the button until the cycle LEDs switch off. The display will show three
flashing hyphens.
Selects special programmes: In the programme selection and execution phases, this button can be
used to cancel certain phases of the programme so that the appliance effectively performs a special cycle. In the programme execution phase, the appliance must be paused.
The cycle normally performed by the appliance consists of the following phases: Wash » Rinses » Spin (drying for washer-dryers)
Ö When the button is pressed once: Rinses » Spin (drying for washer-dryers)
Ö When the button is pressed twice: Spin (drying for washer-dryers)
Ö When the button is pressed three times: Drain
ÖWhen the button is pressed four times: Cancel programme
If the PRE-WASH option is selected, it can be cancelled by pressing this button, so that the appliance performs the wash only.
2.7 “DELAYED START” button
This button can be used to delay the start of the programme for up to 24 hours. The selected delay time is shown on the display for approximately 5 seconds, after which the duration of the programme is displayed. The DELAYED START option must be selected after selecting the programme and before pressing START/PAUSE. The delay countdown is decremented at intervals of one hour, and is shown on the display.
To modify or cancel the delayed-start time:
- press START/PAUSE to set the appliance to PAUSE.
- press the DELAYED START button until the display shows the new delay time or 0h.
- press START/PAUSE again. The porthole door remains locked during the entire delayed-start period (the door pilot lamp lights). If it is necessary to open the porthole door, set the appliance to PAUSE mode. After re-closing the door, press START/PAUSE. If the SOAK option has been selected, the delay time becomes the soak time.
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2.8 Programme phase LEDs
When the programme has been selected, the LEDs corresponding to the various phases in the programme light.
When the programme starts, only the LED corresponding to the current phase remains lit.
LED Colour Models with Display Models without Display
L26 L27 L28 L29 L30 L31 L32 L33
Green -- Door Prewash Door Green Prewash Prewash Wash Wash Green Wash Wash Rinses Wash Green Rinses Rinses Rinse hold Rinses Green Spin Spin Spin Spin Green Drain Drain Drain Drain
Orange Filter Clogged Filter Clogged
Green -- -- End End
Door LED
The following table shows the door LED the function:
Led Status Meaning
On While the cycle is performing with the possibility to open the door (in pause
mode) Flashing Cycle in pause mode without the possibility to open the door (closed door) Off While the cycle is performing without the possibility to open the door (in
pause mode) or door open
2.9 Display
The display shows the following information:
Ö Three flashing hyphens: when a programme is cancelled by
pressing the SKIP/RESET button. The hyphens will also be displayed when the ON/OFF button is pressed to switch the appliance on, but only if the cycle selected previously has been cancelled.
Ö The duration of the washing programme is displayed when the
programme has been selected. This time corresponds to the time
necessary for the maximum wash load. When the programme is started (i.e. after pressing START/PAUSE), the time is decremented at intervals of one minute.
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Ö Rinse hold: the appliance stops with water in the tub at the end of
programmes for which the RINSE HOLD option has been selected;
the display shows a zero (fixed, not flashing)
Ö End of cycle: indicated by a zero (flashing) and, at the same time,
the door pilot lamp switches off. The zero re-appears when the
appliance is switched on again, if the previous programme has not
been cancelled. It may occur, when the appliance is switched on for
the first time, that a flashing zero is shown on the display and the
acoustic signals are activated. This is due to the fact that the machine
has performed a washing cycle during testing in the factory which has
not been cancelled on completion.
Ö Delayed start, which is selected using the DELAYED START button. The countdown starts when the START/PAUSE button is pressed,
and is decremented at intervals of one hour.
Ö An incorrect option selection is signalled by Err on the display if the
function selected is not compatible with the programme. The buzzer
also sounds when an incorrect option is selected
Ö An alarm code indicates a machine malfunction
2.10 ON/OFF button
Press the ON/OFF button to switch the appliance ON. The display shows three flashing hyphens or a flashing zero. Press the same button to switch the appliance OFF.
The ON/OFF button is a bipolar switch button, and is not part of the display board.
2.11 Exclusion of the buzzer at the end of the programme
By pressing the "TEMPERATURE (2)" and "SPIN (3)" buttons at the same time (or the temperature button with button 4) it is possible to deactivate the buzzer sound which indicates the end of the programme; by repeating this operation the buzzer will be activated again. This function is always available and is memorized until it is modified.
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3 Washing programmes
Programme Temperature (°C) No. of rinses Spin *
COTTON SYNTHETICS DELICATES WOOL HAND WASH PROGRAMME MINI, 30º / 30 min.
* see spin cycle chapter
3.1 Possible options for each programme
Options Cotton Synthetics Delicates Wool Mini
90°C 60°C
50°C / 60 Eco
40°C 30°C Cold
>900 g/’
900 g/’ 700 g/’ 500 g/’
No spin
Rinse hold / night cycle
Prewash
Stains
Intensive/
Heavy soil
Daily
Short/light
Economy
Bio
Extra Rinse / Super
rinse
Delayed Start
standard functions X options
X X X X X X X
X X X X X X X
X X X X X X X X
X X X X X X X X X X X X X X X
X X
X X X X X X X X X
X X X
X X X X X
Cold ÷ 90° Cold ÷ 60° Cold ÷ 40° Cold ÷ 40° Cold ÷ 40° Cold ÷ 60°
X X X
3 IMPCF_01 3 IMP5 3 IMP7 3 IMP4 3 IMP4 2 IMP7
X
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4 Washing programmes charts
Key to programmes
Description
Calibration
mm H2O
OFF
ON
LEV
ELV2 ELV3
ELV2 ELV3
NR
VT
Dis
Tout
Code Pause (sec) Movement (sec) Speed (rpm) D_MOV E_MOV
E1_MOV
SE_MOV
N_MOV
PWL1_MOV PWL3_MOV PWL4_MOV COLD_MOV
DRY_MOV CR3_MOV DLD_MOV
OFF
SE_MOV Movement:
Drain sub-phase for calibration of the electronic pressure switch
Level expressed in water mm (full/empty)
Pump off Pump on Pump on from one level of pressure switch
Water inlet valves Prewash Wash Prewash + wash = softener
Refilling Normal refilling "Total exchange" refilling (virtual tank) Refilling disabled
Minutes Seconds Max. time (timeout)
Motor movement
12 4 55
5 8 55 4 12 75 4 21 55/40
8 8 55 40 1 35 12 1 35 57 1 35
4 12 40 57 3 55
Unidirectional movement 80
Unidirectional movement 40
No movement 0
Levels
Pumps
Time
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VT movement during rinses in "jetsystem total exchange" COTTON programmes – Only for models with circulation pump (jetsystem):
During these phases, in which the motor rotates at high speed, if the electronic pressure switch detects that the water in the tub falls below a certain level, the following operations are performed:
Ö spin at 470 rpm (VT_MOV_CODE) to remove the water from the fabrics and therefore to increase the
level in the tub
Ö 5 seconds pause, during which the level is again checked and, if necessary, the solenoid valve is
activated in order to load water until the level is correct
Ö energetic movement (E) (with the circulation pump in operation)
These operations may be repeated up to a maximum of three times for each rinse
.
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4.1 Cotton 60°C (Jetsystem)
(W2C01450) Cotton 60 JETSYSTEM Intermediate spin 850-1000
N. Phase Description
Levels
(mm H2O)
0 CALIBRATION 35/15 OFF ON OFF Dis Tout 10'
1 Washing W ATER FILL 50/15 OFF OFF ELV2 OFF NR Tout 15'
2 MOVEMENT 50/15 OFF OFF ELV2 PWL3_MOV NR 1' 3 WATER FILL 90/60 OFF OFF ELV3 OFF NR Tout 15'
4 MOVEMENT 90/60 OFF OFF ELV3 COLD_MOV NR 5' 5 MOVEMENT ON OFF E_MOV Dis 1' 6 MOVEMENT OFF OFF E_MOV Dis 22'' 7 MOVEMENT 80/55 OFF OFF ELV3 E_MOV NR 2' 8 MOVEMENT ON OFF E_MOV Dis 2'
9 HEATING+MOV. ON OFF E_MOV Dis 40 2' 10 HEATING 35/15 ON OFF ELV3 E_MOV NR 40 Tout 40' 11 HEATING+MOV. ON OFF E_MOV Dis 56 2' 12 HEATING 35/15 OFF OFF ELV3 E_MOV NR 56 Tout 40' 13 MOVEMENT ON OFF E_MOV Dis 2' 14 HEATING+MOV. OFF OFF E_MOV Dis 56 2' 15 HEATING 35/15 OFF OFF ELV3 E_MOV NR 56 Tout 40' 16 MOVEMENT ON OFF SE_MOV Dis 8' 17 MOVEMENT ON OFF N_MOV Dis 4' 18 MOVEMENT ON OFF SE_MOV Dis 18’-14' 19 WATER DRAIN OFF Lev OFF Dis Tout 10'
20
21 SPINNING OFF ON INP6_INP_SECT Dis Tout 20' 22 SPINNING OFF ON INP6_SP_SECT Dis Tout 20'
23 1st Rinse MOVEMENT OFF OFF CR3_MOV Dis 5'' 24 WATER FILL 75/20 LEV OFF ELV3 CR3_MOV VT Tout 15' 25 MOVEMENT 35/25 ON OFF ELV 3 E_MOV NR 4’- 5' 26 MOVEMENT ON OFF E1_MOV Dis 2’- 3' 27 WATER DRAIN OFF Lev D_MOV Dis Tout 10' 28 SPINNING OFF ON IMP6_RINSE Dis Tout 20'
29 2nd Rinse MOVEMENT OFF OFF CR3_MOV Dis 5'' 30 WATER FILL 75/20 LEV OFF ELV3 CR3_MOV NR Tout 15' 31 MOVEMENT 35/25 ON OFF ELV 3 E_MOV VT 4’-5' 32 MOVEMENT ON OFF E1_MOV Dis 3' 33 WATER DRAIN OFF Lev D_MOV Dis Tout 10' 34 SPINNING OFF ON IMP6_RINSE Dis Tout 20'
35 3rd Rinse MOVEMENT OFF OFF CR3_MOV Dis 5'' 36 (softener) W ATER FILL 75/20 LEV OFF ELV2 ELV3 OFF NR Tout 15' 37 MOVEMENT 75/20 LEV OFF ELV2 ELV3 N_MOV NR 30'' 38 MOVEMENT 75/20 LEV OFF ELV2 ELV3 OFF NR 5'' 39 WATER FILL 100/80 LEV OFF ELV2 ELV3 N_MOV NR Tout 15' 40 MOVEMENT 100/80 LEV OFF ELV2 ELV3 N_MOV NR 6'
41 Spinning WATER DRAIN OFF Lev OFF Dis Tout 10'
42
43 SPINNING OFF ON
44 MOVEMENT OFF OFF N_MOV Dis 2'
TIME WATER
DRAIN
TIME WATER
DRAIN
OFF ON OFF Dis 30''
OFF ON OFF Dis 15''
Rec.
pump
Drain
pump
Elv / Det
comp.
Movement
IMPCF_01_(AC-
DC)
Re-
Temp.
filling
Dis Tout 20'
°C
Time
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4.2 Synthetics 40°C (Jetsystem)
(W2C01450) Synthetics 40 JETSYSTEM
N. Phase Description
0 CALIBRATION 15/5 OFF ON
1 Washing WATER FILL 45/15 OFF OFF ELV2 OFF NR Tout 15'
2 MOVEMENT 45/15 OFF OFF ELV2 PWL3_MOV NR 1'
3 W ATER FILL 100/65 LEV OFF ELV3 OFF NR Tout 15'
4 MOVEMENT 100/65 LEV OFF ELV3 N_MOV NR 7'
5 HEATING 100/65 ON OFF ELV3 N_MOV NR 39 Tout 40'
6 MOVEMENT 100/65 LEV OFF ELV3 N_MOV NR 8'
7 HEATING 100/65 ON OFF ELV3 E_MOV NR 40 Tout 40'
8 MOVEMENT 100/65 LEV OFF ELV3 D_MOV NR 3'
9 MOVEMENT 100/65 LEV OFF ELV3 E_MOV NR 7' 10 HEAT+MOV 100/65 ON OFF ELV3 D_MOV NR 40 3' 11 MOVEMENT 100/65 LEV OFF ELV3 E_MOV NR 6' 12 WATER FILL 175/90 LEV OFF ELV3 N_MOV NR Tout 1' 13 MOVEMENT LEV OFF N_MOV Dis 1' 14 MOVEMENT LEV OFF N_MOV Dis 1' 15 WATER DRAIN OFF Lev OFF Dis Tout 10'
16
17
18
19 1st Rinse MOVEMENT OFF OFF OFF Dis 5'' 20 WATER FILL 175/90 LEV OFF ELV3 OFF NR Tout 15' 21 MOVEMENT 175/90 LEV OFF ELV3 N_MOV NR 2' 22 WATER DRAIN LEV Lev E_MOV Dis Tout 10'
23
24 2nd Rinse MOVEMENT LEV OFF OFF Dis 5'' 25 WATER FILL 175/90 LEV OFF ELV3 OFF NR Tout 15' 26 MOVEMENT 175/90 LEV OFF ELV3 N_MOV NR 2' 27 WATER DRAIN OFF Lev E_MOV Dis Tout 10' 28 SPINNING OFF ON IMP_C0_INP_SECT Dis Tout 20' 29 SPINNING OFF ON IMP_C0_SP_SECT Dis Tout 20' 30 3rd Rinse MOVEMENT OFF OFF OFF Dis 5''
31 (softener) WATER FILL 100/65 OFF OFF
32 MOVEMENT 100/65 OFF OFF
33 MOVEMENT 100/65 OFF OFF
34 WATER FILL 175/90 LEV OFF
35 MOVEMENT 175/90 LEV OFF
36 MOVEMENT 175/90 LEV OFF
37 Spinning WATER DRAIN OFF Lev OFF Dis Tout 10'
38
39 SPINNING OFF OFF IMP5 Dis Tout 20' 40 MOVEMENT OFF OFF N_MOV Dis 1'
TIME WATER
DRAIN
TIME WATER
DRAIN
TIME WATER
DRAIN
TIME WATER
DRAIN
TIME WATER
DRAIN
Levels
(mm H2O)
Rec.
pump
OFF ON OFF Dis 30''
OFF ON E_MOV Dis 30''
OFF ON E_MOV Dis 1'
LEV ON E_MOV Dis 2'
OFF ON OFF Dis 15''
Drain
pump
Elv / Det
comp.
ELV2 ELV3 ELV2 ELV3 ELV2 ELV3 ELV2 ELV3 ELV2 ELV3 ELV2 ELV3
Movement Refilling
OFF Dis Tout 10'
OFF NR Tout 15'
N_MOV NR 30''
OFF NR 5''
OFF NR Tout 15'
N_MOV NR 2'
N_MOV NR 3'
Temp.
°C
Time
SOI/DT 2002-06 eb 19 599 35 27-35
4.3 Hand wash 30º (Jetsystem)
(W2C01450) Handwash 30 JETSYSTEM
N. Phase Description
0 CALIBRATION 15/5 OFF ON OFF Dis Tout 10'
1 Washing WATER FILL 45/15 OFF OFF ELV2 OFF NR Tout 15'
2 MOVEMENT 45/15 OFF OFF ELV2 PWL3_MOV NR 1'
3 WATER FILL 115/50 LEV OFF ELV3 OFF NR Tout 15'
4 MOVEMENT 115/50 LEV OFF ELV3 PWL4_MOV NR 4'
5 HEATING 115/50 ON OFF ELV3 PWL4_MOV NR 29 Tout 40'
6 MOVEMENT 115/50 LEV OFF ELV3 PWL4_MOV NR 2'
7 HEAT+MOV 115/50 LEV OFF ELV3 PW L4_MOV NR 30 14'
8 WATER DRAIN OFF Lev OFF Dis Tout 10'
9
10 1st Rinse MOVEMENT OFF OFF OFF Dis 5'' 11 WATER FILL 175/90 LEV OFF ELV3 OFF NR Tout 15' 12 MOVE MENT 175/90 LEV OFF ELV3 PW L4_MOV NR 3' 13 WATER DRAIN OFF Lev OFF Dis Tout 10'
14
15 2nd Rinse MOVEMENT OFF OFF OFF Dis 5'' 16 WATER FILL 160/80 LEV OFF ELV3 OFF NR Tout 15' 17 MOVE MENT 160/80 LEV OFF ELV3 PW L4_MOV NR 3' 18 WATER DRAIN OFF Lev OFF Dis Tout 10'
19
20 3rd Rinse MOVEMENT OFF OFF OFF Dis 5'' 21 (softener) W ATER FILL 115/50 OFF OFF ELV2 ELV3 OFF NR Tout 15' 22 MOVE MENT 115/50 OFF OFF ELV2 ELV3 N_MOV NR 30'' 23 WATER FILL 175/90 LEV OFF ELV2 ELV3 OFF NR Tout 15' 24 MOVE MENT 175/90 LEV OFF ELV2 ELV3 PWL4_MOV NR 5'
25 Spinning WATER DRAIN OFF Lev OFF Dis Tout 10' 26 SPINNING OFF ON IMP4 Dis Tout 20' 27 MOVEMENT OFF OFF N_MOV Dis 1'
TIME WATER
DRAIN
TIME WATER
DRAIN
TIME WATER
DRAIN
Levels
(mm H2O)
OFF ON OFF Dis 1'
OFF ON OFF Dis 1'
OFF ON OFF Dis 1'
Rec.
pump
Drain
pump
Elv / Det
comp.
Movement
Refilling Temp.
°C
Time
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4.4 “FUCS”
(Fast Unbalance Control System)
The control procedure for unbalanced loads is performed dynamically, before each spin cycle, as follows:
The phase starts with the inversion rotation of the drum at a speed of 55 rpm.
The phase begins at a speed of 55 rpm; the speed can never fall below this threshold, otherwise the
check is repeated.
At intervals of 400 ms, the balance is calculated and compared with predetermined limits. If the value is
less than the lower limit, the speed of the drum is increased by 2 rpm; if the value is higher, the speed of the drum is reduced by 2 rpm. The reduction in the speed of the drum distributes the washing correctly; this procedure is repeated until the wash load is completely balanced.
Correct balancing of the wash load is achieved at a speed of 115 rpm, after which the spin cycle begins.
The Unbalancing Control function takes place in four steps: each phase is characterised by a value of unbalancing threshold and by a time out (max. time)
Step 0: The zero phase has a preset unbalancing threshold; if correct balancing is achieved, the appliance
performs a spin pulse at 470 rpm, preceded by 5 sec at 100 rpm and followed by phase 1; otherwise, after a maximum of 60 seconds the function passes to step 1.
Step 1: The first phase has a different preset unbalancing threshold; if correct balancing is achieved, the
appliance performs the spin cycle, preceded by 5 sec at 100 rpm. Otherwise, after a maximum of 120 seconds, the function passes to step 2.
Step 2: The second phase is characterised by a different unbalancing threshold: if correct balancing is not
achieved within 60 seconds, the function passes to step 3.
Step 3: The third phase has a preset unbalancing threshold: if correct balancing is achieved within 90
seconds a spin pulse is performed, preceded by 5 sec at 100 rpm and followed by a new step 1; otherwise, after a maximum of 90 seconds, the function passes to a new step 1.
If the unbalancing value remains excessive at the second attempt during step 3, the spin cycle is
skipped; if the balancing is not correct a reduced spin is performed.
4.4.1 Examples of operation of the unbalancing control function
The following examples refer to an appliance with a final spin speed at 1000 rpm.
Load correctly balanced
Low speed
FUCS phase 0 and pulse
Low speed
FUCS phase 1
Normal spin
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Load balanced after few attempts:
A: Low speed B: FUCS phase 1 C: Normal spin
Load balanced after second phase:
A: Low speed B: FUCS phase 1 with pulse at 470 rpm C: Low speed D: FUCS phase 2 E: Normal spin
Load balanced after second phase and anti-foam control function:
A: Low speed B: FUCS phase 1 with pulse at 470 rpm C: Low speed D: FUCS phase 2 E: Spin with anti-foam function F: Low speed G: FUCS phase 3 H: Normal spin
Load slightly unbalanced after third phase:
A: Low speed B: FUCS phase 1 with pulse at 470 rpm C: Low speed D: FUCS phase 2 E: FUCS phase 3 F: Reduced spin
Load unbalanced after third phase:
A: Low speed B: FUCS phase 1 with pulse at 470 rpm C: Low speed D: FUCS phase 2 E: FUCS phase 3 F: the spin phase is skipped and the appliance passes
to the subsequent phase
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4.5 Spin cycles
4.5.1 SPIN MP_C0_INP_SECT
prewash cotton and synthetics, penultimate synthetics rinse (1
4.5.2 SPIN IMP_C0_SP_SECT
prewash cotton and synthetics, penultimate synthetics rinse (2
4.5.3 SPIN IMP5
final synthetics
4.5.4 SPIN IMP7
final delicates
st
part)
nd
part)
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4.5.5 SPIN IMP4
final wool
4.5.6 SPIN IMP6-RINSE
intermediate cotton rinses (the speed can be configured)
4.5.7 SPIN IMP6_INP_SECT
cotton final wash phase (1
st
part)
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4.5.8 SPIN IMP6_SP_SECT
cotton final wash phase (2
nd
part)
4.5.9 SPIN IMP6_QUICK
cotton final and intermediate wash phase with “short” option
4.5.10 SPIN IMP_SR
intermediate with “super-rinse” option
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4.5.11 SPIN IMPCF_01_AC
cotton final with AC motors
4.5.12 SPIN IMPCF_01_DC
cotton final with DC motors
4.5.13 SPIN IMPCF_QUICK
cotton final with “short” option
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5 Technical characteristics
5.1 EWM2000 Electronic control unit
1. Main PCB
2. Control/Display Board
The main PCB performs the following functions:
acquisition of the wash cycle settings via the control/display board.
control of the water level in the tub via the electronic pressure switch and the safety pressure
control of the temperature of the washing solution via an NTC sensor.
control of the speed of rotation of the motor via a signal from the tachometric generator.
powering of all the electrical components in the washing machine and control of the wash cycle
SENSORS
switch.
DISPLAY BOARD
Microprocessor
MAIN PCB
Microprocessor
ELECTRICAL
LOADS
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5.1.1 Microprocessor memories (main PCB)
The overall structure of the microprocessor memory on the main PCB is subdivided into three sections:
ROM
RAM
EEPROM
POWER FAIL
&
MACHINE
STATUS
GENERAL INSTRUCTIONS
PROGRAMME VARIABLES
CYCLE
PARAMETERS
CONFIGURATION
MACHINE
ROM This area of memory contains the software with the general instructions that control the operation
of the appliance, such as those of the electrical components and alarms. The ROM is set up by the manufacturer of the microprocessor, and cannot be modified.
RAM This part of memory contains all the variables used during the execution of the wash programme,
which are written in dynamic format. The RAM can be read using a DAAS interface.
EEPROM This area of memory contains:
Ö the data necessary to restart the appliance in case of a power failure.
Ö the parameters for the wash cycle, such as water fill level, speed and type of motor movement, and the
temperature during the various phases of the wash cycle. Once written, this data is protected and, normally, can be read only using a DAAS interface
Ö data relative to the configuration of the appliance, such as the speed of the final spin phase, the volume
of the tub, the type of washing system, etc. This data may be entered either via a DAAS interface or via the control/display board.
ENTERING DATA INTO THE EEPROM
All the data is entered into the EEPROM on the production line of the washing machines using a computer with a DAAS interface.
In the field, the configuration only can be modified using a combination of buttons on the control/display board.
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5.2 Analog pressure switch (electronic)
The electronic pressure switch is an analog device that controls the water level in the tub. It is directly connected to the main electronic PCB.
1. air inlet hose
2. diaphragm
3. coil
4. electronic circuit (oscillator)
5. core
6. spring
7. calibration screw
8. connector
The pressure switch is connected by a hose to the pressure chamber. When the tub is filled with water, the pressure created inside the hydraulic circuit expands the diaphragm. This in turn modifies the position of the core inside the coil, thus changing the inductance and the frequency of the oscillating circuit. The electronic PCB, according to the frequency, recognizes the quantity of the water in the tub.
Frequency variation according to pressure
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5.3 Instantaneous door safety device
Certain models are fitted with an instantaneous door safety device; this means that the door can be opened as soon as the drum stops rotating.
1. PTC solenoid protector
2. Solenoid
3. Lever mechanism
4. Cam
5. PTC - bimetal
6. Electrical contacts (main switch)
7. Latch
Operation principle
When the ON/OFF button is pressed to switch the appliance on, the bimetal PTC is powered; the cam is in
a position which prevents the latch from moving outwards.
When the START/PAUSE button is pressed to start the programme, the main PCB transmits a signal
(duration 20 msec) to the solenoid (at least 6 seconds after the appliance is switched on). The solenoid
causes the cams to rotate one position. This raises the latch which holds the cursor of the door safety
device in position and, at the same time, closes the contacts of the main switch, which thus powers all the
components in the appliance.
At the end of the programme, the board transmits two signals (at an interval of 200 msec and having the
same 20 msec duration):
- the first signal moves the cams a further position, though without releasing the latch.
- the second signal (which is transmitted only if the system functions correctly) moves the cams another position, which causes the latch to retract, thus releasing the safety device. At the same time, the contacts of the main switch are opened.
Conditions of door opening
Before transmitting the door aperture signal, the main PCB checks that the following conditions are observed:
the drum must be stationary (i.e. no signal received from the tachometric generator)
the water must not be above the lower lip of the door
the temperature of the water must be not more than 40°C.
Automatic release device In case of a power failure, or if the appliance is switched off using the ON/OFF button, or if the solenoid should malfunction, the bimetal PTC cools over a period varying from 55 seconds to 4 minutes (at a temperature of 65°C), after which the door lock is released.
Solenoid protection A PTC is connected in series with the solenoid with the purpose of limiting the current (and thus possible overheating) in the following cases:
TRIAC on the main PCB short-circuited
Repeated actioning of the START/PAUSE button (more than 10 times)
1. Main switch
2. Solenoid
3. PTC solenoid protection
4. Bimetal PTC
5. Connector
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5.4 Detergent dispenser
Water is ducted into the detergent dispenser by a solenoid valve with one inlet and two or three outlets. Some models are fitted with a second solenoid valve for hot water fill. The same detergent dispenser is used in all models; the only difference lies in the water intake nozzle. The detergent dispenser may consist of three or four compartments.
1. Solenoid valve
2. Detergent dispenser
The detergent contained in the “a” compartment filled at the start of
the pre-wash.
In some models, with “stains” option, the “a” compartment can be
used alternatively to contain the stain remover, which is filled during the wash phase.
Water fill to pre-wash compartment
(pre-wash solenoid)
Water fill to wash compartment
(wash solenoid)
The “b” compartment is used to contain the detergent that is filled at
the start of the wash cycle.
Water fill to softener compartment
(pre-wash and wash solenoids)
The “d” compartment is used to contain the softener that is filled at
the start of the last rinse
Water fill to bleach compartment
(bleach solenoid)
In models with 4-compartment dispenser water is filled into “c”
compartment at the start of the last rinse.
Hot water fill
(hot water/wash solenoids)
In models with hot water solenoid the hot water/wash solenoids are
actioned simultaneously to fill water mixed in the wash compartment.
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5.5 Power supply to the motor
The main PCB powers the motor directly via a TRIAC. Reversal of the direction of the motor is effected by two relays that vary the connection between the rotor and the stator. A third relay powers the stator in half- or full-range operation, depending on the spin speed.
The speed of the motor is controlled by a signal received from the tachometric generator.
During the spin cycles, the microprocessor checks for an unbalanced load and for excessive foam.
5.5.1 AC/DC Converter
This component, which is fitted to certain models only convert the alternating current generated by the TRIAC on the main PCB into a direct current to power the drum motor.
L1 1.2 mH R1 68 K D1 25A/600V R2-R3 100 C1-C2 47µF
, serves to
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5.6 Circulation pump
In Jetsystem models, the circulation pump is powered directly by the main PCB via a TRIAC.
5.7 Heating
The heating element is powered directly by the main PCB via a relay. As a safety feature, a traditional dual-level pressure switch (anti-boiling 1 and anti-boiling 2) is connected in series to the heating element.
The temperature is controlled directly by the main PCB via an NTC temperature sensor.
1. NTC resistor
2. Metallic capsule
3. Terminals
4. Plastic casing
TEMPERATURE
(ºC)
20 60 80
RESISTANCE (Ω)
Rated Maximum Minimum
6050 1250
640
6335 1278
620
5765 1222
660
5.8 Drain cycle
The drain pump is powered directly by the main PCB via a TRIAC.
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6 Diagnostics and configuration system
6.1 Access to the diagnostics and configuration system
Using a single procedure, it is possible to access both the diagnostics and configuration systems. After accessing this function, the following operations can be performed:
control of the operation of each of the components in the appliance  analysis of alarm conditions  configuration of the main PCB
To access the system:
Ö press the SKIP/RESET button to cancel the programme previously selected and switch off the appliance Ö press the START/PAUSE (7) button together with the SKIP/RESET (8) button and then, holding down
both buttons, press the ON/OFF button to switch on the appliance
Ö hold both buttons (START/PAUSE and SKIP/RESET) down until the buzzer sounds and the LEDs begin
to flash (about 4 seconds).
At this point, the display board is checked and the LEDs (and, if featured, the display window) light in sequence. If the main PCB has not been configured, it is possible only to perform the test on the display board and the configuration procedure.
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6.2 Diagnostics system
The diagnostics system can be used to check the correct operation of all the components in the washing machine.
After accessing the diagnostics routine, the display board is checked for correct operation. All the LEDs (and, if featured, the display) light in sequence.
Press the FABRICS button (1) to pass to the subsequent test phase (LED L1 lit).
Press the FABRICS button again to increment the number of the phase controlled. After the last phase,
the display returns to its normal condition. The LED corresponding to the phase being tested lights (L1
L10).
Press the TEMPERATURE button (2) to decrement the number of the phase controlled. After the last
phase, the display returns to its normal condition(L10 L1).
DIAGNOSTIC CONTROL SYSTEM
PHASE LED lit Function tested
0 All (in sequence) 1 L1 2 L2 3 L3 4 L4
5 L5 6 L6
7 L7 8 L8 9 L9
10 L10
Tests the display board Water fill to wash compartment in the dispenser Water fill to pre-wash compartment in the dispenser Water fill to conditioner compartment in the dispenser Hot water fill or cold water fill to bleach compartment (certain models only) Heating (and, in Jetsystem models, circulation pump) Rotation of drum at 250 rpm with water in the tub (test for leaks from tub) Drain and spin at maximum speed; pressure switches.
---­Displays the last alarm Configuration of the main electronic board
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6.3 Display board diagnostics
After accessing the diagnostics system, the display board is checked for correct operation. All the LEDs (and, if featured, the display) light in sequence.
When the various buttons are pressed, the corresponding LEDs light. The display shows a binary code corresponding to the code of the button pressed and the buzzer sounds. When the FABRICS or TEMPERATURE buttons are pressed, the corresponding LED lights for a moment and the binary code is displayed. On completion of the test, the buzzer sounds and the system passes to the previous or subsequent phase of the diagnostics cycle.
Table of button codes (models without display)
No. of button 0
L30
LED
L31 L32 L33
1 2 3 4 5 6 7 8
● ❍ ❍ ❍ ❍ ❍
LED OFF
LED ON
The display board test is performed automatically even if the board is powered while not connected to the main PCB and the programme selector.
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6.4 Diagnostics cycle
When the FABRICS (1) or TEMPERATURE (2) buttons are pressed, the system passes to the previous or subsequent phase of the diagnostics cycle. The LED corresponding to the phase of the diagnostics cycle lights.
LED
3
4
Water fill to wash compartment Water fill to pre-wash compartment
Function
tested
Water fill to conditioner
5
compartment
Hot water fill or fill to
6
bleach compartment (certain models only) Heating (and, in Jetsystem models, recirculation)
7
Check for leaks from tub
8
Drain and spin, check
9
for pressure switch congruency
(*) When the max. time is exceeded (timeout) error E61 is normally displayed (insufficient heating during
wash) since, although the heating is performed with the drum still, not every appliance can reach the
55°C temperature in 5 minutes.
In most cases this time is sufficient to control the heating; to reach the pre-set temperature, repeat this phase without draining the water (skip for a while to another diagnostics phase and then go back to heating control phase again).
If an alarm condition occurs during the course of the diagnostics cycle, the appliance stops and the display or LEDs flash to indicate the alarm code.
Components
actioned
- door interlock
- wash solenoid
- door interlock
- pre-wash solenoid
- door interlock
- pre-wash solenoid
- wash solenoid
- door interlock
- hot water or bleach solenoid
- door interlock
- (wash solenoid if level is lower than the antiboiling device)
- recirculation pump (Jetsystem models)
- heating element
- door interlock
- (wash solenoid if level is <150mm)
- motor
- door interlock
- drain pump
- motor
Operating
conditions
Door closed, water fill to anti­overflow level for max. 10 min Door closed, water fill to anti­overflow level for max. 10 min Door closed, water fill to anti­overflow level for max. 10 min
Door closed, water fill to anti­overflow level for max. 10 min
Door closed, water fill to above anti-boiling level if not yet reached, heating for max. 5 min or to 55°C (*)
Door closed, water fill above 150mm level if not yet reached, motor until the drum reaches 250 rpm Door closed, water drain, motor movement, until maximum spin speed is reached
Parameters
displayed
Water level in mm Water level in mm Water level in mm
Water level in mm
Water temperature in °C
Motor speed (rpm)
Motor speed (rpm ÷ 10)
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6.5 Alarms
The electronic control unit detects and recognizes any malfunctions in the operation of the appliance, in which case an alarm condition is generated. Alarm conditions may be of three types:
cycle paused cycle blocked current phase skipped
Only four alarm conditions are normally displayed to the user
Ö problems with water fill Ö problems with drain Ö door open Ö communication error between the electronic boards, or configuration error
In the first three cases, the cycle is paused so that the user can, if possible, solve the problem. The code showing the type of alarm flashes on the display. In models without a display window, the last wash phase LED (end) flashes; the code relative to the type of alarm flashes on the first four LEDs (and on the display).
For example, in the case of alarm E41 (door open), the display will show E40. In models not featuring a display window, as well as the end-of-cycle LED which indicates error "E", the second LED indicates 4 in binary code. As can be seen from the general alarm code table, E4.. alarm conditions include all alarms relative to door closure problems:
- E41: door open
- E42: door interlock malfunction
- E43, E44, E45: problems with main PCB or wiring
In the case of communication or configuration errors, the alarm is displayed immediately when the appliance is switched on; in the event of configuration errors, the only possible action is to access the diagnostics system.
The FILTER BLOCKED alarm is signalled by the corresponding LED (if featured) only at the end of the cycle; EF0 flashes on the display.
:
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6.6 Reading the last alarm condition
The diagnostics system makes it possible to identify the last alarm condition which occurred during the operation of the appliance. To read this alarm condition, after accessing the diagnostics system (see "Access to the diagnostics / configuration system), press the FABRICS or TEMPERATURE buttons until LED L9 lights.
The alarm condition is shown on the display, or the corresponding binary code flashes on the wash phase LEDs.
Ö The first four LEDs indicate the first digit of the alarm code Ö The second four LEDs indicate the second digit of the alarm code
For example, if an E41 alarm condition (door open) is generated, the display will show E41 or (if the appliance does not feature the display window) the second LED in the first group (equivalent to 4 in binary code) and the fourth LED in the second group (equivalent to1 in binary code) will flash.
If no alarm condition has occurred, E00 is displayed.
6.6.1 Diagnostics cycle alarms
If a malfunction should occur during the course of the diagnostics cycle, the relative alarm codes are displayed. In this case, too, the wash phase LEDs (or the display) show the error code (flashing).
Binary codes
The table below shows how to convert the binary code displayed by the LEDs into the corresponding decimal number.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
0
b C d E F
A
● ❍ ● ❍ ● ❍
LED off
LED on
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6.7 Alarm codes
0:LED off 1: LED flashing
Alarm
code
E11
E21
E31
E32
E33
E34
E35
LED
L26 -29
0 0 0 1 0 0 1 0 0 0 1 1
0 0 1 1
0 0 1 1
0 0 1 1
0 0 1 1
LED
L30 - 33
0 0 0 1 0 0 0 1 0 0 0 1
0 0 1 0
0 0 1 1
0 1 0 0
0 1 0 1
Problems with water fill in wash phase (maximum 10 minutes for each fill phase)
Problems with water drain in wash phase (maximum 10 minutes for each drain phase)
Electronic pressure switch circuit faulty (frequency of pressure switch signal out of limits)
Incorrect calibration of electronic pressure switch (electronic pressure switch level different from 0-66 mm after initial calibration drain and anti-boiling pressure switch on "empty") Incongruence between level of electronic pressure switch and level of anti-boiling pressure switch 1 (duration of fault at least 60 seconds) Incongruence between level of electronic pressure switch and level of anti-boiling pressure switch 2 (duration of fault at least 60 seconds) Water level too high (level of electronic pressure switch higher than 300mm for more than 15 seconds)
Description of fault
User code
E10
E20
---
---
---
---
---
Effect Possible causes
Cycle PAUSED Tap closed or mains pressure insufficient; solenoid
valve; hydraulic circuit of pressure switches; pressure switches; wiring; main PCB
Cycle PAUSED Drain hose obstructed; filter blocked; drain pump;
pressure switches; wiring; main PCB
Cycle blocked
Electronic pressure switch; wiring; main PCB
with door closed
Cycle PAUSED Tap closed or mains pressure insufficient; solenoid
valve; hydraulic circuit of pressure switches; pressure switches; wiring; main PCB
Cycle blocked
with door closed
Cycle blocked
with door closed
Cycle blocked
with door closed
Hydraulic circuit of pressure switches; electronic pressure switch; pressure switch; wiring; main PCB
Hydraulic circuit of pressure switches; electronic pressure switch; pressure switch; wiring; main PCB
Solenoid valve; hydraulic circuit of pressure switches; pressure switches; wiring; main PCB
and water drain
to 120mm
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Alarm
code
E36
E37
E38
E41
E42
E43
E44
E45
E51
E52
LED
L26 -29
0 0 1 1
0 0 1 1 0 0 1 1 0 1 0 0 0 1 0 0 0 1 0 0 0 1 0 0 0 1 0 0 0 1 0 1
0 1 0 1
LED
L30 - 33
0 1 1 0
0 1 1 1 1 0 0 0 0 0 0 1 0 0 1 0 0 0 1 1 0 1 0 0 0 1 0 1 0 0 0 1
0 0 1 0
Description of fault
"Sensing" circuit of anti-boiling pressure switch 1 faulty (input signal to microprocessor always 0V or 5V) "Sensing" circuit of anti-boiling pressure switch 2 faulty (input signal to microprocessor always 0 - 5V)
Pressure chamber blocked (water level does not vary for at least 30 sec. during drum rotation)
Door open (door delay interlock does not close after 15 seconds)
Problems with door closure (door open during cycle for more than 15 sec. or door closed after cycle for more than 3 min.)
TRIAC which powers the door interlock faulty (incongruency between status of door interlock "sensing" circuit and status of TRIAC)
"Sensing" circuit of door delay interlock faulty (input signal to microprocessor always 0V or 5V)
"Sensing" circuit of door delay interlock triac faulty (input signal to microprocessor always 0V or 5V)
TRIAC which powers the motor short-circuited (TRIAC short-circuit cut-out activated or motor speed more than maximum speed)
No signal from tachometric generator on motor (no signal after maximum time)
User
code
---
---
---
E40
E40
E40
---
---
---
---
Effect Possible causes
Cycle blocked
Main PCB
with door closed
Cycle blocked
Main PCB
with door closed
Heating phase
skipped
Pressure switch hydraulic circuit; pressure switches, motor drive belt broken
Cycle paused Door open; door delay interlock; wiring; main PCB
Cycle paused Door delay interlock; wiring; main PCB
Cycle paused Wiring; main PCB
Cycle blocked Main PCB
Cycle blocked
Main PCB
with door closed
Cycle blocked
with door closed
Loss of insulation on motor winding/wiring; main PCB
(after 5 attempts)
Cycle blocked
Motor; tachometric generator; wiring; main PCB
with door closed
(after 5 attempts,
the last after 20
sec)
SOI/DT 2002-03 eb 41 599 35 27-35
Alarm
code
E53
E54
E55
E56
E61
E62
E66
E71
LED
L26 -29
0 1 0 1
0 1 0 1
0 1 0 1
0 1 0 1
0 1 1 0 0 1 1 0 0 1 1 0 0 1 1 1
LED
L30 - 33
0 0 1 1
0 1 0 0
0 1 0 1
0 1 1 0
0 0 0 1 0 0 1 0 0 1 1 0 0 0 0 1
Description of fault
"Sensing" circuit of motor TRIAC faulty (input signal to microprocessor always 0V or 5V)
Relays contacts sticking (voltage on "sensing" circuit when the relays should be open)
Motor circuit open
Problems with motor tachimetric generator
Insufficient heating during washing (maximum heating time exceeded)
Overheating during washing (temperature >88°C for more than 5 minutes)
Power relay to heating element faulty (incongruency between closure of anti-boiling pressure switch 2 and status of relay K3)
NTC wash sensor faulty (voltage not within limits = short-circuit or open)
User
code
---
---
---
---
---
---
---
---
Effect Possible causes
Cycle blocked
with door closed
Cycle blocked
with door closed
(after 5 attempts)
Cycle blocked
with door closed
(after 5 attempts)
Cycle blocked
with door closed
(after 5 attempts,
last after 20')
Heating phase
skipped
Drain, cycle
blocked
Drain, cycle
blocked
Heating phase
skipped
Main PCB
Loss of insulation on motor windings/wiring; main PCB
Motor; wiring; main PCB
Motor (tachimetric generator); wiring; main PCB
NTC sensor incorrectly calibrated; heating element; wiring; main PCB
Heating element (earthed); NTC sensor faulty; wiring; main PCB
Anti-boiling pressure switch 2; wiring; main PCB
Wash NTC sensor; wiring; main PCB
SOI/DT 2002-03 eb 42 599 35 27-35
Alarm
code
EF1
EF2
EF3
E84
E85
E91
E92
E93
E94
LED
L26 -29
1 0 0 0 1 0 0 0 1 0 0 1 1 0 0 1 1 0 0 1 1 0 0 1 1 1 1 1 1 1 1 1
1 1 1 1
LED
L30 - 33
0 1 0 0 0 1 0 1 0 0 0 1 0 0 1 0 0 0 1 1 0 1 0 0 0 0 0 1 0 0 1 0
0 0 1 1
Description of fault
"Sensing" circuit on circulation pump triac faulty (input signal to microprocessor always 0V or 5V)
Circulation pump faulty (incongruency between status of "sensing" circuit on circulation pump and status of TRIAC)
Communications error between main PCB and display board
Communications incongruency between main PCB and display board (versions not compatible)
Configuration error (incongruency of configuration values when appliance is switched on)
Incorrect configuration of washing cycle
Drain filter blocked (drain phase too long)
Excessive detergent (too much foam during drains)
Water leakage: intervention of Aqua Control system
User
code
---
---
E90
E90
E90
E90
Specific
LED
(EF0)
Specific
LED
(EF0)
---
Effect Possible causes
Drain, cycle
Main PCB
blocked (door
open)
Drain, cycle
Circulation pump; wiring; main PCB
blocked (door
open)
--- Wiring; main PCB; display board
--- Main PCB; display board
Cycle blocked Configuration error; main PCB
Cycle blocked Cycle software error; main PCB
---
---
Water drain to
Drain hose obstructed/kinked; drain filter dirty/blocked
Excessive detergent introduced; drain hose obstructed/kinked; drain filter dirty
Leaks from base; drain pump; wiring; main PCB
120mm, cycle
blocked
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6.8 Canceling the last alarm condition
To cancel the last memorised alarm condition press button no. 2 (TEMPERATURES) and no. 4 at the same time during one of the 8 phases of the diagnostics cycle and not in the alarm or configuration reading positions.
To check for correct operation, go back to the alarm reading position (the L10 LED is on); the display should show E00.
The alarm is cancelled also when a new configuration is given to the main PCB.
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6.9 Configuration of the main PCB
A standard main PCB is available as a spare part. This PCB contains only data relative to the wash cycle.
After replacing the main PCB, it is necessary to perform the configuration procedure in order to operate the washing machine.
Configuration of the board consists of entering a 16-digit code which contains information which varies from model to model (type of washing system, type of tub, spin speed, etc.).
To access the machine configuration procedure, first enter the diagnostics system, and then:
Ö press the FABRICS (1) or
TEMPERATURE (2) buttons until LED L10 lights; the code relative to the first of the 16 digits of the configuration code (position 0) is displayed)
Ö when the SKIP/RESET button (8) is
pressed, all the digits which make up the configuration code are displayed in sequence
Ö press the START/PAUSE button (7) to
modify the configuration code (digit by digit
Ö when all 16 digits have been entered,
check that the code is correct, then memorize the code by pressing the START/PAUSE (7) and SKIP/RESET (8) buttons at the same time; these buttons should be held down for at least 4 seconds (i.e. until the buzzer sounds).
When configuration has been completed, perform the diagnostics routine in order to check that the appliance functions correctly. In case of an error, the display window will show error code E93 and the machine stops.
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6.9.1 Configuration code
The configuration code (16 alphanumeric digits) is shown on a label affixed to the casing of the main PCB and in the Spare Parts Lists describing the various models. It is advisable to note the configuration code on the casing of the new PCB fitted to the washing machine
READING THE CONFIGURATION CODE
The configuration code is shown, one character at a time, on the display (if featured) or on the washing phase display LEDs.
A = The first digit shown on the display (if featured) indicates the position of the value to be entered. On
models not fitted with a display window, the same information is displayed in binary format on the first four washing phase LEDs. To read the various positions, press the SKIP/RESET button (8) repeatedly (the first position displayed is "0").
B = The last digit on the display (if featured) indicates the value of the configuration character to be entered
in a given position. On models not fitted with a display window, the same information is displayed in binary format on the second set of four washing phase LEDs. To modify the value of the character displayed, press the START/PAUSE button (7) repeatedly as necessary.
BINARY CODES
The table below can be used to convert the binary code shown by the LEDs into the corresponding letter or decimal number.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
0
b C d E F
A
● ❍ ● ❍ ● ❍
LED off
LED on
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6.9.2 Example of configuration
Configuration code:
POSITION:
VALUE: A 2 A 7 8 0 8 0 8 0 E 6 9 1 F 2
Table of cycle phases Leds
On models not featuring the display window, it is advisable, before beginning the configuration procedure, to convert the digits of the configuration code into binary format (the positions, indicated by the second group of 4 LEDs, are not modified).
0
A2A7808080E691F2
0 1 2 3 4 5 6 7 8 9 10
(A)
11
(B)
12
(C)
13
(D)
14
(E)
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
A b C d E F
15
(F)
● ❍ ● ❍
POSITION
❍ ❍
● ❍
VALUE
A 2 A 7 8 0 8 0 8 0 E 6 9 1 F 2
CONFIGURATION
1. Access the diagnostics system.
2. Press the FABRICS (1) or TEMPERATURE (2) buttons until LED L10 lights. The code relative to the first of the 16 characters of the configuration code is displayed (position zero).
3. Press the START/PAUSE button (7) sequentially to enter the letter A in position 0. If the appliance features a display window, this will show 0-A; if not, the wash cycle LEDs should light as shown in column 0 of the table (i.e. the fifth and seventh LEDs).
4. Press the SKIP/RESET button (8) to pass to the second position, and enter 2 by pressing START/PAUSE (7) as necessary. The display should now show 1-2, and the LEDs should light as shown in column 1 of the table (fourth and seventh).
5. Repeat this procedure to enter the remaining configuration digits. When all the digits have been entered, press the SKIP/RESET button (8) to check that the configuration code is correct.
6. Memorize the configuration code by pressing the START/PAUSE (7) and SKIP/RESET (8) buttons at the same time for at least 4 seconds, so that the configuration code is memorized by the main PCB.
7. Perform the diagnostics cycle to check that the appliance operates correctly. In case of a configuration error, error E93 is displayed and the operation of the appliance is interrupted).
SOI/DT 2002-06 eb 47 599 35 27-35
6.10 Exiting the diagnostics cycle
To exit the diagnostics cycle, switch the appliance off, then on, then off again.
6.11 Operating time counter
A specific procedure can be used to display the total number of hours of operation of the appliance, which are counted as from the first time it is operated. This option is available on models with display only maximum value that can be stored in memory is 6,550 hours of operation.
Ö only the time of the normal programmes is counted (cycle diagnostics are not included). Ö the effective time of the cycles is counted (i.e. not including pauses, delayed start times, rinse hold
periods and the soak phases).
Ö the accuracy of the counter is to within 30 seconds for each programme.  only whole hours of operation are displayed (1 hr 59 minutes is displayed as 1 hour)
6.11.1 Reading the operating time
Ö reset the running programme and switch the
appliance off
Ö press buttons FABRICS (1) and button
TEMPERATURE (2) simultaneously and then, holding then down, switch the appliance on with button ON/OFF
Ö hold down buttons for at least 4 seconds
Displaying the operating time
The operating time is displayed two digits at a time. The first pair of digits shows the thousands and hundreds; the second pair shows tens and units.
For example, a total operating time of 6,550 hours will be displayed as follows:
1 2 → 3
The second pair of two digits is displayed for two seconds:
- tens (5)
- units (0)
Blank display for two seconds
The first pair of digits is displayed for two seconds
- thousands (6)
- hundreds (5)
:
. The
SOI/DT 2002-06 eb 48 599 35 27-35
7 DEMO Mode
A special cycle has been created for demonstration of the operation of these appliances in retail outlets without connecting the appliance to the water supply. In this way, the salesman can select any programme; after starting the cycle by pressing START, the appliance will perform certain phases only, and will skip those which cannot be performed (water fill, drain, heating).
The cycle takes place as follows:
the door locking device is actioned in the normal way (i.e. the door remains locked while the appliance is
in operation, and can be opened at the end of the cycle or in pause mode)
motor: all low-speed movements are enabled, while the pulse signals and the spin cycle are excluded  the water fill solenoids and the drain pump are disabled  circulation pump (certain models only): this pump is normally disabled, but functions if water is
introduced manually until the anti-boiling safety level has been reached
display: since the phases of the cycle take place in rapid succession (1 second of the demo cycle is
equivalent to 1 minute of the actual cycle), the time-to-elapse decreases by 1 unit per second. Remember that the time-to-elapse does not always correspond to the actual cycle time
alarms: for reasons of safety, the following groups of alarms remain enabled: E40 (door closed), E50
and E90 (communication between the boards/configuration).
7.1 Setting demo mode
Ö Reset the running programme and switch the appliance off Ö Press button FABRICS (1) and button SPIN (3) simultaneously and then, holding them down, switch the
appliance on with button ON/OFF
Ö Press and hold down the buttons for at least 4 seconds
7.2 Exiting demo mode
Switch the appliance off to exit the demo mode.
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8 Accessibility to electronic control
8.1 Cover
a. Unscrew the two rear screws (1), push backwards and release it
from the cabinet
8.1.1 Main PCB
a. Remove the cover b. Unscrew the support fixing screw – board housing (2) c. Release the wiring from the supports d. Extract the electronic board housing e. Disconnect the connectors
8.2 Control panel
a. Remove the cover (1) b. Extract the detergent drawer (3) c. Unscrew the control panel screws to control support (4) d. Unscrew the support crossbar screws to control panel and release
the fixing wings (5-6)
e. Disconnect the wiring connector from the display board and remove
the control panel
8.2.1 Control/Display board
a. Remove the control panel b. Disconnect the wiring from the board c. Unscrew the fixing screws to electronic board housing-control
panel (7)
d. Extract the board-housing assembly releasing it from the
control panel
3
4
2
5
6
7
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9 Basic circuit diagrams
9.1 Version with AC motor
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9.2 Version with DC motor
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9.3 Key to circuit diagram
1. Main PCB
2. Control/display board
5. Anti-interference filter
6. ON/OFF button
6a.Pilot lamp
7. Door interlock
8. Analog pressure switch (electronic)
9. NTC temperature sensor (washing)
10. Anti-boiling pressure switch 1
11. Heating element (washing)
13. Motor
12. Anti-boiling pressure switch 2
14. Recirculation pump
15. Drain pump
16. Pre-wash solenoid
17. Wash solenoid
18. Bleach solenoid or hot water solenoid (certain models only)
19. AC/DC converter (certain models only)
20. Door lamp
SOI/DT 2002-06 eb 53 599 35 27- 35
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