York ZJ R-410A User Manual

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TECHNICAL GUIDE

R-410A ZJ/ZR/ZF SERIES 15 - 25 TON 60 Hertz

Description

YORK® ZJ Series Sunline Magnum™ /ZR Series MagnaDRY™/ZF Series Sunline™ units are convertible single package high efficiency rooftops. All models have independent refrigeration circuits for efficient part load operation.

Although the units are primarily designed for curb mounting on a roof, they can also be slab-mounted at ground level or set on steel beams above a finished roof.

All ZJ/ZR/ZF units are self-contained and assembled on rigid full perimeter base rails allowing for overhead rigging. Every unit is completely charged, wired, piped, and tested at the factory to provide a quick and easy field installation.

All models (including those with an economizer) are convertible between bottom and horizontal duct connections.

ZJ/ZR/ZF units are available in the following configurations: cooling only, cooling with electric heat, and cooling with gas heat. Electric heaters are available as factory-installed options only.

ZJ/ZR Shown

Tested in accordance with:

FOR DISTRIBUTION USE ONLY - NOT TO BE USED AT POINT OF RETAIL SALE

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Table of Contents

Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Table of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Component Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Nomenclature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Features and Benefits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Guide Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Physical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Capacity Performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Airflow Performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

Sound Performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69

Electrical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70

Weights and Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96

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Component Location

(ZJ shown)

Slide In/ Plug In

Internal Economizer

(Optional)

2” Disposable Filters

(4” Filters Optional)

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Simplicity® Control Board

110 Volt Convenience

Outlet (“Powered” or

“Non-Powered” Optional)

Disconnect Location

(Optional Disconnect Switch)

Bottom Power and

Control Wiring Entry

Power Ventor Motor

Copper Tube/ Aluminum Fin

Evaporator

Coils

Thermal

Expansion

Valve

1” NPT

Condensate Drain

Filter Drier

(Solid Core)

Electric Heater Location

(Optional Electric/Electric Units)

Location of VFD (Optional)

Location of VFD Bypass (Optional)

Belt Drive

Blower Motor

14 Gauge

Base Rails

with Lifting Holes

Copper Tube/Aluminum Fin

Condenser Coils

4-High Efficiency Scroll Compressors

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Nomenclature

Product Category

Z = A/C, Single Pkg., R-410A

15-25 Ton Sunline Magnum™ Model Number Nomenclature

Z J 180 N24 A 2 A AA 1 0 1 2 4 A

Product Style

A = Style A

Product Identifier

J = 11.0+ EER A/C R = 90.1 w/Reheat F = 10 thru 11 EER A/C

Nominal Cooling Capacity

180 = 15 Ton 210 = 17.5 Ton 240 = 20 Ton 300 = 25 Ton

Heat Type and Nominal Heat Capacity

C00 = Cooling Only. No field installed

electric heat

Gas Heat Options

N24 = 240 MBH Output Aluminized Steel N32 = 320 MBH Output Aluminized Steel S24 = 240 MBH Output Stainless Steel S32 = 320 MBH Output Stainless Steel

Electric Heat Options

E18 = 18 KW E36 = 36 KW E54 = 54 KW E72 = 72 KW

Airflow

A = Std. Drive B = Std. Drive/Single Input Econo. C = Std. Drive/Single Input Econo./Power Exhaust

(Downflow Only) D = Std. Drive/Motorized Damper E = Std. Drive/Motorized Damper Barometric Relief J = Std. Drive/Single input Econo./Barometric Relief N = Hi Static Drive P = Hi Static Drive/Single Input Econo. Q = Hi Static Drive/Single Input Econo./Power Exhaust

(Downflow Only) R = Hi Static Drive/Motorized Damper K = Hi Static Drive Motorized Damper/Barometric Relief S = Hi Static Drive Single Input Econo./Barometric Relief 2 = Low Static Drive 3 = Low Static Drive/Single Input Econo. 4 = Low Static Drive/Single Input Econo./Power Exhaust

(Downflow Only) 5 = Low Static Drive/Motorized Damper 6 = Low Static Drive/Motorized Damper/Barometric Relief 7 = Low Static Drive/Single Input Econo./Barometric Relief

Voltage

2 = 208/230-3-60 4 = 460-3-60 5 = 575-3-60

These four digits will not be assigned until a quote is requested, or an order placed.

SS Drain Pan

CPC Controller, DFS, APS

Johnson Controller UNT 1126 (N2 protocol), DFS, APS

Honeywell Controller, DFS, APS

Novar Controller, DFS, APS

Simplicity IntelliComfort Controller

Simplicity IntelliComfort Controller w/ModLinc

York Commercial Comfort System (YCCS) Rtu Controller

Hot Gas Bypass (Standard on VAV, Optional on CV)

Variable Air Volume, VFD (not available with factory installed BAS options)

Variable Air Volume, VFD with ModLINC (not available with factory installed BAS options)

Variable Air Volume, VFD and Manual Bypass (not available with factory installed BAS options)

Variable Air Volume, VFD and Manual Bypass with ModLINC (not available with factory installed BAS options)

Variable Air Volume, VFD (BAS ready)

Variable Air Volume, VFD and Manual Bypass (BAS ready)

Variable Air Volume, VFD Ready (for customer provided, field installed drive)

Variable Air Volume, VFD Ready with ModLINC (for customer-provided, field-installed drive)

2" Pleated filters

4" Pleated filters

BAS Ready Economizer (2-10 V.D.C. Actuator without a controller)

Double Wall Construction

Any Combination of Additional Options that Don’t Have an Option Code Pre-assigned

Product Generation

1 = First Generation

Standard Cabinet

AA = None AB = Phase Monitor AC = Coil Guard AD = Dirty Filter Switch AE = Phase Monitor & Coil Guard AF = Phase Monitor & Dirty Filter Switch AG = Coil Guard & Dirty Filter Switch AH = Phase Monitor, Coil Guard & Dirty Filter Switch RC = Coil Guard & American Flag TA = Technicoat Condenser Coil TJ = Technicoat Evaporator Coil TS = Technicoat Evaporator & Condenser Coils

ZZ = If desired option combination is not listed above, ZZ will be assigned and configuration options will be

located in digits 15-18.

Installation Options

A = No Options Installed B = Option 1 C = Option 2 D = Options 1 & 2 E = Option 3 F = Option 4 G = Options 1 & 3 H = Options 1 & 4 J = Options 1, 2 & 3 K = Options 1, 2, & 4 L = Options 1,3 & 4 M = Options 1, 2, 3, & 4

N = Options 2 & 3 P = Options 2 & 4 Q = Options 2, 3, & 4 R = Options 3 & 4 S = Option 5 T = Options 1 & 5 U = Options 1, 3, & 5 V = Options 1, 4, & 5 W = Options 1, 3, 4, & 5 X = Options 3 & 5 Y = Options 4 & 5 Z = Options 3, 4 & 5

Configuration Options (not required for all units)

Additional Options

Hinged Filter Door & Tool Free Access Cabinet

BA = Hinged Filter Door & Tool Free Access Panels BB = Phase Monitor, Hinged Filter Door & Tool Free

Access Panels

BC = Coil Guard, Hinged Filter Door & Tool Free

Access Panels

BD = Dirty Filter Switch, Hinged Filter Door &

Tool Free Access Panels

BE = Phase Monitor & Coil Guard, Hinged Filter

Door & Tool Free Access Panels

BF = Phase Monitor & Dirty Filter Switch, Hinged

Filter Door & Tool Free Access Panels

BG = Coil Guard & Dirty Filter Switch, Hinged Filter

Door & Tool Free Access Panels

BH = Phase Monitor, Coil Guard & Dirty Filter Switch,

Hinged Filter Door & Tool Free Access Panels

Options

1 = Disconnect 2 = Non-Pwr'd Conv. Outlet 3 = Smoke Detector S.A.

4 = Smoke Detector R.A. 5 = Pwr'd Conv. Outlet

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Features and Benefits

Standard Features

• High Efficiency - High efficiency units reach as high as

12.4 EER. Gas/electric units have electronic spark ignition and power vented combustion with steady state efficiencies of 80%. These efficiencies exceed all legislated minimum levels and provide low operating costs.

• Balanced Heating -

• Gas Heat - All gas heat units are built with two heating

sections for two equal stages of capacity control. Each section includes a durable heat exchanger with aluminized steel or optional stainless steel tubes, a redundant gas valve, spark ignition, power venting, an ignition module for 100% shut-off and all of the safety controls required to meet the latest ANSI standards.

The gas supply piping can be routed into the heating compartment through a hole in the base pan of the unit or through a knockout in the piping panel on the front of the unit.

• Electric Heat - All electric heat models (factory installed

only) are wired for a single power source and include a bank of nickel chromium elements mounted at the discharge of the supply air blower to provide a high velocity and uniform distribution of air across the heating elements. Every element is fully protected against excessive current and temperature by fuses and two thermal limit switches.

The power supply wiring can be routed into the control box through a threaded pipe connection in the base pan of the unit or through a knockout in the wiring panel on the front of the unit.

• BAS Controls - York’s Sunline™ series units offer factory

mounted BAS controls such as Simplicity

Comfort

Comfort System (YCCS) and CPC.

• Convertible Airflow Design - All models (including those

with an economizer) are suitable for either bottom or horizontal duct connections. Models with factory

installed power exhaust are suitable for bottom duct connections only. For bottom duct, you remove the sheet

metal panels from the supply and return air openings through the base of the unit. For horizontal duct, you replace the supply and return air panels on the rear of the unit with a side duct flange accessory.

• Factory Mounted Outdoor Air Dampers - All models are

available with these "factory mounted" outdoor air damper options:

• Single enthalpy economizer with or without power

• BAS-ready economizer with or without power exhaust

• Motorized outdoor air damper

• Barometric Relief Damper

A fixed outdoor air intake assembly will be shipped in the return air compartment of all units ordered without an economizer or motorized outdoor air damper option. The assembly includes a rain hood with a damper that can be set for 10, 15 or 25% outdoor air. With bottom duct connections,

™, Novar, Honeywell, Johnson, York Commercial

exhaust

Intelli-

the intake damper assembly should be mounted over the opening in the return air panel. With horizontal ductwork, it should be mounted on the return air duct.

• System Protection - Suction line freezestats are supplied

on all units to protect against loss of charge and coil frosting when the economizer operates at low outdoor air temperatures while the compressors are running. Every unit has solid-core liquid line filter-driers and high and lowpressure switches. Internal compressor protection is standard on all compressors. Crankcase heaters are standard on reciprocating compressors. Scroll compressors do not require crankcase heaters. Phase Monitors are standard on units with scroll compressors. This accessory monitors the incoming power to the unit and protects the unit from phase loss and reversed phase rotation.

• Advanced Controls - Simplicity™ ZJ/ZR/ZF control

boards have standardized a number of features previously available only as options or by utilizing additional controls.

• Low Ambient - An integrated low-ambient control

allows all units to operate in the cooling mode down to 0°F outdoor ambient without additional assistance. Optionally, the control board can be programmed to lockout the compressors when the outdoor air temperature is low or when free cooling is available.

• Anti-Short Cycle Protection - To aid compressor life,

an anti-short cycle delay is incorporated into the standard controls. Compressor reliability is further ensured by programmable minimum run times. For testing, the anti-short cycle delay can be temporarily overridden with the push of a button.

• Lead-Lag - An integrated Lead-Lag option allows equal

run time hours on all compressors, thereby extending the life of all compressors. This option is selectable on the unit control board.

• Fan Delays - Fan on and fan off delays are fully

programmable. Furthermore, the heating and cooling fan delay times are independent of one another. All units are programmed with default values based upon their configuration of cooling and heat.

• Safety Monitoring - The control board monitors the

high and low-pressure switches, the freezestats, the gas valve, if applicable, and the temperature limit switch on gas and electric heat units. The unit control board will alarm on ignition failures, compressor lockouts and repeated limit switch trips.

• Nuisance Trip Protection and Strikes - To prevent

nuisance trouble calls, the control board uses a “three times, you’re out” philosophy. The high and lowpressure switches and the freezestats must trip three times within two hours before the unit control board will lock out the associated compressor.

• On Board Diagnostics - Each alarm will energize a

trouble light on the thermostat, if so equipped, and flash an alarm code on the control board LED. Each high and low-pressure switch alarm as well as each freezestat alarm has its own flash code. The control board saves the five most recent alarms in memory, and these alarms

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can be reviewed at any time. Alarms and programmed values are retained through the loss of power.

• Reliable - From the beginning - All units undergo

computer automated testing before they leave the factory. Units are tested for refrigerant charge and pressure, unit amperage, and 100% functionality. For the long term - All units are painted with a long lasting, powder paint that stands up over the life of the unit. The paint used has been proven by a 1000 hour salt spray test.

• Full Perimeter Base Rails - The permanently attached

base rails provide a solid foundation for the entire unit and protect the unit during shipment. The rails offer rigging holes so that an overhead crane can be used to place the units on a roof.

• Easy Installation - Gas and electric utility knockouts are

supplied in the unit underside as well as the side of the unit. Utility connections can be made quickly and with a minimum amount of field labor. All units are shipped with 2" throw-away filters installed.

• Wide Range of Indoor Airflows - All supply air blowers

are equipped with a belt drive that can be adjusted to meet the exact requirements of the job. A high static drive option is available for applications with a higher CFM and/ or static pressure requirement.

• Warranty - All models include a 1-year limited warranty

on the complete unit. Compressors and electric heater elements each carry a 5-year warranty. Aluminized steel and stainless steel tubular heat exchangers carry a 10year warranty.

Factory Installed Options

YORK® offers several equipment options factory installed, for the ZJ/ZR/ZF Series.

• Single Input Electronic Enthalpy Economizers -

Includes a slide-in / plug-in damper assembly with fully modulating spring-return motor actuator capable of introducing up to 100% outdoor air with nominal 1% leakage type dampers.

The enthalpy system contains one sensor that monitors the outdoor air and determines when the air is cool enough and dry enough to provide free cooling.

The rainhood is painted to match the basic unit and must be field-assembled before installing.

• BAS-Ready Economizer - Includes a slide-in / plug-in

damper assembly with fully modulating spring-return motor actuator with zero to 95-degree rotation capable of introducing up to 100% outdoor air with nominal 1% leakage type dampers.

Actuator requires 2-10 VDC input from an external source, such as a field-installed or factory-installed BAS controller. BAS-ready actuators have an adjustable auxiliary end-switch for optional power exhaust control.

For units with optional VAV or Simplicity® IntelliComfort™ control, a factory-installed, dry bulb sensor determines if outdoor air temperature is low enough to provide free-cooling operation. (Field-installed humidity sensors for either outdoor air or outdoor & return air

streams are available for single enthalpy and differential enthalpy configurations, respectively).

The rainhood is painted to match the basic unit and must be field-assembled before installing.

• Power Exhaust - Our economizer options are available

with power exhaust. Whenever the outdoor air intake dampers are opened for free cooling, the exhaust fan will be energized to prevent the conditioned space from being over-pressurized during economizer operation.

The exhaust fan, motor and controls are installed and wired at the factory. The rain hood must be assembled and installed in the field.

The power exhaust option can only be used on bottom duct configurations.

• Motorized Outdoor Air Intake Damper - Includes a

slide-in / plug-in damper assembly with a 2- position, spring return motor actuator which opens to a pre-set position whenever the supply air blower is operating and will drive fully closed when the blower unit shuts down.

The rain hood is painted to match the basic unit and must be field assembled before installing.

• Barometric Relief Damper - This damper option can be

used to relieve internal building air pressure on units with an economizer without power exhaust. This accessory includes a rain hood, a bird screen and a fully assembled damper. With bottom duct connections, the damper should be mounted over the opening in the return air panel. With horizontal ductwork, the accessory should be mounted on the return air duct.

• Phenolic Coated Evaporator And Condenser Coils -

Special coating process that utilizes Technicoat 10-1" processes. Coating is applied by total immersion of the complete coil for maximum protection.

• Electric Heaters - wired for single point power supply.

These nickel chromium heater elements are provided with limit and automatic reset capability to prevent operation at excessive temperatures.

• Variable Air Volume (VAV) - A factory-installed variable

frequency drive (VFD), mounted in the Blower Access compartment, is used to control the speed of the indoor blower motor in order to maintain a constant static pressure in the supply duct. A pressure transducer and VAV control board are mounted inside the control box. The drive comes completely wired and pre-programmed from the factory.

An optional, factory-installed manual bypass switch available with factory-installed VFD can be found in the Blower Motor Access compartment. The switch can be used to either route power to the VFD for modulating control of the blower motor, to bypass the drive and operate the motor at full speed, or to power the drive (and not the motor) for diagnostic purposes.

Due to space limitations, VAV is not available with any of the factory-installed BAS options described below, but is available with ‘BAS-ready’ models. Terminal blocks are provided in the control box for field wiring of the customerinstalled BAS.

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A ‘VFD-ready’ option provides the provisions for a customer-installed drive. The unit comes with a mounting bracket installed in the Blower Access compartment which may accommodate other vendor’s drives depending on their size. In order to utilize the unit’s mounting bracket, the maximum recommended drive dimensions are as follows:

For 5-hp motor applications........................ 13” H x 6” W x 7” D

For 7.5 thru 15-hp motor applications ........ 13” H x 8” W x 8” D

If the drive will not fit in the allotted space, then it will have to be mounted elsewhere; either within the building on a perpendicular wall which is not subjected to excessive temperature, vibration, humidity, dust, corrosive gas, explosive gas, etc., or within an appropriate enclosure rated for outside installation to safeguard against moisture, dust and excessive heat.

A terminal block located in the control box is provided for field connection of the VFD controls.

• Hot Gas Bypass - To allow for low cooling load operation,

a direct-acting pressure-modulating bypass control valve installed on the system #1 discharge line is used to divert high temperature, high pressure refrigerant around the TXV in order to maintain a desired minimum evaporator pressure. HGBP is standard on all units with VAV and optional with CV units.

• Filter Options - Standard units are shipped with 2" throw-

away filters installed. 2" pleated and 4" pleated filters are offered as a factory installed option.

• Convenience Outlet - This 110 volt outlet can be

"powered" by the unit with a stepdown transformer or you may order the unit with a "non-powered" convenience outlet that can be wired in the field.

• Disconnect Switch - For gas heat units and cooling units

with electric heat, a HACR breaker sized to the unit is provided. For cooling only units, a switch sized to the largest electric heat available for the particular unit is provided. Factory installed option only.

• Double Wall Construction - Optional double wall

construction is available to provide smooth inner surfaces for easy and effective cleaning to reduce risk of dirt and bacterial accumulation. Fiberglass insulation is sandwiched between heavy gauge steel sheets to form a durable, rigid casing to withstand higher working pressures and impact forces. The heavy-duty construction provides excellent acoustic and thermal insulation and eliminates erosion of insulation material and contamination of the air stream.

• York Commercial Comfort System (YCCS) - Provides

rooftop system integration for YCCS single zone, changeover bypass and VAV systems.

• Smoke Detectors - (supply air & return air) The smoke

detectors stop operation of the unit by interrupting power to the control board if smoke is detected within the air compartment.

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Factory installed smoke detectors in the return air, may be subjected to freezing temperatures during “off” times due to out side air infiltration. these smoke detectors have an operational limit of 32°F to 131°F. smoke detectors installed in areas that could be out side those limitations will have to be moved to prevent having false alarms.

• Coil Guard - Customers can purchase a coil guard kit to

protect the condenser coil from damage. This is not a hail guard kit.

• Stainless Steel Heat Exchanger - For applications in

corrosive environments, this option provides a full stainless steel heat exchanger assembly.

• Stainless Steel Drain Pan - An optional rustproof

stainless steel drain pan is available to provide years of trouble-free operation in corrosive environments.

• Phase Monitors - Designed to prevent unit damage. The

phase monitor will shut the unit down in an out-of phase condition.

• High Static Drive - May include a belt, blower pulley,

motor pulley or a motor change to enhance blower performance.

• Low Static Drive - May include a belt, blower pulley,

motor pulley or a motor change when standard airflow is not required. (ZJ/ZR/ZF300 only).

• Dirty Filter Switch - This kit includes a differential

pressure switch that energizes the fault light on the unit thermostat, indicating that there is an abnormally high pressure drop across the filters. Factory installed option or field installed accessory.

• Hinged Filter Door/"Tool Free" Blower And Access

Panels (Not Hinged)

- This option allows for easy access

and maintenance.

NOTE: Knobs are shipped separately within the unit to prevent

shipping damage. These must be field installed for tool free operation.

• Hinged/"Tool Free" Blower, Blower Motor, Filter And Electric Access Panels - This option allows for complete hinged and tool free access to the unit’s blower, blower motor, filters and electrical panel sections.

Control Options

• BAS - Building Automation System Controls (available on two-system cooling product only).

Simplicity™ INTELLI-Comfort™ Control - The York Simplicity™ INTELLI-CO

sensor to perform Differential

Demand Ventilation. It uses a Patented Comfort Ventilation algorithm to provide comfortable ventilation air temperature. The patented economizer-loading algorithm will protect the equipment when harsh operating conditions exist. Humidity in the occupied space or return duct can be monitored and controlled via humidity sensors and the on-board connection for hot gas re-heat system. It uses the INTELLI-Start™ algorithm to maximize energy

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savings by recovering the building from the Unoccupied Setpoints to the Occupied Setpoints just in time for the Occupied Time Period to begin. The Simplicity™ INTELLI-Comfort™ balances space temperature, ventilation air temperature, CO comfort.

Simplicity™ INTELLI-Comfort™ with ModLINC Control - The York® Simplicity™ INTELLI-Comfort™ with

ModLINC control is factory installed. It includes all the features of the INTELLI-Comfort™ control with an additional control to translate communications from MODBUS to the BACnet MSTP protocol.

Novar® BAS Control - The Novar® ETC-3 building automation system controller is factory installed. Incudes supply air sensor, return air sensor, dirty filter indicator switch, and air proving switch.

Johnson Controls BAS Control - The Johnson Control YK-UNT-1126 building automation system controller is factory installed. Includes supply air sensor, return air sensor, dirty filter indicator switch, and air proving switch.

CPC BAS Control - The Computer Process Controls Model 810-3060 ARTC Advanced Rooftop building automation system controller is factory installed. Includes supply air sensor, return air sensor, dirty filter indicator switch and air proving switch.

Honeywell BAS Control - The Honeywell W7750C building automation system controller is factory installed. Includes air supply sensor, return air sensor, dirty filter indicator switch, and air proving switch.

and humidity for ultimate

Field Installed Accessories

YORK® offers several equipment accessories for field installation, for the ZJ/ZR/ZF Series.

• Single Input Electronic Enthalpy Economizers -

Includes a slide-in / plug-in damper assembly with fully modulating spring-return motor actuator capable of introducing up to 100% outdoor air with nominal 1% leakage type dampers.

The enthalpy system contains one sensor that monitors the outdoor air and determines when the air is cool enough and dry enough to provide free cooling.

The rainhood is painted to match the basic unit and must be field-assembled before installing.

• Motorized Outdoor Air Intake Damper - Includes a

slide-in / plug-in damper assembly with a 2-position, spring return motor actuator which opens to some pre-set position whenever the supply air blower is operating and will drive fully closed when the blower unit shuts down.

The rain hood is painted to match the basic unit and must be field assembled before installing.

• Roof Curbs - Fourteen-inch high roof curbs provide a

water-tight seal between the unit and the finished roof. These full perimeter curbs meet the requirements of the

National Roofing Contractors Association (NRCA) and are shipped knocked-down for field assembly.

They're designed to fit inside the base rails of the unit and include both a wood nailing strip and duct hanger supports.

• High Altitude Natural Gas - Burner orifices and pilot orifices are provided for proper furnace operation at altitudes up to 6,000 feet.

• Propane - Burner orifices, pilot orifices and gas valve parts are provided to convert a natural gas furnace to propane.

• High Altitude Propane - Burner orifices and pilot orifices are provided for proper furnace operation at altitudes up to 6,000 feet. This accessory supplements the basic propane conversion kit.

• Side Duct Flanges - One-inch flanges replace the supply and return air panels on the rear of the unit to accommodate horizontal duct connections. These flanges can also be used individually for bottom supply / horizontal return or horizontal supply/bottom return. They cannot be used on units with power exhaust.

• Barometric Relief Damper - This damper accessory can be used to relieve internal building air pressure on units with an economizer without power exhaust. This accessory includes a rain hood, a bird screen and a fully assembled damper. With bottom duct connections, the damper should be mounted over the opening in the return air panel. With horizontal ductwork, the accessory should be mounted on the return air duct.

• High Static Drive - May include a belt, blower pulley, motor pulley or a motor change to enhance blower performance.

• Enthalpy Accessory Control Kit - This kit contains the required components to convert a single enthalpy economizer to dual enthalpy.

• Burglar Bars - Mount in the supply and return openings to prevent entry into the duct work.

• Flue Exhaust Extension Kit - In locations with wind or weather conditions which may interfere with proper exhausting of furnace combustion products, this kit can be installed to prevent the flue exhaust from entering nearby fresh air intakes.

• Wood Skid - Allows unit to be handled with 90" forks.

Sensor - Senses CO2 levels and automatically

• CO

overrides the economizer when levels rise above the present limits.

• Coil Guard - Customers can purchase a coil guard kit to protect the condenser coil from damage. This is not a hail guard kit.

• Phase Monitors - Designed to prevent unit damage. The phase monitor will shut the unit down in an out-of phase condition.

Guide Specifications

General

Units shall be manufactured by York International Unitary Products Group in an ISO 9001 certified facility.

York's ZJ/ZR/ZF units are convertible single package units. All models have four independent refrigerant circuits for efficient part load operation and maximum comfort control. Although the units are primarily designed for curb mounting on a roof, they

8 Johnson Controls Unitary Products

251934-YTG-G-0708

can also be slab-mounted at ground level or set on steel beams above a finished roof. Cooling only, cooling with gas heat and cooling with electric heat models are available with a wide variety of factory-mounted options and field-installed accessories to make them suitable for almost every application. All units are self-contained and assembled on full perimeter base rails with holes in the four corners for overhead rigging. Every unit is completely piped, wired, charged and tested at the factory to simplify the field installation and to provide years of dependable operation. All models (including those with an economizer) are suitable for either bottom or horizontal duct connections. Models with power exhaust are suitable for bottom duct connections only. For bottom duct, remove the sheet metal panels from the supply and return air openings through the base of the unit. For horizontal duct, replace the supply and return air panels on the rear of the unit with a side duct flange accessory. All supply air blowers are equipped with a belt drive that can be adjusted to meet the exact requirements of the job.

Each unit shall have 4 condenser fan motors. A high static drive option is available for applications with a higher CFM and/or static pressure requirement. All compressors include crankcase heat and internal pressure relief. Every refrigerant circuit includes an expansion valve, a liquid line filter-drier, a discharge line high pressure switch and a suction line with a freezestat and low pressure/loss of charge switch. The unit control circuit includes a 75 VA transformer, a 24-volt circuit breaker and a relay board with two compressor lockout circuits, a terminal strip for thermostat wiring, plus an additional set of pin connectors to simplify the interface of additional field controls. All units have long lasting powder paint cabinets with 1000 hour salt spray test approval under ASTM-B117 procedures. All 208/ 230, 460 and 575-volt models are CSA approved. All models include a 1-year limited warranty on the complete unit. Compressors and electric heater elements carry an additional 4-year warranty. Aluminized steel tubular heat exchangers carry an additional 9-year warranty.

Description

They shall have built-in field convertible duct connections for down discharge supply/return or horizontal discharge supply/ return, and be available with factory installed options or field installed accessories. The units shall be factory wired, piped, charged with R-410A refrigerant and factory tested prior to shipment. All unit wiring shall be both numbered and color coded. All units shall be manufactured in a facility certified to ISO 9001 standards and the cooling performance shall be rated in accordance with DOE and ARI test procedures. Units shall be CSA listed, classified to ANSIZ21.47 standards, UL 1995/ CAN/CSA No. 236-M90 conditions.

Unit Cabinet

Unit cabinet shall be constructed of G90 galvanized steel, with exterior surfaces coated with a non-chalking, powdered paint finish, certified at 1000 hours salt spray test per ASTMB117 standards. Indoor blower section shall be insulated with a minimum 1/2" thick insulation, coated on the airside. Aluminum foil faced insulation shall be used in the furnace compartment and be fastened with ridged fasteners to prevent insulation from entering the air stream. Cabinet panels shall be "large" size, easily removable for servicing and maintenance. Full perimeter base rails shall be provided to assure reliable transit of equipment, overhead rigging and proper sealing on roof curb applications. Disposable 2" filters shall be furnished and be accessible through a removable access door, sealed airtight. Units filter track shall be designed to accommodate either 1" or 2" filters. Fan performance measuring ports shall be provided on the outside of the cabinet to allow accurate air measurements of evaporator fan performance without removing panels or creating air by-pass of the coils. Condensate pan shall be internally sloped and conform to ASHRAE 62-89 selfdraining standards. Condensate connection shall be a minimum of 1" I.D. female and be a ridged mount connection. Unit shall incorporate a fixed outdoor air damper with an outdoor air intake opening covered with a bird screen and a rain hood painted to match the exterior of the unit.

ZJ units shall be factory-assembled, single packaged, ZJ***N Electric Cooling/Gas Heat, ZJ***C/E Electric Cooling/Optional Electric Heat, designed for outdoor mounted installation. The 15 ton unit shall have a minimum EER rating of 12.4. The 17.5 ton unit shall have a minimum EER rating of 12.1. The 20 ton unit shall have a minimum EER rating of 11.6. The 25 ton unit shall have a minimum EER rating of 10.4.

ZR units shall be factory-assembled, single packaged, ZR***N Electric Cooling/Gas Heat, ZR***C/E Electric Cooling/Optional Electric Heat, designed for outdoor mounted installation. The 15 ton unit shall have a minimum EER rating of 11.6. The 20 ton unit shall have a minimum EER rating of 12.1. The 25 ton unit shall have a minimum EER rating of 10.5.

ZF units shall be factory-assembled, single packaged, ZF***N Electric Cooling/Gas Heat, ZF***C/E Electric Cooling/Optional Electric Heat, designed for outdoor mounted installation. The 15 and 17.5 ton units shall have a minimum EER rating of 11.0. The 20 and 25 ton units shall have a minimum EER rating of 10.

Johnson Controls Unitary Products 9

Indoor (Evaporator) Fan Assembly

Fan shall be a belt drive assembly and include an adjustablepitch motor pulley. Job site selected (B.H.P.) brake horsepower shall not exceed the motors nameplate horsepower rating, plus the service factor. Units shall be designed not to operate above service factor. Fan wheel shall be double-inlet type with forward-curved blades, dynamically balanced to operate smoothly throughout the entire range of operation. Airflow design shall be constant air volume.

A variable air volume (VAV) option using a variable frequency drive (VFD) is available for applications requiring a constant supply duct static pressure. Units equipped for VAV shall be controlled by a duct pressure transducer with a 0 - 5” WC pressure range. The pressure transducer shall provide a 0 - 5 VDC output signal to a VAV control board which, in turn shall provide a 2 - 10 VDC speed reference signal to the VFD. The VAV control board shall operate using factory-installed Supply Air, Return Air and Outside Air Temperature Sensors. Units

251934-YTG-G-0708

equipped with VFD’s shall have factory-installed manual bypass as an option.

Outdoor (Condenser) Fan Assembly

The outdoor fans shall be of the direct-driven propeller type, discharge air vertically, have aluminum blades riveted to corrosion resistant steel spider brackets and shall be dynamically balanced for smooth operation. The 4 outdoor fan motors shall be totally enclosed with permanently lubricated bearings, internally protected against overload conditions and staged independently.

Refrigerant Components

Compressors:

a. Shall be Scroll compressors internally protected with

internal high-pressure relief and over temperature protection.

b. Shall have internal spring isolation and sound muffling to

minimize vibration and noise, and be externally isolated on a dedicated, independent mounting.

Coils:

a. Evaporator and condenser coils shall have aluminum

plate fins mechanically bonded to seamless internally enhanced copper tubes with all joints brazed. Special Phenolic coating shall be available as a factory option.

b. Evaporator and Condenser coils shall be of the direct

expansion, draw-thru, design.

Refrigerant Circuit and Refrigerant Safety Components shall include:

a. Balance-port thermostatic expansion valve with

independent circuit feed system.

b. Filter drier/strainer to eliminate any moisture or foreign

matter.

c. Accessible service gage connections on both suction

and discharge lines to charge, evacuate, and measure refrigerant pressure during any necessary servicing or troubleshooting, without losing charge.

d. The refrigeration system shall provide at least 15° F of

sub-cooling at design conditions.

e. All models shall have four independent circuits.

f. Hot gas bypass option shall be factory-installed on

compressor #1 discharge line to provide cooling in lowload applications. HGBP shall be a standard feature on VAV models and an optional feature on CV models.

Unit Controls

a. Unit shall be complete with self-contained low-voltage

control circuit protected by a resettable circuit breaker on the 24-volt transformer side.

b. Unit shall incorporate a lockout circuit which provides

reset capability at the space thermostat or base unit,

should any of the following standard safety devices trip and shut off compressor.

c. Loss-of-charge/Low-pressure switch.

1. High-pressure switch.

2. Freeze-protection thermostat, evaporator coil. If any of the above safety devices trip, a LED (light-emitting diode) indicator shall flash a diagnostic code that indicates which safety switch has tripped.

d. Unit shall incorporate "AUTO RESET" compressor over

temperature, over current protection.

e. Unit shall operate with conventional thermostat designs

and have a low voltage terminal strip for easy hook-up.

f. Unit control board shall have on-board diagnostics and

fault code display.

g. Standard controls shall include anti-short cycle and low

voltage protection, and permit cooling operation down to 0 °F.

h. Control board shall monitor each refrigerant safety switch

independently.

i. Control board shall retain last 5 fault codes in non volatile

memory, which will not be lost in the event of a power loss.

Gas Heating Section (ZJ/ZR/ZF***N Models)

Shall be designed with induced draft combustion with post purge logic and energy saving direct spark ignition, redundant main gas valve. Ventor wheel shall be constructed of stainless steel for corrosion resistance. The heat exchanger shall be of the tubular type, constructed of T1-40 aluminized steel for corrosion resistance and allowing minimum mixed air entering temperature of 25 °F. Burners shall be of the in-shot type, constructed of aluminum coated steel and contain air mixture adjustments. All gas piping shall enter the unit cabinet at a single location through either the side or curb, without any field modifications. An integrated control board shall provide timed control of evaporator fan functioning and burner ignition. Heating section shall be provided with the following minimum protection:

a. Primary and auxiliary high-temperature limit switches.

b. Induced draft motor speed sensor.

c. Flame roll out switch (automatic reset).

d. Flame proving controls. Unit shall have two independent

stages of capacity.

Electric Heating (ZJ/ZR/ZF***C/E Models)

Nickel chromium electric heating elements shall be provided as required by the application with 1 or 2 stage control, as required, from 13.5 KW to 72 KW capacities. The heating section shall have a primary limit control(s) and automatic reset to prevent the heating element system from operating at an excessive temperature. Units with Electric Heating shall be wired for a single point power supply with branch circuit fusing (where required).

10 Johnson Controls Unitary Products

251934-YTG-G-0708

Unit Operating Characteristics

Unit shall be capable of starting and running at 125° F outdoor temperature, exceeding maximum load criteria of ARI Standard 340/360. The compressor, with standard controls, shall be capable of operation down to 25° F outdoor temperature. Accessory low ambient kit shall be available for operation to 0° F. Unit shall be provided with fan time delay to prevent cold air delivery before heat exchanger warms up (Gas heat only).

Electrical Requirements

All unit power wiring shall enter unit cabinet at a single factory provided location and be capable of side or bottom entry, to minimize roof penetrations and avoid unit field modifications. Separate side and bottom openings shall be provided for the control wiring.

Standard Limited Warranties

• Compressor 5 Years

• Heat Exchanger 10 Years

• Electric Heat Element 5 Years

• Other Parts 1 Year

Optional Outdoor Air (Shall be made available by either/or):

• Electronic Enthalpy Automatic Economizer - Outdoor

and return air dampers that are interlocked and positioned by a fully-modulating, spring-return damper actuator. The maximum leakage rate for the outdoor air intake dampers shall not exceed 2% when dampers are fully closed and operating against a pressure differential of 0.5 IWG. A unit-mounted potentiometer shall be provided to adjust the outdoor and return air damper assembly to take in CFM of outdoor air to meet the minimum ventilation requirement of the conditioned space during normal operation. During economizer operation, a mixed-air temperature control shall modulate the outdoor and return air damper assembly to prevent the supply air temperature from dropping below 55°F. Changeover from compressor to economizer operation shall be provided by an integral electronic enthalpy control that feeds input into the basic module. The outdoor intake opening shall be covered with a rain hood that matches the exterior of the unit. Water eliminator/filters shall be provided. Simultaneous economizer/compressor operation is also possible. Dampers shall fully close on power loss.

• Motorized Outdoor Air Dampers - Outdoor and return

air dampers that are interlocked and positioned by a 2position, spring-return damper actuator. The maximum leakage rate for the outdoor air intake dampers shall not exceed 2% when dampers are fully closed and operating against a pressure differential of 0.5 IWG. A unit-mounted potentiometer shall be provided to adjust the outdoor and return air damper assembly to take in the design CFM of outdoor air to meet the ventilation requirements of the conditioned space during normal operation. Whenever the indoor fan motor is energized, the dampers open up to one of two pre-selected positions - regardless of the outdoor air enthalpy. Dampers return to the fully closed

position when the indoor fan motor is de-energized. Dampers shall fully close on power loss.

Other Pre-engineered Accessories Available

• Roof Curb - 14" high, full perimeter curb with wood nailer

(shipped knocked-down).

• 100% Barometric Relief Damper - Contains a rain hood,

air inlet screen, exhaust damper and mounting hardware. Used to relieve internal air pressure through the unit.

• Propane Conversion Kit - Contains new orifices and gas

valve parts to convert from natural to L.P. gas. One per unit required.

• High Altitude - Natural Gas - Contains orifices required

for applications between 2000 and 6000 feet altitude.

• High Altitude - Propane Gas - Contains orifices required

for applications between 2000 and 6000 feet altitude. Must be used with propane conversion kit.

• Burglar Bars - Designed to work with above roof curbs,

depending on unit model. Fits duct openings of curb supply and return air openings.

• Side Duct Flange - Supply and return air duct flanges for

side duct applications. Do not use on units with power exhaust.

• High Static Drive - May include a belt, blower pulley,

motor pulley or a motor change to enhance blower performance.

• Wood Skid - Allows unit to be handled with 90" forks.

• Economizer/motorized Damper Rain Hood (ZJ/ZR/ZFN/E/C300 only) - Contains all hood panels and the hardware for assembling.

• Anti-Recycle Timer - Assures 5-minute off time between compressor cycles.

• Low Ambient Kit - Provides unit cooling operation down to 0 °F.

• Coil Guard Kit - Guard for cooling coil.

OTHER FACTORY INSTALLED OPTIONS

• Power Exhaust Option - To work in conjunction with economizers.

• Stainless Steel Heat Exchanger

• Stainless Steel Drain Pan

• Technicoat Phenolic Coated Condenser And Evaporator Coil

• Electronic Single Enthalpy Economizer

• Dirty Filter Switch

• Double Wall

• Phase Monitor

• Coil Guard

• Powered GFI Convenience Outlet

• Non-powered GFI Convenience Outlet

• Bas Controls - Simplicity

Intelli-

Comfort

™, CPC, JOHNSON, HONEYWELL, NOVAR, YORK COMMERCIAL COMFORT SYSTEM (YCCS)

Johnson Controls Unitary Products 11

251934-YTG-G-0708

• BAS Ready Economizer (2-10 V.D.C. Actuator Without a

Controller)

• Hinged Filter Door Access And Tool Free Access Panels

• Hinged Tool Free Blower, Blower Motor, Filter And Electrical Access Panels

• High Static Drive

• Low Static Drive (ZJ/ZR/ZF300 only)

• 2" Pleated Filters

• 4" Throw Away Filters

• Disconnect Switch

• Supply Air Smoke Detector

• Return Air Smoke Detector

Reheat Mode Sequence Of Operation

The reheat control board allows the user to select two different modes of operation via a jumper connection on the board. (See Reheat Control Board.) Each mode is described below. Refer to Reheat Controls - Part 1 and Part 2 when reading this section.

“Normal” Mode

When the reheat control board (RCB) detects a need for dehumidification (24VAC) at "HUM" via the field supplied dehumidistat connected to RHTB-1 and RHTB-2 and there is not a call for cooling, it energizes the hot gas relay (HGR), which energizes the 3-way valve (SOL 3), the condenser coil valve (SOL 2), and de-energizes the reheat coil bleed valve (SOL 1). The Y1 signal is passed to the unit control board (UCB), which engages circuit # 1, resulting in circuit #1 reheat mode operation.

When the room thermostat calls for first stage cooling, with or without a call for dehumidification, the RCB senses a signal through "Y1", de-energizing the HGR, which de-energizes SOL 3 and SOL 2, and energizes SOL 1, engaging circuit # 1, resulting in circuit #1 cooling mode operation.

Indoor blower operation is initiated upon a call for first stage cooling, second stage cooling or dehumidification.

Anytime there is a call for 2 stages of cooling, the unit will not operate in the reheat mode, even if there is a call for dehumidification at "HUM".

The unit will not operate in the reheat mode if there is any call for heating.

On units with economizers, the unit will not operate in the reheat mode if there is a call for cooling and the economizer is operating as first stage of cooling.

All safety devices function as previously described.

"Alternate” Mode

When the RCB detects a need for dehumidification (24VAC) at "HUM" via the field supplied dehumidistat connected to RHTB-1 and RHTB-2, and there is not a call for cooling, it energizes the HGR, which energizes the SOL 3, SOL 2, and de-energizes SOL 1. The unit then operates with circuit #1 in reheat mode and circuit #2 in cooling mode.

When the room thermostat calls for first stage cooling while there is still a call for dehumidification, no operational change is made. The call for cooling is ignored and the unit continues to operate with circuit #1 in reheat mode and circuit #2 in cooling mode.

When the room thermostat calls for second stage cooling, the RCB senses a signal through "Y1" & "Y2" and de-energizes the HGR, which de-energizes SOL 3 and SOL 2, and energizes SOL 1. Both circuits operate in the cooling mode.

Indoor blower operation is initiated upon a call for first stage cooling, second stage cooling or dehumidification.

Anytime there is a call for 2 stages of cooling, the unit will not operate in the reheat mode, even if there is still a call for dehumidification at "HUM".

When the room thermostat calls for second stage cooling, the RCB senses a signal through "Y1" & "Y2" and engages circuit #1 and circuit #2 in the cooling mode.

12 Johnson Controls Unitary Products

The unit will not operate in the reheat mode if there is any call for heating.

All safety devices function as previously described.

Reheat Control Board

251934-YTG-G-0708

OCC

COM

HGR

MODE

SELECTION

JUMPER

HUM

HGRR

DEHUMIDISTAT

HARNESS

CONNECTION

Reheat Controls - Part 1

Johnson Controls Unitary Products 13

251934-YTG-G-0708

UCB

UNIT CONTROL

BOARD

RHB

REHEAT CONTROL

BOARD

TERMINAL

RHTB

REHEAT

BLOCK

HUMIDIFY

TERMINAL

RHR

REHEAT

RELAY

HUM

Reheat Controls - Part 2

REHEAT

SOLENOID

UCB

UNIT CONTROL

BOARD

REHEAT

SOLENOID

RHB

REHEAT

CONTROL

BOARD

SOLENOID

REHEAT

14 Johnson Controls Unitary Products

Physical Data

ZJ180-300 Physical Data

251934-YTG-G-0708

Component

Nominal Tonnage 15 17.5 20 25

ARI COOLING PERFORMANCE

Gross Capacity @ ARI A point (Btu) 183500 213700 242000 312000

ARI net capacity (Btu) 178500 206000 235000 295000

EER 12.4 12.1 11.6 10.4

SEER - - - -

IPLV 13.9 13.2 12.9 10.6

Nominal CFM 6000 7000 8000 10000

System power (KW) 14.40 17.10 20.10 28.50

Refrigerant type R-410a R-410a R-410a R-410a

Refrigerant charge (lb-oz)

System 1 12-8 12-8 12-0 12-8

System 2 12-8 13-8 12-0 13-8

System 3 12-8 12-8 12-0 13-0

System 4 12-8 12-8 12-0 12-8

ARI HEATING PERFORMANCE

Heating model 24 32 24 32 24 32 24 32

Heat input (K Btu) 300 400 300 400 300 400 300 400

Heat output (K Btu) 240 320 240 320 240 320 240 320

AFUE % ------- -

Steady state efficiency (%) 80 80 80 80 80 80 80 80

No. burners 6868686 8

No. stages 2222222 2

Temperature Rise Range (ºF) 20-50 30-60 20-50 30-60 20-50 30-60 20-50 30-60

Gas Limit Setting (ºF) 195 195 195 195 195 195 195 195

Gas piping connection (in.) 1111111 1

DIMENSIONS (inches)

Length 180-19/32

Width 92

Height 52-5/8

OPERATING WT. (lbs.) 2609 2665 2697 2783

COMPRESSORS

Type Scroll Scroll Scroll Scroll

Quantity 4 4 4 4

Unit Capacity Steps (%) 25 / 50 / 75 / 100 25 / 50 / 75 / 100 25 / 50 / 75 / 100 25 / 50 / 75 / 100

CONDENSER COIL DATA

Face area (Sq. Ft.) 63.8 63.8 63.8 63.8

Rows 2 2 2 2

Fins per inch 20 20 20 20

Tube diameter (in.) 3/8 3/8 3/8 3/8

Circuitry Type Split-face Split-face Split-face Split-face

EVAPORATOR COIL DATA

Face area (Sq. Ft.) 25 25 25 25

Rows 4 4 4 4

Fins per inch 13.5 13.5 13.5 13.5

Tube diameter 3/8 3/8 3/8 3/8

Circuitry Type Split-face Split-face Split-face Split-face

Refrigerant control TXV TXV TXV TXV

ZJ180 ZJ210 ZJ240 ZJ300

Models

Johnson Controls Unitary Products 15

251934-YTG-G-0708

ZJ180-300 Physical Data (Continued)

Component

Nominal Tonnage 15 17.5 20 25

CONDENSER FAN DATA

Quantity 4 4 4 4

Fan diameter (Inch) 24 24 30 30

Type Prop Prop Prop Prop

Drive type Direct Direct Direct Direct

No. speeds 1 1 1 1

Number of motors 2 2 2 2

Motor HP each 1/3 1/3 1/3 1/3

RPM 850 850 870 870

Nominal total CFM 4000 4000 5000 5000

BELT DRIVE EVAP FAN DATA

Quantity 1 1 1 1

Fan Size (Inch) 15 X 15 18 X 15 18 X 15 18 X 15

Type Centrifugal Centrifugal Centrifugal Centrifugal

Motor Sheave 1VP65 1VP65 1VP60 1VP60 1VP60 1VP60 1VP60 1VP75X 1VP75X

Blower Sheave BK110 BK090 BK110 BK090 BK110 BK090 1B5V94 1B5V110 1B5V94

Belt BX85 BX81 BX78 BX75 BX78 BX75 BX78 5VX840 5VX860

Motor HP each 5 5 5 7.5 5 7.5 7.5 10 15

RPM 1725 1725 1725 1725 1725 1725 1725 1725 1725

Frame size 184T 184T 184T 213T 184T 213T 213T 215T 254T

FILTERS

Quantity - Size 12 - 12 x 24 x 2 12 - 12 x 24 x 2 12 - 12 x 24 x 2 12 - 12 x 24 x 2

ZJ180 ZJ210 ZJ240 ZJ300

Models

16 Johnson Controls Unitary Products

ZR180-300 Physical Data

251934-YTG-G-0708

Component

Nominal Tonnage 15 20 25

ARI COOLING PERFORMANCE

Gross Capacity @ ARI A point (Btu) 189 243 303

ARI net capacity (Btu) 183 235 288

EER 11.6 12.1 10.5

SEER - - -

IPLV 12.4 13.8 11.3

Nominal CFM 6000 8000 10000

System power (KW) 14.40 20.10 28.50

Refrigerant type R-410a R-410a R-410a

Refrigerant charge (lb-oz)

System 1 22 24 25

System 2 22 24 24-8

ARI HEATING PERFORMANCE

Heating model 24 32 24 32 24 32

Heat input (K Btu) 300 400 300 400 300 400

Heat output (K Btu) 240 320 240 320 240 320

AFUE % ----- -

Steady state efficiency (%) 80 80 80 80 80 80

No. burners 68686 8

No. stages 22222 2

Temperature Rise Range (ºF) 20-50 30-60 20-50 30-60 20-50 30-60

Gas Limit Setting (ºF) 195 195 195 195 195 195

Gas piping connection (in.) 11111 1

DIMENSIONS (inches)

Length 180-19/32

Width 92

Height 52-5/8

OPERATING WT. (lbs.) 2360 2660 2760

COMPRESSORS

Type Scroll Scroll Scroll

Quantity 2 2 2

Unit Capacity Steps (%) 50 / 100 50 / 100 50 / 100

CONDENSER COIL DATA

Face area (Sq. Ft.) 63.8 63.8 63.8

Rows 2 2 2

Fins per inch 20 20 20

Tube diameter (in.) 3/8 3/8 3/8

Circuitry Type Split-face Split-face Split-face

EVAPORATOR COIL DATA

Face area (Sq. Ft.) 20 20 20.52

Rows 3 4 4

Fins per inch 13.5 13.5 13.5

Tube diameter 3/8 3/8 3/8

Circuitry Type Intertwined Intertwined Intertwined

Refrigerant control TXV TXV TXV

REHEAT COIL DATA

Face area (Sq. Ft.) 17.2 17.2 17.2

Rows 2 2 2

Fins per inch 13 13 13

Tube diameter 3/8 3/8 3/8

ZR180 ZR240 ZR300

Models

Johnson Controls Unitary Products 17

251934-YTG-G-0708

ZR180-300 Physical Data (Continued)

Component

Nominal Tonnage 15 20 25

CONDENSER FAN DATA

Quantity 4 4 4

Fan diameter (Inch) 24 30 30

Type Prop Prop Prop

Drive type Direct Direct Direct

No. speeds 1 1 1

Number of motors 4 4 4

Motor HP each 1/3 3/4 3/4

RPM 850 870 870

Nominal total CFM 4000 5000 5000

BELT DRIVE EVAP FAN DATA

Quantity 1 1 1

Fan Size (Inch) 15 X 15 18 X 15 18 X 15

Type Centrifugal Centrifugal Centrifugal

Motor Sheave 1VP65 1VP65 1VP60 1VP60 1VP60 1VP75X 1VP75X

Blower Sheave BK110 BK090 BK110 BK090 1B5V94 1B5V110 1B5V94

Belt BX85 BX81 BX78 BX75 BX78 5VX840 5VX860

Motor HP each 5 7.5 7.5 10 7.5 10 15

RPM 1725 1725 1725 1725 1725 1725 1725

Frame size 184T 213T 213T 215T 213T 215T 254T

FILTERS

Quantity - Size

ZR180 ZR240 ZR300

4 - 16 x 25 x 2 4 - 16 x 20 x 2

Models

4 - 16 x 25 x 2 4 - 16 x 20 x 2

18 Johnson Controls Unitary Products

ZF180-300 Physical Data

251934-YTG-G-0708

Component

Nominal Tonnage 15 17.5 20 25

ARI COOLING PERFORMANCE

Gross Capacity @ ARI A point (K Btu) 181 208 259 279

ARI net capacity (K Btu) 174 203 250 270

EER 11.0 11.0 10.0 10.0

SEER - - - -

IPLV 12.9 12.77 11.5 11

Nominal CFM 6000 7000 8000 10000

System power (KW) 15.8 18.5 25.0 27.0

Refrigerant type R-410a R-410a R-410a R-410a

Refrigerant charge (lb-oz)

System 1 20-8 23-8 22 22

System 2 20-8 23-8 23 23-4

ARI HEATING PERFORMANCE

Heating model 24 32 24 32 24 32 24 32

Heat input (K Btu) 300 400 300 400 300 400 300 400

Heat output (K Btu) 240 320 240 320 240 320 240 320

AFUE% ------- -

Steady state efficiency (%) 80 80 80 80 80 80 80 80

No. burners 6868686 8

No. stages 2222222 2

Temperature Rise Range (ºF) 20-50 30-60 20-50 30-60 20-50 30-60 20-50 30-60

Gas Limit Setting (ºF) 195 195 195 195 195 195 195 195

Gas piping connection (in.) 1111111 1

DIMENSIONS (inches)

Length 125-1/4 136-1/4 136-1/4 136-1/4

Width 92 92 92 92

Height 48-5/8 52-5/8 52-5/8 52-5/8

OPERATING WT. (lbs.) 1870 2533 2006 2597

COMPRESSORS

Type Scroll Scroll Scroll Scroll

Quantity 2 2 2 2

Unit Capacity Steps (%) 50 / 100 50 / 100 50 / 100 50 / 100

CONDENSER COIL DATA

Face area (Sq. Ft.) 36.0 43.3 43.3 43.3

Rows 3 3 3 3

Fins per inch 13.5 15 15 15

Tube diameter (in.) 3/8 3/8 3/8 3/8

Circuitry Type Split-face Split-face Split-face Split-face

EVAPORATOR COIL DATA

Face area (Sq. Ft.) 15.5 25 20 25

Rows 4 4 4 4

Fins per inch 13.5 13.5 13.5 13.5

Tube diameter 3/8 3/8 3/8 3/8

Circuitry Type Intertwined Split-face Intertwined Split-face

Refrigerant control TXV TXV TXV TXV

ZF180 ZF210 ZF240 ZF300

Models

Johnson Controls Unitary Products 19

251934-YTG-G-0708

ZF180-300 Physical Data (Continued)

Component

Nominal Tonnage 15 17.5 20 25

CONDENSER FAN DATA

Quantity 2 2 2 2

Fan diameter (Inch) 24 24 30 30

Type Prop Prop Prop Prop

Drive type Direct Direct Direct Direct

No. speeds 1 1 1 1

Number of motors 2 2 2 2

Motor HP each 1.25 1.25 1.25 1.25

RPM 1140 1140 1140 1140

Nominal total CFM 5765 7000 7000 7000

BELT DRIVE EVAP FAN DATA

Quantity 1 1 1 1

Fan Size (Inch) 15 X 15 18 X 15 18 X 15 18 X 15

Type Centrifugal Centrifugal Centrifugal Centrifugal

Motor Sheave 1VP65 1VP65 1VP60 1VP60 1VP60 1VP60 1VP60 1VP75X 1VP75X

Blower Sheave BK110 BK090 BK110 BK090 BK110 BK090 1B5V94 1B5V110 1B5V94

Belt BX85 BX81 BX78 BX75 BX78 BX75 BX78 5VX840 5VX860

Motor HP each 5 5 5 7.5 5 7.5 7.5 10 15

RPM 1725 1725 1725 1725 1725 1725 1725 1725 1725

Frame size 184T 184T 184T 213T 184T 213T 213T 215T 254T

FILTERS

Quantity - Size

ZF180 ZF210 ZF240 ZF300

- 4 - 16 x 25 x 2 4 - 16 x 25 x 2 4 - 16 x 25 x 2

5 - 18 x 24 x 2 4 - 16 x 20 x 2 4 - 16 x 20 x 2 4 - 16 x 20 x 2

Models

ZJ/ZR/ZF180-300 Unit Limitations

Size

(Tons)

180

(15)

210

(17.5)

240 (20)

300 (25)

Unit Voltage

208/230-3-60 187 252 125

460-3-60 432 504 125

575-3-60 540 630 125

208/230-3-60 187 252 125

460-3-60 432 504 125

575-3-60 540 630 125

208/230-3-60 187 252 125

460-3-60 432 504 125

575-3-60 540 630 125

208/230-3-60 187 252 125

460-3-60 432 504 125

575-3-60 540 630 125

Unit Limitations

Applied Voltage Outdoor DB Temp

Min Max Max (°F)

20 Johnson Controls Unitary Products

Capacity Performance

ZJ180-300 Cooling Capacities

ZJ180 (15 Ton)

Air on

Evaporator Coil

CFM

3750

4500

5250

6000

6600

7200

3750

4500

5250

6000

6600

7200

WB (°F)

77 235.0 10.5 96.3 78.3 60.2 - - - 221.1 12.0 97.5 79.4 61.3 - - 72 217.3 10.4 126.5 108.5 90.4 72.4 - - 205.1 11.8 125.1 106.9 88.8 70.7 - 67 199.7 10.2 156.7 138.7 120.6 102.6 84.5 - 189.0 11.7 152.6 134.5 116.4 98.2 80.1 62 184.4 10.1 184.4 175.3 149.9 131.9 113.8 95.8 174.9 11.6 174.9 170.4 143.8 125.7 107.6 89.4 77 243.3 10.5 106.9 86.4 65.9 - - - 228.9 11.9 108.2 87.7 67.1 - - 72 225.1 10.3 139.9 119.4 99.0 78.5 - - 212.3 11.8 138.4 117.8 97.2 76.6 - 67 206.8 10.2 173.0 152.5 132.0 111.5 91.1 - 195.6 11.7 168.5 148.0 127.4 106.8 86.2 62 190.9 10.1 190.9 184.8 164.1 143.6 123.2 102.7 181.1 11.5 181.1 178.0 157.4 136.8 116.3 95.7 57 188.9 10.1 188.9 188.9 168.1 147.7 127.2 106.7 179.1 11.5 179.1 179.1 160.3 139.7 119.1 98.5 77 251.7 10.4 117.4 94.5 71.6 - - - 236.7 11.9 119.0 95.9 72.9 - - 72 232.8 10.3 153.3 130.4 107.5 84.6 - - 219.5 11.7 151.7 128.7 105.6 82.6 - 67 213.9 10.2 189.2 166.3 143.4 120.5 97.6 - 202.3 11.6 184.5 161.4 138.4 115.3 92.3 62 197.4 10.0 197.4 194.4 178.3 155.4 132.5 109.6 187.2 11.5 187.2 185.7 171.1 148.0 125.0 101.9 57 195.4 10.0 195.4 195.4 182.7 159.8 136.9 114.0 185.2 11.5 185.2 185.2 174.2 151.1 128.1 105.0 77 260.0 10.4 128.0 102.6 77.3 - - - 244.4 11.8 129.7 104.2 78.7 - - 72 240.5 10.3 166.7 141.4 116.1 90.7 - - 226.7 11.7 165.0 139.5 114.0 88.5 - 67 220.9 10.1 205.5 180.1 154.8 129.5 104.2 - 208.9 11.6 200.4 174.9 149.4 123.9 98.4 62 204.0 10.0 204.0 204.0 192.4 167.1 141.8 116.5 193.4 11.4 193.4 193.4 184.7 159.2 133.7 108.1 57 201.9 10.0 201.9 201.9 197.2 171.8 146.5 121.2 191.3 11.5 191.3 191.3 188.0 162.5 137.0 111.5 72 243.0 10.3 173.5 147.0 120.6 94.1 - - 228.9 11.7 172.8 146.0 119.2 92.4 - 67 223.2 10.2 215.5 187.3 160.9 134.4 107.9 - 210.9 11.6 206.7 182.9 156.1 129.4 102.6 62 206.1 10.0 206.1 206.1 200.3 173.8 147.4 120.9 195.2 11.5 195.2 195.2 190.9 164.1 137.3 110.5 57 204.0 10.0 204.0 204.0 201.6 175.1 148.6 122.2 193.1 11.5 193.1 193.1 191.5 164.7 137.9 111.1 72 245.4 10.3 180.3 152.7 125.1 97.4 - - 231.0 11.7 180.5 152.4 124.3 96.3 - 67 225.5 10.2 225.5 194.5 166.9 139.3 111.6 - 212.9 11.6 212.9 191.0 162.9 134.8 106.7 62 208.2 10.1 208.2 208.2 208.2 180.6 152.9 125.3 197.1 11.5 197.1 197.1 197.1 169.0 140.9 112.8 57 206.0 10.1 206.0 206.0 206.0 178.4 150.8 123.1 195.0 11.5 195.0 195.0 195.0 166.9 138.8 110.7

77 207.2 13.4 98.7 80.5 62.3 - - - 193.7 15.3 88.6 74.0 56.0 - - 72 192.8 13.3 123.6 105.4 87.2 69.0 - - 180.0 15.1 117.5 99.5 81.5 63.4 - 67 178.3 13.2 148.5 130.3 112.1 93.9 75.6 - 166.2 15.0 146.3 124.9 106.9 88.9 70.9 62 165.5 13.1 165.5 165.5 137.7 119.5 101.3 83.1 154.2 14.8 154.2 154.2 131.2 113.2 95.2 77.2 77 214.4 13.4 109.6 88.9 68.2 - - - 200.5 15.2 102.7 82.1 61.5 - - 72 199.5 13.2 136.9 116.2 95.4 74.7 - - 186.3 15.0 130.6 110.0 89.4 68.8 - 67 184.5 13.1 164.1 143.4 122.7 102.0 81.3 - 172.0 14.9 158.5 137.9 117.3 96.7 76.2 62 171.2 13.0 171.2 171.2 150.8 130.1 109.4 88.7 159.6 14.8 159.6 159.6 144.0 123.5 102.9 82.3 57 169.3 13.0 169.3 169.3 152.5 131.8 111.1 90.3 159.2 14.8 159.2 159.2 142.7 122.1 101.5 80.9 77 221.6 13.3 120.5 97.3 74.1 - - - 207.3 15.1 116.7 90.1 67.0 - - 72 206.2 13.2 150.1 126.9 103.7 80.5 - - 192.6 14.9 143.7 120.5 97.4 74.2 - 67 190.7 13.1 179.7 156.5 133.3 110.1 86.9 - 177.8 14.8 170.7 150.9 127.8 104.6 81.5 62 177.0 12.9 177.0 177.0 163.8 140.6 117.4 94.2 165.0 14.7 165.0 165.0 156.9 133.7 110.6 87.4 57 175.0 13.0 175.0 175.0 165.7 142.5 119.3 96.1 164.6 14.7 164.6 164.6 155.4 132.2 109.0 85.9 77 228.9 13.2 131.4 105.7 80.0 - - - 214.1 15.0 130.8 98.2 72.4 - - 72 212.9 13.1 163.4 137.7 112.0 86.3 - - 198.9 14.8 156.8 131.1 105.8 79.6 - 67 196.9 13.0 195.3 169.7 144.0 118.3 92.6 - 183.6 14.7 182.8 164.0 138.2 112.5 86.7 62 182.8 12.9 182.8 182.8 176.9 151.2 125.5 99.8 170.4 14.6 170.4 170.4 169.7 144.0 118.2 92.5 57 180.7 12.9 180.7 180.7 178.9 153.2 127.5 101.8 170.0 14.6 170.0 170.0 168.1 142.3 116.6 90.8 72 214.8 13.1 172.0 144.9 117.8 90.7 - - 200.4 14.9 165.4 138.2 111.0 83.9 - 67 198.7 13.0 197.9 178.5 151.4 124.3 97.2 - 185.1 14.7 184.7 172.0 145.7 118.5 91.4 62 184.4 12.9 184.4 184.4 181.4 154.3 127.2 100.1 171.8 14.6 171.8 171.8 171.4 144.2 117.1 89.9 57 182.3 12.9 182.3 182.3 181.4 154.3 127.2 100.1 171.3 14.6 171.3 171.3 170.4 143.2 116.0 88.9 72 216.6 13.1 180.6 152.1 123.6 95.1 - - 202.0 14.9 173.9 145.3 116.7 88.1 - 67 200.4 13.0 200.4 187.4 158.9 130.4 101.9 - 186.5 14.7 186.5 180.0 153.2 124.6 96.0 62 186.0 12.9 186.0 186.0 186.0 157.4 128.9 100.4 173.1 14.6 173.1 173.1 173.1 144.5 115.9 87.3 57 183.9 12.9 183.9 183.9 183.9 155.4 126.8 98.3 172.7 14.6 172.7 172.7 172.7 144.1 115.5 86.9

Total

Capacity

(MBh)

Total

Input

(kW)

251934-YTG-G-0708

Sensible Capacity (MBh)

Return Dry Bulb (°F) Return Dry Bulb (°F)

90 85 80 75 70 65 90 85 80 75 70 65

75°F 85°F

95°F 105°F

Temperature of Air on Condenser Coil

Total

Capacity

(MBh)

(kW)

Total Input

Sensible Capacity (MBh)

Johnson Controls Unitary Products 21

251934-YTG-G-0708

ZJ180 (15 Ton) (Continued)

Air on

Evaporator Coil

CFM

3750

4500

5250

6000

6600

7200

WB (°F)

77 180.3 17.1 78.5 67.6 49.8 - - - 166.8 18.9 68.4 61.1 43.5 - - 72 167.2 16.9 111.3 93.5 75.7 57.9 - - 154.4 18.7 105.1 87.6 70.0 52.4 - 67 154.0 16.8 144.1 119.5 101.7 83.9 66.1 - 141.9 18.6 141.9 114.0 96.5 78.9 61.3 62 143.0 16.6 143.0 143.0 124.7 106.9 89.1 71.3 131.7 18.4 131.7 131.7 120.0 100.6 83.0 65.5 77 186.6 17.0 95.7 75.3 54.8 - - - 172.7 18.8 89.1 68.5 48.1 - - 72 173.0 16.8 124.3 103.8 83.4 62.9 - - 159.8 18.6 118.0 97.7 77.3 57.0 - 67 159.5 16.7 152.9 132.4 111.9 91.5 71.0 - 146.9 18.4 146.9 126.9 106.6 86.2 65.9 62 148.0 16.5 148.0 148.0 137.3 116.8 96.4 75.9 136.4 18.3 136.4 136.4 130.6 110.2 89.9 69.6 57 149.2 16.6 149.2 149.2 132.8 112.4 91.9 71.5 139.1 18.4 139.1 139.1 123.0 102.7 82.3 62.0 77 193.0 16.8 113.0 83.0 59.8 - - - 178.6 18.6 109.8 75.8 52.7 - - 72 178.9 16.7 137.3 114.2 91.0 67.9 - - 165.3 18.4 130.9 107.8 84.7 61.6 - 67 164.9 16.5 161.6 145.3 122.2 99.1 76.0 - 152.0 18.3 152.0 139.8 116.7 93.6 70.5 62 153.1 16.4 153.1 153.1 149.9 126.8 103.7 80.5 141.1 18.1 141.1 141.1 141.1 119.9 96.8 73.7 57 154.2 16.5 154.2 154.2 145.0 121.9 98.8 75.6 143.8 18.2 143.8 143.8 134.7 111.6 88.5 65.4 77 199.3 16.7 130.3 90.7 64.9 - - - 184.5 18.5 130.5 83.2 57.3 - - 72 184.8 16.6 150.3 124.5 98.7 72.9 - - 170.8 18.3 143.7 117.9 92.0 66.2 - 67 170.3 16.4 170.3 158.3 132.5 106.7 80.9 - 157.0 18.1 157.0 152.6 126.8 100.9 75.1 62 158.1 16.3 158.1 158.1 162.5 136.7 110.9 85.1 145.8 18.0 145.8 145.8 145.8 129.5 103.6 77.8 57 159.3 16.3 159.3 159.3 157.2 131.4 105.6 79.8 148.6 18.1 148.6 148.6 146.4 120.5 94.7 68.8 72 186.1 16.6 158.7 131.5 104.3 77.0 - - 171.7 18.3 152.1 124.8 97.5 70.2 - 67 171.5 16.4 171.5 165.5 140.0 112.7 85.5 - 157.9 18.1 157.9 157.9 134.2 106.9 79.7 62 159.2 16.3 159.2 159.2 161.4 134.2 106.9 79.7 146.6 18.0 146.6 146.6 146.6 124.1 96.8 69.5 57 160.4 16.4 160.4 160.4 159.4 132.1 104.9 77.7 149.4 18.1 149.4 149.4 148.3 121.1 93.8 66.5 72 187.3 16.6 167.1 138.5 109.8 81.2 - - 172.7 18.3 160.4 131.6 102.9 74.2 - 67 172.6 16.4 172.6 172.6 147.4 118.8 90.1 - 158.8 18.2 158.8 158.8 141.7 113.0 84.2 62 160.3 16.3 160.3 160.3 160.3 131.6 102.9 74.3 147.4 18.0 147.4 147.4 147.4 118.7 90.0 61.2 57 161.5 16.4 161.5 161.5 161.5 132.8 104.2 75.5 150.3 18.1 150.3 150.3 150.3 121.6 92.8 64.1

Total

Capacity

(MBh)

Total

Input

(kW)

Sensible Capacity (MBh)

Return Dry Bulb (°F) Return Dry Bulb (°F)

90 85 80 75 70 65 90 85 80 75 70 65

115°F 125°F

1. These capacities are gross ratings. For net capacity, deduct air blower motor, MBh = 3.415 x kW. Refer to the appropriate Blower Performance Table for the kW of the supply air blower motor.

2. These ratings include the condenser fan motors (total 1 kW) and the compressor motors but not the supply air blower motor.

Temperature of Air on Condenser Coil

Total

Capacity

(MBh)

(kW)

Total Input

Sensible Capacity (MBh)

22 Johnson Controls Unitary Products

ZJ210 (17.5 Ton)

Air on

Evaporator Coil

CFM

5500

6000

6500

7000

7875

8750

5500

6000

6500

7000

7875

8750

WB (°F)

77 270.6 12.1 132.5 106.5 83.0 - - - 259.2 13.6 124.3 100.8 77.2 - - 72 251.8 11.9 165.5 142.0 118.4 94.9 - - 239.5 13.5 159.7 136.1 112.6 89.0 - 67 233.1 11.8 198.5 177.5 153.9 130.4 106.9 - 219.8 13.4 195.0 171.5 147.9 124.4 100.9 62 201.7 11.6 201.7 201.7 184.3 160.7 137.2 113.7 200.5 13.2 200.5 200.5 179.2 155.6 132.1 108.6 77 276.9 12.1 138.1 112.7 87.4 - - - 264.9 13.7 132.2 106.9 81.5 - - 72 257.7 12.0 175.5 150.1 124.8 99.5 - - 244.7 13.6 169.5 144.2 118.8 93.4 - 67 238.5 11.8 212.9 187.5 162.2 136.8 111.5 - 224.6 13.4 206.8 181.5 156.1 130.7 105.4 62 206.4 11.6 206.4 206.4 194.1 168.8 143.4 118.1 204.9 13.3 204.9 204.9 189.0 163.7 138.3 113.0 57 217.2 11.6 217.2 217.2 200.9 175.6 150.2 124.9 207.3 13.3 207.3 207.3 190.9 165.5 140.1 114.8 77 283.1 12.2 143.6 119.0 91.9 - - - 270.6 13.7 140.1 112.9 85.8 - - 72 263.5 12.0 185.4 158.3 131.1 104.0 - - 250.0 13.6 179.4 152.2 125.0 97.8 - 67 243.9 11.9 227.2 197.6 170.4 143.3 116.1 - 229.4 13.5 218.6 191.4 164.3 137.1 109.9 62 211.1 11.6 211.1 211.1 204.0 176.8 149.7 122.5 209.3 13.3 209.3 209.3 198.9 171.7 144.6 117.4 57 222.1 11.7 222.1 222.1 211.1 184.0 156.8 129.7 211.8 13.3 211.8 211.8 200.8 173.7 146.5 119.3 77 289.4 12.2 149.2 125.3 96.3 - - - 276.3 13.8 148.0 119.0 90.0 - - 72 269.4 12.0 195.4 166.4 137.5 108.5 - - 255.3 13.6 189.2 160.2 131.2 102.2 - 67 249.3 11.9 241.6 207.6 178.7 149.7 120.7 - 234.3 13.5 230.4 201.4 172.4 143.4 114.4 62 215.8 11.7 215.8 215.8 213.8 184.9 155.9 126.9 213.7 13.4 213.7 213.7 208.8 179.8 150.8 121.8 57 227.0 11.7 227.0 227.0 221.3 192.4 163.4 134.4 216.2 13.4 216.2 216.2 210.8 181.8 152.8 123.8 72 276.6 12.1 208.5 177.4 146.3 115.1 - - 262.0 13.7 203.1 171.6 140.1 108.6 - 67 256.0 11.9 252.2 221.2 190.1 158.9 127.8 - 240.4 13.5 238.5 215.6 184.1 152.6 121.1 62 221.7 11.7 221.7 221.7 220.7 189.5 158.4 127.2 219.3 13.4 219.3 219.3 216.9 185.4 153.9 122.4 57 233.1 11.8 233.1 233.1 230.3 199.1 168.0 136.9 221.9 13.4 221.9 221.9 219.2 187.7 156.2 124.7 72 283.9 12.1 221.7 188.4 155.0 121.7 - - 268.6 13.7 216.9 182.9 149.0 115.0 - 67 262.7 12.0 262.7 234.8 201.5 168.1 134.8 - 246.5 13.5 246.5 229.7 195.7 161.8 127.8 62 227.5 11.7 227.5 227.5 227.5 194.2 160.8 127.5 224.9 13.4 224.9 224.9 224.9 190.9 157.0 123.0 57 239.2 11.8 239.2 239.2 239.2 205.9 172.6 139.3 227.5 13.4 227.5 227.5 227.5 193.6 159.6 125.6

77 247.8 15.2 116.1 95.1 71.5 - - - 239.3 17.2 112.2 91.4 67.5 - - 72 227.1 15.1 153.8 130.3 106.7 83.2 - - 217.3 17.0 150.0 126.1 102.2 78.2 - 67 206.4 15.0 191.6 165.5 141.9 118.4 94.8 - 195.2 16.9 187.8 160.8 136.9 113.0 89.0 62 199.3 14.9 199.3 199.3 174.1 150.5 127.0 103.4 190.6 16.9 190.6 190.6 164.1 140.2 116.3 92.4 77 252.9 15.3 126.3 101.0 75.6 - - - 242.7 17.2 125.5 96.9 71.3 - - 72 231.8 15.1 163.6 138.2 112.8 87.4 - - 220.4 17.1 159.3 133.6 107.9 82.3 - 67 210.7 15.0 200.8 175.4 150.0 124.6 99.2 - 198.0 17.0 193.1 170.3 144.6 118.9 93.3 62 203.4 14.9 203.4 203.4 184.0 158.6 133.2 107.8 193.3 16.9 193.3 193.3 173.4 147.7 122.0 96.4 57 197.4 14.9 197.4 197.4 180.8 155.4 130.1 104.7 189.6 16.9 189.6 189.6 172.0 146.3 120.6 94.9 77 258.1 15.3 136.6 106.9 79.6 - - - 246.1 17.2 138.8 102.5 75.1 - - 72 236.5 15.2 173.3 146.1 118.9 91.6 - - 223.5 17.1 168.6 141.2 113.7 86.3 - 67 215.0 15.1 210.0 185.3 158.1 130.9 103.6 - 200.8 17.0 198.4 179.8 152.4 124.9 97.5 62 207.5 15.0 207.5 207.5 193.9 166.7 139.5 112.2 196.1 17.0 196.1 196.1 182.7 155.3 127.8 100.4 57 201.4 15.0 201.4 201.4 190.6 163.3 136.1 108.9 192.2 16.9 192.2 192.2 181.2 153.7 126.3 98.9 77 263.2 15.4 146.9 112.8 83.7 - - - 249.5 17.3 152.2 108.1 78.9 - - 72 241.2 15.2 183.1 154.0 124.9 95.9 - - 226.6 17.2 177.9 148.7 119.5 90.3 - 67 219.2 15.1 219.2 195.2 166.2 137.1 108.1 - 203.6 17.0 203.6 189.3 160.1 130.9 101.7 62 211.6 15.0 211.6 211.6 203.8 174.7 145.7 116.6 198.8 17.0 198.8 198.8 192.0 162.8 133.6 104.4 57 205.4 15.0 205.4 205.4 200.3 171.2 142.2 113.1 194.9 17.0 194.9 194.9 190.4 161.2 132.0 102.8 72 247.3 15.2 197.6 165.7 133.9 102.1 - - 232.2 17.2 191.9 160.0 128.1 96.2 - 67 224.8 15.1 224.8 209.9 178.1 146.2 114.4 - 208.7 17.0 208.7 200.1 171.6 139.7 107.8 62 217.0 15.0 217.0 217.0 213.1 181.2 149.4 117.6 203.7 17.0 203.7 203.7 200.3 168.4 136.5 104.6 57 210.6 15.0 210.6 210.6 208.1 176.2 144.4 112.6 199.7 17.0 199.7 199.7 197.5 165.6 133.7 101.8 72 253.4 15.2 212.1 177.5 142.9 108.2 - - 237.8 17.2 205.9 171.3 136.7 102.1 - 67 230.3 15.1 230.3 224.6 190.0 155.4 120.8 - 213.7 17.0 213.7 210.9 183.1 148.5 114.0 62 222.3 15.0 222.3 222.3 222.3 187.7 153.1 118.5 208.6 17.0 208.6 208.6 208.6 174.0 139.4 104.9 57 215.8 15.0 215.8 215.8 215.8 181.2 146.6 112.0 204.6 17.0 204.6 204.6 204.6 170.0 135.4 100.8

Total

Capacity

(MBh)

251934-YTG-G-0708

Total

Input

(kW)

Sensible Capacity (MBh)

Return Dry Bulb (°F) Return Dry Bulb (°F)

90 85 80 75 70 65 90 85 80 75 70 65

75°F 85°F

95°F 105°F

Temperature of Air on Condenser Coil

Total

Capacity

(MBh)

(kW)

Total Input

Sensible Capacity (MBh)

Johnson Controls Unitary Products 23

251934-YTG-G-0708

ZJ210 (17.5 Ton) (Continued)

Air on

Evaporator Coil

CFM

5500

6000

6500

7000

7875

8750

WB (°F)

77 230.9 19.1 108.4 87.7 63.4 - - - 222.4 21.1 112.0 81.5 59.3 - - 72 207.5 19.0 146.2 121.9 97.6 73.3 - - 197.6 20.9 142.4 117.7 93.1 68.4 - 67 184.1 18.9 184.1 156.1 131.8 107.5 83.2 - 172.9 20.8 172.9 151.5 126.8 102.1 77.4 62 181.9 18.8 181.9 181.9 154.2 129.9 105.6 81.3 173.3 20.8 173.3 173.3 144.2 119.6 94.9 70.2 77 232.5 19.1 124.7 92.9 67.0 - - - 222.3 21.1 128.9 88.9 62.6 - - 72 209.0 19.0 155.1 129.1 103.1 77.1 - - 197.5 21.0 150.8 124.5 98.2 72.0 - 67 185.4 18.9 185.4 165.2 139.2 113.2 87.3 - 172.7 20.8 172.7 160.1 133.8 107.6 81.3 62 183.3 18.9 183.3 183.3 162.8 136.9 110.9 84.9 173.2 20.8 173.2 173.2 152.3 126.0 99.7 73.4 57 181.7 18.9 181.7 181.7 163.1 137.2 111.2 85.2 173.9 20.8 173.9 173.9 154.3 128.0 101.7 75.5 77 234.2 19.2 141.1 98.2 70.5 - - - 222.3 21.1 145.8 96.3 65.9 - - 72 210.5 19.1 163.9 136.2 108.6 80.9 - - 197.4 21.0 159.2 131.3 103.4 75.5 - 67 186.7 18.9 186.7 174.3 146.6 119.0 91.3 - 172.6 20.9 172.6 168.8 140.9 113.0 85.1 62 184.6 18.9 184.6 184.6 171.5 143.8 116.2 88.5 173.1 20.9 173.1 173.1 160.3 132.4 104.5 76.6 57 183.0 18.9 183.0 183.0 171.8 144.1 116.5 88.8 173.8 20.9 173.8 173.8 162.4 134.5 106.7 78.8 77 235.9 19.2 157.4 103.4 74.1 - - - 222.2 21.2 162.7 103.7 69.2 - - 72 212.0 19.1 172.7 143.4 114.0 84.7 - - 197.4 21.0 167.6 138.1 108.6 79.1 - 67 188.1 19.0 188.1 183.4 154.0 124.7 95.3 - 172.5 20.9 172.5 172.5 147.9 118.5 89.0 62 185.9 19.0 185.9 185.9 180.1 150.8 121.5 92.1 173.0 20.9 173.0 173.0 168.3 138.8 109.3 79.8 57 184.3 18.9 184.3 184.3 180.5 151.1 121.8 92.4 173.8 20.9 173.8 173.8 170.6 141.1 111.6 82.1 72 217.1 19.1 186.2 154.2 122.3 90.3 - - 202.0 21.0 180.5 148.5 116.5 84.5 - 67 192.6 19.0 192.6 190.3 165.2 133.2 101.2 - 176.6 20.9 176.6 176.6 158.7 126.7 94.6 62 190.4 18.9 190.4 190.4 187.5 155.6 123.6 91.7 177.1 20.9 177.1 177.1 174.8 142.8 110.7 78.7 57 188.8 18.9 188.8 188.8 186.9 154.9 123.0 91.0 177.9 20.9 177.9 177.9 176.3 144.3 112.3 80.2 72 222.3 19.1 199.7 165.1 130.5 96.0 - - 206.7 21.0 193.5 158.9 124.4 89.8 - 67 197.2 19.0 197.2 197.2 176.3 141.7 107.1 - 180.6 20.9 180.6 180.6 169.4 134.9 100.3 62 194.9 18.9 194.9 194.9 194.9 160.4 125.8 91.2 181.2 20.9 181.2 181.2 181.2 146.7 112.1 77.6 57 193.3 18.9 193.3 193.3 193.3 158.7 124.1 89.6 182.0 20.9 182.0 182.0 182.0 147.5 112.9 78.4

Total

Capacity

(MBh)

Total

Input

(kW)

Sensible Capacity (MBh)

Return Dry Bulb (°F) Return Dry Bulb (°F)

90 85 80 75 70 65 90 85 80 75 70 65

115°F 125°F

1. These capacities are gross ratings. For net capacity, deduct air blower motor, MBh = 3.415 x kW. Refer to the appropriate Blower Performance Table for the kW of the supply air blower motor.

2. These ratings include the condenser fan motors (total 1 kW) and the compressor motors but not the supply air blower motor.

Temperature of Air on Condenser Coil

Total

Capacity

(MBh)

(kW)

Total Input

Sensible Capacity (MBh)

24 Johnson Controls Unitary Products

ZJ240 (20 Ton)

Air on

Evaporator Coil

CFM

5000

6000

7000

8000

8700

9400

5000

6000

7000

8000

8700

9400

WB (°F)

77 312.8 14.5 131.5 108.5 85.8 - - - 296.3 16.3 127.4 104.6 81.9 - - 72 286.7 14.3 169.5 146.7 124.0 101.2 - - 272.0 16.2 164.1 141.3 118.5 95.7 - 67 260.5 14.1 207.5 184.9 162.2 139.4 116.7 - 247.7 16.0 200.8 178.0 155.2 132.4 109.6 62 241.1 13.9 241.1 223.6 195.3 172.5 149.8 127.0 232.5 15.8 232.5 218.9 187.9 165.1 142.3 119.5 77 326.2 14.6 145.7 119.9 94.0 - - - 306.7 16.4 141.3 115.5 89.6 - - 72 298.9 14.4 187.6 161.7 135.8 110.0 - - 281.5 16.3 181.5 155.6 129.8 104.0 - 67 271.6 14.2 229.4 203.5 177.7 151.8 125.9 - 256.3 16.1 221.6 195.8 169.9 144.1 118.3 62 251.5 14.0 251.5 239.8 213.9 188.1 162.2 136.3 240.7 15.9 240.7 231.6 205.7 179.9 154.1 128.2 57 244.1 14.1 244.1 244.4 221.2 195.3 169.5 143.6 235.2 16.0 235.2 235.2 210.7 184.9 159.0 133.2 77 339.6 14.7 160.0 131.2 102.2 - - - 317.0 16.5 155.2 126.3 97.4 - - 72 311.2 14.5 205.7 176.7 147.7 118.7 - - 291.0 16.3 198.8 170.0 141.1 112.2 - 67 282.8 14.3 251.4 222.2 193.2 164.2 135.2 - 265.0 16.2 242.5 213.6 184.7 155.8 127.0 62 261.9 14.1 261.9 256.0 232.6 203.6 174.7 145.7 248.8 16.0 248.8 244.2 223.6 194.7 165.9 137.0 57 254.2 14.2 254.2 254.3 240.5 211.5 182.5 153.6 243.2 16.1 243.2 243.2 229.0 200.1 171.3 142.4 77 353.0 14.8 174.2 142.5 110.4 - - - 327.4 16.5 169.1 137.1 105.2 - - 72 323.5 14.6 223.8 191.7 159.6 127.5 - - 300.5 16.4 216.2 184.3 152.4 120.4 - 67 294.0 14.3 273.3 240.8 208.7 176.6 144.5 - 273.7 16.3 263.3 231.4 199.5 167.6 135.6 62 272.2 14.2 272.2 272.2 251.3 219.2 187.1 155.0 256.9 16.1 256.9 256.9 241.5 209.6 177.7 145.7 57 264.3 14.3 264.3 264.3 259.8 227.7 195.6 163.5 251.1 16.2 251.1 251.1 247.3 215.4 183.5 151.6 72 330.8 14.5 233.9 199.7 165.5 131.3 - - 308.6 16.4 227.1 193.0 158.9 124.8 - 67 300.6 14.3 290.3 250.7 216.5 182.3 148.2 - 281.0 16.2 275.9 242.1 208.0 174.0 139.9 62 278.4 14.2 278.4 278.4 260.7 226.5 192.3 158.2 263.8 16.0 263.8 263.8 251.9 217.8 183.7 149.6 57 270.2 14.3 270.2 270.2 268.0 233.8 199.6 165.5 257.9 16.1 257.9 257.9 256.0 221.9 187.8 153.7 72 338.1 14.5 243.9 207.7 171.5 135.2 - - 316.7 16.3 237.9 201.7 165.4 129.2 - 67 307.3 14.3 307.3 260.5 224.3 188.0 151.8 - 288.4 16.2 288.4 252.8 216.6 180.3 144.1 62 284.5 14.1 284.5 284.5 270.0 233.8 197.6 161.3 270.8 16.0 270.8 270.8 262.2 226.0 189.7 153.4 57 276.1 14.3 276.1 276.1 276.1 239.9 203.7 167.4 264.6 16.1 264.6 264.6 264.6 228.4 192.1 155.9

77 279.8 18.1 123.4 100.8 77.9 - - - 266.3 20.4 113.1 96.4 73.6 - - 72 257.3 18.0 158.7 135.9 113.1 90.2 - - 242.4 20.3 153.2 130.4 107.6 84.9 - 67 234.9 18.0 194.1 171.0 148.2 125.4 102.5 - 218.6 20.3 193.2 164.4 141.7 118.9 96.1 62 224.0 17.7 224.0 214.2 180.5 157.6 134.8 112.0 209.6 20.1 209.6 204.7 170.6 147.8 125.0 102.3 77 287.1 18.1 136.9 111.1 85.3 - - - 272.9 20.5 132.5 106.6 80.7 - - 72 264.1 18.1 175.4 149.6 123.8 98.0 - - 248.5 20.4 169.8 143.9 118.0 92.1 - 67 241.0 18.1 213.8 188.0 162.2 136.4 110.6 - 224.1 20.3 207.1 181.2 155.4 129.5 103.6 62 229.9 17.8 229.9 223.3 197.5 171.7 145.9 120.1 214.8 20.1 214.8 211.6 187.1 161.2 135.3 109.4 57 226.4 17.9 226.4 226.0 200.2 174.4 148.6 122.8 212.7 20.2 212.7 212.5 187.7 161.8 136.0 110.1 77 294.4 18.2 150.4 121.4 92.7 - - - 279.5 20.5 151.8 116.8 87.8 - - 72 270.8 18.2 192.0 163.2 134.5 105.7 - - 254.5 20.5 186.4 157.4 128.4 99.4 - 67 247.2 18.1 233.6 205.0 176.2 147.5 118.7 - 229.5 20.4 221.1 198.1 169.1 140.1 111.0 62 235.7 17.9 235.7 232.5 214.6 185.8 157.1 128.3 220.1 20.2 220.1 218.4 203.5 174.5 145.5 116.5 57 232.1 17.9 232.1 232.0 217.5 188.7 160.0 131.2 217.8 20.2 217.8 217.7 204.3 175.3 146.3 117.3 77 301.7 18.3 163.9 131.8 100.0 - - - 286.2 20.6 171.2 127.1 94.9 - - 72 277.5 18.3 208.6 176.9 145.2 113.4 - - 260.6 20.5 203.1 171.0 138.8 106.7 - 67 253.3 18.2 253.3 222.0 190.3 158.5 126.8 - 235.0 20.4 235.0 214.9 182.8 150.6 118.5 62 241.6 18.0 241.6 241.6 231.7 199.9 168.2 136.5 225.3 20.2 225.3 225.3 220.0 187.9 155.8 123.7 57 237.9 18.0 237.9 237.9 234.8 203.1 171.3 139.6 223.0 20.3 223.0 223.0 220.8 188.7 156.6 124.5 72 286.4 18.2 220.3 186.3 152.3 118.3 - - 268.6 20.5 214.5 180.2 145.9 111.6 - 67 261.5 18.2 261.5 233.6 199.6 165.6 131.6 - 242.2 20.4 242.2 226.0 192.0 157.7 123.4 62 249.3 17.9 249.3 249.3 243.0 209.0 175.0 141.0 232.2 20.2 232.2 232.2 228.9 194.6 160.3 126.0 57 245.5 18.0 245.5 245.5 244.0 210.0 176.0 142.0 229.8 20.2 229.8 229.8 228.7 194.4 160.1 125.8 72 295.3 18.1 231.9 195.7 159.4 123.1 - - 276.5 20.4 225.9 189.4 152.9 116.4 - 67 269.6 18.1 269.6 245.2 208.9 172.6 136.4 - 249.4 20.3 249.4 237.2 201.3 164.8 128.3 62 257.1 17.9 257.1 257.1 254.4 218.1 181.8 145.6 239.1 20.2 239.1 239.1 237.8 201.3 164.8 128.3 57 253.1 17.9 253.1 253.1 253.1 216.9 180.6 144.3 236.7 20.2 236.7 236.7 236.7 200.2 163.7 127.2

Total

Capacity

(MBh)

251934-YTG-G-0708

Total

Input

(kW)

Sensible Capacity (MBh)

Return Dry Bulb (°F) Return Dry Bulb (°F)

90 85 80 75 70 65 90 85 80 75 70 65

75°F 85°F

95°F 105°F

Temperature of Air on Condenser Coil

Total

Capacity

(MBh)

(kW)

Total Input

Sensible Capacity (MBh)

Johnson Controls Unitary Products 25

251934-YTG-G-0708

ZJ240 (20 Ton) (Continued)

Air on

Evaporator Coil

CFM

5000

6000

7000

8000

8700

9400

WB (°F)

77 252.8 22.8 102.8 92.0 69.2 - - - 239.3 25.2 98.0 86.4 64.9 - - 72 227.6 22.7 147.6 124.9 102.2 79.5 - - 212.7 25.0 142.0 119.4 96.7 74.1 - 67 202.4 22.5 192.4 157.8 135.1 112.4 89.7 - 186.1 24.8 186.1 151.2 128.6 105.9 83.3 62 195.2 22.4 195.2 195.2 160.7 138.0 115.3 92.5 180.9 24.7 180.9 180.9 150.8 128.1 105.5 82.8 77 258.7 22.8 128.0 102.1 76.1 - - - 244.6 25.2 127.2 97.6 71.5 - - 72 232.9 22.7 164.2 138.3 112.3 86.3 - - 217.4 25.0 158.7 132.6 106.6 80.5 - 67 207.1 22.6 200.4 174.5 148.5 122.5 96.6 - 190.2 24.8 190.2 167.7 141.6 115.6 89.5 62 199.8 22.4 199.8 199.8 176.6 150.6 124.6 98.7 184.8 24.7 184.8 184.8 166.1 140.0 114.0 87.9 57 198.9 22.5 198.9 198.9 175.3 149.3 123.3 97.3 185.2 24.8 185.2 185.2 162.8 136.7 110.7 84.6 77 264.7 22.9 153.2 112.2 83.0 - - - 249.8 25.2 156.5 108.7 78.1 - - 72 238.3 22.7 180.9 151.7 122.4 93.2 - - 222.0 25.0 175.3 145.9 116.4 86.9 - 67 211.9 22.6 208.5 191.1 161.9 132.6 103.4 - 194.2 24.8 194.2 184.2 154.7 125.2 95.8 62 204.4 22.5 204.4 204.4 192.5 163.2 134.0 104.8 188.8 24.8 188.8 188.8 181.4 151.9 122.5 93.0 57 203.5 22.5 203.5 203.5 191.1 161.8 132.6 103.3 189.2 24.8 189.2 189.2 177.8 148.3 118.9 89.4 77 270.6 22.9 178.5 122.3 89.8 - - - 255.1 25.2 185.7 119.9 84.7 - - 72 243.6 22.8 197.5 165.0 132.5 100.0 - - 226.7 25.0 192.0 159.1 126.2 93.3 - 67 216.6 22.6 216.6 207.8 175.3 142.8 110.3 - 198.3 24.8 198.3 198.3 167.8 134.9 102.0 62 209.0 22.5 209.0 209.0 208.4 175.9 143.4 110.9 192.7 24.8 192.7 192.7 192.7 163.9 131.0 98.1 57 208.1 22.5 208.1 208.1 206.8 174.3 141.8 109.3 193.2 24.8 193.2 193.2 192.9 160.0 127.1 94.2 72 250.7 22.7 208.7 174.1 139.5 104.9 - - 232.8 25.0 202.9 168.0 133.1 98.2 - 67 222.9 22.6 222.9 218.5 184.5 149.9 115.3 - 203.7 24.8 203.7 203.7 176.9 142.0 107.1 62 215.1 22.5 215.1 215.1 214.8 180.2 145.6 111.0 198.0 24.7 198.0 198.0 198.0 165.7 130.8 95.9 57 214.1 22.5 214.1 214.1 213.5 178.9 144.3 109.7 198.4 24.8 198.4 198.4 198.3 163.4 128.5 93.6 72 257.8 22.7 219.9 183.2 146.5 109.8 - - 239.0 25.0 213.8 176.9 140.0 103.1 - 67 229.2 22.6 229.2 229.2 193.7 157.0 120.3 - 209.0 24.8 209.0 209.0 186.1 149.2 112.2 62 221.1 22.4 221.1 221.1 221.1 184.5 147.8 111.1 203.2 24.7 203.2 203.2 203.2 167.6 130.7 93.8 57 220.2 22.5 220.2 220.2 220.2 183.5 146.8 110.1 203.7 24.8 203.7 203.7 203.7 166.8 129.9 92.9

Total

Capacity

(MBh)

Total

Input

(kW)

Sensible Capacity (MBh)

Return Dry Bulb (°F) Return Dry Bulb (°F)

90 85 80 75 70 65 90 85 80 75 70 65

115°F 125°F

1. These capacities are gross ratings. For net capacity, deduct air blower motor, MBh = 3.415 x kW. Refer to the appropriate Blower Performance Table for the kW of the supply air blower motor.

2. These ratings include the condenser fan motors (total 1 kW) and the compressor motors but not the supply air blower motor.

Temperature of Air on Condenser Coil

Total

Capacity

(MBh)

(kW)

Total Input

Sensible Capacity (MBh)

26 Johnson Controls Unitary Products

ZJ300 (25 Ton)

Air on

Evaporator Coil

CFM

6250

7500

8750

10000

11250

12500

6250

7500

8750

10000

11250

12500

WB (°F)

77 329.7 19.3 272.5 244.5 216.4 - - - 340.3 21.8 215.3 187.8 160.3 - - 72 331.9 19.3 263.2 235.2 207.1 179.1 - - 327.9 21.7 230.9 203.4 175.8 148.3 - 67 334.0 19.3 253.9 225.8 197.8 169.8 141.7 - 315.4 21.5 246.4 218.9 191.4 163.8 136.3 62 310.6 19.2 310.6 267.5 238.2 210.2 182.1 154.1 293.0 21.2 293.0 266.6 233.1 205.5 178.0 150.5 77 338.9 19.4 296.1 266.3 236.4 - - - 349.9 22.0 234.1 204.4 174.7 - - 72 341.1 19.4 286.2 256.3 226.5 196.6 - - 337.2 21.8 251.0 221.4 191.7 162.0 - 67 343.3 19.5 276.2 246.3 216.5 186.6 156.8 - 324.4 21.7 268.0 238.3 208.6 178.9 149.2 62 319.3 19.3 319.3 290.6 260.7 230.9 201.0 171.2 301.4 21.3 301.4 283.7 254.0 224.4 194.7 165.0 57 306.6 19.1 306.6 306.6 288.7 258.9 229.0 199.2 292.1 21.2 292.1 292.1 277.8 248.1 218.4 188.7 77 348.2 19.6 319.7 288.1 256.4 - - - 359.6 22.1 252.9 221.0 189.2 - - 72 350.4 19.6 309.1 277.4 245.8 214.1 - - 346.5 22.0 271.2 239.4 207.5 175.7 - 67 352.7 19.6 298.5 266.8 235.2 203.5 171.8 - 333.4 21.8 289.5 257.7 225.8 194.0 162.1 62 328.0 19.5 328.0 313.6 283.2 251.5 219.9 188.2 309.7 21.5 309.7 300.9 275.0 243.2 211.3 179.5 57 315.0 19.2 315.0 315.0 313.6 281.9 250.3 218.6 300.2 21.3 300.2 300.2 300.7 268.9 237.0 205.1 77 357.4 19.7 343.3 309.9 276.4 - - - 369.3 22.3 271.7 237.6 203.6 - - 72 359.7 19.7 332.1 298.6 265.1 231.6 - - 355.8 22.1 291.4 257.4 223.4 189.3 - 67 362.0 19.7 320.8 287.3 253.8 220.3 186.9 - 342.4 22.0 311.1 277.1 243.1 209.1 175.0 62 336.7 19.6 336.7 336.7 305.7 272.2 238.8 205.3 318.0 21.6 318.0 318.0 296.0 262.0 228.0 194.0 57 323.3 19.3 323.3 323.3 338.5 305.0 271.5 238.1 308.3 21.5 308.3 308.3 323.7 289.6 255.6 221.6 72 362.7 20.5 352.6 322.0 291.4 260.8 - - 358.1 22.7 307.6 275.8 243.9 212.1 - 67 365.0 20.6 344.4 310.2 279.6 249.1 218.5 - 344.6 22.5 329.0 297.3 265.5 233.6 201.7 62 339.5 20.4 339.5 339.5 324.0 293.4 262.8 232.2 320.1 22.2 320.1 320.1 309.1 277.2 245.4 213.5 57 326.0 20.1 326.0 326.0 333.6 303.0 272.4 241.9 310.3 22.0 310.3 310.3 318.0 286.1 254.3 222.4 72 365.8 21.4 373.1 345.4 317.7 290.1 - - 360.4 23.2 323.9 294.2 264.5 234.8 - 67 368.0 21.4 368.0 333.1 305.4 277.8 250.1 - 346.8 23.1 346.8 317.5 287.8 258.1 228.4 62 342.2 21.2 342.2 342.2 342.2 314.5 286.9 259.2 322.2 22.7 322.2 322.2 322.2 292.5 262.8 233.1 57 328.7 20.9 328.7 328.7 328.7 301.0 273.3 245.7 312.3 22.5 312.3 312.3 312.3 282.6 252.9 223.2

77 350.8 24.4 158.2 131.2 104.2 - - - 332.2 27.0 148.2 122.8 95.7 - - 72 323.9 24.0 198.5 171.5 144.5 117.5 - - 306.0 26.7 190.4 163.3 136.2 109.1 - 67 296.9 23.7 238.9 211.9 184.9 157.9 130.9 - 279.7 26.4 232.6 203.9 176.8 149.7 122.6 62 275.5 23.2 275.5 265.7 227.9 200.9 173.9 146.9 260.5 25.8 260.5 255.6 218.5 191.4 164.3 137.3 77 360.9 24.6 172.1 142.6 113.1 - - - 340.1 27.2 163.0 133.6 104.2 - - 72 333.2 24.2 215.9 186.4 156.9 127.4 - - 313.2 26.9 207.2 177.8 148.3 118.9 - 67 305.5 23.9 259.8 230.2 200.7 171.2 141.7 - 286.3 26.5 251.4 221.9 192.5 163.1 133.7 62 283.5 23.3 283.5 276.9 247.4 217.9 188.3 158.8 266.7 26.0 266.7 263.4 238.0 208.5 179.1 149.7 57 277.7 23.3 277.7 277.7 266.8 237.3 207.8 178.2 261.9 26.0 261.9 261.9 254.2 224.8 195.4 165.9 77 371.1 24.7 186.1 154.0 122.0 - - - 347.9 27.4 177.8 144.4 112.7 - - 72 342.6 24.4 233.3 201.3 169.2 137.2 - - 320.4 27.0 224.0 192.2 160.5 128.7 - 67 314.1 24.1 280.6 248.6 216.5 184.5 152.4 - 292.9 26.7 270.2 240.0 208.2 176.5 144.7 62 291.4 23.5 291.4 288.1 266.9 234.8 202.8 170.7 272.8 26.1 272.8 271.2 257.4 225.7 193.9 162.1 57 285.5 23.5 285.5 285.5 287.8 255.8 223.7 191.7 267.9 26.1 267.9 267.9 275.0 243.2 211.5 179.7 77 381.2 24.9 200.0 165.4 130.9 - - - 355.8 27.6 192.6 155.3 121.2 - - 72 351.9 24.6 250.7 216.2 181.6 147.0 - - 327.7 27.2 240.8 206.7 172.6 138.5 - 67 322.7 24.2 301.4 266.9 232.3 197.8 163.2 - 299.6 26.9 289.0 258.1 224.0 189.9 155.8 62 299.4 23.7 299.4 299.4 286.3 251.8 217.2 182.7 279.0 26.3 279.0 279.0 276.9 242.8 208.7 174.6 57 293.3 23.6 293.3 293.3 308.8 274.2 239.7 205.1 274.0 26.3 274.0 274.0 295.7 261.6 227.5 193.4 72 353.5 24.8 262.7 229.6 196.4 163.3 - - 325.9 27.5 251.5 219.1 186.7 154.3 - 67 324.1 24.5 313.5 284.4 251.3 218.1 185.0 - 297.9 27.1 292.6 271.3 242.3 209.9 177.5 62 300.7 23.9 300.7 300.7 294.2 261.1 227.9 194.8 277.5 26.5 277.5 277.5 276.4 244.0 211.6 179.2 57 294.6 23.9 294.6 294.6 302.4 269.2 236.1 202.9 272.5 26.5 272.5 272.5 283.3 250.9 218.5 186.1 72 355.1 25.1 274.7 243.0 211.2 179.5 - - 324.1 27.7 262.2 231.5 200.8 170.1 - 67 325.6 24.7 325.6 302.0 270.3 238.5 206.8 - 296.3 27.4 296.3 284.5 260.6 229.9 199.2 62 302.1 24.2 302.1 302.1 302.1 270.4 238.7 206.9 275.9 26.8 275.9 275.9 275.9 245.2 214.5 183.8 57 295.9 24.1 295.9 295.9 295.9 264.2 232.5 200.8 270.9 26.8 270.9 270.9 270.9 240.2 209.5 178.8

Total

Capacity

(MBh)

251934-YTG-G-0708

Total

Input

(kW)

Sensible Capacity (MBh)

Return Dry Bulb (°F) Return Dry Bulb (°F)

90 85 80 75 70 65 90 85 80 75 70 65

75°F 85°F

95°F 105°F

Temperature of Air on Condenser Coil

Total

Capacity

(MBh)

(kW)

Total Input

Sensible Capacity (MBh)

Johnson Controls Unitary Products 27

251934-YTG-G-0708

ZJ300 (25 Ton) (Continued)

Air on

Evaporator Coil

CFM

6250

7500

8750

10000

11250

12500

WB (°F)

77 313.7 29.7 138.3 114.3 87.2 - - - 295.1 32.3 123.1 105.9 78.7 - - 72 288.1 29.4 182.3 155.1 127.9 100.7 - - 270.2 32.0 174.1 146.9 119.6 92.3 - 67 262.5 29.0 226.2 195.8 168.7 141.5 114.3 - 245.2 31.7 219.9 187.8 160.5 133.3 106.0 62 245.5 28.5 245.5 245.5 209.1 182.0 154.8 127.6 230.5 31.1 230.5 230.5 202.7 172.5 145.2 118.0 77 319.2 29.9 153.9 124.6 95.3 - - - 298.4 32.5 144.8 115.6 86.4 - - 72 293.2 29.5 198.5 169.1 139.8 110.5 - - 273.2 32.2 189.7 160.5 131.2 102.0 - 67 267.1 29.2 243.0 213.7 184.3 155.0 125.7 - 247.9 31.8 234.6 205.4 176.1 146.9 117.6 62 249.9 28.6 249.9 249.9 228.6 199.2 169.9 140.6 233.1 31.2 233.1 233.1 219.2 189.9 160.7 131.4 57 246.1 28.7 246.1 246.1 241.6 212.3 183.0 153.6 230.3 31.4 230.3 230.3 229.0 199.8 170.5 141.3 77 324.8 30.0 169.6 134.8 103.4 - - - 301.7 32.7 166.6 125.3 94.1 - - 72 298.3 29.7 214.6 183.2 151.7 120.2 - - 276.2 32.3 205.3 174.1 142.9 111.7 - 67 271.8 29.3 259.7 231.5 200.0 168.5 137.0 - 250.7 32.0 249.3 222.9 191.7 160.5 129.3 62 254.3 28.8 254.3 254.3 248.0 216.5 185.0 153.5 235.7 31.4 235.7 235.7 235.7 207.3 176.1 144.9 57 250.4 28.8 250.4 250.4 262.2 230.7 199.2 167.7 232.8 31.5 232.8 232.8 232.8 218.1 186.9 155.7 77 330.4 30.2 185.2 145.1 111.5 - - - 305.0 32.8 188.4 134.9 101.7 - - 72 303.4 29.8 230.8 197.2 163.5 129.9 - - 279.2 32.5 220.9 187.7 154.5 121.3 - 67 276.5 29.5 276.5 249.3 215.6 182.0 148.4 - 253.4 32.1 253.4 240.5 207.3 174.1 140.9 62 258.6 28.9 258.6 258.6 267.4 233.8 200.1 166.5 238.2 31.6 238.2 238.2 238.2 224.8 191.6 158.4 57 254.7 29.0 254.7 254.7 282.7 249.0 215.4 181.8 235.4 31.7 235.4 235.4 235.4 235.4 203.3 170.1 72 298.2 30.1 240.3 208.6 177.0 145.3 - - 270.6 32.7 229.1 198.2 167.2 136.3 - 67 271.7 29.7 271.7 258.1 233.3 201.6 170.0 - 245.5 32.4 245.5 245.0 224.3 193.4 162.5 62 254.2 29.2 254.2 254.2 258.6 226.9 195.3 163.6 230.9 31.8 230.9 230.9 230.9 209.8 178.9 148.0 57 250.3 29.2 250.3 250.3 264.3 232.7 201.0 169.3 228.2 31.9 228.2 228.2 228.2 214.4 183.4 152.5 72 293.0 30.3 249.8 220.1 190.4 160.7 - - 262.0 32.9 237.3 208.6 179.9 151.2 - 67 267.0 30.0 267.0 267.0 251.0 221.3 191.6 - 237.7 32.6 237.7 237.7 237.7 212.7 184.0 62 249.8 29.4 249.8 249.8 249.8 220.1 190.4 160.7 223.6 32.0 223.6 223.6 223.6 194.9 166.2 137.5 57 246.0 29.4 246.0 246.0 246.0 216.3 186.6 156.9 221.0 32.1 221.0 221.0 221.0 192.3 163.6 134.9

Total

Capacity

(MBh)

Total

Input

(kW)

Sensible Capacity (MBh)

Return Dry Bulb (°F) Return Dry Bulb (°F)

90 85 80 75 70 65 90 85 80 75 70 65

115°F 125°F

1. These capacities are gross ratings. For net capacity, deduct air blower motor, MBh = 3.415 x kW. Refer to the appropriate Blower Performance Table for the kW of the supply air blower motor.

2. These ratings include the condenser fan motors (total 1 kW) and the compressor motors but not the supply air blower motor.

Temperature of Air on Condenser Coil

Total

Capacity

(MBh)

(kW)

Total Input

Sensible Capacity (MBh)

28 Johnson Controls Unitary Products

ZR180-300 Cooling and Reheat Capacities

ZR180 (15 Ton)

Air on

Evaporator Coil

CFM

4500

5250

6000

6750

7500

4500

5250

6000

6750

7500

WB (°F)

77 243.6 12.1 109.3 87.9 66.5 - - - 234.2 13.1 110.4 89.0 67.6 - - 72 224.6 11.7 138.8 117.5 96.1 74.7 - - 216.5 12.8 140.8 119.4 98.0 76.6 - 67 205.7 11.2 168.4 147.0 125.6 104.2 82.8 - 198.8 12.5 171.2 149.8 128.4 107.0 85.6 62 189.9 11.1 189.9 180.0 154.9 133.5 112.1 90.7 183.9 12.3 183.9 178.9 157.6 136.2 114.8 93.4 57 187.0 10.9 187.0 187.0 161.2 139.8 118.4 97.0 181.3 12.2 181.3 181.3 163.1 141.7 120.4 99.0 77 254.7 12.1 124.4 99.9 74.6 - - - 242.3 13.2 123.8 98.5 73.2 - - 72 235.0 11.7 158.3 133.0 107.8 82.5 - - 224.0 12.8 156.7 131.4 106.2 80.9 - 67 215.2 11.3 192.2 166.2 140.9 115.6 90.4 - 205.6 12.5 189.6 164.4 139.1 113.8 88.6 62 198.7 11.1 198.7 193.7 173.7 148.4 123.1 97.9 190.3 12.3 190.3 187.8 170.7 145.4 120.2 94.9 57 195.6 11.0 195.6 195.6 180.7 155.4 130.2 104.9 187.6 12.3 187.6 187.6 176.7 151.5 126.2 100.9 77 265.9 12.2 139.6 111.8 82.7 - - - 250.4 13.2 137.2 108.0 78.9 - - 72 245.3 11.7 177.8 148.6 119.4 90.3 - - 231.4 12.9 172.6 143.5 114.3 85.2 - 67 224.7 11.3 216.0 185.4 156.2 127.0 97.9 - 212.5 12.6 208.1 179.0 149.8 120.6 91.5 62 207.4 11.1 207.4 207.4 192.5 163.3 134.2 105.0 196.6 12.4 196.6 196.6 183.8 154.7 125.5 96.4 57 204.2 11.0 204.2 204.2 200.2 171.0 141.9 112.7 193.8 12.3 193.8 193.8 190.3 161.2 132.0 102.8 72 249.5 11.8 191.8 158.6 125.4 92.2 - - 234.5 13.0 187.4 154.2 121.0 87.8 - 67 228.5 11.4 224.1 197.1 163.9 130.7 97.5 - 215.3 12.6 213.2 191.8 158.6 125.4 92.2 62 211.0 11.2 211.0 211.0 203.5 170.3 137.1 103.9 199.3 12.5 199.3 199.3 192.9 159.7 126.4 93.2 57 207.7 11.1 207.7 207.7 205.7 172.5 139.3 106.1 196.4 12.4 196.4 196.4 194.7 161.5 128.3 95.0 72 253.7 11.9 205.8 168.5 131.3 94.0 - - 237.6 13.0 202.2 165.0 127.7 90.5 - 67 232.3 11.5 232.3 208.9 171.7 134.4 97.2 - 218.2 12.7 218.2 204.6 167.3 130.1 92.8 62 214.5 11.3 214.5 214.5 214.5 177.3 140.0 102.7 201.9 12.5 201.9 201.9 201.9 164.6 127.4 90.1 57 211.2 11.2 211.2 211.2 211.2 174.0 136.7 99.4 199.0 12.4 199.0 199.0 199.0 161.8 124.5 87.2

77 224.8 14.1 111.4 90.0 68.6 - - - 208.7 15.6 103.5 82.1 60.7 - - 72 208.3 13.9 142.7 121.3 99.9 78.5 - - 192.4 15.5 133.9 112.5 91.1 69.7 - 67 191.8 13.7 173.9 152.6 131.2 109.8 88.4 - 176.0 15.3 164.2 142.8 121.4 100.0 78.7 62 177.9 13.5 177.9 177.9 160.3 138.9 117.5 96.1 163.9 15.1 163.9 163.9 149.1 127.8 106.4 85.0 57 175.6 13.5 175.6 175.6 165.1 143.7 122.3 100.9 163.3 15.1 163.3 163.3 149.3 127.9 106.5 85.2 77 229.8 14.2 123.1 97.1 71.8 - - - 214.4 15.7 120.4 90.0 64.7 - - 72 212.9 14.0 155.1 129.8 104.6 79.3 - - 197.6 15.5 147.7 122.4 97.1 71.9 - 67 196.0 13.8 187.1 162.6 137.3 112.0 86.7 - 180.8 15.4 174.9 154.8 129.5 104.3 79.0 62 181.8 13.6 181.8 181.8 167.7 142.5 117.2 91.9 168.4 15.2 168.4 168.4 159.1 133.8 108.6 83.3 57 179.5 13.6 179.5 179.5 172.8 147.5 122.2 96.9 167.8 15.2 167.8 167.8 159.2 133.9 108.6 83.4 77 234.8 14.3 134.8 104.2 75.0 - - - 220.2 15.7 137.3 97.9 68.7 - - 72 217.5 14.1 167.5 138.4 109.2 80.0 - - 202.9 15.6 161.5 132.3 103.2 74.0 - 67 200.3 13.8 200.3 172.6 143.4 114.2 85.1 - 185.7 15.4 185.7 166.8 137.6 108.5 79.3 62 185.8 13.6 185.8 185.8 175.2 146.0 116.9 87.7 172.9 15.2 172.9 172.9 169.1 139.9 110.8 81.6 57 183.4 13.6 183.4 183.4 180.5 151.3 122.1 93.0 172.3 15.2 172.3 172.3 169.1 139.9 110.8 81.6 72 219.6 14.1 183.1 149.9 116.7 83.5 - - 204.8 15.6 176.9 143.7 110.5 77.2 - 67 202.2 13.9 202.2 186.4 153.2 120.0 86.8 - 187.4 15.4 187.4 177.0 147.4 114.1 80.9 62 187.5 13.7 187.5 187.5 182.2 149.0 115.8 82.6 174.5 15.2 174.5 174.5 172.6 139.4 106.2 73.0 57 185.1 13.7 185.1 185.1 183.6 150.4 117.2 84.0 173.9 15.2 173.9 173.9 172.3 139.1 105.8 72.6 72 221.6 14.1 198.7 161.4 124.1 86.9 - - 206.6 15.6 192.3 155.0 117.7 80.5 - 67 204.0 13.9 204.0 200.3 163.0 125.8 88.5 - 189.1 15.4 189.1 187.2 157.1 119.8 82.5 62 189.3 13.7 189.3 189.3 189.3 152.0 114.7 77.5 176.1 15.2 176.1 176.1 176.1 138.8 101.6 64.3 57 186.8 13.7 186.8 186.8 186.8 149.6 112.3 75.0 175.5 15.3 175.5 175.5 175.5 138.2 100.9 63.7

Total

Capacity

(MBh)

Total

Input

(kW)

Sensible Capacity (MBh)

Return Dry Bulb (°F) Return Dry Bulb (°F)

90 85 80 75 70 65 90 85 80 75 70 65

75°F 85°F

95°F 105°F

Temperature of Air on Condenser Coil

Total

Capacity

(MBh)

(kW)

Total Input

251934-YTG-G-0708

Sensible Capacity (MBh)

Johnson Controls Unitary Products 29

251934-YTG-G-0708

ZR180 (15 Ton) (Continued)

Air on

Evaporator Coil

CFM

4500

5250

6000

6750

7500

WB (°F)

77 192.6 17.1 95.7 74.3 52.9 - - - 176.4 18.6 87.8 66.4 45.0 - - 72 176.4 17.0 125.1 103.7 82.3 60.9 - - 160.4 18.5 116.2 94.9 73.5 52.1 - 67 160.2 16.9 154.5 133.1 111.7 90.3 68.9 - 144.5 18.5 144.5 123.3 101.9 80.6 59.2 62 150.0 16.7 150.0 150.0 138.0 116.6 95.2 73.9 136.0 18.3 136.0 136.0 126.9 105.5 84.1 62.7 57 151.0 16.7 151.0 151.0 133.5 112.2 90.8 69.4 138.8 18.3 138.8 138.8 117.8 96.4 75.0 53.6 77 199.0 17.2 117.8 82.9 57.7 - - - 183.7 18.6 115.1 75.9 50.6 - - 72 182.3 17.0 140.3 115.0 89.7 64.5 - - 167.1 18.6 132.9 107.6 82.3 57.0 - 67 165.6 16.9 162.8 147.1 121.8 96.5 71.2 - 150.4 18.5 150.4 139.3 114.0 88.8 63.5 62 155.0 16.7 155.0 155.0 150.5 125.2 99.9 74.7 141.6 18.3 141.6 141.6 141.6 116.6 91.3 66.1 57 156.1 16.8 156.1 156.1 145.6 120.3 95.1 69.8 144.5 18.4 144.5 144.5 132.0 106.8 81.5 56.2 77 205.5 17.2 139.9 91.6 62.4 - - - 190.9 18.7 142.5 85.3 56.2 - - 72 188.3 17.1 155.5 126.3 97.2 68.0 - - 173.7 18.6 149.5 120.3 91.1 62.0 - 67 171.0 17.0 171.0 161.0 131.9 102.7 73.6 - 156.4 18.5 156.4 155.3 126.1 97.0 67.8 62 160.1 16.8 160.1 160.1 163.0 133.8 104.6 75.5 147.2 18.3 147.2 147.2 147.2 127.7 98.5 69.4 57 161.2 16.8 161.2 161.2 157.7 128.5 99.4 70.2 150.2 18.4 150.2 150.2 146.3 117.1 88.0 58.8 72 190.0 17.1 170.7 137.5 104.2 71.0 - - 175.2 18.6 164.4 131.2 98.0 64.8 - 67 172.6 17.0 172.6 167.6 141.5 108.3 75.1 - 157.8 18.5 157.8 157.8 135.6 102.4 69.2 62 161.5 16.8 161.5 161.5 162.9 129.7 96.5 63.3 148.5 18.3 148.5 148.5 148.5 120.1 86.9 53.7 57 162.7 16.8 162.7 162.7 160.9 127.7 94.5 61.3 151.4 18.4 151.4 151.4 149.5 116.3 83.1 49.9 72 191.6 17.1 185.8 148.6 111.3 74.1 - - 176.7 18.6 176.7 142.2 104.9 67.7 - 67 174.1 17.0 174.1 174.1 151.1 113.8 76.6 - 159.1 18.5 159.1 159.1 145.1 107.9 70.6 62 162.9 16.8 162.9 162.9 162.9 125.7 88.4 51.1 149.8 18.3 149.8 149.8 149.8 112.5 75.2 38.0 57 164.1 16.8 164.1 164.1 164.1 126.8 89.6 52.3 152.7 18.4 152.7 152.7 152.7 115.5 78.2 41.0

Total

Capacity

(MBh)

Total

Input

(kW)

Sensible Capacity (MBh)

Return Dry Bulb (°F) Return Dry Bulb (°F)

90 85 80 75 70 65 90 85 80 75 70 65

115°F 125°F

1. These capacities are gross ratings. For net capacity, deduct air blower motor, MBh = 3.415 x kW. Refer to the appropriate Blower Performance Table for the kW of the supply air blower motor.

2. These ratings include the condenser fan motors (total 1 kW) and the compressor motors but not the supply air blower motor.

Temperature of Air on Condenser Coil

Total

Capacity

(MBh)

(kW)

Total Input

Sensible Capacity (MBh)

30 Johnson Controls Unitary Products

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